CN116020997A - Pattern die casting method and device for stone plate surface - Google Patents
Pattern die casting method and device for stone plate surface Download PDFInfo
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- CN116020997A CN116020997A CN202211706640.5A CN202211706640A CN116020997A CN 116020997 A CN116020997 A CN 116020997A CN 202211706640 A CN202211706640 A CN 202211706640A CN 116020997 A CN116020997 A CN 116020997A
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- 238000004512 die casting Methods 0.000 title claims abstract description 69
- 239000004575 stone Substances 0.000 title claims abstract description 66
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000007789 sealing Methods 0.000 claims abstract description 107
- 230000007246 mechanism Effects 0.000 claims abstract description 82
- 239000000463 material Substances 0.000 claims abstract description 79
- 239000002184 metal Substances 0.000 claims abstract description 39
- 238000001125 extrusion Methods 0.000 claims abstract description 18
- 230000000694 effects Effects 0.000 claims abstract description 12
- 238000003825 pressing Methods 0.000 claims abstract description 9
- 239000002994 raw material Substances 0.000 claims description 19
- 238000007639 printing Methods 0.000 claims description 15
- 238000002156 mixing Methods 0.000 claims description 11
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- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 4
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- 241001330002 Bambuseae Species 0.000 claims description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 4
- 239000011425 bamboo Substances 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 4
- 238000003854 Surface Print Methods 0.000 claims 1
- 230000000712 assembly Effects 0.000 abstract description 2
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Abstract
The invention discloses a pattern die casting method and a die casting device for the surface of a stone plate, wherein the die casting method comprises a feeding mechanism and a die casting mechanism, an extrusion mechanism is arranged between the feeding mechanism and the die casting mechanism, the extrusion mechanism comprises a sealing cover, a template is fixedly connected to the center position of the top surface of the sealing cover, and a pressing plate is fixedly connected to the bottom end of the template. According to the invention, the first screw rod is rotated by the wrench, the first screw rod drives the first fixing cylinder to move downwards, so that the first fixing cylinder drives the first limiting lug to move downwards, the first limiting lug drives the second clamping plate to extrude downwards, the second clamping plate drives one corner of the sealing cover to extrude between the material placing plate and the material placing plate, the sealing effect of one corner of the material placing plate and the sealing cover is realized, meanwhile, the first sealing assemblies at four corners of the sealing cover are clamped and sealed, and the problem that the die casting of molten metal on the stone surface causes metal overflow to cause incomplete die casting molding of stone patterns is solved.
Description
Technical Field
The invention relates to the technical field of building material preparation, in particular to a pattern die casting method and a die casting device for a stone slab surface.
Background
Die casting is a metal casting process and is characterized in that high pressure is applied to molten metal by utilizing the inner cavity of a die. The mold is typically fabricated from a stronger alloy, somewhat similar to injection molding. The stone is a common building material, and part of building design is characterized in that the surface of the stone is embedded with a metal decorative layer, so that the stone has better decorative effect, and the surface of the stone can be decorated with metal-supported printed patterns in a die-casting processing mode, so that the attractiveness of the building stone can be improved.
In the prior art, as in chinese patent application CN107538671a, "a method for manufacturing an automotive interior material made of natural wood pattern wood", the natural wood pattern wood is used, the pattern wood is cut into thin sheets, the thin sheets are die-cast and dried to be molded in an undried state, then internal bubbles in the natural wood are removed to improve the wood strength, the natural wood is die-cast on a die-cast plate having a concave-convex shape, a resin layer is injection molded on the back side of the natural wood molded article, and a transparent protective layer is injection molded on the front side, thereby manufacturing the automotive natural wood interior material. The natural wood pattern wood interior material prepared by the method can be used for manufacturing automobile interior materials with various textures in any shape, has ventilation holes, can flow air in, has a filtering effect, plays a role in purifying air, has the characteristics of transparency, scratch resistance, flame retardance and the like, and meets the requirements of customers on the use and environmental protection of the automobile interior materials.
However, in the prior art, the surface of the stone is provided with a plurality of rugged air hole channels, gaps are reserved between the surface of the die casting die and the stone, so that when the metal is processed on the surface of the stone, the pressure in the die is increased by die casting, the pressure of the metal to the outside is increased, the molten metal overflows outwards through the gaps on the surface of the stone, the metal in the stone is reduced, and the processed metal printing surface is incomplete.
Disclosure of Invention
The invention aims to provide a pattern die casting method and a die casting device for the surface of a stone slab, which are used for solving the problems that the surface of the stone slab is provided with a plurality of rugged air hole channels, gaps are reserved between the surface of a die casting die and the stone slab, so that when metal is processed on the surface of the stone slab, the pressure in the die casting die is increased, the pressure of the metal to the outside is increased, molten metal overflows outwards through the gaps on the surface of the stone slab, the metal in the stone slab is reduced, and the processed metal printing surface is incomplete.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a decorative pattern die casting device on slabstone surface, includes pan feeding mechanism and die casting mechanism, pan feeding mechanism with be provided with extrusion mechanism between the die casting mechanism, extrusion mechanism includes sealed lid, the top surface central point department fixedly connected with template of sealed lid, the bottom fixedly connected with pressure flitch of template, the top surface central point department fixedly connected with extrusion section of thick bamboo of pressure flitch, die casting mechanism's both sides all are provided with sealing mechanism, die casting mechanism is including putting the flitch, sealing mechanism includes second seal assembly, the both ends of second seal assembly all are provided with first seal assembly;
the first sealing assembly comprises a first clamping plate, a first lifting plate is arranged above the top end of the first clamping plate, a second clamping plate is arranged between the first lifting plate and the first clamping plate, one end of the first lifting plate is connected with a first screw rod in a threaded mode, the outer side wall of the first screw rod is rotationally connected with a first fixed cylinder, the bottom end of the first fixed cylinder is fixedly connected with the bottom end of the first lifting plate, the outer side wall of the first fixed cylinder is fixedly connected with a first limiting lug, the first limiting lug is fixedly connected with the second clamping plate, the bottom end of the first screw rod is fixedly connected with the first clamping plate, the top surface of the first clamping plate is in lap joint with the bottom surface of the material placing plate, and the bottom surface of the second clamping plate is in lap joint with the top surface of the sealing cover;
the second sealing assembly comprises a third clamping plate, a second lifting plate is arranged above the bottom end of the third clamping plate, a fourth clamping plate is arranged between the second lifting plate and the third clamping plate, a rotating seat is fixedly connected to the center position of the top surface of the fourth clamping plate, a second screw rod is rotatably connected to the top end of the rotating seat, the outer side wall of the second screw rod is in threaded connection with the second lifting plate, a rotary handle is fixedly connected to the top end of the second screw rod, the top surface of the third clamping plate is in lap joint with the bottom surface of the material placing plate, and the bottom surface of the fourth clamping plate is in lap joint with the top surface of the sealing cover;
fixedly connected with spliced pole between the both ends of fourth splint all and the second splint, the lateral wall of third splint is provided with coupling assembling, coupling assembling includes the U-shaped pole, the U-shaped pole with fixedly connected between the third splint, the U-shaped pole with sliding connection between the first splint, two equal sliding connection in top of U-shaped pole have the spliced pole, the top fixedly connected with go-between of spliced pole, the lateral wall fixedly connected with linking bridge of second lifter plate, the lateral wall of linking bridge with sliding connection between the go-between, first lifter plate with sliding connection between the lateral wall of linking bridge.
Preferably, the feeding mechanism comprises a feeding funnel, the bottom end of the feeding funnel is fixedly connected with a feeding bent pipe, and one end of the feeding bent pipe is fixedly connected with a mixing shell.
Preferably, the top surface central point department fixedly connected with dust cover of compounding shell, the inside wall fixedly connected with motor of dust cover.
Preferably, the output end of the motor penetrates through the top wall of the mixing shell and is fixedly connected with a rotating shaft, the bottom end of the rotating shaft is rotationally connected with the inner bottom wall of the extruding cylinder, and the outer side wall of the rotating shaft is fixedly connected with a spiral blade.
Preferably, the four corner positions on the ground of the material placing plate are fixedly connected with the foundation, and the two sides of the material placing plate are fixedly connected with the second connecting lugs.
Preferably, the top of second engaging lug is all fixedly connected with supports the slide bar, the lateral wall sliding connection who supports the slide bar has first engaging lug, first engaging lug with fixed connection between the lateral wall of compounding shell.
Preferably, a third screw is in threaded connection with one side of the second lifting plate, the bottom end of the third screw is in rotary connection with the third clamping plate, a second fixed cylinder is in rotary connection with the outer side wall of the third screw, and the top end of the second fixed cylinder is in fixed connection with the second lifting plate.
Preferably, the outer side wall of the second fixed cylinder is fixedly connected with a second limiting lug, the second limiting lug and the fourth clamping plate are mutually overlapped, and a connecting rod is fixedly connected between the two first lifting plates.
A die casting method of a pattern die casting device for a stone slab surface comprises the following steps:
firstly, slotting the printing position of the top surface of stone, placing the slotted stone on the top surface of a material placing plate, and sliding first connecting lugs downwards along supporting sliding rods on two sides of the material placing plate to enable a feeding mechanism and an extrusion mechanism between the two first connecting lugs to approach to the position of a die casting mechanism until a sealing cover is attached to the material placing plate;
step two, two sealing mechanisms are respectively placed on two sides of the material placing plate and the sealing cover, the rotary handles on the two sides are respectively rotated, the rotary handles drive the second screw rod to approach the bottom end, the second screw rod drives the rotary seat to move downwards, the fourth clamping plate at the bottom end of the rotary seat is driven to clamp the third clamping plate, and the effect of fixing and clamping the material placing plate and the sealing cover by the second sealing assembly in a gap is achieved;
step three, after the middle position of the sealing mechanism is preliminarily fixed, a first screw rod at the corner position of the sealing mechanism is screwed downwards, so that the first screw rod drives a first fixed cylinder to approach a first clamping plate, a first limiting lug on the first fixed cylinder drives a second clamping plate to move downwards, a third clamping plate seals gaps at four corner positions of a sealing cover, the third screw rod is screwed downwards, and a rotary handle at the middle position seals the gaps of the sealing cover;
step four, after clamping and sealing gaps at the corner positions of the sealing cover, adding a molten metal raw material into a material hopper, enabling the raw material to enter the material mixing shell through a material inlet bent pipe, starting a motor, driving a rotating shaft to rotate by the motor, enabling the rotating shaft to drive a spiral blade to rotate, extruding the metal raw material onto a material pressing plate, and die-casting and printing the metal surface through a template;
and fifthly, after the stone printing is finished, unscrewing first screws at four corners of the sealing mechanism, reversely rotating the rotary handle to ensure that the sealing mechanism is not limited between the opposite material plate and the sealing cover, taking out the sealing mechanism from two sides of the material plate, and upwards sliding the sealing cover along the supporting sliding rod, so that the stone and the surface metal printing are separated from the sealing cover, taking down the processed stone from the material plate, and placing the next stone for processing.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the first screw is rotated by the wrench, the first screw drives the first fixing cylinder to move downwards, so that the first fixing cylinder drives the first limiting lug to move downwards, the first limiting lug drives the second clamping plate to extrude downwards, the second clamping plate drives one corner of the sealing cover to extrude between the sealing cover and the material placing plate, the sealing effect of one corner of the material placing plate and the sealing cover is realized, and simultaneously, the first sealing assemblies at four corners of the sealing cover are clamped and sealed, so that the problem of incomplete stone pattern die casting caused by metal overflow due to die casting of molten metal on the stone surface is solved.
2. According to the invention, the handle is rotated, the second screw is driven to rotate by the rotating handle, so that the second screw drives the fourth clamping plate to move downwards, the fourth clamping plate moves to drive the second clamping plates at two sides to move, the effect of preliminary clamping and positioning of the second clamping plates is realized, the subsequent operation steps of tightening the first screw are reduced, and the sealing cover is conveniently clamped and sealed by the subsequent first sealing assembly.
3. According to the invention, the melted metal raw materials are added into the material hopper, the motor is started, the output end of the motor drives the rotating shaft to rotate, the rotating shaft drives the spiral blade to rotate, and the spiral blade drives the metal raw materials to be extruded downwards, so that the material pressing plate is filled with enough shaped metal raw materials, and the printing shaping quality of the stone surface is better.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a pattern die casting device for stone slab surfaces according to the present invention;
FIG. 2 is a schematic diagram of a feeding mechanism of a pattern die casting device for stone slab surfaces;
FIG. 3 is a schematic view of the structure of an extrusion mechanism of a pattern die casting device for stone slab surfaces;
FIG. 4 is a schematic diagram showing the overall structure of a die casting mechanism of a pattern die casting device for stone slab surfaces according to the present invention;
FIG. 5 is a schematic view of the bottom surface structure of a die casting mechanism of a pattern die casting device for stone slab surfaces according to the present invention;
FIG. 6 is a schematic diagram of a sealing mechanism of a pattern die casting device for stone slab surfaces according to the present invention;
FIG. 7 is a schematic view of a second seal assembly of a pattern die casting apparatus for a stone slab surface according to the present invention;
fig. 8 is an enlarged effect diagram of the partial structure at a in fig. 6.
In the figure:
1. a feeding mechanism; 11. a feeding funnel; 12. a feeding bent pipe; 13. a mixing shell; 14. a motor; 15. a dust cover; 16. a first connection lug;
2. an extrusion mechanism; 21. a material extruding cylinder; 22. a pressing plate; 23. a template; 24. a rotating shaft; 25. a helical blade; 26. sealing cover;
3. a die casting mechanism; 31. a material placing plate; 32. a second connecting ear; 33. supporting a slide bar; 34. a foot margin;
4. a sealing mechanism; 41. a first seal assembly; 411. a first clamping plate; 412. a second clamping plate; 413. a first lifting plate; 414. a first screw; 415. a first fixed cylinder; 416. the first limiting lug;
42. a second seal assembly; 421. a third clamping plate; 422. a fourth clamping plate; 423. a second lifting plate; 424. rotating the handle; 425. a second screw; 426. a rotating seat; 427. a third screw; 428. a second fixed cylinder; 429. the second limiting lug;
43. a connection assembly; 431. a U-shaped rod; 432. a sliding column; 433. a connecting ring; 44. a connection frame; 45. a connecting column; 5. and (5) connecting a rod.
Detailed Description
In order that the above objects, features and advantages of the invention will be more clearly understood, a further description of the invention will be rendered by reference to the appended drawings and examples. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced otherwise than as described herein, and therefore the present invention is not limited to the specific embodiments of the disclosure that follow.
Referring to fig. 1-8: the utility model provides a decorative pattern die casting device on slabstone surface, including pan feeding mechanism 1 and die casting mechanism 3, be provided with extrusion mechanism 2 between pan feeding mechanism 1 and the die casting mechanism 3, extrusion mechanism 2 includes sealed lid 26, the top surface central point department of sealed lid 26 fixedly connected with template 23, the bottom fixedly connected with pressure flitch 22 of template 23, the top surface central point department of pressure flitch 22 fixedly connected with extrusion section of thick bamboo 21, die casting mechanism 3 both sides all are provided with sealing mechanism 4, die casting mechanism 3 includes puts flitch 31, sealing mechanism 4 includes second seal assembly 42, the both ends of second seal assembly 42 are provided with first seal assembly 41, place the stone material of surface fluting on the top of putting flitch 31, through setting up sealed lid 26 in the lateral wall of template 23, through placing the molten metal raw materials on pan feeding mechanism 1, with metal die casting stamp through extrusion mechanism 2, and design is inside the stone material fluting;
the first sealing component 41 comprises a first clamping plate 411, a first lifting plate 413 is arranged above the top end of the first clamping plate 411, a second clamping plate 412 is arranged between the top surface of the first clamping plate 411 and the first clamping plate 411, one end of the first lifting plate 413 is connected with a first screw 414 in a threaded manner, the outer side wall of the first screw 414 is rotationally connected with a first fixed cylinder 415, the bottom end of the first fixed cylinder 415 is fixedly connected with the bottom end of the first lifting plate 413, the outer side wall of the first fixed cylinder 415 is fixedly connected with a first limiting lug 416, the first limiting lug 416 is fixedly connected with the second clamping plate 412, the bottom end of the first screw 414 is fixedly connected with the first clamping plate 411, the top surface of the first clamping plate 411 is in lap joint with the bottom surface of the material plate 31, and the bottom surface of the second clamping plate 412 is in lap joint with the top surface of the sealing cover 26, and when in use, the first screw 414 drives the first fixed cylinder 415 to move downwards through a wrench, the first limiting lug 416 is driven to move downwards, the first limiting lug 416 is driven to drive the second limiting lug 416 to move downwards, the second limiting lug 416 is driven to drive the second limiting lug 412 to move downwards, and the second limiting lug 412 to press the material plate to press a corner 31 to the sealing cover 26 to the material plate 31, and the corner 31 is placed between the sealing plate 31 and the sealing plate is realized;
the second sealing component 42 comprises a third clamping plate 421, a second lifting plate 423 is arranged above the bottom end of the third clamping plate 421, a fourth clamping plate 422 is arranged between the second lifting plate 423 and the third clamping plate 421, a rotating seat 426 is fixedly connected to the center position of the top surface of the fourth clamping plate 422, a second screw rod 425 is rotatably connected to the top end of the rotating seat 426, the outer side wall of the second screw rod 425 is in threaded connection with the second lifting plate 423, a rotating handle 424 is fixedly connected to the top end of the second screw rod 425, the top surface of the third clamping plate 421 is lapped with the bottom surface of the material placing plate 31, the bottom surface of the fourth clamping plate 422 is lapped with the top surface of the sealing cover 26, the rotating handle 424 is rotated to enable the rotating handle 424 to drive the second screw rod 425 to enable the second screw rod 425 to drive the fourth clamping plate 422 to move downwards, the fourth clamping plate 422 is fixedly pressed against the material placing plate 31, the second clamping plate 412 on two sides is driven to move, the effect of preliminarily clamping and positioning the second clamping plate 412 is realized, and the subsequent clamping and sealing of the plurality of first sealing components 41 to each position of the sealing cover 26 is facilitated;
the connecting posts 45 are fixedly connected between the two ends of the fourth clamping plate 422 and the second clamping plate 412, the connecting components 43 are arranged on the side wall of the third clamping plate 421, the connecting components 43 comprise a U-shaped rod 431, the U-shaped rod 431 is fixedly connected with the third clamping plate 421, the U-shaped rod 431 is in sliding connection with the first clamping plate 411, the two top ends of the U-shaped rod 431 are both in sliding connection with the sliding posts 432, the top ends of the sliding posts 432 are fixedly connected with the connecting rings 433, the side wall of the second lifting plate 423 is fixedly connected with the connecting frame 44, the outer side wall of the connecting frame 44 is in sliding connection with the connecting rings 433, the connecting posts 45 are arranged on the outer side wall of the fourth clamping plate 422, when the fourth clamping plate 422 is initially downward in the adjusting position, the plurality of second clamping plates 412 can be adjusted along with the adjusting position, the subsequent operation step of independently adjusting the first screw 414 is reduced, the sealing speed of the sealing mechanism 4 on the sealing cover 26 is accelerated, the third clamping plate 421 is fixed through the U-shaped rod 431, the first clamping plate 411 can slide on the U-shaped rod 431, the first clamping plate 411 and the third clamping plate 421 are kept at the same height position, the fourth clamping plate 422 and the second clamping plate 412 are fixed through the connecting frame 44, the second clamping plate 412 and the fourth clamping plate 422 are kept at the same height position, the connecting frame 44 and the U-shaped rod 431 are connected through the sliding column 432, the third clamping plate 421 and the fourth clamping plate 422 are always kept connected, and separation between the fourth clamping plate 422 and the third clamping plate 421 is avoided.
As shown in fig. 1, 3 and 4, the feeding mechanism 1 comprises a feeding funnel 11, the bottom end of the feeding funnel 11 is fixedly connected with a feeding bent pipe 12, one end of the feeding bent pipe 12 is fixedly connected with a mixing shell 13, and molten metal raw materials are filled through the feeding funnel 11, so that the effect of conveying the metal raw materials is achieved. The top surface central point department fixedly connected with dust cover 15 of compounding shell 13, the inside wall fixedly connected with motor 14 of dust cover 15 can carry the inside raw materials of compounding shell 13 to the template 23 position department of bottom through motor 14. The output end of the motor 14 penetrates through the top wall of the mixing shell 13 and is fixedly connected with a rotating shaft 24, the bottom end of the rotating shaft 24 is rotationally connected with the inner bottom wall of the extruding cylinder 21, the outer side wall of the rotating shaft 24 is fixedly connected with a spiral blade 25, and when the motor 14 drives the rotating shaft 24 to rotate, the rotating shaft 24 drives the spiral blade 25 to rotate, so that the spiral blade 25 conveys metal raw materials to the template 23.
As shown in fig. 4 and 5, four corner positions of the ground of the material placing plate 31 are fixedly connected with the feet 34, two sides of the material placing plate 31 are fixedly connected with the second connecting lugs 32, and the feet 34 are arranged on the bottom surface of the material placing plate 31 to buffer the pressure of the die plate 23 during fixed extrusion between the sealing cover 26 and the material placing plate 31. The top of second engaging lug 32 all fixedly connected with supports slide bar 33, supports the lateral wall sliding connection of slide bar 33 and has first engaging lug 16, and fixed connection between the lateral wall of first engaging lug 16 and compounding shell 13 through setting up first engaging lug 16 at the both ends of compounding shell 13, makes compounding shell 13 slide in the top central point department of putting on flitch 31, makes the template 23 of feed mechanism 1 bottom align with putting flitch 31 mountain fixed stone material position all the time, has improved the precision of die-casting stamp.
As shown in fig. 4, 6, 7 and 8, one side of the second lifting plate 423 is connected with a third screw 427 by screw, the bottom end of the third screw 427 is rotatably connected with a third clamping plate 421, the outer side wall of the third screw 427 is rotatably connected with a second fixed cylinder 428, the top end of the second fixed cylinder 428 is fixedly connected with the second lifting plate 423, and the third screw 427 is arranged on the side surface of the second sealing assembly 42, so that when the four first screws 414 are screwed and adjusted, the third screw 427 is screwed downwards, and the fourth clamping plate 422 seals the sealing cover 26 at the middle position. The outer side wall fixedly connected with second spacing ear 429 of second fixed cylinder 428, overlap joint each other between second spacing ear 429 and the fourth splint 422, fixedly connected with connecting rod 5 between two first lifter plates 413, through the rotatory down of third screw 427, drive the fixed cylinder 428 of second outside the third screw 427 and move down, second fixed cylinder 428 improves the spacing ear 429 of second and drives fourth splint 422 and move down to the effect of centre gripping between fourth splint 422 and the third splint 421 has been realized.
A die casting method of a pattern die casting device for a stone slab surface comprises the following steps:
firstly, slotting the printing position of the top surface of stone, placing the slotted stone on the top surface of a material placing plate 31, sliding the first connecting lugs 16 downwards along the supporting sliding rods 33 on two sides of the material placing plate 31, and enabling the feeding mechanism 1 and the extrusion mechanism 2 between the two first connecting lugs 16 to approach the position of the die casting mechanism 3 until the sealing cover 26 is attached to the material placing plate 31;
step two, two sealing mechanisms 4 are respectively placed on two sides of the material placing plate 31 and the sealing cover 26, and the rotating handles 424 on the two sides are respectively rotated, so that the rotating handles 424 drive the second screw 425 to approach to the bottom end, the second screw 425 drives the rotating seat 426 to move downwards, and a fourth clamping plate 422 at the bottom end of the rotating seat 426 is driven to clamp the third clamping plate 421, thereby realizing the effect of fixing and clamping a gap between the material placing plate 31 and the sealing cover 26 by the second sealing assembly 42;
step three, after the middle position of the sealing mechanism 4 is preliminarily fixed, a first screw 414 at the corner position of the sealing mechanism 4 is screwed downwards, so that the first screw 414 drives a first fixed cylinder 415 to approach a first clamping plate 411, and therefore a first limiting lug 416 on the first fixed cylinder 415 drives a second clamping plate 412 to move downwards, gaps at four corner positions of the sealing cover 26 are sealed by a third clamping plate 421, and the third screw 427 is screwed downwards, so that gaps between the sealing cover 26 and a rotary handle 424 at the middle position are sealed by the third screw 427;
step four, after clamping and sealing gaps at the corner positions of the sealing cover 26, adding a molten metal raw material into the material hopper 11, enabling the raw material to enter the material mixing shell 13 through the material inlet bent pipe 12, starting the motor 14, enabling the motor 14 to drive the rotating shaft 24 to rotate, enabling the rotating shaft 24 to drive the spiral blade 25 to rotate, extruding the metal raw material onto the material pressing plate 22, and die-casting and printing the metal surface through the die plate 23;
and fifthly, after stone printing is finished, the first screw rods 414 at the four corners of the sealing mechanism 4 are unscrewed, the rotary handle 424 is reversely rotated, so that the sealing mechanism 4 is not limited between the opposite material plate 31 and the sealing cover 26, the sealing mechanism 4 is taken out from two sides of the material plate 31, the sealing cover 26 slides upwards along the supporting sliding rod 33, thereby the stone and surface metal printing is separated from the sealing cover 26, the processed stone is taken down from the material plate 31, and the next stone is placed for processing.
The application method and the working principle of the device are as follows: placing stone on the material placing plate 31, sliding the first connecting lugs 16 along the supporting sliding rods 33, enabling the feeding mechanism 1 to drive the extrusion mechanism 2 to move downwards, enabling the sealing cover 26 to be primarily attached to the material placing plate 31, sleeving the sealing mechanism 4 on two sides of the material placing plate 31, screwing the rotating handles 424 on two sides of the material placing plate 31 respectively, enabling the two second clamping plates 412 to extrude the sealing cover 26 to primarily seal with the material placing plate 31, respectively rotating the first screw rods 414 at four corners, enabling the second clamping plates 412 to be further attached to the first clamping plates 411, and achieving that the four corners of the sealing cover 26 are completely sealed with the stone surface;
the metal raw materials are added into the feeding hopper 11, enter the mixing shell 13 through the feeding bent pipe 12, the motor 14 is started, the motor 14 drives the rotating shaft 24 to rotate, the rotating shaft 24 drives the spiral blade 25 to rotate, the metal raw materials are extruded onto the pressing plate 22, and the metal surface is subjected to die casting printing through the die plate 23.
The present invention is not limited to the above-mentioned embodiments, and any equivalent embodiments which can be changed or modified by the technical content disclosed above can be applied to other fields, but any simple modification, equivalent changes and modification made to the above-mentioned embodiments according to the technical substance of the present invention without departing from the technical content of the present invention still belong to the protection scope of the technical solution of the present invention.
Claims (9)
1. The utility model provides a slabstone surface's decorative pattern die-casting device, includes pan feeding mechanism (1) and die-casting mechanism (3), its characterized in that: an extrusion mechanism (2) is arranged between the feeding mechanism (1) and the die-casting mechanism (3), the extrusion mechanism (2) comprises a sealing cover (26), a template (23) is fixedly connected to the center position of the top surface of the sealing cover (26), a material pressing plate (22) is fixedly connected to the bottom end of the template (23), a material extruding cylinder (21) is fixedly connected to the center position of the top surface of the material pressing plate (22), sealing mechanisms (4) are arranged on two sides of the die-casting mechanism (3), the die-casting mechanism (3) comprises a material placing plate (31), the sealing mechanism (4) comprises a second sealing component (42), and first sealing components (41) are arranged at two ends of the second sealing component (42);
the first sealing assembly (41) comprises a first clamping plate (411), a first lifting plate (413) is arranged above the top end of the first clamping plate (411), a second clamping plate (412) is arranged between the first lifting plate (413) and the first clamping plate (411), one end of the first lifting plate (413) is connected with a first screw (414) in a threaded mode, the outer side wall of the first screw (414) is rotationally connected with a first fixing cylinder (415), the bottom end of the first fixing cylinder (415) is fixedly connected with the bottom end of the first lifting plate (413), the outer side wall of the first fixing cylinder (415) is fixedly connected with a first limiting lug (416), the first limiting lug (416) is fixedly connected with the second clamping plate (412), the bottom end of the first screw (414) is fixedly connected with the first clamping plate (411), the outer side wall of the first screw (414) is rotationally connected with the bottom surface of the material placing plate (31), and the bottom surface of the second clamping plate (412) is fixedly connected with the top surface of the sealing cover (26);
the second sealing assembly (42) comprises a third clamping plate (421), a second lifting plate (423) is arranged above the bottom end of the third clamping plate (421), a fourth clamping plate (422) is arranged between the second lifting plate (423) and the third clamping plate (421), a rotating seat (426) is fixedly connected to the center position of the top surface of the fourth clamping plate (422), a second screw (425) is rotatably connected to the top end of the rotating seat (426), the outer side wall of the second screw (425) is in threaded connection with the second lifting plate (423), a rotary handle (424) is fixedly connected to the top end of the second screw (425), the top surface of the third clamping plate (421) is in lap joint with the bottom surface of the material placing plate (31), and the bottom surface of the fourth clamping plate (422) is in lap joint with the top surface of the sealing cover (26);
fixedly connected with spliced pole (45) between both ends of fourth splint (422) and second splint (412), the lateral wall of third splint (421) is provided with coupling assembling (43), coupling assembling (43) are including U-shaped pole (431), U-shaped pole (431) with fixedly connected between third splint (421), U-shaped pole (431) with sliding connection between first splint (411), two equal sliding connection in top of U-shaped pole (431) have spliced pole (432), the top fixedly connected with go-between (433) of spliced pole (432), lateral wall fixedly connected with linking bridge (44) of second lifter plate (423), lateral wall of linking bridge (44) with sliding connection between go-between (433), first lifter plate (413) with sliding connection between the lateral wall of linking bridge (44).
2. A pattern die casting device for a stone slab surface according to claim 1, characterized in that: the feeding mechanism (1) comprises a feeding funnel (11), the bottom end of the feeding funnel (11) is fixedly connected with a feeding bent pipe (12), and one end of the feeding bent pipe (12) is fixedly connected with a mixing shell (13).
3. A pattern die casting device for stone slab surfaces as claimed in claim 2, wherein: the top surface central point department fixedly connected with dust cover (15) of compounding shell (13), the inside wall fixedly connected with motor (14) of dust cover (15).
4. A pattern die casting device for a stone slab surface according to claim 3, characterized in that: the output end of the motor (14) penetrates through the top wall of the mixing shell (13) and is fixedly connected with a rotating shaft (24), the bottom end of the rotating shaft (24) is rotationally connected with the inner bottom wall of the extruding cylinder (21), and the outer side wall of the rotating shaft (24) is fixedly connected with a spiral blade (25).
5. A pattern die casting device for stone slab surfaces as claimed in claim 2, wherein: four corner positions on the ground of the material placing plate (31) are fixedly connected with foundation feet (34), and two sides of the material placing plate (31) are fixedly connected with second connecting lugs (32).
6. A pattern die casting device for a stone slab surface as recited in claim 5, further comprising: the top of second engaging lug (32) all fixedly connected with supports slide bar (33), the lateral wall sliding connection who supports slide bar (33) has first engaging lug (16), first engaging lug (16) with fixed connection between the lateral wall of compounding shell (13).
7. A pattern die casting device for a stone slab surface according to claim 1, characterized in that: one side threaded connection of second lifter plate (423) has third screw rod (427), the bottom of third screw rod (427) with rotate between third splint (421) and be connected, the lateral wall of third screw rod (427) rotates and is connected with second fixed section of thick bamboo (428), the top of second fixed section of thick bamboo (428) with fixed connection between second lifter plate (423).
8. A pattern die casting device for a stone slab surface as recited in claim 7, further comprising: the outer side wall of the second fixed cylinder (428) is fixedly connected with a second limiting lug (429), the second limiting lug (429) and the fourth clamping plate (422) are mutually overlapped, and a connecting rod (5) is fixedly connected between the two first lifting plates (413).
9. A method of die casting a pattern die casting device for a stone slab surface, characterized in that a pattern die casting device for a stone slab surface as claimed in any one of the preceding claims 1-8 is used, comprising the steps of:
firstly, slotting the top surface printing position of stone, placing the slotted stone on the top surface of a material placing plate (31), sliding down first connecting lugs (16) along supporting sliding rods (33) on two sides of the material placing plate (31), and enabling a feeding mechanism (1) and an extrusion mechanism (2) between the two first connecting lugs (16) to approach to the position of a die casting mechanism (3) until a sealing cover (26) is attached to the material placing plate (31);
step two, two sealing mechanisms (4) are respectively placed on two sides of a material placing plate (31) and a sealing cover (26), and rotary handles (424) on the two sides are respectively rotated, so that the rotary handles (424) drive a second screw (425) to approach the bottom end, the second screw (425) drives a rotating seat (426) to move downwards, a fourth clamping plate (422) at the bottom end of the rotating seat (426) drives the third clamping plate (421) to clamp, and the effect of fixing and clamping a gap between the material placing plate (31) and the sealing cover (26) by a second sealing assembly (42) is realized;
thirdly, after the middle position of the sealing mechanism (4) is preliminarily fixed, a first screw (414) at the corner position of the sealing mechanism (4) is screwed downwards, so that the first screw (414) drives a first fixed cylinder (415) to approach a first clamping plate (411), a first limit lug (416) on the first fixed cylinder (415) drives a second clamping plate (412) to move downwards, a third clamping plate (421) seals gaps at four corner positions of a sealing cover (26), and a third screw (427) is screwed downwards, so that a rotary handle (424) at the middle position seals the gaps of the sealing cover (26);
step four, after the gap at the corner position of the sealing cover (26) is clamped and sealed, adding a molten metal raw material into a material hopper (11), enabling the raw material to enter the material mixing shell (13) through a material inlet bent pipe (12), starting a motor (14), driving a rotating shaft (24) to rotate by the motor (14), enabling the rotating shaft (24) to drive a spiral blade (25) to rotate, extruding the metal raw material onto a material pressing plate (22), and die-casting and printing the metal surface through a template (23);
and fifthly, after stone printing is finished, unscrewing first screws (414) at four corners of the sealing mechanism (4), reversely rotating the rotary handle (424), limiting the space between the sealing mechanism (4) and the material placing plate (31) and the sealing cover (26), taking out the sealing mechanism (4) from two sides of the material placing plate (31), and upwards sliding the sealing cover (26) along the supporting sliding rod (33), so that stone and surface metal printing are separated from the sealing cover (26), taking down the processed stone from the material placing plate (31), and placing the next stone for processing.
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| CN202211706640.5A CN116020997B (en) | 2022-12-29 | 2022-12-29 | Pattern die casting method and device for stone plate surface |
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| CN202211706640.5A CN116020997B (en) | 2022-12-29 | 2022-12-29 | Pattern die casting method and device for stone plate surface |
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|---|---|---|---|---|
| EP0566084A1 (en) * | 1992-04-16 | 1993-10-20 | E. Schwenk Baustoffwerke Kg | Process and device for making composite panels with natural stone slab |
| US20030003178A1 (en) * | 1999-12-28 | 2003-01-02 | Masahiro Kami | Mold clamping device, method of increasing/decreasing pressure for such device, and mold releasing method |
| CN209318758U (en) * | 2018-12-12 | 2019-08-30 | 海宁天立金属制品有限公司 | A kind of injection mechanism of die casting machine |
| CN112437705A (en) * | 2018-05-11 | 2021-03-02 | 斯克托菲克活塞注塑技术有限责任公司 | Module for a die casting device |
| CN115255315A (en) * | 2022-08-03 | 2022-11-01 | 马鞍山市万鑫铸造有限公司 | Back pressure type high vacuum pressure casting injection device |
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2022
- 2022-12-29 CN CN202211706640.5A patent/CN116020997B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0566084A1 (en) * | 1992-04-16 | 1993-10-20 | E. Schwenk Baustoffwerke Kg | Process and device for making composite panels with natural stone slab |
| US20030003178A1 (en) * | 1999-12-28 | 2003-01-02 | Masahiro Kami | Mold clamping device, method of increasing/decreasing pressure for such device, and mold releasing method |
| CN112437705A (en) * | 2018-05-11 | 2021-03-02 | 斯克托菲克活塞注塑技术有限责任公司 | Module for a die casting device |
| CN209318758U (en) * | 2018-12-12 | 2019-08-30 | 海宁天立金属制品有限公司 | A kind of injection mechanism of die casting machine |
| CN115255315A (en) * | 2022-08-03 | 2022-11-01 | 马鞍山市万鑫铸造有限公司 | Back pressure type high vacuum pressure casting injection device |
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| CN116020997B (en) | 2024-04-26 |
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