CN116026731B - A method to determine whether the dispersion of carbon nanotube slurry meets the standard by in-situ identification of particle size - Google Patents
A method to determine whether the dispersion of carbon nanotube slurry meets the standard by in-situ identification of particle size Download PDFInfo
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- 239000002002 slurry Substances 0.000 title claims abstract description 61
- 239000006185 dispersion Substances 0.000 title claims abstract description 39
- 239000002245 particle Substances 0.000 title claims abstract description 39
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 239000002041 carbon nanotube Substances 0.000 title claims abstract description 30
- 229910021393 carbon nanotube Inorganic materials 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000011065 in-situ storage Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 21
- 238000000967 suction filtration Methods 0.000 claims abstract description 11
- 239000011148 porous material Substances 0.000 claims abstract description 7
- 238000001914 filtration Methods 0.000 claims abstract description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims description 9
- 239000010935 stainless steel Substances 0.000 claims description 9
- 230000000903 blocking effect Effects 0.000 claims description 4
- 238000012360 testing method Methods 0.000 abstract description 11
- 239000011324 bead Substances 0.000 abstract description 10
- 238000012216 screening Methods 0.000 abstract description 2
- 239000002071 nanotube Substances 0.000 abstract 1
- 238000011085 pressure filtration Methods 0.000 description 9
- 229910052799 carbon Inorganic materials 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- 238000003828 vacuum filtration Methods 0.000 description 3
- 238000005054 agglomeration Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000013178 mathematical model Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002086 nanomaterial Substances 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000001132 ultrasonic dispersion Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域Technical field
本发明涉及纳米材料技术领域,具体涉及一种原位鉴别粒度来判断碳纳米管浆料分散是否达标的方法。The invention relates to the technical field of nanomaterials, and specifically relates to a method for in-situ identification of particle size to determine whether the dispersion of carbon nanotube slurry reaches the standard.
背景技术Background technique
目前,在工业化生产碳纳米管浆料的过程中,经常需要品质和技术人员判断碳纳米管浆料是否分散合格。常用的方法有:1)刮板细度法,将浆料刮在一个细度板上,人工肉眼观察是否存在大颗粒感,该方法人为主观因素极大,误差极大;2)粘度计测试法,取不同时间分散的浆料测试其粘度大小,观察粘度值是否一致。浆料粘度本身具有一定波动性,同时也是事实上浆料的分散存在一个时间段的动态平衡,所以粘度判断存在研磨分散过早或者过晚的误差。3)激光粒度测试法,取部分浆料稀释到一定浓度,超声分散到某特定溶剂中,通过粒度仪测试;该方法无法在取样现场实施,而且,该方法中的稀释和超声分散等步骤对浆料本身具有破坏作用,导致测试结果失真。At present, in the process of industrial production of carbon nanotube slurry, quality and technical personnel are often required to judge whether the carbon nanotube slurry is dispersion qualified. Commonly used methods are: 1) Scraper fineness method, scrape the slurry on a fineness plate, and observe with the naked eye whether there are large particles. This method has great human subjective factors and huge errors; 2) Viscometer test Method, take the slurry dispersed at different times to test its viscosity and observe whether the viscosity value is consistent. The viscosity of the slurry itself has certain fluctuations, and it is also true that the dispersion of the slurry has a dynamic balance for a period of time. Therefore, there is an error in the judgment of viscosity, such as grinding and dispersing too early or too late. 3) Laser particle size testing method, dilute part of the slurry to a certain concentration, ultrasonically disperse it into a specific solvent, and pass the particle size analyzer test; this method cannot be implemented at the sampling site, and the steps such as dilution and ultrasonic dispersion in this method are harmful to the particle size test method. The slurry itself has a destructive effect, causing distortion of test results.
发明内容Contents of the invention
本发明旨在针对现有技术的技术缺陷,提供一种原位鉴别粒度来判断碳纳米管浆料分散是否达标的方法,以解决常规方法误差大、易破坏浆料、无法现场实施等技术问题。The present invention aims to address the technical shortcomings of the existing technology and provide a method for in-situ identification of particle size to determine whether the dispersion of carbon nanotube slurry reaches the standard, so as to solve the technical problems of conventional methods such as large errors, easy damage to the slurry, and inability to be implemented on site. .
为实现以上技术目的,本发明采用以下技术方案:In order to achieve the above technical objectives, the present invention adopts the following technical solutions:
原位鉴别粒度来判断碳纳米管浆料分散是否达标的方法,包括以下步骤:利用负压过滤装置对碳纳米管浆料进行抽滤,抽滤完毕后,若滤材表面无残留,表明分散达标,若浆料在滤材上残留堵网,表明分散粒度偏大,不达标;其中,滤材孔径R与浆料的球珠直径D之间满足以下关系:R=0.07D·a,其中a=15/14。The method of in-situ particle size identification to determine whether the carbon nanotube slurry is dispersed up to standard includes the following steps: Use a negative pressure filtration device to suction filter the carbon nanotube slurry. After the suction filtration, if there is no residue on the surface of the filter material, it indicates dispersion. If the slurry remains blocked on the filter material, it indicates that the dispersed particle size is too large and does not meet the standard; among them, the pore size R of the filter material and the ball diameter D of the slurry satisfy the following relationship: R=0.07D·a, where a=15/14.
作为优选,所述碳纳米管浆料的用量为20mL。Preferably, the amount of carbon nanotube slurry is 20 mL.
作为优选,所述抽滤的时长为3~5min。Preferably, the duration of the suction filtration is 3 to 5 minutes.
作为优选,所述负压过滤装置包括滤瓶,负压抽滤口,滤斗,滤材,其中,负压抽滤口位于滤瓶侧端,在滤瓶顶端具有滤斗,滤材固定于滤斗中且拦截滤斗的至少一个横截面,在负压抽滤口上连接有真空泵。Preferably, the negative pressure filter device includes a filter bottle, a negative pressure filter port, a filter bucket, and a filter material, wherein the negative pressure filter port is located at the side end of the filter bottle, and there is a filter bucket at the top of the filter bottle, and the filter material is fixed on In the filter bucket and intercepting at least one cross section of the filter bucket, a vacuum pump is connected to the negative pressure filter port.
作为优选,所述滤材为不锈钢滤网。Preferably, the filter material is a stainless steel filter.
作为优选,不锈钢滤网与滤斗表面致密贴合。As a preferred option, the stainless steel filter mesh is tightly adhered to the surface of the filter bucket.
本发明提供了一种原位鉴别粒度来判断碳纳米管浆料分散是否达标的方法。该方法取样不做任何前处理,保持了浆料本身结构的真实性;通过浆料颗粒D90的过滤筛选,保证了测试结果的准确性;同时该测试方法快捷方便,保证了测试判断的及时性。The invention provides a method for in-situ particle size identification to determine whether the dispersion of carbon nanotube slurry reaches the standard. This method does not require any pre-processing for sampling, thus maintaining the authenticity of the structure of the slurry itself; filtering and screening the slurry particles D90 to ensure the accuracy of the test results; at the same time, the test method is fast and convenient, ensuring the timeliness of the test judgment. .
附图说明Description of the drawings
图1是本发明中负压过滤装置的结构示意图;Figure 1 is a schematic structural diagram of the negative pressure filtration device in the present invention;
图2是不同数量球珠相互摩擦时的微观状态示意图;Figure 2 is a schematic diagram of the microscopic state when different numbers of balls rub against each other;
图中:In the picture:
具体实施方式Detailed ways
以下将对本发明的具体实施方式进行详细描述。为了避免过多不必要的细节,在以下实施例中对属于公知的结构或功能将不进行详细描述。以下实施例中所使用的近似性语言可用于定量表述,表明在不改变基本功能的情况下可允许数量有一定的变动。除有定义外,以下实施例中所用的技术和科学术语具有与本发明所属领域技术人员普遍理解的相同含义。Specific embodiments of the present invention will be described in detail below. In order to avoid too many unnecessary details, well-known structures or functions will not be described in detail in the following embodiments. The approximate language used in the following examples can be used for quantitative expressions, indicating that certain changes in quantities are allowed without changing the basic function. Unless otherwise defined, technical and scientific terms used in the following examples have the same meanings as commonly understood by those skilled in the art to which this invention belongs.
实施例1Example 1
一种原位鉴别粒度来判断碳纳米管浆料分散是否达标的方法(即测试粒径D90的过滤通过性):A method to identify the particle size in situ to determine whether the dispersion of carbon nanotube slurry meets the standard (i.e. test the filtration passability of particle size D90):
1)构建一种简易的负压过滤装置,装置的核心是滤斗中间滤网目数的确定和滤网与滤斗的致密结合。1) Construct a simple negative pressure filtration device. The core of the device is the determination of the mesh number of the filter screen in the middle of the filter bucket and the dense combination of the filter screen and the filter bucket.
2)碳纳米管浆料粒度D90的判定。碳纳米管浆料的分散基于球珠连续运动摩擦。双球摩擦可实现无缝隙摩擦,达到纳米分散;但是三球摩擦时,容易出现极限摩擦分散盲区,形成分散颗粒的团聚范围,即D90颗粒大小。D90等于球珠直径的0.07倍。2) Determination of carbon nanotube slurry particle size D90. The dispersion of carbon nanotube slurry is based on the friction of continuous motion of the beads. Double-ball friction can achieve seamless friction and achieve nano-dispersion; however, when three-ball friction occurs, it is easy to have a blind zone of extreme friction and dispersion, forming the agglomeration range of dispersed particles, which is the D90 particle size. D90 is equal to 0.07 times the diameter of the ball.
3)选用1.0mm球珠分散的碳管浆料20ml,通过真空抽滤方法在负压过滤装置上过滤浆料(滤网选择为200目,孔径75um),抽滤3-5分钟,滤网表面无残留,说明分散合格,有残留堵网,说明分散粒度偏大,不合格。3) Use 20ml of carbon tube slurry dispersed with 1.0mm beads, filter the slurry on a negative pressure filtration device through vacuum filtration (select the filter screen to be 200 mesh, pore size 75um), filter for 3-5 minutes, and filter the slurry. If there is no residue on the surface, it means the dispersion is qualified. If there is residue blocking the network, it means the dispersion particle size is too large and it is unqualified.
核心技术环节:Core technical links:
1、构建一种简易的负压过滤装置1. Construct a simple negative pressure filtration device
如图1所示,该装置由滤斗、不锈钢滤网、滤瓶和负压抽滤口组成。该装置的核心之一:不锈钢滤网与滤斗平面的致密结合;不锈钢滤网目数100-500目。As shown in Figure 1, the device consists of a filter bucket, a stainless steel filter screen, a filter bottle and a negative pressure suction filter port. One of the cores of the device: the dense combination of the stainless steel filter screen and the filter bucket plane; the mesh number of the stainless steel filter screen is 100-500 mesh.
抽滤时,通过真空泵连接负压抽滤口,进行抽滤实验。During suction filtration, connect the negative pressure suction filter port through a vacuum pump to conduct a suction filtration experiment.
2、碳纳米管浆料粒度D90的判定2. Determination of carbon nanotube slurry particle size D90
碳纳米管浆料的分散基于球珠连续运动摩擦来实现。如图2所示,球珠连续运动摩擦,双球摩擦时可实现无缝隙摩擦,即达到纳米分散;三球摩擦时,容易出现分散极限盲区,形成浆料颗粒的团聚范围。因此,在研磨浆料过程中,浆料的整体颗粒D90(90%的颗粒能通过的孔网尺寸)大小直接与分散极限盲区的大小基本一致。The dispersion of carbon nanotube slurry is achieved based on the continuous motion friction of the beads. As shown in Figure 2, the beads continuously move and rub. When the two balls rub, seamless friction can be achieved, that is, nano-dispersion is achieved. When the three balls rub, the dispersion limit blind zone is prone to appear, forming agglomeration range of the slurry particles. Therefore, during the process of grinding the slurry, the size of the overall particle D90 of the slurry (the hole size through which 90% of the particles can pass) is directly consistent with the size of the dispersion limit blind zone.
根据上述球珠运动摩擦的数学模型有四种:1)单球滚动,2)双球摩擦剥离,3)三球摩擦和4)四球摩擦。四球摩擦,结构松散,接触界面不稳定;三球摩擦能形成鼎立的固定结构,一起运动的概率极大,出现摩擦接触的极限空隙,即分散极限盲区。根据计算,分散盲区极限间距0.07D,即为球珠直径的0.07倍。According to the above mathematical models of ball motion friction, there are four types: 1) single ball rolling, 2) double ball friction and peeling, 3) three ball friction and 4) four ball friction. Four-ball friction has a loose structure and unstable contact interface; three-ball friction can form a fixed structure with a high probability of moving together, resulting in a limit gap of friction contact, that is, a dispersion limit blind zone. According to calculations, the limit spacing of dispersion blind zones is 0.07D, which is 0.07 times the diameter of the ball.
实际操作中可参照以下表1选择对应的滤材:In actual operation, you can refer to the following Table 1 to select the corresponding filter material:
表1 球珠直径、分散极限区域D90及筛网目数列表Table 1 Bead diameter, dispersion limit area D90 and screen mesh list
3、滤网过滤大颗粒测试3. Filter large particle test
1)选用1.0mm球珠分散的碳管浆料20ml,通过真空抽滤方法在负压过滤装置上过滤浆料(滤网选择为200目,孔径75um),抽滤3-5分钟。通过滤网肉眼观察是否存在大颗粒和残留现象。滤网表面无残留,说明分散合格,有残留堵网,说明分散粒度偏大,不合格。1) Use 20ml of carbon tube slurry dispersed with 1.0mm beads, filter the slurry on a negative pressure filtration device through vacuum filtration (select the filter screen to be 200 mesh, pore size 75um), and filter for 3-5 minutes. Observe with the naked eye through the filter whether there are large particles or residues. If there is no residue on the surface of the filter, it means the dispersion is qualified. If there is residue blocking the screen, it means the dispersion particle size is too large and it is unqualified.
表2 200目筛网过滤1.0mm球珠研磨分散碳纳米管浆料的实验列表Table 2 Experimental list of 200 mesh screen filtering 1.0mm bead grinding and dispersing carbon nanotube slurry
2)选用0.6mm球珠分散的碳管浆料20ml,通过真空抽滤方法在负压过滤装置上过滤浆料(滤网选择为325目,孔径45um),抽滤3-5分钟。通过滤网肉眼观察是否存在大颗粒和残留现象。滤网表面无残留,说明分散合格,有残留堵网,说明分散粒度偏大,不合格。2) Use 20ml of carbon tube slurry dispersed with 0.6mm beads, filter the slurry on a negative pressure filtration device through vacuum filtration (select the filter screen to be 325 mesh, pore size 45um), and filter for 3-5 minutes. Observe with the naked eye through the filter whether there are large particles or residues. If there is no residue on the surface of the filter, it means the dispersion is qualified. If there is residue blocking the screen, it means the dispersion particle size is too large and it is unqualified.
表3 325目筛网过滤0.6mm球珠研磨分散碳纳米管浆料的实验列表Table 3 Experimental list of 325 mesh screen filtering 0.6mm bead grinding and dispersing carbon nanotube slurry
实施例2Example 2
原位鉴别粒度来判断碳纳米管浆料分散是否达标的方法,包括以下步骤:利用负压过滤装置对碳纳米管浆料进行抽滤,抽滤完毕后,若滤材表面无残留,表明分散达标,若浆料在滤材上残留堵网,表明分散粒度偏大,不达标;其中,滤材孔径R与浆料的球珠直径D之间满足以下关系:R=0.07D·a,其中a=15/14。The method of in-situ particle size identification to determine whether the carbon nanotube slurry is dispersed up to standard includes the following steps: Use a negative pressure filtration device to suction filter the carbon nanotube slurry. After the suction filtration, if there is no residue on the surface of the filter material, it indicates dispersion. If the slurry remains blocked on the filter material, it indicates that the dispersed particle size is too large and does not meet the standard; among them, the pore size R of the filter material and the ball diameter D of the slurry satisfy the following relationship: R=0.07D·a, where a=15/14.
作为优选,所述碳纳米管浆料的用量为20mL。Preferably, the amount of carbon nanotube slurry is 20 mL.
作为优选,所述抽滤的时长为3~5min。Preferably, the duration of the suction filtration is 3 to 5 minutes.
作为优选,所述负压过滤装置包括滤瓶1,负压抽滤口2,滤斗3,滤材4,其中,负压抽滤口2位于滤瓶1侧端,在滤瓶1顶端具有滤斗3,滤材4固定于滤斗3中且拦截滤斗3的至少一个横截面,在负压抽滤口2上连接有真空泵。Preferably, the negative pressure filtration device includes a filter bottle 1, a negative pressure filter port 2, a filter bucket 3, and a filter material 4. The negative pressure filter port 2 is located at the side end of the filter bottle 1, and there is a filter at the top of the filter bottle 1. Filter bucket 3, the filter material 4 is fixed in the filter bucket 3 and intercepts at least one cross section of the filter bucket 3, and a vacuum pump is connected to the negative pressure filter port 2.
作为优选,所述滤材4为不锈钢滤网。Preferably, the filter material 4 is a stainless steel filter screen.
作为优选,不锈钢滤网与滤斗3表面致密贴合。Preferably, the surface of the stainless steel filter screen and the filter bucket 3 are tightly adhered.
以上对本发明的实施例进行了详细说明,但所述内容仅为本发明的较佳实施例,并不用以限制本发明。凡在本发明的申请范围内所做的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The embodiments of the present invention have been described in detail above, but the described contents are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the application scope of the present invention shall be included in the protection scope of the present invention.
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Denomination of invention: Method of in-situ identification of particle size to determine whether the dispersion of carbon nanotube slurry meets the standard Granted publication date: 20240112 Pledgee: China Construction Bank Corporation Zibo Xicheng sub branch Pledgor: SHANDONG X-CARBON NEW MATERIAL TECHNOLOGY CO.,LTD. Registration number: Y2025980001172 |