CN116024596A - Electrolytic water ozone generator without membrane structure - Google Patents

Electrolytic water ozone generator without membrane structure Download PDF

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Publication number
CN116024596A
CN116024596A CN202211238608.9A CN202211238608A CN116024596A CN 116024596 A CN116024596 A CN 116024596A CN 202211238608 A CN202211238608 A CN 202211238608A CN 116024596 A CN116024596 A CN 116024596A
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China
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substrate
membrane
electrolytic water
ozone generator
electrode plate
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许晶
王偲偲
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Hainan Oriental Shenghong Investment Development Co ltd
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Hainan Oriental Shenghong Investment Development Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/36Hydrogen production from non-carbon containing sources, e.g. by water electrolysis

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Abstract

The invention discloses an electrolytic water ozone generator with a membraneless structure, which comprises an electrode plate and a power supply connected with the electrode plate; the electrode plate comprises a substrate and a doped conductive diamond film on the surface of the substrate, wherein the surface of the substrate is provided with a concave-convex structure or holes are formed on the surface of the substrate, the electrode plate is soaked in flowing electrolyte to be electrolyzed, and the membraneless structure refers to a solid-free polymer electrolyte membrane. The membrane-free electrolytic water ozone generator has simple overall structure and reasonable design, provides a brand new design form of the membrane-free electrolytic water ozone generator for the prior art, improves the potential window and the conductivity of the substrate by BDD on the surface of the substrate, and realizes the process of generating ozone by using the membrane-free electrolytic water by matching with the concave-convex structure or the holes on the surface of the substrate, thereby greatly reducing the cost and the technical application limit and having great application prospect.

Description

Electrolytic water ozone generator without membrane structure
Technical Field
The invention relates to the technical field of ozone generating equipment, in particular to an electrolytic water ozone generator with a membraneless structure.
Background
Ozone has been widely used for over a century as a water treatment disinfectant in the wastewater and water reuse industry. The transition to alternative disinfectants (i.e., non-chlorine) including ozone is motivated by the United States Environmental Protection Agency (USEPA) regulations. These require potable water facilities to optimize the inactivation of protozoan pathogens and viruses to prevent the formation of disinfection by-products (DBPs) primarily associated with chlorine disinfection. Ozone is a broad-spectrum, high-efficiency green germicide. Due to its extremely strong oxidizing ability, the biological structures of microorganisms such as bacteria, viruses, etc. are destroyed in an extremely short time. In addition, ozone is easy to decompose into oxygen, is harmless to human body, and has no secondary pollution, which is an advantage that other bactericides cannot compare with.
The electrolysis method is a method for generating ozone by electrolyzing an oxygen-containing electrolyte by using a low-voltage direct-current power supply. Before the 80 s of the 20 th century, the traditional electrolytic method is carried out in electrolyte with oxygen acid and salt as environment, but the method has the defects of complex electrolyte formula, small electrolytic area, low ozone yield and high operation cost, and is greatly limited in practical application. With the rapid development of the technology for preparing ozone by an electrolytic method, an ion exchange membrane/proton exchange membrane is used as a Solid Polymer Electrolyte (SPE) to replace the traditional electrolytic method technology, and becomes a most representative electrochemical ozone synthesis technology. The technology replaces the prior liquid electrolyte with the ion exchange membrane, and can be applied to the liquid with low conductivity to generate ozone. The main reactions are as follows:
anode reaction:
3H 2 O→O 3 +6H + +6e -
in the use of electrolytic techniques for disinfection, there are two key ways to achieve an efficient process. First is the anode used. Among the many anode species, boron doped diamond coated (Boron Doped Diamond, BDD) electrodes are one of the most effective electrode materials. BDD has a wider potential window and conductivity than other electrode materials, and can generate high concentration ozone in situ in the liquid. BDD is combined with ion exchange membrane to prepare O by electrolysis in liquid 3 Many problems are encountered during actual use. Due to the problems of poor mechanical property, poor stability and the like of the ion exchange membrane, the service life of the ion exchange membrane is extremely short and frequent replacement is required, so that the maintenance cost of the BDD ozone generator is greatly increased. Related enterprises in the industry need to purchase from Europe at high price, thus greatly improving the enterprisesThe production cost and the compression profit inhibit the development of the technology in China.
Therefore, the development of the water electrolysis ozone equipment without an ion exchange membrane is of great practical significance.
Disclosure of Invention
Because the prior art has the defects, the invention provides the water electrolysis ozone equipment without an ion exchange membrane (or a proton exchange membrane), and overcomes the defects that the performance of the traditional water electrolysis ozone generator directly depends on the performance of the ion exchange membrane, and the high-performance ion exchange membrane is high in price, so that the cost of the water electrolysis ozone generator is greatly increased.
In order to achieve the above object, the present invention provides the following technical solutions:
an electrolytic water ozone generator without a membrane structure comprises an electrode plate;
the electrode plate comprises a substrate and a doped conductive diamond film on the surface of the substrate, wherein the surface of the substrate is provided with a concave-convex structure or holes are formed in the surface of the substrate;
the membrane structure without the membrane structure is a solid polymer electrolyte membrane.
The membrane-free electrolytic water ozone generator has simple overall structure and reasonable design, provides a brand new design form of the membrane-free electrolytic water ozone generator for the prior art, improves the potential window and the conductivity of the substrate by BDD on the surface of the substrate, realizes the membrane-free (solid polymer electrolyte such as an ion exchange membrane or a proton exchange membrane) process by matching with the concave-convex structure or the holes on the surface of the substrate, and can realize the ozone generation process of electrolytic water without matching with anode and cathode materials, thereby greatly reducing the cost and the technical application limit and having great application prospect.
As a preferable technical scheme:
the electrolytic water ozone generator with the membraneless structure further comprises a power supply connected with the electrode plate;
the electrode plate is soaked in flowing electrolyte to be electrolyzed (the concave-convex structure or the holes opened on the surface of the substrate are contacted with the electrolyte to be electrolyzed);
the current direction on the electrode plate with the concave-convex structure on the surface of the substrate is the same as the flowing direction of the electrolyte to be electrolyzed;
the current direction on the electrode plate with holes on the surface of the substrate is perpendicular to the flowing direction of the electrolyte to be electrolyzed.
The electrolytic water ozone generator with the membraneless structure is characterized in that the substrate is made of more than one material selected from ceramic materials, metal materials, semiconductor materials, carbon materials and composite materials;
the thickness of the substrate is 0.01-100 mm;
the substrate is circular or rectangular, the shape of the substrate can be set by a person skilled in the art according to actual requirements, and only a few possible design forms are given here;
the doped conductive diamond film is coated on the surface of the substrate by adopting a hot filament chemical vapor deposition method, a plasma microwave chemical vapor deposition method or a direct current jet chemical vapor deposition method, and other feasible deposition methods can be applicable to the invention;
the solid polymer electrolyte membrane is an ion exchange membrane or a proton exchange membrane;
the thickness of the doped conductive diamond film is 10 nm-30 mu m;
the doped conductive diamond film is a boron doped diamond film;
the boron doping amount of the doped conductive diamond film is 100-200000 ppm;
the grain size of the boron doped diamond on the doped conductive diamond film is 2 nm-50 mu m.
The electrolytic water ozone generator with the membraneless structure comprises a ceramic material, wherein the ceramic material is more than one of aluminum oxide, silicon carbide and silicon nitride;
the metal material is selected from more than one of niobium, tantalum, tungsten and molybdenum;
the carbon material is graphite;
the boron doping amount of the doped conductive diamond film is 100-30000 ppm;
the grain size of the boron doped diamond on the doped conductive diamond film is 500 nm-10 mu m.
The electrolytic water ozone generator with the membraneless structure comprises a plurality of electrode plates, wherein the electrode plates are arranged in a plurality of grooves;
the section of the wire slot is fang -shaped, U-shaped, V-shaped or trapezoidal;
the depth of the wire groove is 0.001-10 mm;
the distance between adjacent trunking on the same plane is 0.01-50 mm;
more than one plane of the electrode plate is provided with wire grooves, and the wire grooves on the same plane are arranged at equal intervals or the distances between adjacent wire grooves on the same plane are different.
The electrolytic water ozone generator with the membraneless structure has the advantages that the depth of the wire groove is 0.1-5 mm;
the distance between adjacent trunking on the same plane is 0.1-10 mm;
the wire slot is a straight wire slot or a curved wire slot, for example, the wire slot is a straight wire slot, and preferably, the flowing direction of the electrolyte to be electrolyzed is parallel to the direction of the straight wire slot.
The electrolytic water ozone generator with the membraneless structure is characterized in that the power supply is a direct current power supply;
the flowing speed of the electrolyte to be electrolyzed is 0.01-1000L/min, and the conductivity of the electrolyte to be electrolyzed is less than 500S/m;
the voltage of the power supply is 0.5-100V; the current density on the electrode plate is 0.5mA/cm 2 ~1A/cm 2
The concentration of ozone generated by the electrolytic water ozone generator is 0.001 ppm-10 g/L, and the concentration of ozone can be adjusted by controlling the technological parameters such as the area size of the electrode, the BDD area size of the electrode, the flow velocity of liquid, the voltage/current density and the like.
The electrolytic water ozone generator with the membraneless structure is characterized in that the power supply is a pulse direct current power supply, and the reverse pole time interval is 0.5-1000 s;
the electrolyte to be electrolyzed is deionized water with the conductivity less than 100 mS/m; the voltage of the power supply is 1-20V; the current density on the electrode plate is 1-100 mA/cm 2
Pulsed dc power is preferred because: in practical tests, many water hardness is relatively high, so that the electrode surface is scaled (a conductive diamond film is isolated from water and cannot generate ozone), under the condition of electrification, the pH value near an anode region is low (H+ is generated by an anode, pH in water is weak acid), the cathode region is high (H2 and OH-are generated, so that calcium and magnesium ions in water are easily combined to form scale such as CaO and MgO), and scale on the surface can be dissolved by the water with weak acidity of the anode through inversion (positive and negative electrodes).
The electrolytic water ozone generator with the membraneless structure has the advantages that the time interval of the inversion pole (positive and negative pole pair adjustment) of the power supply (pulse direct current power supply) is 1-20 s.
The electrolytic water ozone generator with the membraneless structure, as described above, wherein the concave-convex structures are equidistantly arranged on the substrate;
the concave-convex structure is one or more of a pyramid structure, a prismatic table structure, a truncated cone structure and a conical structure, and the shape, the size, the arrangement rule and the like of the concave-convex structure can be properly adjusted by a person skilled in the art according to actual conditions;
the holes are through holes or blind holes;
the holes are regularly or irregularly arranged on the substrate;
the holes are round, square, oblong or bar-shaped, and of course, the shape, size, arrangement rule and the like of the holes can be properly adjusted according to actual conditions by those skilled in the art.
The above technical solution is only one possible technical solution of the present invention, the protection scope of the present invention is not limited thereto, and a person skilled in the art can reasonably adjust the specific design according to the actual requirements.
Said invention has the following advantages or beneficial effects:
the membrane-free electrolytic water ozone generator has simple overall structure and reasonable design, provides a brand new design form of the membrane-free electrolytic water ozone generator for the prior art, improves the potential window and the conductivity of the substrate by BDD on the surface of the substrate, realizes the process of generating ozone by using membrane-free (solid polymer electrolyte such as an ion exchange membrane or a proton exchange membrane) through matching with concave-convex structures opened on the substrate or holes opened on the surface, and can realize the ozone generation process of electrolytic water without matching with anode and cathode materials, and the invention also matches with the flowing direction of electrolyte to be electrolyzed and the current direction on an electrode plate, thereby greatly reducing the cost, reducing the technical application limit and having great application prospect.
Drawings
The invention and its features, aspects and advantages will become more apparent from the detailed description of non-limiting embodiments with reference to the following drawings. Like numbers refer to like parts throughout. The drawings are not drawn to scale, emphasis instead being placed upon illustrating the principles of the invention.
Fig. 1 is a perspective view of an electrode plate of example 1;
fig. 2 is a front view of the electrode plate of embodiment 1;
FIG. 3 is an enlarged schematic view of the location of FIG. 2A;
fig. 4 is a schematic diagram of a groove section of the electrode plate of example 1;
fig. 5 is a schematic view of a groove section of an electrode plate of example 2;
fig. 6 is a schematic diagram of a groove section of the electrode plate of example 3;
fig. 7 is a schematic view of a groove section of an electrode plate of example 4;
FIG. 8 is a schematic diagram of the electrolytic water ozone generator of example 1 when operated;
fig. 9 is a perspective view of an electrode plate of example 5;
fig. 10 is a front view of the electrode plate of example 5;
fig. 11 is a perspective view of an electrode plate of embodiment 6;
fig. 12 is a front view of an electrode plate of example 6;
fig. 13 and 14 are a top view and a front sectional view, respectively, of the electrode plate of example 7;
the device comprises a 1-electrode plate, a 11-substrate, a 12-doped conductive diamond film (boron doped diamond film), a 13-convex structure, a 2-power supply, a 3-wire, a 4-flowing direction of electrolyte and a 5-strip-shaped through hole.
Detailed Description
The structure of the present invention will be further described with reference to the accompanying drawings and specific examples, which are not intended to limit the invention.
Example 1
An electrolytic water ozone generator without a membrane structure is shown in fig. 5, and comprises an electrode plate 1 shown in fig. 1-4 and a power supply 2 connected with the electrode plate 1;
the electrode plate 1 comprises a rectangular substrate 11 (the thickness is 10mm, the substrate is made of alumina, the size is 100mm x 100 mm) and a boron doped diamond film 12 (the thickness of the boron doped diamond film is 300nm, the boron doping amount of the boron doped diamond film is 3000ppm, the size of boron doped diamond grains on the boron doped diamond film is 1000 nm) coated on the surface of the substrate 11, two sides of the substrate 11 are respectively provided with a straight line groove with a cross section of fang, the depth of each straight line groove is 0.5mm, and the distance between adjacent straight line grooves on the same plane is 2mm;
the power supply 2 is a reverse-pole direct-current power supply, the time interval of reverse poles is 10s, the voltage of the power supply is 10V, and the current density on the electrode plate is 50mA/cm 2 The electrode plate is soaked in flowing electrolyte to be electrolyzed, the current direction on the electrode plate and the flowing direction of the electrolyte to be electrolyzed (the flowing speed of the electrolyte to be electrolyzed is 2L/min) are parallel to the direction of the linear groove, and the concentration of ozone generated by the electrolytic water ozone generator is more than 3g/L.
Example 2
An electrolytic water ozone generator without a membrane structure is basically the same as in the embodiment 1, except that the cross section of the groove of the linear groove is shown in fig. 5, the groove is U-shaped, the substrate is a silicon nitride substrate, the boron doped diamond film is coated on the surface of the substrate by adopting a direct current jet chemical vapor deposition method, and the concentration of ozone generated by the electrolytic water ozone generator is more than 1g/L.
Example 3
An electrolytic water ozone generator of a membraneless structure is basically the same as that of the embodiment 1, except that the cross section of the groove of the straight line groove is as shown in fig. 6, the groove is an isosceles trapezoid with small opening, the substrate is a graphite substrate, and the concentration of ozone generated by the electrolytic water ozone generator is more than 4g/L.
Example 4
An electrolytic water ozone generator of a membraneless structure is basically the same as that of the embodiment 1, except that the cross section of the groove of the straight line groove is as shown in fig. 7, the groove is an isosceles trapezoid with a large opening, the substrate is a niobium substrate, and the concentration of ozone generated by the electrolytic water ozone generator is more than 6g/L.
Example 5
An electrolytic water ozone generator of a membraneless structure, substantially the same as in example 1, except that a silicon carbide substrate as shown in fig. 8 and 9 is provided with rectangular pyramid structures arranged at equal intervals thereon;
BDD with average grain size of 3 μm, BDD film thickness of 8 μm and BDD boron doping amount on silicon carbide substrate (substrate thickness of 5 mm/size of 50x50mm, size of quadrangular pyramid structure: edges are all 1 mm) by hot filament chemical vapor deposition method: 10000ppm, forming a SiC/BDD electrode;
the electrodes are symmetrically connected to a power supply at both ends and placed in deionized water (conductivity 15 μs cm) -1 The flow rate is 1L/min), the direct current inverted electrode power supply voltage is 5V, and the current density is 20mA/cm 2 Detecting the generated O, wherein the frequency of the positive electrode and the negative electrode is 1 min/time 3 The concentration is greater than 2ppm.
Example 6
An electrolytic water ozone generator of a membraneless structure, substantially the same as in example 5, except that the substrate is provided with a quadrangular frustum pyramid structure arranged at equal intervals as shown in fig. 10 and 11, and the concentration of ozone generated by the electrolytic water ozone generator is greater than 1g/L.
Example 7
An electrolytic water ozone generator of a membraneless structure, which is basically the same as that of example 1, except that, as shown in fig. 12 and 13, the electrode plate 1 comprises a rectangular substrate 11 (thickness is 10mm, substrate material is alumina, size is 195mm x 100 mm) and a boron doped diamond film 12 coated on the surface of the substrate 11 (thickness of the boron doped diamond film is 300nm, boron doping amount of the boron doped diamond film is 3000ppm, size of boron doped diamond crystal grain on the boron doped diamond film is 1000nm, the substrate 11 is provided with a plurality of mutually parallel strip-shaped through holes 5, width of the strip-shaped through holes 5 is 0.5cm and interval between adjacent strip-shaped through holes 5 is 2 cm);
the current direction and the electrolyte to be electrolyzed pass through the strip-shaped through hole, and the current direction on the electrode plate is vertical to the flowing direction of the electrolyte to be electrolyzed;
the concentration of ozone generated by the electrolytic water ozone generator is more than 2g/L.
Through verification, the membrane-free structure of the electrolytic water ozone generator is simple in overall structure and reasonable in design, a brand new design form of the membrane-free structure of the electrolytic water ozone generator is provided for the prior art, BDD on the surface of the substrate improves potential window and conductivity of the substrate, meanwhile, the membrane-free (solid polymer electrolyte such as an ion exchange membrane or a proton exchange membrane) process of generating ozone by matching with a concave-convex structure formed on the substrate or holes formed on the surface of the substrate is realized, and the process of generating ozone by the electrolytic water can be realized without matching with positive and negative electrode materials.
Those skilled in the art will understand that the skilled person can implement the modification in combination with the prior art and the above embodiments, and this will not be repeated here. Such modifications do not affect the essence of the present invention, and are not described herein.
The preferred embodiments of the present invention have been described above. It is to be understood that the invention is not limited to the specific embodiments described above, wherein devices and structures not described in detail are to be understood as being implemented in a manner common in the art; any person skilled in the art can make many possible variations and modifications to the technical solution of the present invention or modifications to equivalent embodiments without departing from the scope of the technical solution of the present invention, using the methods and technical contents disclosed above, without affecting the essential content of the present invention. Therefore, any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present invention still fall within the scope of the technical solution of the present invention.

Claims (10)

1. An electrolytic water ozone generator without a membrane structure is characterized in that: comprises an electrode plate;
the electrode plate comprises a substrate and a doped conductive diamond film on the surface of the substrate, wherein the surface of the substrate is provided with a concave-convex structure or holes are formed in the surface of the substrate;
the membrane structure without the membrane structure is a solid polymer electrolyte membrane.
2. The membraneless electrolytic water ozone generator of claim 1, further comprising a power source connected to the electrode plate;
the electrode plates are soaked in flowing electrolyte to be electrolyzed;
the current direction on the electrode plate with the concave-convex structure on the surface of the substrate is the same as the flowing direction of the electrolyte to be electrolyzed;
the current direction on the electrode plate with holes on the surface of the substrate is perpendicular to the flowing direction of the electrolyte to be electrolyzed.
3. The membrane-free electrolytic water ozone generator according to claim 1, wherein the substrate is made of at least one material selected from the group consisting of ceramic materials, metal materials, semiconductor materials, carbon materials and composite materials;
the thickness of the substrate is 0.01-100 mm;
the substrate is round or rectangular;
the doped conductive diamond film is coated on the surface of the substrate by adopting a hot filament chemical vapor deposition method, a plasma microwave chemical vapor deposition method or a direct current jet chemical vapor deposition method;
the solid polymer electrolyte membrane is an ion exchange membrane or a proton exchange membrane;
the thickness of the doped conductive diamond film is 10 nm-30 mu m;
the doped conductive diamond film is a boron doped diamond film;
the boron doping amount of the doped conductive diamond film is 100-200000 ppm;
the grain size of the boron doped diamond on the doped conductive diamond film is 2 nm-50 mu m.
4. The membrane-free electrolytic water ozone generator as claimed in claim 3, wherein the ceramic material is selected from more than one of alumina, silicon carbide and silicon nitride;
the metal material is selected from more than one of niobium, tantalum, tungsten and molybdenum;
the carbon material is graphite;
the boron doping amount of the doped conductive diamond film is 100-30000 ppm;
the grain size of the boron doped diamond on the doped conductive diamond film is 500 nm-10 mu m.
5. The membrane-free electrolytic water ozone generator as claimed in claim 1, wherein the concave-convex structure is arranged in at least one wire slot on the electrode plate;
the section of the wire slot is fang -shaped, U-shaped, V-shaped or trapezoidal;
the depth of the wire groove is 0.001-10 mm;
the distance between adjacent trunking on the same plane is 0.01-50 mm;
more than one plane of the electrode plate is provided with wire grooves, and the wire grooves on the same plane are arranged at equal intervals or the distances between adjacent wire grooves on the same plane are different.
6. The membrane-free electrolytic water ozone generator as claimed in claim 5, wherein the depth of the wire slot is 0.1-5 mm;
the distance between adjacent trunking on the same plane is 0.1-10 mm;
the wire slot is a straight wire slot or a curve wire slot.
7. The membrane-free electrolytic water ozone generator as claimed in claim 2, wherein the power source is a direct current power source;
the flowing speed of the electrolyte to be electrolyzed is 0.01-1000L/min, and the conductivity of the electrolyte to be electrolyzed is less than 500S/m;
the voltage of the power supply is 0.5-100V; the current density on the electrode plate is 0.5mA/cm 2 ~1A/cm 2
The concentration of ozone generated by the electrolytic water ozone generator is 0.001 ppm-10 g/L.
8. The membrane-free electrolytic water ozone generator as claimed in claim 7, wherein the power supply is a pulse direct current power supply, and the reverse pole time interval is 0.5-1000 s;
the electrolyte to be electrolyzed is deionized water with the conductivity less than 100 mS/m; the voltage of the power supply is 1-20V; the current density on the electrode plate is 1-100 mA/cm 2
9. The membrane-free electrolytic water ozone generator as claimed in claim 8, wherein the power source has a reverse pole time interval of 1-20 s.
10. The membrane-free electrolytic water ozone generator as claimed in claim 1, wherein the concave-convex structures are equidistantly arranged on the substrate;
the concave-convex structure is one or more of a pyramid structure, a prismatic table structure, a truncated cone structure and a conical structure;
the holes are through holes or blind holes;
the holes are regularly or irregularly arranged on the substrate;
the holes are round, square, oblong or bar-shaped.
CN202211238608.9A 2022-10-11 2022-10-11 Electrolytic water ozone generator without membrane structure Pending CN116024596A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211238608.9A CN116024596A (en) 2022-10-11 2022-10-11 Electrolytic water ozone generator without membrane structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211238608.9A CN116024596A (en) 2022-10-11 2022-10-11 Electrolytic water ozone generator without membrane structure

Publications (1)

Publication Number Publication Date
CN116024596A true CN116024596A (en) 2023-04-28

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