CN116023038A - Hydrophilic self-cleaning glass and preparation method thereof - Google Patents

Hydrophilic self-cleaning glass and preparation method thereof Download PDF

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Publication number
CN116023038A
CN116023038A CN202310050257.7A CN202310050257A CN116023038A CN 116023038 A CN116023038 A CN 116023038A CN 202310050257 A CN202310050257 A CN 202310050257A CN 116023038 A CN116023038 A CN 116023038A
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China
Prior art keywords
glass
cleaning
easy
hydrophilic
spraying
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CN202310050257.7A
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Chinese (zh)
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张放
熊建
彭立群
宋宇
张媛
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CSG Holding Co Ltd
Xianning CSG Energy Saving Glass Co Ltd
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CSG Holding Co Ltd
Xianning CSG Energy Saving Glass Co Ltd
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Priority to CN202310050257.7A priority Critical patent/CN116023038A/en
Publication of CN116023038A publication Critical patent/CN116023038A/en
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Abstract

The invention provides hydrophilic self-cleaning glass and a preparation method thereof, belonging to the technical field of glass finish and deep processing; the hydrophilic easy-cleaning glass is characterized by comprising a glass substrate layer and an easy-cleaning film layer attached to the glass substrate layer, wherein the easy-cleaning film layer is formed by spraying prepared easy-cleaning liquid on the surface of glass through an ultrasonic spraying process and solidifying, and the easy-cleaning liquid comprises 1.3-2.3% of titanium dioxide, 5.2-9.4% of silicon dioxide, 1.5-3.6% of silicon dioxide and 85-92% of pure water. The glass has the advantages of better weather resistance, no toxicity, static electricity resistance, dust resistance and the like.

Description

Hydrophilic self-cleaning glass and preparation method thereof
Technical Field
The invention belongs to the technical field of glass finish and deep processing, and particularly relates to hydrophilic self-cleaning glass and a preparation method thereof.
Background
Most of the existing easy-to-clean glass products adopt a hydrophobic film layer formed on the surface of the glass so as to achieve the effect of easy-to-clean surface, but most of the products have the following defects:
1) Toxic and harmful: the hydrophobic material contains organic solvent or adhesive, is toxic and harmful to human body, and causes serious pollution to environment after being used.
2) Poor adhesion: the hydrophobic material is an intermediate medium through an organic solvent or an adhesive and the like, and is not directly attached to the surface of the substrate, and the intermediate medium is peeled off from the substrate or peeled off from the intermediate medium.
3) Weather resistance is poor: the hydrophobic material is not resistant to ultraviolet irradiation, is easy to age and crack, can fall off in a few months, and has no weather resistance.
4) Dust particle adhesion needs cleaning: the surface of the substrate treated by the hydrophobic material has no effect of splashing fine dust and particles, and even if the substrate is rained or flushed, the substrate needs to be brushed with a cleaning agent regularly.
5) And organic pollutants easy to be stained: the sealing agent has no characteristic of decomposing organic pollutants, and can produce water stains after rain after the adhesion of organic pollutants such as the dissolved matters of silica gel sealing rings or oil gas discharged by automobile exhaust.
6) The self-cleaning cannot be realized: the surface of the base material treated by the hydrophobic material is completely adhered with pollutants, the contact area is large, the physical adsorption acting force (mainly Van der Waals force) is strong, and the positions of the pollutants can be slightly moved after water drops flow through, so that the pollutants can not be flushed away.
Disclosure of Invention
The invention aims at solving the problems existing in the prior art, provides hydrophilic self-cleaning glass and a preparation method thereof, and aims at providing a safe and nontoxic hydrophilic easy-cleaning glass product.
The aim of the invention can be achieved by the following technical scheme: the hydrophilic easy-to-clean glass is characterized by comprising a glass substrate layer and an easy-to-clean film layer attached to the glass substrate layer, wherein the easy-to-clean film layer is formed by spraying prepared easy-to-clean liquid on the surface of glass through an ultrasonic spraying process and solidifying, and the easy-to-clean liquid comprises 1.3-2.3% of titanium dioxide, 5.2-9.4% of silicon dioxide, 1.5-3.6% of silicon dioxide and 85-92% of pure water.
The preparation method of the hydrophilic easy-to-clean glass is characterized by comprising the following steps of:
A. cleaning an ink cleaning agent: firstly, cleaning a spraying interface of the cut glass raw sheet by adopting an ink cleaning agent;
B. cleaning with pure water: the glass is cleaned and dried by a professional cleaning machine, so that the interface of the glass is in a hydrophilic state, and the running speed of a driving roller of the cleaning machine is adjusted in the following way: 1.9-2.4 m/min, the pre-spraying water tank of the cleaning machine is tap water, the other water tanks are pure water, and the drying fan needs to achieve: 37 to 39HZ.
C. Glass plasma treatment: the cleaned and dried glass sequentially passes through the lower parts of four groups of plasma bombardment equipment, the surface of the glass subjected to plasma bombardment forms a hydrophilic state and excites the surface of the glass to generate free radicals, and when the easy-to-clean liquid is sprayed, the easy-to-clean nano material and the free radicals on the surface of the glass form covalent bonds, so that the easy-to-clean film layer on the surface of the glass has strong adhesive force, and the plasma spray head reciprocates back and forth at a running speed: 1.8-2 m/s, and the distance between the plasma spray head and the surface: 4-5 cm;
D. spraying: a layer of hydrophilic self-cleaning liquid is sprayed on the surface of the glass by adopting an ultrasonic spraying process, and the specific process is as follows: firstly, adjusting the height of a spray gun from a glass interface according to the technological requirements of a product: 5-6 cm, the flow of the spray gun is as follows: 5-9 g/min, spray gun atomization size: 300-350 Kpa, the atomization shape is in a pyramid shape, and the belt speed of the glass is increased in the conveying process of the spraying cavity: 1.7-2.2 m/min, and preventing the film rolling and travelling speed of the glass back dirt: 1.7-2.2 m/min, and the spraying stroke is adjusted according to the width of the glass: setting the pause time of the spray gun to 100-2500 mm: 2-5 ms, determining the number of spray gun groups: 1-4, after the spray parameters are debugged, placing hydrophilic self-cleaning nano materials into a medicine water tank, sealing the medicine water tank, pressurizing the inside of the tank to enable the hydrophilic self-cleaning nano materials in the tank to reach an ultrasonic spray gun through a medicine water pipe, after the hydrophilic self-cleaning nano materials reach the spray gun, starting the hydrophilic self-cleaning nano materials through a thimble in the set technological parameter spray gun under pressure control, uniformly spraying the hydrophilic nano materials on a glass interface in a pyramid shape from a spray gun opening, and combining the hydrophilic self-cleaning nano materials with active free radicals on the surface of the glass to form a covalent bond to form a compact and firm self-cleaning film layer;
E. curing the film: setting the temperature of a curing furnace at 70-80 ℃ and the transmission speed of the curing furnace at 5m/min, and curing the glass in the curing furnace at a low temperature for 5-8 min after the temperature of the curing furnace reaches the set temperature; for single glass, the temperature of the curing oven is set at 250-260 ℃, and the transmission speed of the curing oven is as follows: 2.0-2.5 m/min, and after the temperature of the curing furnace reaches the set temperature, the glass is required to enter the curing furnace for high-temperature curing, wherein the curing time is 25-30 min;
F. and (3) cooling the glass: after the glass is solidified, the glass enters a fan section, the height of the air grid is + -8 according to the thickness of the glass, and the maximum power is controlled by the blowing power of the fan: 40-60%;
G. curing at normal temperature: the glass after spraying is conveyed to a standing table by a conveying roller to stand for 4-10 minutes, and during the period, the glass is only required to be contacted with air at normal temperature and solidified, and an easy-to-clean film layer with extremely strong adhesive force is formed on the glass, wherein the film layer thickness is 100-200 nm;
the invention has the advantages that:
compared with the mainstream easy-cleaning glass in the current market, the invention has more excellent weather resistance, static resistance and dust resistance (glass is non-conductor and easy to polarize, and can absorb dust in air), the film layer formed by spraying the super-hydrophilic self-cleaning nano material on the surface of the glass is very stable, the electric resistance is about 102-108, charges on the film layer can be led off and cannot polarize, after a compact protective film is formed on the surface of the glass, the generation and accumulation of static electricity can be greatly reduced, the excellent static resistance and dust resistance effect can be achieved, organic pollutants on the surface can be decomposed into water and carbon dioxide by oxidation under the action of titanium dioxide nano and light, and the surface can be dissipated, and the self-cleaning performance is good (excellent photocatalysis effect can decompose the organic pollutants attached on the surface, so that the adhesion of the pollutants and a base material is weakened, and the pollutants can be easily blown off by wind or carried away by rain, and the super-hydrophilic surface can easily enter gaps between the pollutants and the base material, so that the pollutants are easily washed off by water. In terms of the production and preparation process, the process flow is short, the cost is low, the operation is convenient, and the processing efficiency is high.
Drawings
FIG. 1 is a schematic view of the laminated structure of the easy-to-clean glass.
In the figure, 1, a glass substrate layer; 2. easy cleaning film layer.
Description of the embodiments
The following are specific embodiments of the present invention and the technical solutions of the present invention will be further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
As shown in figure 1, the hydrophilic easy-cleaning glass comprises a glass substrate layer 1 and an easy-cleaning film layer 2 attached to the glass substrate layer 1, wherein the easy-cleaning film layer 2 is formed by spraying prepared easy-cleaning liquid on the surface of glass to be solidified through an ultrasonic spraying process, and the easy-cleaning liquid comprises 1.3-2.3% of titanium dioxide, 5.2-9.4% of silicon dioxide, 1.5-3.6% of silicon dioxide and 85-92% of pure water.
The easy-to-clean glass is safe and nontoxic, the main components of the easy-to-clean glass only play a role of a catalyst and do not directly participate in reaction, electrons generate potential difference to contact water or oxygen molecules in the air after encountering light, and hydroxyl free radicals with extremely strong oxidizing capability are generated, so that organic pollutants are decomposed into nontoxic carbon dioxide and water, and titanium dioxide nano is the safest and cleanest environmental purification material in the world at present and passes through an oral non-toxic test and a skin non-toxic test; the adhesive force is strong, the nano material is firmly attached to the surface of the base material after being combined with the functional group bond on the surface of the base material, and the titanium dioxide nano material can not change and lose as long as the surface of the base material is not worn and peeled off in the use process, so that pollutants can be continuously purified under the irradiation of light; the weather resistance is good, and the nano material can withstand weather tests (such as comprehensive damage caused by illumination, cold and hot, wind and rain, acid and alkali and the like) due to the optical property and chemical composition of the nano material, can resist UV, has high temperature tolerance range of 500-700 ℃, has acid and alkali tolerance pH value of 3-10, and has good weather resistance; the surface of the base material formed after the nano material is sprayed is very stable, the resistance is about 102-108, the charges on the base material can be led off and cannot be polarized, the generation and accumulation of static electricity can be greatly reduced, the smaller the static electricity is, the weaker the adsorption force is, the dust is not easy to adhere, and the excellent anti-static and anti-dust effects are achieved; the titanium dioxide nanometer has photoactivity, active substances such as hydroxyl radicals with high oxidizing power generated by absorbing light decompose the organic pollutants into water and carbon dioxide so as to dissipate and disappear, the average particle size of the titanium dioxide nanometer is 1.8nm, the particle size range can reach 0.5-10 nm, the particles are columnar, the stacking effect during film forming is good, the arrangement is compact, and the capability of decomposing the organic pollutants is strong; the self-cleaning device utilizes super-hydrophilicity generated by light absorption of titanium dioxide nano-particles to enable water to enter gaps between pollutants and a base material more easily, and the pollutants are easy to be washed by rain and fall off, so that the self-cleaning effect is achieved.
A preparation method of hydrophilic easy-to-clean glass comprises the following steps:
A. cleaning an ink cleaning agent: firstly, cleaning a spraying interface of the cut glass raw sheet by adopting an ink cleaning agent;
B. cleaning with pure water: the glass is cleaned and dried by a professional cleaning machine, so that the interface of the glass is in a hydrophilic state, and the running speed of a driving roller of the cleaning machine is adjusted in the following way: 1.9-2.4 m/min, the pre-spraying water tank of the cleaning machine is tap water, the other water tanks are pure water, and the drying fan needs to achieve: 37 to 39HZ.
C. Glass plasma treatment: the cleaned and dried glass sequentially passes through the lower parts of four groups of plasma bombardment equipment, the surface of the glass subjected to plasma bombardment forms a hydrophilic state and excites the surface of the glass to generate free radicals, and when the easy-to-clean liquid is sprayed, the easy-to-clean nano material and the free radicals on the surface of the glass form covalent bonds, so that the easy-to-clean film layer 2 on the surface of the glass has strong adhesive force, and the plasma spray head reciprocates back and forth at a running speed: 1.8-2 m/s, and the distance between the plasma spray head and the surface: 4-5 cm;
D. spraying: a layer of hydrophilic self-cleaning liquid is sprayed on the surface of the glass by adopting an ultrasonic spraying process, and the specific process is as follows: firstly, adjusting the height of a spray gun from a glass interface according to the technological requirements of a product: 5-6 cm, the flow of the spray gun is as follows: 5-9 g/min, spray gun atomization size: 300-350 Kpa, the atomization shape is in a pyramid shape, and the belt speed of the glass is increased in the conveying process of the spraying cavity: 1.7-2.2 m/min, and preventing the film rolling and travelling speed of the glass back dirt: 1.7-2.2 m/min, and the spraying stroke is adjusted according to the width of the glass: setting the pause time of the spray gun to 100-2500 mm: 2-5 ms, determining the number of spray gun groups: 1-4, after the spray parameters are debugged, placing hydrophilic self-cleaning nano materials into a medicine water tank, sealing the medicine water tank, pressurizing the inside of the tank to enable the hydrophilic self-cleaning nano materials in the tank to reach an ultrasonic spray gun through a medicine water pipe, after the hydrophilic self-cleaning nano materials reach the spray gun, starting the hydrophilic self-cleaning nano materials through a thimble in the set technological parameter spray gun under pressure control, uniformly spraying the hydrophilic nano materials on a glass interface in a pyramid shape from a spray gun opening, and combining the hydrophilic self-cleaning nano materials with active free radicals on the surface of the glass to form a covalent bond to form a compact and firm self-cleaning film layer;
E. curing the film: setting the temperature of a curing furnace at 70-80 ℃ and the transmission speed of the curing furnace at 5m/min, and curing the glass in the curing furnace at a low temperature for 5-8 min after the temperature of the curing furnace reaches the set temperature; for single glass, the temperature of the curing oven is set at 250-260 ℃, and the transmission speed of the curing oven is as follows: 2.0-2.5 m/min, and after the temperature of the curing furnace reaches the set temperature, the glass is required to enter the curing furnace for high-temperature curing, wherein the curing time is 25-30 min;
F. and (3) cooling the glass: after the glass is solidified, the glass enters a fan section, the height of the air grid is + -8 according to the thickness of the glass, and the maximum power is controlled by the blowing power of the fan: 40-60%;
G. curing at normal temperature: the glass after spraying is conveyed to a standing table by a conveying roller to stand for 4-10 minutes, and during the period, the glass is only contacted with air at normal temperature and solidified, and an easy-to-clean film layer 2 with extremely strong adhesive force is formed on the glass, wherein the film layer thickness is 100-200 nm;
the specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or the scope of the invention as defined in the accompanying claims.

Claims (2)

1. The hydrophilic easy-cleaning glass is characterized by comprising a glass substrate layer (1) and an easy-cleaning film layer (2) attached to the glass substrate layer (1), wherein the easy-cleaning film layer (2) is formed by spraying prepared easy-cleaning liquid on the surface of glass through an ultrasonic spraying process and solidifying, and the easy-cleaning liquid comprises 1.3-2.3% of titanium dioxide, 5.2-9.4% of silicon dioxide, 1.5-3.6% of silicon dioxide and 85-92% of pure water.
2. A method of making the hydrophilic easy-to-clean glass of claim 1, comprising the steps of:
A. cleaning an ink cleaning agent: firstly, cleaning a spraying interface of the cut glass raw sheet by adopting an ink cleaning agent;
B. cleaning with pure water: the glass is cleaned and dried by a professional cleaning machine, so that the interface of the glass is in a hydrophilic state, and the running speed of a driving roller of the cleaning machine is adjusted in the following way: 1.9-2.4 m/min, the pre-spraying water tank of the cleaning machine is tap water, the other water tanks are pure water, and the drying fan needs to achieve: 37-39 HZ;
C. glass plasma treatment: the cleaned and dried glass sequentially passes through the lower parts of four groups of plasma bombardment equipment, the surface of the glass subjected to plasma bombardment forms a hydrophilic state and excites the surface of the glass to generate free radicals, and when the easy-cleaning liquid is sprayed, the easy-cleaning nano material and the free radicals on the surface of the glass form covalent bonds, so that the easy-cleaning film layer (2) on the surface of the glass has strong adhesive force, and the plasma spray head reciprocates back and forth at a running speed: 1.8-2 m/s, and the distance between the plasma spray head and the surface: 4-5 cm;
D. spraying: a layer of hydrophilic self-cleaning liquid is sprayed on the surface of the glass by adopting an ultrasonic spraying process, and the specific process is as follows: firstly, adjusting the height of a spray gun from a glass interface according to the technological requirements of a product: 5-6 cm, the flow of the spray gun is as follows: 5-9 g/min, spray gun atomization size: 300-350 Kpa, the atomization shape is in a pyramid shape, and the belt speed of the glass is increased in the conveying process of the spraying cavity: 1.7-2.2 m/min, and preventing the film rolling and travelling speed of the glass back dirt: 1.7-2.2 m/min, and the spraying stroke is adjusted according to the width of the glass: setting the pause time of the spray gun to 100-2500 mm: 2-5 ms, determining the number of spray gun groups: 1-4, after the spray parameters are debugged, placing hydrophilic self-cleaning nano materials into a medicine water tank, sealing the medicine water tank, pressurizing the inside of the tank to enable the hydrophilic self-cleaning nano materials in the tank to reach an ultrasonic spray gun through a medicine water pipe, after the hydrophilic self-cleaning nano materials reach the spray gun, starting the hydrophilic self-cleaning nano materials through a thimble in the set technological parameter spray gun under pressure control, uniformly spraying the hydrophilic nano materials on a glass interface in a pyramid shape from a spray gun opening, and combining the hydrophilic self-cleaning nano materials with active free radicals on the surface of the glass to form a covalent bond to form a compact and firm self-cleaning film layer;
E. curing the film: setting the temperature of a curing furnace at 70-80 ℃ and the transmission speed of the curing furnace at 5m/min, and curing the glass in the curing furnace at a low temperature for 5-8 min after the temperature of the curing furnace reaches the set temperature; for single glass, the temperature of the curing oven is set at 250-260 ℃, and the transmission speed of the curing oven is as follows: 2.0-2.5 m/min, and after the temperature of the curing furnace reaches the set temperature, the glass is required to enter the curing furnace for high-temperature curing, wherein the curing time is 25-30 min;
F. and (3) cooling the glass: after the glass is solidified, the glass enters a fan section, the height of the air grid is + -8 according to the thickness of the glass, and the maximum power is controlled by the blowing power of the fan: 40-60%;
G. curing at normal temperature: and the glass after the spraying is conveyed to a standing table by a conveying roller to stand for 4-10 minutes, and during the period, the glass is only contacted with air at normal temperature and solidified, and an easy-to-clean film layer (2) with extremely strong adhesive force is formed on the glass, wherein the film layer thickness is 100-200 nm.
CN202310050257.7A 2023-02-01 2023-02-01 Hydrophilic self-cleaning glass and preparation method thereof Pending CN116023038A (en)

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Citations (15)

* Cited by examiner, † Cited by third party
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JPH07309616A (en) * 1994-05-10 1995-11-28 Tsurumi Soda Co Ltd Production of titania-silica and transparent thin film
TW200507937A (en) * 2003-08-29 2005-03-01 Shr-Ching Suen A manufacture method of nano material-coated substrate or base-materials
DE19681289B4 (en) * 1995-03-20 2006-10-26 Toto Ltd., Kita-Kyushu Making surface of base material ultra-hydrophilic - by coating surface with layer contg. photocatalytic semiconductor material, e.g. titania, and photo-exciting material
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JP3192242U (en) * 2013-03-28 2014-08-07 京程科技股▲ふん▼有限公司 Structure of titanium dioxide photocatalyst
CN112409897A (en) * 2020-12-21 2021-02-26 江西昌浩实业有限公司 Super-hydrophilic passive self-cleaning coating and preparation method and application thereof
CN113649252A (en) * 2021-08-18 2021-11-16 中国科学院重庆绿色智能技术研究院 Spraying preparation micro-nano multistage self-compensation structure and flexible pressure sensor thereof
CN114042614A (en) * 2021-12-09 2022-02-15 大连理工大学 Method for preparing super-hydrophilic film in large area
CN114105485A (en) * 2021-12-15 2022-03-01 宁波威霖住宅设施有限公司 Easy-to-clean coating process for glass surface
CN115057629A (en) * 2022-07-15 2022-09-16 佛山市恒洁凯乐德卫浴有限公司 Glass with surface easy-to-clean function and preparation method thereof
CN115093129A (en) * 2022-06-23 2022-09-23 惠州市尧嘉科技有限公司 Hydrophilic self-cleaning coating and preparation method thereof
CN115259686A (en) * 2022-08-11 2022-11-01 咸宁南玻节能玻璃有限公司 Easy-to-clean glass and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07309616A (en) * 1994-05-10 1995-11-28 Tsurumi Soda Co Ltd Production of titania-silica and transparent thin film
DE19681289B4 (en) * 1995-03-20 2006-10-26 Toto Ltd., Kita-Kyushu Making surface of base material ultra-hydrophilic - by coating surface with layer contg. photocatalytic semiconductor material, e.g. titania, and photo-exciting material
TW200507937A (en) * 2003-08-29 2005-03-01 Shr-Ching Suen A manufacture method of nano material-coated substrate or base-materials
CN101333075A (en) * 2007-06-29 2008-12-31 北京中科赛纳玻璃技术有限公司 Method for preparing self-cleaning toughened glass
US20090181256A1 (en) * 2008-01-14 2009-07-16 Guardian Industries Corp. Methods of making silica-titania coatings, and products containing the same
CN101987780A (en) * 2009-07-31 2011-03-23 淄博宜臣轻工制品有限公司 Process for producing self-cleaning glass
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CN112409897A (en) * 2020-12-21 2021-02-26 江西昌浩实业有限公司 Super-hydrophilic passive self-cleaning coating and preparation method and application thereof
CN113649252A (en) * 2021-08-18 2021-11-16 中国科学院重庆绿色智能技术研究院 Spraying preparation micro-nano multistage self-compensation structure and flexible pressure sensor thereof
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CN114105485A (en) * 2021-12-15 2022-03-01 宁波威霖住宅设施有限公司 Easy-to-clean coating process for glass surface
CN115093129A (en) * 2022-06-23 2022-09-23 惠州市尧嘉科技有限公司 Hydrophilic self-cleaning coating and preparation method thereof
CN115057629A (en) * 2022-07-15 2022-09-16 佛山市恒洁凯乐德卫浴有限公司 Glass with surface easy-to-clean function and preparation method thereof
CN115259686A (en) * 2022-08-11 2022-11-01 咸宁南玻节能玻璃有限公司 Easy-to-clean glass and preparation method thereof

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