CN116040419B - Intelligent reel and assembling method of production equipment of reel - Google Patents
Intelligent reel and assembling method of production equipment of reel Download PDFInfo
- Publication number
- CN116040419B CN116040419B CN202310009984.9A CN202310009984A CN116040419B CN 116040419 B CN116040419 B CN 116040419B CN 202310009984 A CN202310009984 A CN 202310009984A CN 116040419 B CN116040419 B CN 116040419B
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- Prior art keywords
- wire
- winding
- brake
- lower shell
- upper shell
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
- B65H75/4481—Arrangements or adaptations for driving the reel or the material
- B65H75/4486—Electric motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
- B65H75/4402—Guiding arrangements to control paying-out and re-storing of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
Abstract
The invention relates to the technical field of household coiling, in particular to an intelligent wire winder and an assembly method of production equipment of the wire winder, comprising a lower shell, an upper shell connected with the lower shell, a containing cavity arranged between the upper shell and the lower shell, a wire coiling device arranged on the upper shell and rotationally connected with the lower shell, and a wire passing device arranged on one side of the containing cavity and used for coiling and uncoiling wires; the winding device is a winding motor, and the winding motor comprises a base fixedly connected with the upper shell, a stator assembly arranged on the base, a winding roll rotatably connected to the base and a rotor assembly arranged in the winding roll and used for being matched with the stator assembly. The outer rotor direct-drive motor is adopted for winding and unwinding, so that the intelligent control is realized by connection conveniently, and the intelligent winding and unwinding device is particularly suitable for intelligent home use, good in universality and strong in practicability.
Description
Technical Field
The invention relates to the technical field of household coiling, in particular to an intelligent coil winder and an assembling method of production equipment of the coil winder.
Background
The reel, as the name implies, is a device for receiving and holding a wire, which is widely used for the reel, is very large to a cable reel for engineering construction, is small to a reel for receiving an optical fiber wire or a data wire, and in the reel for receiving the optical fiber wire or the data wire, the reel is generally provided with an automatic wire receiving and winding function along with continuous updating of products.
The winding structure of the existing winder basically adopts a coil spring to wind and unwind, and can not effectively cooperate with winding and unwinding of a connecting wire when being matched with intelligent equipment for use, so that the operation of the intelligent equipment is limited, the exertion of the intelligent equipment is influenced, the structure of the existing winder is improved, and the purpose is to enable the winder to cooperate with the intelligent equipment to realize intelligent control.
Disclosure of Invention
In order to solve the problems, the invention provides the intelligent winder which adopts the outer rotor direct-drive motor to reel and unreel, is convenient to connect and realize intelligent control, is particularly suitable for intelligent home use, has good universality and strong practicability, and an assembly method of production equipment of the winder.
The technical scheme adopted by the invention is as follows: an intelligent winder comprises a lower shell, an upper shell connected with the lower shell, a containing cavity arranged between the upper shell and the lower shell, a winding device arranged on the upper shell and rotationally connected with the lower shell, and a wire passing device arranged on one side of the containing cavity and used for winding and unwinding wires; the winding device is a winding motor and comprises a base fixedly connected with the upper shell, a stator assembly arranged on the base, a winding roll rotatably connected with the base and a rotor assembly arranged in the winding roll and used for being matched with the stator assembly; the base is provided with an electric connection element, the winding roll is provided with a conductive element, one end of the electric connection element is abutted against the conductive element, the winding roll is wound with a connecting wire, and one end of the connecting wire is connected with the conductive element; the wire passing device comprises a wire passing support and a wire pulley arranged on the wire passing support, wherein a resistance sensor is arranged on the wire pulley and used for sensing resistance generated in the pulling process of the connecting wire.
The further improvement of the scheme is that a control board is arranged in the base, a controller is arranged in the control board, the controller is used for controlling the winding motor and electrically connecting with the resistance sensor, the resistance sensor transmits resistance generated in the winding and unwinding process of the connecting wire to the controller, and the controller controls the winding motor to wind and unwind the connecting wire according to resistance data given by the resistance sensor.
The technical scheme is further improved that the lower shell is provided with a rotary positioning shaft which is rotatably connected with the lower shell and is used for being matched with the winding roll;
the further improvement to above-mentioned scheme does, the edge of lower casing is equipped with connection buckle and spliced pole, it is equipped with connection draw-in groove and connection through-hole to go up the casing, the connection draw-in groove is used for the cooperation to connect the buckle, the connection through-hole is used for passing the screw and is connected with the spliced pole.
The further improvement to above-mentioned scheme does, go up the casing and be equipped with the reinforcing part, reinforcing part and rotatory location axle are relative and coaxial the setting, the one end and the reinforcing part fixed connection of base, the reinforcing part is equipped with the wire hole, one side of base is equipped with the wiring groove, the one end and the wire hole intercommunication of wiring groove.
According to the technical scheme, the novel winding reel is characterized in that the base is provided with a brake assembly, the brake assembly is used for braking of the winding reel and comprises a rotating shaft which is rotatably connected to the base, a brake disc arranged on the outer diameter of the rotating shaft and a brake element used for braking of the brake disc, and one end of the rotating shaft is fixedly connected with the winding reel.
According to the scheme, the brake element comprises a brake driving seat and a brake stop pin, a brake hole is formed in the brake disc, and the brake driving seat is used for driving the brake stop pin to be inserted into the brake hole so that the rotation shaft stops rotating.
According to the technical scheme, the brake element comprises an electromagnet and a brake chuck, a brake groove is formed between the electromagnet and the brake chuck, the brake disc is located in the brake groove, and the electromagnet is used for driving the brake chuck to clamp the brake disc so that the rotating shaft stops rotating.
The technical scheme is further improved that the wire passing bracket is provided with a hinge part, and the hinge part is used for being hinged in the accommodating cavity; the wire passing support is provided with a tension spring, one end of the tension spring is connected with the accommodating cavity, the other end of the tension spring is connected with the wire passing support, a limiting block used for limiting the wire passing support is arranged on one side of the accommodating cavity, and the limiting block is used for limiting the wire passing support.
The technical scheme is further improved in that the wire passing bracket is provided with a reciprocating transmission element, the reciprocating transmission element is used for driving the wire pulley to reciprocate, and the reciprocating transmission element is a screw motor.
The assembly method for the production equipment of the intelligent reel comprises a conveying device, a fixed jig, a positioning device, an assembly mechanism and a receiving device, wherein the fixed jig is installed on the conveying device and moves along with the conveying device for transmission;
the assembly method comprises the following steps:
the lower shell is placed on a fixed jig for conveying, the fixed jig is positioned by a positioning device after conveying to a designated position, a winding motor is placed on the lower shell manually after positioning, and a connecting wire on a winding roll passes through a wire pulley during assembly; the wire winding motor is assembled, the conveying device drives the fixed jig to continuously convey, the wire winding motor is conveyed to the assembling mechanism to be positioned through the positioning device, the upper shell is placed on the surface of the lower shell after positioning, the upper shell and the lower shell are aligned when placing, the wire winding motor is placed after alignment is completed, the assembling mechanism locks the upper shell after placement, the upper shell is fixedly connected with the base, the upper shell is fixedly connected with the lower shell, and the product is conveyed to the collecting device through the conveying device after the screw locking is completed to collect materials.
The beneficial effects of the invention are as follows:
compared with the existing winder, the winding motor is integrated in the upper shell and the lower shell, the base is arranged on the motor for winding and unwinding the connecting wire, the winding motor adopts the outer rotor direct-drive motor for winding and unwinding the connecting wire, intelligent control can be realized, the problem that the winding and unwinding are unstable and the durability is poor in the prior art is solved, the winding and unwinding are realized by adopting the outer rotor direct-drive motor, the connection is convenient, the intelligent control is realized, the intelligent winding device is particularly suitable for intelligent home use, the universality is good, the practicability is strong, and in particular, the lower shell, the upper shell connected with the lower shell, the accommodating cavity arranged between the upper shell and the lower shell, the winding device which is arranged on the upper shell and is rotationally connected with the lower shell, and the wire passing device which is arranged on one side of the accommodating cavity and used for winding and unwinding the wire are arranged; the winding device is a winding motor and comprises a base fixedly connected with the upper shell, a stator assembly arranged on the base, a winding roll rotatably connected with the base and a rotor assembly arranged in the winding roll and used for being matched with the stator assembly; in the winding and unwinding process, the winding roll is driven to rotate to realize winding and unwinding of the connecting wire through the matching of the stator assembly and the rotor assembly, the winding roll is of an integrated shell structure, winding and unwinding are stable, the structure is convenient to assemble, and the rotor assembly is directly installed in the winding roll.
The base is provided with an electric connection element, the winding roll is provided with a conductive element, one end of the electric connection element is abutted against the conductive element, the winding roll is provided with a connecting wire in a winding mode, one end of the connecting wire is connected with the conductive element, specifically, the electric connection element is matched with the conductive element to contact, so that the electric conduction of the connecting wire is realized, the connecting wire of the winding roll is transmitted in a conductive mode, the contact is stable, and the winding and unwinding are not influenced.
The wire passing device comprises a wire passing support and a wire pulley arranged on the wire passing support, wherein a resistance sensor is arranged on the wire pulley and used for sensing resistance generated in the pulling process of a connecting wire, the wire pulley is used for guiding the trend of the connecting wire to ensure the stability of wire winding and unwinding, the resistance sensor is arranged for sensing resistance sensing in the direction of the connecting wire, the resistance sensor is arranged in the two directions of the wire pulley and senses resistance in at least two directions of the connecting wire, and the position of the wire can be adjusted by matching with a robot to prevent the phenomenon that pulling force is too large and pulling occurs.
The assembly method of the production equipment of the intelligent reel comprises a conveying device, a fixed jig which is arranged on the conveying device and moves along with the conveying device for transmission, a positioning device which is arranged on the conveying device and is used for positioning the fixed jig, an assembly mechanism which is arranged above the conveying device and is used for assembling the reel on the fixed jig after the positioning device is positioned, and a material receiving device which is used for receiving the assembled reel; the assembly method comprises the following steps: the lower shell is placed on a fixed jig for conveying, the fixed jig is positioned by a positioning device after conveying to a designated position, a winding motor is placed on the lower shell manually after positioning, and a connecting wire on a winding roll passes through a wire pulley during assembly; the wire winding motor is assembled, the conveying device drives the fixed jig to continuously convey, the wire winding motor is conveyed to the assembling mechanism to be positioned through the positioning device, the upper shell is placed on the surface of the lower shell after positioning, the upper shell and the lower shell are aligned when placing, the wire winding motor is placed after alignment is completed, the assembling mechanism locks the upper shell after placement, the upper shell is fixedly connected with the base, the upper shell is fixedly connected with the lower shell, and the product is conveyed to the collecting device through the conveying device after the screw locking is completed to collect materials. By adopting the assembly method, the assembly line mode can be realized for assembling the reel, the assembly is convenient, the assembly method is particularly suitable for mass production, the manual and semi-automatic assembly mechanisms are combined for matching, the installation time is saved, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic front view of a high precision ball nut of the present invention;
FIG. 2 is an internal schematic view of the high precision ball nut of FIG. 1;
FIG. 3 is a schematic view of the high precision ball nut winding motor of FIG. 1;
FIG. 4 is a schematic view of another embodiment of the high precision ball nut winding motor of FIG. 1;
FIG. 5 is a schematic view of the threading device of the precision ball nut of FIG. 1;
fig. 6 is a schematic view of the production apparatus of the present invention.
Reference numerals illustrate: reference numerals illustrate: the lower housing 1, the rotation positioning shaft 11, the connection buckle 12, the connection post 13, the upper housing 2, the connection clamping groove 21, the connection through hole 22, the reinforcement part 23, the winding motor 3, the base 31, the wiring groove 311, the brake assembly 312, the rotation shaft 3121, the brake disc 3122, the brake hole 3122a, the brake element 3123, the brake driving seat 3123a, the brake stop pin 3123b, the electromagnet 3123c, the brake chuck 3123d, the stator assembly 32, the winding roll 33, the rotor assembly 34, the power receiving element 35, the conductive element 36, the connection wire 37, the control board 38, the controller 381, the wire passing device 4, the wire passing bracket 41, the hinge part 411, the tension spring 412, the stopper 413, the reciprocating transmission element 414, the wire pulley 42, the resistance sensor 43;
conveying device 10, fixing jig 20, positioning device 30, assembly mechanism 40, and receiving device 50.
Detailed Description
In order that the invention may be readily understood, a more complete description of the invention will be rendered by reference to the appended drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As shown in fig. 1 to 5, in one embodiment of the present invention, an intelligent reel is related to, comprising a lower housing 1, an upper housing 2 connected to the lower housing 1, a receiving chamber provided between the upper housing 2 and the lower housing 1, a wire winding device mounted on the upper housing 2 and rotatably connected to the lower housing 1, and a wire passing device 4 mounted on one side of the receiving chamber for winding and unwinding wires; the winding device is a winding motor 3, and the winding motor 3 comprises a base 31 fixedly connected with the upper shell 2, a stator assembly 32 arranged on the base 31, a winding roll 33 rotatably connected with the base 31, and a rotor assembly 34 arranged in the winding roll 33 and used for being matched with the stator assembly 32; the base 31 is provided with an electric connection element 35, the winding roll 33 is provided with a conductive element 36, one end of the electric connection element 35 is abutted against the conductive element 36, the winding roll 33 is wound with a connecting wire 37, and one end of the connecting wire 37 is connected with the conductive element 36; the wire passing device 4 comprises a wire passing bracket 41 and a wire pulley 42 arranged on the wire passing bracket 41, wherein a resistance sensor 43 is arranged on the wire pulley 42, and the resistance sensor 43 is used for sensing resistance generated by the connecting wire 37 in the pulling process.
The base 31 is internally provided with a control board 38, the control board 38 is internally provided with a controller 381, the controller 381 is used for controlling the winding motor 3 and electrically connecting with a resistance sensor 43, the resistance sensor 43 transmits resistance generated in the winding and unwinding process of the connecting wire 37 to the controller 381, the controller 381 controls the winding and unwinding of the connecting wire 37 of the winding motor 3 according to resistance data given by the resistance sensor 43, the winding and unwinding of the connecting wire 37 are controlled by the controller 381, the resistance sensor 43 transmits a sensed resistance value to the controller 381, so that the controller 381 controls the winding and unwinding speed of the connecting wire 37, and the position of the winding and unwinding wire can be adjusted by combining with a robot, so that the intelligence of winding and unwinding wire is improved.
The lower shell 1 is provided with a rotary positioning shaft 11, the rotary positioning shaft 11 is rotatably connected with the lower shell 1, and the rotary positioning shaft 11 is used for matching with a winding roll 33; through the connection installation that rotary positioning axle 11 is used for cooperating take-up reel 33, guarantee the stability of casing 1 under the take-up reel 33 is rotatory, receive the unwrapping wire stability.
The edge of lower casing 1 is equipped with connection buckle 12 and spliced pole 13, upper casing 2 is equipped with connection draw-in groove 21 and connection through-hole 22, connection draw-in groove 21 is used for the cooperation to connect buckle 12, connection through-hole 22 is used for passing the screw and is connected with spliced pole 13, sets up the equipment that connection buckle 12 and spliced pole 13 come the cooperation structure, convenient assembling, stable in structure.
The upper shell 2 is provided with a reinforcing part 23, the reinforcing part 23 is opposite to the rotary positioning shaft 11 and is coaxially arranged, one end of the base 31 is fixedly connected with the reinforcing part 23, the reinforcing part 23 is provided with a wire passing hole 231, one side of the base 31 is provided with a wire passing groove 311, one end of the wire passing groove 311 is communicated with the wire passing hole 231, the wire passing groove 231 and the wire passing groove 311 are matched to be used for outputting the trend of a circuit, the motor is conveniently connected, in actual use, a connector can be arranged on the reinforcing part 23, and the motor is directly matched with a robot to be connected for use through the connector, so that electric conduction and control connection are realized.
In another embodiment of the present invention, a brake assembly 312 is installed on the base 31, the brake assembly 312 is used for braking the winding drum 33, the brake assembly 312 includes a rotation shaft 3121 rotatably connected to the base 31, a brake disc 3122 provided on an outer diameter of the rotation shaft 3121, and a brake element 3123 for braking the brake disc 3122, one end of the rotation shaft 3121 is fixedly connected to the winding drum 33, in this embodiment, the brake element 3123 is provided, the brake element 3123 can be used for braking the brake disc 3122 on the rotation shaft 3121, and when the winding drum is excessively pulled during winding and unwinding, particularly when the resistance sensor is combined, the brake element 3123 can be started to brake and fix the winding drum 33 when the resistance sensor suddenly receives excessive resistance, so as to ensure safety.
As shown in fig. 3, a further modification of the above embodiment is that the brake element 3123 includes a brake driving seat 3123a and a brake stop pin 3123b, the brake disc 3122 is provided with a brake hole 3122a, and the brake driving seat 3123a is used for driving the brake stop pin 3123b to be inserted into the brake hole 3122a so that the rotation shaft 3121 stops rotating; in the present embodiment, the brake driving seat 3123a drives the brake pin 3123b to be inserted into the brake hole 3122a to realize braking, and structural braking is stable.
As shown in fig. 4, a further improvement of the above embodiment is that the brake element 3123 includes an electromagnet 3123c and a brake chuck 3123d, a brake groove is disposed between the electromagnet 3123c and the brake chuck 3123d, the brake disc 3122 is located in the brake groove, the electromagnet 3123c is used for driving the brake chuck 3123d to clamp the brake disc 3122 so that the rotation shaft 3121 stops rotating, and the electromagnet 3123c is matched with the brake clamping disc to perform clamping fixation, so that efficient braking can be realized, and braking stability can also be realized.
Referring to fig. 5, the wire passing bracket 41 is provided with a hinge part 411, and the hinge part 411 is used for being hinged in the accommodating cavity; the wire support 41 is equipped with extension spring 412, the one end of extension spring 412 is connected with holding the chamber, the other end is connected with wire support 41, one side that holds the chamber is equipped with the stopper 413 that is used for wire support 41 spacing, stopper 413 is used for wire support 41 spacing, carries out spacingly to the position of wire support 41 through extension spring 412 and stopper 413 cooperation, also can play the cushioning effect through the effect of extension spring 412 when receiving and releasing the wire and dragging, prevents that the excessive interference of resistance sensor 43, improves stability.
The wire passing support 41 is provided with a reciprocating transmission element 414, the reciprocating transmission element 414 is used for driving the wire pulley 42 to reciprocate, the reciprocating transmission element 414 is a screw motor, the reciprocating transmission element 414 drives the guide pulley to reciprocate, the wire winding and unwinding of the connecting wire 37 is guided, and the connecting wire 37 is conveniently and regularly wound and unwound.
The invention integrates the coiling motor 3 in the upper shell 2 and the lower shell 1, the base 31 is arranged on the motor for coiling and uncoiling the connecting wire 37, the coiling motor 3 adopts the outer rotor direct-drive motor for coiling and uncoiling the connecting wire 37, intelligent control can be realized, the problem that the coiling and uncoiling are unstable and the durability is poor in the prior art is solved, the outer rotor direct-drive motor is adopted for coiling and uncoiling, the intelligent control is convenient for connection realization, the intelligent control is particularly suitable for intelligent home use, the universality is good, the practicability is strong, and in particular, the invention is provided with the lower shell 1, the upper shell 2 connected with the lower shell 1, a containing cavity arranged between the upper shell 2 and the lower shell 1, a coiling device which is arranged on the upper shell 2 and is rotationally connected with the lower shell 1, and a wire passing device 4 which is arranged on one side of the containing cavity and is used for coiling and uncoiling wires; the winding device is a winding motor 3, and the winding motor 3 comprises a base 31 fixedly connected with the upper shell 2, a stator assembly 32 arranged on the base 31, a winding roll 33 rotatably connected with the base 31, and a rotor assembly 34 arranged in the winding roll 33 and used for being matched with the stator assembly 32; in the winding and unwinding process, the winding roll 33 is driven to rotate to realize winding and unwinding of the connecting wire 37 through the matching of the stator assembly 32 and the rotor assembly 34, the winding roll 33 is of an integrated shell structure, winding and unwinding are stable, the structure is convenient to assemble, and the rotor assembly 34 is directly installed in the winding roll 33. The base 31 is provided with the electric connection element 35, the winding roll 33 is provided with the conductive element 36, one end of the electric connection element 35 is abutted against the conductive element 36, the winding roll 33 is wound with the connecting wire 37, one end of the connecting wire 37 is connected with the conductive element 36, specifically, the electric connection element 35 is matched with the conductive element 36 to contact, so that the electric conduction of the connecting wire 37 is realized, the connecting wire 37 of the winding roll is subjected to electric conduction transmission, the abutting mode is adopted for contact, the contact is stable, and the winding and unwinding are not influenced. The wire passing device 4 comprises a wire passing support 41 and a wire pulley 42 arranged on the wire passing support 41, wherein a resistance sensor 43 is arranged on the wire pulley 42, the resistance sensor 43 is used for sensing resistance generated in the pulling process of the connecting wire 37, the wire pulley 42 is used for guiding the trend of the connecting wire 37, the stability of wire winding and unwinding is ensured, the resistance sensor 43 is arranged for sensing resistance induction in the direction of the connecting wire 37, the resistance inductor is only arranged in two directions of the wire pulley 42, the resistance in at least two directions of the connecting wire 37 is induced, and then the position of the wire passing device can be adjusted by matching with a robot, so that the phenomenon of pulling caused by overlarge pulling force is prevented.
Referring to fig. 1 to 6, the assembly method of the production facility of the intelligent reel, the production facility comprises a conveying device 10, a fixing jig 20 installed on the conveying device 10 and moving and transmitting along with the conveying device 10, a positioning device 30 installed on the conveying device 10 and used for positioning the fixing jig 20, an assembly mechanism 40 positioned above the conveying device 10 and used for assembling the reel on the fixing jig 20 after positioning the positioning device 30, and a material receiving device 50 used for receiving the assembled reel; the assembly method comprises the following steps: the lower shell 1 is placed on the fixed jig 20 for conveying, the fixed jig 20 is positioned by the positioning device 30 after conveying to a specified position, the winding motor 3 is placed on the lower shell 1 manually after positioning for assembly, and the connecting wire 37 on the winding roll 33 passes through the wire pulley 42 during assembly; the conveying device 10 drives the fixed jig 20 to continuously convey after the winding motor 3 is assembled, the upper shell 2 is placed on the surface of the lower shell 1 after being positioned through the positioning device 30 when the winding motor is conveyed to the assembling mechanism 40, the upper shell 2 and the lower shell 1 are aligned after being positioned, the upper shell 2 is placed after being aligned, the upper shell 2 is screwed by the assembling mechanism 40 after being placed, the upper shell 2 is fixedly connected with the base 31, the upper shell 2 is fixedly connected with the lower shell 1, and products are conveyed to the collecting device 50 through the conveying device 10 after the screwing is completed. By adopting the assembly method, the assembly line mode can be realized for assembling the reel, the assembly is convenient, the assembly method is particularly suitable for mass production, the manual and semi-automatic assembly mechanisms are combined for matching, the installation time is saved, and the production efficiency is improved.
The foregoing examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (4)
1. An intelligent winder, its characterized in that: the wire winding device comprises a lower shell, an upper shell connected with the lower shell, a containing cavity arranged between the upper shell and the lower shell, a wire winding device arranged on the upper shell and rotationally connected with the lower shell, and a wire passing device arranged on one side of the containing cavity and used for winding and unwinding wires; the winding device is a winding motor and comprises a base fixedly connected with the upper shell, a stator assembly arranged on the base, a winding roll rotatably connected with the base and a rotor assembly arranged in the winding roll and used for being matched with the stator assembly;
the base is provided with an electric connection element, the winding roll is provided with a conductive element, one end of the electric connection element is abutted against the conductive element, the winding roll is wound with a connecting wire, and one end of the connecting wire is connected with the conductive element;
the wire passing device comprises a wire passing bracket and a wire pulley arranged on the wire passing bracket, wherein a resistance sensor is arranged on the wire pulley and is used for sensing resistance generated in the pulling process of a connecting wire; the resistance sensor is arranged in two directions of the wire pulley and senses resistance of the connecting wire in at least two directions;
the upper shell is provided with a reinforcing part, the reinforcing part is opposite to the rotary positioning shaft and is coaxially arranged, one end of the base is fixedly connected with the reinforcing part, the reinforcing part is provided with a wire passing hole, one side of the base is provided with a wire routing groove, and one end of the wire routing groove is communicated with the wire passing hole;
the base is provided with a brake assembly, the brake assembly is used for braking of the winding roll, the brake assembly comprises a rotating shaft which is rotatably connected to the base, a brake disc arranged on the outer diameter of the rotating shaft and a brake element used for braking of the brake disc, and one end of the rotating shaft is fixedly connected with the winding roll;
the brake element comprises a brake driving seat and a brake stop pin, a brake hole is formed in the brake disc, and the brake driving seat is used for driving the brake stop pin to be inserted into the brake hole so that the rotation shaft stops rotating;
the wire passing bracket is provided with a hinge part which is used for being hinged in the accommodating cavity; the wire passing bracket is provided with a tension spring, one end of the tension spring is connected with the accommodating cavity, the other end of the tension spring is connected with the wire passing bracket, one side of the accommodating cavity is provided with a limiting block for limiting the wire passing bracket, and the limiting block is used for limiting the wire passing bracket; the position of the wire passing bracket is limited by the cooperation of the tension spring and the limiting block, and the tension spring plays a role in buffering when the wire is wound and pulled, so that excessive interference of the resistance sensor is prevented;
the assembly method of the production equipment of the intelligent reel comprises a conveying device, a fixed jig which is arranged on the conveying device and moves along with the conveying device for transmission, a positioning device which is arranged on the conveying device and is used for positioning the fixed jig, an assembly mechanism which is arranged above the conveying device and is used for assembling the reel on the fixed jig after the positioning device is positioned, and a material receiving device which is used for receiving the assembled reel;
the assembly method comprises the following steps:
the lower shell is placed on a fixed jig for conveying, the fixed jig is positioned by a positioning device after conveying to a designated position, a winding motor is placed on the lower shell manually after positioning, and a connecting wire on a winding roll passes through a wire pulley during assembly; the wire winding motor is assembled, the conveying device drives the fixed jig to continuously convey, the wire winding motor is conveyed to the assembling mechanism to be positioned through the positioning device, the upper shell is placed on the surface of the lower shell after positioning, the upper shell and the lower shell are aligned when placing, the wire winding motor is placed after alignment is completed, the assembling mechanism locks the upper shell after placement, the upper shell is fixedly connected with the base, the upper shell is fixedly connected with the lower shell, and the product is conveyed to the collecting device through the conveying device after the screw locking is completed to collect materials.
2. The intelligent cord reel as recited in claim 1, wherein: the base is internally provided with a control board, the control board is internally provided with a controller, the controller is used for controlling the winding motor and electrically connecting with a resistance sensor, the resistance sensor transmits resistance generated in the winding and unwinding process of the connecting wire to the controller, and the controller controls the winding and unwinding of the connecting wire of the winding motor according to resistance data given by the resistance sensor.
3. The intelligent cord reel as recited in claim 1, wherein: the lower shell is provided with a rotary positioning shaft which is rotatably connected with the lower shell and is used for being matched with the winding roll;
the edge of lower casing is equipped with connection buckle and spliced pole, it is equipped with connection draw-in groove and connection through-hole to go up the casing, the connection draw-in groove is used for the cooperation to connect the buckle, the connection through-hole is used for passing the screw and is connected with the spliced pole.
4. The intelligent cord reel as recited in claim 1, wherein: the wire passing bracket is provided with a reciprocating transmission element, the reciprocating transmission element is used for driving the wire pulley to reciprocate, and the reciprocating transmission element is a screw motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310009984.9A CN116040419B (en) | 2023-01-04 | 2023-01-04 | Intelligent reel and assembling method of production equipment of reel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310009984.9A CN116040419B (en) | 2023-01-04 | 2023-01-04 | Intelligent reel and assembling method of production equipment of reel |
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| CN116040419A CN116040419A (en) | 2023-05-02 |
| CN116040419B true CN116040419B (en) | 2023-10-13 |
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| CN208826479U (en) * | 2018-09-13 | 2019-05-07 | 武汉禾田自动化设备有限公司 | A kind of auxiliary assembled fixture |
| CN111099451A (en) * | 2019-09-10 | 2020-05-05 | 深圳潜行创新科技有限公司 | Electric winder for unmanned submersible |
| CN111634754A (en) * | 2020-06-23 | 2020-09-08 | 深圳市华源达科技有限公司 | Wire winding device and mask machine |
| CN111675023A (en) * | 2020-06-05 | 2020-09-18 | 浙江新中源建设有限公司 | Cable winding and unwinding device for electromechanical installation engineering and use method thereof |
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|---|---|---|---|---|
| CN201128646Y (en) * | 2007-12-17 | 2008-10-08 | 莱尼电气线缆（常州）有限公司 | Central brake positioning winder |
| CN204339243U (en) * | 2014-12-10 | 2015-05-20 | 太仓阿托斯电气部件有限公司 | Winder brake wheel automatic assembling |
| CN107416616A (en) * | 2017-06-23 | 2017-12-01 | 安徽吉安特种线缆制造有限公司 | One kind volume cable gear |
| CN208826479U (en) * | 2018-09-13 | 2019-05-07 | 武汉禾田自动化设备有限公司 | A kind of auxiliary assembled fixture |
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|---|---|
| CN116040419A (en) | 2023-05-02 |
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