CN116012386A - Diaphragm coverage detection method, system, equipment and storage medium - Google Patents

Diaphragm coverage detection method, system, equipment and storage medium Download PDF

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Publication number
CN116012386A
CN116012386A CN202310312009.5A CN202310312009A CN116012386A CN 116012386 A CN116012386 A CN 116012386A CN 202310312009 A CN202310312009 A CN 202310312009A CN 116012386 A CN116012386 A CN 116012386A
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China
Prior art keywords
diaphragm
measurement area
particles
coverage
channel
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CN202310312009.5A
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Chinese (zh)
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赵兵锁
徐永昌
蓝明观
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Supersonic Artificial Intelligence Technology Co ltd
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Supersonic Artificial Intelligence Technology Co ltd
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Priority to CN202310312009.5A priority Critical patent/CN116012386A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

The invention discloses a diaphragm coverage detection method, a system, equipment and a storage medium, wherein the method comprises the following steps: acquiring a measurement area image, identifying particles in the measurement area image and calculating the area of each particle; the measurement area image is obtained by shooting through a camera which is opposite to the diaphragm; and counting the sum of the areas of all the particles in each channel in the measurement area image, calculating the proportion between the sum of the areas of all the particles in each channel and the area of each channel in the measurement area image to obtain coverage rate, displaying each coverage rate data of the measurement area image in a partition mode, and carrying out alarm prompt on abnormal coverage rate data. According to the invention, the particles and the areas of the diaphragm are automatically identified through the visual detection system, the coverage rate of the diaphragm is calculated through the ratio of the sum of the areas of all the particles to the area of the measurement area, and the detection result is displayed on the display, so that the automatic detection is realized, and the detection accuracy is improved.

Description

Diaphragm coverage detection method, system, equipment and storage medium
Technical Field
The present invention relates to the field of machine vision detection technology, and in particular, to a method, a system, an apparatus, and a storage medium for detecting diaphragm coverage.
Background
The diaphragm is an important component of the lithium ion battery, is a microporous membrane for separating positive and negative pole pieces, and is a polymer functional material with a nanoscale microporous structure. Its main function is to prevent the contact of the two poles from short-circuiting while allowing electrolyte ions to pass through. The performance determines the interface structure, internal resistance and the like of the battery, and directly influences the capacity, circulation and safety performance of the battery. The porosity of the battery diaphragm, also called the diaphragm coverage rate, also affects the performance of the battery, but the traditional detection method lacks visual detection equipment for detecting the diaphragm coverage rate, and cannot improve the battery detection efficiency.
Disclosure of Invention
In order to overcome the defects of the prior art, one of the purposes of the invention is to provide a diaphragm coverage detection method which can automatically detect the diaphragm coverage and improve the detection efficiency.
It is a second object of the present invention to provide a membrane coverage detection system, which performs the above method.
It is still another object of the present invention to provide an electronic device.
It is a fourth object of the present invention to provide a computer-readable storage medium.
One of the purposes of the invention is realized by adopting the following technical scheme:
a diaphragm coverage detection method comprising:
acquiring a measurement area image, identifying particles in the measurement area image and calculating the area of each particle; the measurement area image is obtained by shooting through a camera which is opposite to the diaphragm;
and counting the sum of the areas of all the particles in each channel in the measurement area image, calculating the proportion between the sum of the areas of all the particles in each channel and the area of each channel in the measurement area image to obtain coverage rate, displaying each coverage rate data of the measurement area image in a partition mode, and carrying out alarm prompt on abnormal coverage rate data.
Further, the method of identifying particles in the measurement region is:
amplifying the measurement region image according to a preset amplification factor, extracting the region with the brightness higher than a first preset value in the amplified measurement region image, and marking each region with the brightness higher than the first preset value as the particle.
Further, before the measurement area image is acquired, the method further includes:
and acquiring custom parameters, wherein the custom parameters comprise channel trend and channel width, and dividing the measurement area image into a plurality of channels in the transverse direction or the longitudinal direction according to the custom parameters.
Further, after the measurement area image is acquired, the method further includes:
and extracting a dark area with gray level lower than a second preset value from the measurement area image, removing the dark area from the measurement area image, and not carrying out particle identification on the dark area.
Further, the method for alarming and prompting the abnormal coverage rate data comprises the following steps:
randomly selecting the specified number of particles in the channel, calculating the area average value of all the selected particles, comparing the areas of the rest particles in the channel with the area average value, and if the comparison difference is larger than a third preset value, carrying out alarm prompt on the position corresponding to the particles in the measurement area image.
Further, the method for alarming and prompting the abnormal coverage rate data further comprises the following steps:
screening out particles with the largest area and the smallest area in each channel to calculate the range of each channel; if the range of any channel is larger than a fourth preset value, a corresponding alarm prompt is generated.
Further, the measurement area image comprises images of the front surface of the diaphragm and the back surface of the diaphragm, front coverage rate data and back coverage rate data are obtained through calculation, and the front coverage rate data and the back coverage rate data are displayed respectively.
The second purpose of the invention is realized by adopting the following technical scheme:
a membrane coverage detection system that performs a membrane coverage detection method as described above, the system comprising:
the shooting module is used for shooting the front and back sides of the diaphragm and generating a measurement area image;
an image analysis module for identifying particles in the measurement region image and calculating an area of each of the particles; counting the sum of the areas of all the particles in each channel in the measurement area image, and calculating the ratio between the sum of the areas of all the particles in each channel and the areas of each channel in the measurement area image to obtain coverage rate;
and the display alarm module is used for displaying the coverage rate data of the measurement area image in a partitioning manner, identifying abnormal coverage rate data and carrying out alarm prompt on the abnormal coverage rate data.
The third purpose of the invention is realized by adopting the following technical scheme:
an electronic device comprising a processor, a memory and a computer program stored on the memory and executable on the processor, the processor implementing a diaphragm coverage detection method as described above when executing the computer program.
The fourth purpose of the invention is realized by adopting the following technical scheme:
a computer-readable storage medium having stored thereon a computer program which, when executed, implements the diaphragm coverage detection method described above.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the particles and the areas of the diaphragm are automatically identified through the visual detection system, the coverage rate of the diaphragm is calculated through the ratio of the sum of the areas of all the particles to the area of the measurement area, and the detection result is displayed on the display, so that the automatic detection is realized, and the detection accuracy is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a detection device according to the present invention;
FIG. 2 is a schematic diagram of the structure of the detecting device (with the upper body hidden);
FIG. 3 is a schematic diagram of the front structure of the detecting device of the present invention;
FIG. 4 is a schematic diagram of the operation flow of the detection device of the present invention;
FIG. 5 is a flow chart of a method for detecting membrane coverage according to the present invention;
FIG. 6 is a schematic view of a separator particle of the present invention.
In the figure: 1. a body; 2. a glass platform; 3. damping hinges; 4. a light source module; 5. a truss driving motor; 6. an X-axis frame; 7. a Y-axis beam; 8. a camera; 9. a security grating.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and detailed description, wherein it is to be understood that, on the premise of no conflict, the following embodiments or technical features may be arbitrarily combined to form new embodiments.
Example 1
The embodiment provides a diaphragm coverage detection method, which is applied to diaphragm coverage detection equipment. The detection equipment comprises a machine body 1, a light source module 4, a multi-axis truss and a camera 8; as shown in fig. 1, a safety grating 9 is disposed on one side of the machine body 1, and an opening and closing door plate is disposed on the other side of the machine body 1, wherein the safety grating 9 can be disposed on an equipment operation surface for protecting an operator; the door panel is removable and can be directly removed when not needed later because the door panel is kept to prevent dust from entering the device in consideration of the service cycle of the device. In addition, a glass platform 2 is arranged in the machine body 1, and a diaphragm is placed on the glass platform 2.
In this embodiment, in order to better fix the diaphragm, a layer of glass cover may be further covered on the glass platform 2, so that the diaphragm is clamped between the glass platform 2 and the glass cover, and when the diaphragm on the front surface of the diaphragm needs to be detected, the front surface of the diaphragm is clamped between the glass platform 2 and the glass cover; if the membrane on the opposite side of the membrane is to be tested, the opposite side of the membrane is clamped up between the glass platform 2 and the glass cover.
In order to better move the glass cover, as shown in fig. 2, the glass cover may be connected to the glass platform 2 through a damping hinge 3, and the glass cover may be driven to realize opening and closing movement under the action of the hinge. In addition, the damping hinge 3 can also be a limiting hinge with a limiting function, and is used for limiting the moving range of the glass cover; when the limiting hinge moves to a maximum angle, the glass cover is far away from the glass platform 2, so that the diaphragm on the glass platform 2 can be adjusted and replaced; the glass cover and the glass platform 2 remain horizontal when the limit hinge is moved to a minimum angle, thereby limiting the membrane between the glass cover and the glass platform 2.
The diaphragm is placed on glass platform 2 by artifical level, then covers glass, and glass size is 600 by 700 by 10mm, and glass adopts damping hinge 3 to connect, takes mechanical spacing to prevent glass collision, places and starts equipment after leveling.
The equipment is also provided with a light source module 4 and a multi-axis truss, wherein the light source module 4 comprises a light source body and a light source bracket, and the light source body is fixed on the machine body 1 through the light source bracket so as to transversely span the width direction of the glass platform 2; meanwhile, a rotating shaft is further arranged on the light source support, and the light source body is connected with the rotating shaft, so that the light source body can rotate along the rotating shaft to enable light emitted by the light source body to irradiate on the width direction of the glass platform 2 at an inclined angle.
The machine body 1 is also internally provided with a multi-axis truss, in this embodiment, the multi-axis truss comprises a truss driving motor 5, an X-axis frame 6 and a Y-axis beam 7, and the Y-axis beam 7 is positioned in the width direction of the glass platform 2 and is movably connected with the X-axis frame 6; the camera 8 is mounted on the Y-axis beam 7, and the camera 8 can move back and forth along the Y-axis beam 7, so that the camera 8 stays at a designated position of the Y-axis beam 7 in the moving process of the camera 8 along the Y-axis beam 7, and the shooting width of the camera 8 is ensured to cover the glass platform 2, so that the diaphragm on the glass platform 2 can be completely shot to form an image.
Meanwhile, the Y-axis beam 7 is driven by the driving motor to move back and forth along the X-axis frame 6, so that the camera 8 can move right above the glass platform 2 and shoot towards the glass platform 2.
The detection device of the embodiment further comprises a controller, wherein the controller is connected with the truss driving motor 5, the camera 8 and the light source module 4, and is used for controlling the movement of the camera 8, analyzing the coverage rate of the image collected by the camera 8, and controlling the light source condition of the light source module 4.
In some embodiments, the light source module 4 is further provided with a light source driving motor for driving the light source module 4 to rotate along an axis, so as to change the angle of the light emitted by the light source module 4 to the glass platform 2. In order to better scan a clear diaphragm image, the rotation angle of the light source body and the position of the camera 8 on the glass platform 2 can be coordinated by the controller, so that the normal line of the light emitted by the light source module 4 to the glass platform 2 always coincides with the shooting direction of the camera 8, as shown in fig. 3, the downward shooting direction of the camera 8 in fig. 3 coincides with the normal line of the light beam emitted by the light source module 4, and therefore the shooting quality is improved.
As shown in fig. 4, the detection starts after the device is started, the device encoder counts and photographs, performs preprocessing on the image to divide the discrimination area, and then performs image analysis on the discrimination area to obtain a detection result.
As shown in fig. 5, the method for detecting the membrane coverage performed by the apparatus in this embodiment includes the steps of:
step S1: acquiring a measurement area image, identifying particles in the measurement area image and calculating the area of each particle; the measurement area image is obtained by shooting through a camera 8 which is opposite to the diaphragm;
step S2: and counting the sum of the areas of all the particles in each channel in the measurement area image, calculating the proportion between the sum of the areas of all the particles in each channel and the area of each channel in the measurement area image to obtain coverage rate, displaying each coverage rate data of the measurement area image in a partition mode, and carrying out alarm prompt on abnormal coverage rate data.
Since the diaphragm is fixed by the glass with the damping hinge 3, the camera 8 may photograph objects other than the diaphragm such as the hinge at the same time when photographing the diaphragm, and thus the measurement area image photographed by the camera 8 is preprocessed to remove the area other than the diaphragm in the image. Specifically, extracting a dark area with gray level lower than a second preset value in the measurement area image, wherein the value of the second preset value can be preset, eliminating the dark area in the measurement area image, and not identifying particles.
After removing dark areas from the measurement area image, carrying out particle recognition on the rest image, and amplifying the measurement area image according to a preset amplification factor before recognition, wherein the amplified image can show small particles, as shown in fig. 6, the color of the small particles in the image is obviously different from the ground color of the image, so that the amplified areas with the brightness higher than a first preset value in the measurement area image are extracted, and each area with the brightness higher than the first preset value is marked as particles, so that all the particles in the image are recognized.
For the whole measurement area image, the ratio of the sum of the areas of all particles in the whole image to the image area, i.e. the coverage rate, is taken as the coverage rate. In order to perform the partition real-time coverage detection on the image, the image is divided into a plurality of channels in advance.
The user can preset the custom parameters, and after the system acquires the custom parameters, the measurement area image is divided into a plurality of transverse or longitudinal channels according to the custom parameters; the custom parameters comprise channel trend and channel width, wherein the channel trend comprises transverse direction and longitudinal direction; dividing the image size of the measurement region image into a plurality of transverse or longitudinal regions according to the channel width set by user definition, and respectively judging the coverage rate in each channel in an abnormal manner.
In this embodiment, the method for judging coverage rate data abnormality for each channel includes:
randomly selecting the specified number of particles in the channel, calculating the area average value of all the selected particles, comparing the areas of the rest particles in the channel with the area average value, and if the comparison difference is larger than a third preset value, carrying out alarm prompt on the position corresponding to the particles in the measurement area image; wherein the third preset value may be preset.
Meanwhile, the method for judging coverage rate data abnormality of each channel further comprises the following steps:
screening out particles with the largest area and particles with the smallest area in each channel, and subtracting the particle area with the largest area from the particle area with the smallest area, so as to calculate the extremely bad; if the range of any channel is larger than a fourth preset value, generating a corresponding alarm prompt; wherein the fourth preset value can also be preset.
After the front diaphragm is detected, taking the diaphragm out of the glass platform 2 of the device, turning the diaphragm upwards to enable the reverse side of the diaphragm to be upwards, placing the diaphragm on the glass platform 2 again, covering a glass cover, placing the diaphragm flatly, and restarting the device; at the moment, the camera 8 shoots an image of a measuring area on the reverse side of the diaphragm, coverage rate detection is carried out on the reverse side of the diaphragm by using equipment, reverse side coverage rate data are obtained, and abnormality judgment and display are carried out on the reverse side coverage rate data.
According to the embodiment, the particles and the areas of the diaphragm are automatically identified through the visual detection system, the coverage rate of the diaphragm is calculated through the ratio of the sum of the areas of all the particles to the area of the measurement area, and the shot images and detection results are displayed on the display, so that automatic detection is realized, and the detection accuracy is improved.
Example two
The present embodiment provides a membrane coverage detection system that performs the membrane coverage detection method according to the first embodiment, the system including:
the shooting module is used for shooting the front and back sides of the diaphragm and generating a measurement area image;
an image analysis module for identifying particles in the measurement region image and calculating an area of each of the particles; counting the sum of the areas of all the particles in each channel in the measurement area image, and calculating the ratio between the sum of the areas of all the particles in each channel and the areas of each channel in the measurement area image to obtain coverage rate;
and the display alarm module is used for displaying the coverage rate data of the measurement area image in a partitioning manner, identifying abnormal coverage rate data and carrying out alarm prompt on the abnormal coverage rate data.
In some embodiments, there is also provided an electronic apparatus comprising a processor, a memory, and a computer program stored on the memory and executable on the processor, the processor implementing the diaphragm coverage detection method of embodiment one when executing the computer program.
In addition, in some embodiments, there is also provided a computer-readable storage medium having stored thereon a computer program which, when executed, implements the above-described diaphragm coverage detection method.
The system, the device, and the storage medium in the present embodiment and the method in the foregoing embodiments are based on various aspects of the same inventive concept, and the detailed description of the method implementation has been given above, so those skilled in the art can clearly understand the structure and implementation of the system, the device, and the storage medium in the present embodiment according to the foregoing description, and the details are not repeated herein for brevity.
The above embodiments are only preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, but any insubstantial changes and substitutions made by those skilled in the art on the basis of the present invention are intended to be within the scope of the present invention as claimed.

Claims (10)

1. A diaphragm coverage detection method, characterized by comprising:
acquiring a measurement area image, identifying particles in the measurement area image and calculating the area of each particle; the measurement area image is obtained by shooting through a camera which is opposite to the diaphragm;
and counting the sum of the areas of all the particles in each channel in the measurement area image, calculating the proportion between the sum of the areas of all the particles in each channel and the area of each channel in the measurement area image to obtain coverage rate, displaying each coverage rate data of the measurement area image in a partition mode, and carrying out alarm prompt on abnormal coverage rate data.
2. The method of claim 1, wherein the method of identifying particles in the measurement area image is:
amplifying the measurement region image according to a preset amplification factor, extracting the region with the brightness higher than a first preset value in the amplified measurement region image, and marking each region with the brightness higher than the first preset value as the particle.
3. The diaphragm coverage detection method of claim 1, further comprising, prior to acquiring the measurement area image:
and acquiring custom parameters, wherein the custom parameters comprise channel trend and channel width, and dividing the measurement area image into a plurality of channels in the transverse direction or the longitudinal direction according to the custom parameters.
4. The diaphragm coverage detection method according to claim 3, further comprising, after acquiring the measurement area image:
and extracting a dark area with gray level lower than a second preset value from the measurement area image, removing the dark area from the measurement area image, and not carrying out particle identification on the dark area.
5. The method of claim 4, wherein the method of alerting coverage data of anomalies comprises:
randomly selecting the specified number of particles in the channel, calculating the area average value of all the selected particles, comparing the areas of the rest particles in the channel with the area average value, and if the comparison difference is larger than a third preset value, carrying out alarm prompt on the position corresponding to the particles in the measurement area image.
6. The method of claim 5, wherein the method of alerting coverage data of anomalies further comprises:
screening out particles with the largest area and the smallest area in each channel to calculate the range of each channel; if the range of any channel is larger than a fourth preset value, a corresponding alarm prompt is generated.
7. The method for detecting the coverage of the diaphragm according to claim 1, wherein the image of the measurement area includes images of the front surface and the back surface of the diaphragm, the front coverage data and the back coverage data are calculated respectively, and the front coverage data and the back coverage data are displayed respectively.
8. A diaphragm coverage detection system, characterized in that a diaphragm coverage detection method according to any one of claims 1 to 7 is performed, the system comprising:
the shooting module is used for shooting the front and back sides of the diaphragm and generating a measurement area image;
an image analysis module for identifying particles in the measurement region image and calculating an area of each of the particles; counting the sum of the areas of all the particles in each channel in the measurement area image, and calculating the ratio between the sum of the areas of all the particles in each channel and the areas of each channel in the measurement area image to obtain coverage rate;
and the display alarm module is used for displaying the coverage rate data of the measurement area image in a partitioning manner, identifying abnormal coverage rate data and carrying out alarm prompt on the abnormal coverage rate data.
9. An electronic device comprising a processor, a memory and a computer program stored on the memory and executable on the processor, the processor implementing the diaphragm coverage detection method according to any one of claims 1 to 7 when executing the computer program.
10. A computer-readable storage medium, having stored thereon a computer program which, when executed, implements the diaphragm coverage detection method of any one of claims 1 to 7.
CN202310312009.5A 2023-03-28 2023-03-28 Diaphragm coverage detection method, system, equipment and storage medium Pending CN116012386A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117686497A (en) * 2024-02-01 2024-03-12 杭州百子尖科技股份有限公司 Machine vision-based diaphragm spraying detection method and device, electronic equipment and medium

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CN105185420A (en) * 2015-05-26 2015-12-23 中国科学技术大学 Automatic detection device and method for cooling water film coverage on nuclear power plant containment surface
CN111970506A (en) * 2020-10-20 2020-11-20 常州市瑞泰光电有限公司 Lens dirt detection method, device and equipment
CN114046748A (en) * 2021-09-27 2022-02-15 广州超音速自动化科技股份有限公司 Particle detection method, device and system for lithium battery diaphragm
CN115439454A (en) * 2022-09-15 2022-12-06 武汉联影医疗科技有限公司 Blister medicine quality detection method and device, computer equipment, medium and product

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Publication number Priority date Publication date Assignee Title
CN105185420A (en) * 2015-05-26 2015-12-23 中国科学技术大学 Automatic detection device and method for cooling water film coverage on nuclear power plant containment surface
CN111970506A (en) * 2020-10-20 2020-11-20 常州市瑞泰光电有限公司 Lens dirt detection method, device and equipment
CN114046748A (en) * 2021-09-27 2022-02-15 广州超音速自动化科技股份有限公司 Particle detection method, device and system for lithium battery diaphragm
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