CN116031603A - Laser debugging equipment of high-efficiency dielectric filter - Google Patents
Laser debugging equipment of high-efficiency dielectric filter Download PDFInfo
- Publication number
- CN116031603A CN116031603A CN202211521989.1A CN202211521989A CN116031603A CN 116031603 A CN116031603 A CN 116031603A CN 202211521989 A CN202211521989 A CN 202211521989A CN 116031603 A CN116031603 A CN 116031603A
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- Prior art keywords
- dielectric filter
- laser
- testing mechanism
- laser debugging
- high efficiency
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Links
- 238000012360 testing method Methods 0.000 claims abstract description 69
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 238000010408 sweeping Methods 0.000 claims abstract description 13
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910052802 copper Inorganic materials 0.000 claims abstract description 12
- 239000010949 copper Substances 0.000 claims abstract description 12
- 239000000779 smoke Substances 0.000 claims abstract description 8
- 238000004140 cleaning Methods 0.000 claims abstract description 7
- 238000007664 blowing Methods 0.000 claims description 9
- 235000019504 cigarettes Nutrition 0.000 claims description 4
- 230000002146 bilateral effect Effects 0.000 claims 1
- 238000005056 compaction Methods 0.000 claims 1
- 239000000463 material Substances 0.000 claims 1
- 230000006835 compression Effects 0.000 abstract description 5
- 238000007906 compression Methods 0.000 abstract description 5
- 239000000428 dust Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 abstract description 2
- 239000002245 particle Substances 0.000 abstract description 2
- WEJZHZJJXPXXMU-UHFFFAOYSA-N 2,4-dichloro-1-phenylbenzene Chemical compound ClC1=CC(Cl)=CC=C1C1=CC=CC=C1 WEJZHZJJXPXXMU-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 238000005530 etching Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000010329 laser etching Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E40/00—Technologies for an efficient electrical power generation, transmission or distribution
- Y02E40/40—Arrangements for reducing harmonics
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Abstract
The invention discloses laser debugging equipment of a high-efficiency dielectric filter, which comprises a testing mechanism, wherein laser debugging mechanisms are arranged on two sides of the testing mechanism, a testing mechanism supporting block is arranged at the bottom end of the testing mechanism, and a portal frame and a first-stage blanking slideway are arranged at the top of the testing mechanism supporting block; the portal frame is provided with a test platform, a compression cylinder module, a sweeping stepping motor and a smoke collecting interface, a copper base is fixed on the top end surface of the test platform, and cable supporting blocks are symmetrically fixed on two sides of the top end of the test platform; by the design of the invention, the debugging work of the dielectric filter is automatically realized, the labor force is liberated, and the production efficiency is improved; the operation is simple and convenient, no division of raw and acquaintances exists, the compatibility is good, the application range is wide, and the product within a certain range can be compatible; the cleaning device is arranged on the side face of the testing platform, dust particles in air are effectively reduced, and silver powder and the like on the upper surface of the PCB are cleaned.
Description
Technical Field
The invention belongs to the technical field of dielectric filters, and particularly relates to laser debugging equipment of a high-efficiency dielectric filter.
Background
The dielectric filter belongs to very little ceramic sintering fashioned product, and overall dimension tolerance variation is irregular, and location repeatability is not good on the frock, and the manual work is taken inconveniently, and prior art hardly relates to automatic debugging, is manual debugging basically: the medium filter is positioned through a manual tool customized according to the medium filter specification, parameters are checked manually through an instrument, and manual polishing is performed according to debugging experience, so that each product meets the parameter requirements.
Manual debugging has the defects of unstable debugging yield, unstable yield and uneven and attractive appearance; the method has the advantages that the requirements on debugging experience of personnel are high, the debugging experience is not friendly to novice, and debugging defective products are increased.
The existing dielectric filter debugging equipment only carries out debugging on products with certain model specifications, is poor in applicability, and is difficult to meet the problem of general testing of multiple types of products, and the efficiency is low.
Disclosure of Invention
The invention aims to provide laser debugging equipment of a high-efficiency dielectric filter, which solves the problems of low debugging efficiency and low debugging yield of the conventional dielectric filter in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the laser debugging equipment of the high-efficiency dielectric filter comprises a testing mechanism, wherein laser debugging mechanisms are arranged on two sides of the testing mechanism, a testing mechanism supporting block is arranged at the bottom end of the testing mechanism, and a portal frame and a first-stage blanking slideway are arranged at the top of the testing mechanism supporting block; the device is characterized in that a testing platform, a compression cylinder module, a sweeping stepping motor and a smoke collecting interface are arranged on the portal frame, a copper base is fixed on the top end face of the testing platform, and cable supporting blocks are symmetrically fixed on two sides of the top end of the testing platform.
As a preferable technical scheme in the invention, a test PCB board is locked on the top end surface of the copper base; connecting cables are locked at two ends of the test PCB; a sweeping hairbrush is fixed at the moving end of the sweeping stepping motor; and the compression cylinder module is positioned right above the portal frame and the test PCB.
As a preferable technical scheme in the invention, the cable supporting block is arranged below the connecting cable, and the connecting cable is communicated with the external network analyzer.
As a preferable technical scheme in the invention, one side of the test platform is provided with a cleaning component, the cleaning component comprises a smoke collecting interface and a gas blowing pipe which is arranged opposite to the smoke collecting interface, and the gas blowing end of the gas blowing pipe is opposite to the surface of the test PCB.
As a preferable technical scheme in the invention, the laser debugging mechanism comprises two groups of supporting blocks, a moving module is fixed on each group of supporting blocks, a laser is installed at the top of the moving module, and a lens is fixed at the working end of the laser.
As a preferable technical scheme in the invention, the rear surface of the copper base is provided with a blanking inclined block, and the blanking inclined block is communicated with the blanking first-stage slideway.
As a preferable technical scheme in the invention, the blanking first-stage slideway is positioned at the bottom of the portal frame and is inclined away from the direction of the portal frame.
As a preferable technical scheme in the invention, the testing mechanism and the laser debugging mechanisms at two sides are arranged at equal intervals.
Compared with the prior art, the invention has the beneficial effects that:
by the design of the invention, the debugging work of the dielectric filter is automatically realized, the labor force is liberated, and the production efficiency is improved; the operation is simple and convenient, no division of raw and acquaintances exists, the compatibility is good, the application range is wide, and the product within a certain range can be compatible; the cleaning device is arranged on the side face of the test platform, so that dust particles in the air are effectively reduced, silver powder and the like on the upper surface of the PCB to be tested are cleaned, and the influence of powder accumulation on the test board on the test result is reduced; the laser debugging mechanisms are arranged on two sides of the testing mechanism, the etching adjustment is carried out on the products according to the testing result, the yield of the products is improved, and the consistency of the products is good; the laser debugging mechanism is provided with a driving mechanism, can realize movement at any distance in a stroke range, meets the requirement of etching debugging, and ensures the consistency of product debugging.
Drawings
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a block diagram of a test platform device according to the present invention;
FIG. 3 is a diagram of a laser debugging mechanism according to the present invention;
1, a testing mechanism; 2. a laser debugging mechanism; 3. a test mechanism supporting block; 4. a test platform; 5. blanking an oblique block; 6. a copper base; 7. testing the PCB; 8. a sweeping brush; 9. an air blowing device; 10. a sweeping stepping motor; 11. a portal frame; 12. a compacting cylinder module; 13. a smoke collecting interface; 14. a first-stage slideway for blanking; 15. a test cable; 16. a cable support block; 17. a support block; 18. a motion module; 19. a laser; 20. and a lens.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 3, the present invention provides a technical solution: the laser debugging equipment of the high-efficiency dielectric filter comprises a testing mechanism 1, wherein laser debugging mechanisms 2 for debugging the dielectric filter are arranged on two sides of the testing mechanism 1, an integrated testing mechanism supporting block 3 is arranged at the bottom end of the testing mechanism 1, and a portal frame 11 and a first-stage blanking slideway 14 are arranged at the top of the testing mechanism supporting block 3; the portal frame 11 is provided with a test platform 4, a compression cylinder module 12, a sweeping stepper motor 10 and a smoke collecting interface 13, the test mechanism 1 can expose the end face of the dielectric filter to be debugged, the compression cylinder module 12 is utilized to compress and fix the dielectric filter, the cleaning work is synchronously carried out during normal operation, the top end face of the test platform 4 is fixedly provided with a copper base 6, and two sides of the top end of the test platform 4 are symmetrically fixedly provided with cable support blocks 16.
In the embodiment, a test PCB 7 is locked on the top end surface of the copper base 6; connecting cables 15 are locked at two ends of the test PCB 7; a sweeping hairbrush 8 is fixed at the moving end of a sweeping stepping motor 10; the compressing cylinder module 12 is located right above the portal frame 11 and the test PCB 7 and is installed at the center of the portal frame 11.
In this embodiment, the cable support block 16 is disposed below the connection cable 15, and the connection cable 15 communicates with an external network analyzer.
In this embodiment, one side of test platform 4 is provided with the clean subassembly that is used for the etching dust clearance on the test PCB board 7, and clean subassembly includes collection cigarette interface 13 and with collection cigarette interface 13 the relative blast pipe 9 that sets up, the external air supply of blast pipe 9, the face to test PCB board 7 is just right to the blowing of blast pipe 9, collection cigarette interface 13 external dust collecting equipment, thereby sucks and the clearance to the dust that blows produced, reduces the powder and piles up at test PCB board surface influence test result.
In this embodiment, the laser debugging mechanism 2 includes two sets of supporting blocks 17, a moving module 18 is fixed on each set of supporting blocks 17, a laser 19 is installed on the top of the moving module 18, and the laser 19 can simultaneously perform laser etching to the end face of the dielectric filter, so that the surface changing time can be greatly saved, the production efficiency is greatly improved, and a lens 20 is fixed at the working end of the laser 19; the laser debugging mechanism 2 is simultaneously positioned at a waiting position to wait for triggering.
In this embodiment, the rear surface of copper base 6 is provided with blanking sloping block 5, and blanking sloping block 5 communicates with unloading one-level slide 14, slides the product through blanking sloping block 5 into unloading one-level slide 14.
In this embodiment, the first-stage discharging chute 14 is located at the bottom of the gantry 11 and is inclined away from the gantry 11.
In this embodiment, the test mechanism 1 is disposed at equal intervals with the laser debugging mechanisms 2 on both sides.
When the laser debugging mechanism 2 is used, firstly, the laser debugging mechanism moves to a working position from a standby position, a dielectric filter is fed to the upper surface of a test PCB 7, a pressing cylinder in a pressing cylinder module 12 is pressed down to fully contact and conduct the dielectric filter with a contact of the test PCB and fix the position, a left side interface 13 and a right side air blowing device 9 are continuously in an open state, when the index of the dielectric filter measured by an instrument is judged to be in a set range, the dielectric filter is regarded as a good product, and the following actions are executed: the compacting cylinder module 12 is loosened, and the sweeping stepping motor 10 moves to drive the sweeping hairbrush 8 to slide the product into the discharging first-stage slideway 14 through the discharging inclined block 5; and when the instrument judges that the instrument is out of the set range, the laser debugging mechanism 2 intervenes, laser etching debugging of the corresponding position is performed according to the state of the dielectric filter until the index of the dielectric filter is debugged to be good in the set range or exceeds the set debugging time, and the blanking action is executed again and then the feeding is waited.
Although embodiments of the present invention have been shown and described in detail with reference to the foregoing detailed description, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations may be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a high efficiency dielectric filter's laser debugging equipment, includes testing mechanism (1), is equipped with laser debugging mechanism (2) in the both sides of testing mechanism (1), its characterized in that: the bottom end of the testing mechanism (1) is provided with a testing mechanism supporting block (3), and the top of the testing mechanism supporting block (3) is provided with a portal frame (11) and a first-stage blanking slideway (14); be equipped with test platform (4), compress tightly cylinder module (12), sweep material stepper motor (10) and collection cigarette interface (13) on portal frame (11), be fixed with copper base (6) on the top end face of test platform (4) top bilateral symmetry of test platform (4) is fixed with cable supporting shoe (16).
2. The laser debugging apparatus of a high efficiency dielectric filter of claim 1, wherein: a test PCB (7) is locked on the top end surface of the copper base (6); connecting cables (15) are locked at two ends of the test PCB (7); a sweeping hairbrush (8) is fixed at the moving end of the sweeping stepping motor (10); the compaction cylinder module (12) is located right above the portal frame (11) and the test PCB (7).
3. The laser debugging apparatus of a high efficiency dielectric filter of claim 2, wherein: the cable supporting block (16) is arranged below the connecting cable (15), and the connecting cable (15) is communicated with an external network analyzer.
4. The laser debugging apparatus of a high efficiency dielectric filter of claim 1, wherein: one side of the test platform (4) is provided with a cleaning component, the cleaning component comprises a smoke collecting interface (13) and a gas blowing pipe (9) which is arranged opposite to the smoke collecting interface (13), and the gas blowing end of the gas blowing pipe (9) is opposite to the surface of the test PCB (7).
5. The laser debugging apparatus of a high efficiency dielectric filter of claim 1, wherein: the laser debugging mechanism (2) comprises two groups of supporting blocks (17), a moving module (18) is fixed on each group of supporting blocks (17), a laser (19) is installed at the top of the moving module (18), and a lens (20) is fixed at the working end of the laser (19).
6. The laser debugging apparatus of a high efficiency dielectric filter of claim 1, wherein: the copper base (6) is characterized in that a blanking inclined block (5) is arranged on the rear surface of the copper base, and the blanking inclined block (5) is communicated with a blanking primary slideway (14).
7. The laser debugging apparatus of high efficiency dielectric filter of claim 6, wherein: the first-stage blanking slideway (14) is positioned at the bottom of the portal frame (11) and is inclined away from the direction of the portal frame (11).
8. The laser debugging apparatus of a high efficiency dielectric filter of claim 1, wherein: the test mechanism (1) and the laser debugging mechanisms (2) on two sides are arranged at equal intervals.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202211521989.1A CN116031603A (en) | 2022-11-30 | 2022-11-30 | Laser debugging equipment of high-efficiency dielectric filter |
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Application Number | Priority Date | Filing Date | Title |
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CN202211521989.1A CN116031603A (en) | 2022-11-30 | 2022-11-30 | Laser debugging equipment of high-efficiency dielectric filter |
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CN116031603A true CN116031603A (en) | 2023-04-28 |
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CN202211521989.1A Pending CN116031603A (en) | 2022-11-30 | 2022-11-30 | Laser debugging equipment of high-efficiency dielectric filter |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113567757A (en) * | 2021-07-02 | 2021-10-29 | 武汉心浩智能科技有限公司 | Filter debugging tool and automatic filter debugging equipment |
CN216213994U (en) * | 2021-10-21 | 2022-04-05 | 中电鹏程智能装备有限公司 | Double-laser-head debugging equipment for dielectric filter |
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2022
- 2022-11-30 CN CN202211521989.1A patent/CN116031603A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113567757A (en) * | 2021-07-02 | 2021-10-29 | 武汉心浩智能科技有限公司 | Filter debugging tool and automatic filter debugging equipment |
CN216213994U (en) * | 2021-10-21 | 2022-04-05 | 中电鹏程智能装备有限公司 | Double-laser-head debugging equipment for dielectric filter |
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