CN116006556A - Split type column mechanism, mounting method and portal frame - Google Patents
Split type column mechanism, mounting method and portal frame Download PDFInfo
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- CN116006556A CN116006556A CN202111230322.1A CN202111230322A CN116006556A CN 116006556 A CN116006556 A CN 116006556A CN 202111230322 A CN202111230322 A CN 202111230322A CN 116006556 A CN116006556 A CN 116006556A
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- 238000000034 method Methods 0.000 title claims abstract description 32
- 238000009434 installation Methods 0.000 claims abstract description 12
- 210000001503 joint Anatomy 0.000 claims abstract description 11
- 238000003754 machining Methods 0.000 claims description 3
- 238000005452 bending Methods 0.000 description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
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Abstract
The invention discloses a split type column mechanism, an installation method and a portal frame, wherein the column mechanism comprises a first column part and a second column part, and the first column part is provided with an installation groove extending along the axis direction of the first column part; the second upright post piece comprises an expansion pipe part and a butt joint part, the second upright post piece can be inserted into the mounting groove, and the part of the second upright post piece positioned in the mounting groove can expand towards the inner side wall of the first upright post piece to form the expansion pipe part; a first gap is formed between the butt joint part and the inner side wall of the first upright post, a second gap is formed between the pipe expanding part and the inner side wall of the first upright post, and the ratio of the first gap to the second gap is 1.9-2.1; the tube expansion part and the corresponding part of the first upright post piece are inwards sunken through a riveting process to form riveting parts fixedly connected with each other. The invention at least comprises the following advantages: by adopting the split type, pipe expansion, riveting and other processes, the work can be effectively completed, and deformation is not easy to occur.
Description
Technical Field
The invention relates to the technical field of building pipes, in particular to a split type column mechanism, an installation method and a portal frame.
Background
The statements in this section merely provide background information related to the present disclosure and may not constitute prior art.
The upright post in the prior art is integrally formed by adopting the process of shrinking the pipe, and the supporting and butting actions are completed by utilizing two parts with different diameters of the upright post. In the above mode, a bending part is formed at the contracted pipe part due to the diameter difference, and the bending part is easy to crack or even break under the action of external force. Therefore, there is a need to design a column that can effectively complete the work and is not easily deformed.
It should be noted that the foregoing description of the background art is only for the purpose of providing a clear and complete description of the technical solution of the present invention and is presented for the convenience of understanding by those skilled in the art. The above-described solutions are not considered to be known to the person skilled in the art simply because they are set forth in the background of the invention section.
Disclosure of Invention
In order to overcome the defects in the prior art, the embodiment of the invention provides a split type cylinder mechanism, an installation method and a portal frame, which adopt split type, pipe expansion, riveting and other processes, can effectively complete work and are not easy to deform.
The embodiment of the application discloses: a split column mechanism comprises a first column part and a second column part,
the first end of the first upright post member is provided with a mounting groove extending along the axial direction of the first upright post member;
the second upright post member comprises an expanding pipe part and a butt joint part,
the second upright post member can be inserted into the mounting groove, a part of the second upright post member positioned in the mounting groove can expand towards the inner side wall of the first upright post member to form the expansion pipe part, and the rest part of the second upright post member can form the butt joint part;
a first gap is formed between the butt joint part and the inner side wall of the first upright post in the direction perpendicular to the axis, a second gap is formed between the expansion pipe part and the inner side wall of the first upright post in the direction perpendicular to the axis, and the ratio of the first gap to the second gap is 1.9-2.1;
the pipe expanding part and the corresponding part of the first upright post piece are inwards sunken through a riveting process to form riveting parts fixedly connected with each other.
Further, the ratio of the lengths of the expanded pipe portion and the connecting portion in the axial direction is between 0.48 and 0.52.
Further, the first upright member and the second upright member are concentrically arranged, and the concentricity error of the first upright member and the second upright member is not more than 0.5mm.
Further, the amount of recess of the caulking portion on the expansion pipe is between 2.0 and 2.2 mm.
Further, the surfaces of the first upright post member and the second upright post member are provided with a galvanized layer.
Further, the thickness of the galvanized layer is between 75 and 100 mu m.
Further, the first upright member and the second upright member are hollow tubular.
The embodiment of the application also discloses: the split cylinder installing method includes the following steps:
the first column member is placed in the installation position,
concentrically inserting the first end of the second column member into the mounting groove of the first column member to a machining position, and keeping the relative positions of the first column member and the second column member unchanged;
the inserting part of the second upright post piece adopts a tube expansion process, so that the gap between the inserting part and the first upright post piece is reduced from 2.3-2.5mm to 1.1-1.2mm;
applying at least one group of riveting forces to the first upright post along the axial direction perpendicular to the first upright post, wherein each group of riveting forces consists of a plurality of riveting forces uniformly distributed along the axial direction of the first upright post;
and the first upright post piece and the second upright post piece can be inwards sunken under the action of each riveting force and are mutually fixed with each other, and the sinking amount of the riveting parts is between 2.0 and 2.2 mm.
The embodiment of the application also discloses: the utility model provides a portal, includes split type cylinder mechanism, still includes the crossbeam spare, the quantity of crossbeam spare is provided with two at least, first stand spare, with the quantity of the second stand spare that first stand spare corresponds the setting is provided with two, two first stand spare is located respectively two crossbeam spare's relative both sides, two first crossbeam spare and two can enclose after the first stand spare is fixed relatively and close and form closed-loop portal.
Further, the device also comprises a corner plate piece, wherein the corner plate piece is arranged at the joint of the beam piece and the first upright post piece.
By the technical scheme, the invention has the following beneficial effects: the first upright post piece and the second upright post piece are combined with riveting by adopting split type splicing action, so that the shrinkage tube process in the prior art is completely replaced, the phenomenon of bending, cracking and the like at the fixed joint of the first upright post piece and the second upright post piece due to the application of external force cannot be caused by the use of the riveting process, the work can be effectively completed, and deformation is not easy to occur; in addition, it is worth noting that by adopting the tube expansion process, the radial gap between the two is reduced while the two are convenient to install, and the deformation of the second upright post positioned inside can be improved by 3-4 times in the subsequent riveting process, so that the connection between the first upright post piece and the second upright post piece is ensured to be more compact and firm.
The foregoing and other objects, features and advantages of the invention will be apparent from the following more particular description of preferred embodiments, as illustrated in the accompanying drawings.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a cylinder mechanism of an unexpanded pipe in an embodiment of the invention;
FIG. 2 is a schematic view of a post mechanism after expansion according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a door frame according to an embodiment of the present invention.
Reference numerals of the above drawings: 1. a first column member; 2. a second column member; 3. a mounting groove; 4. a second gap; 5. a caulking part; 6. a cross member; 7. a corner plate member; 21. a tube expansion part; 22. and a connecting part.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that, in the description of the present invention, the terms "first," "second," and the like are used for descriptive purposes only and to distinguish between similar objects, and there is no order of preference between them, nor should they be construed as indicating or implying relative importance. Furthermore, in the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
As shown in fig. 1 and 2, a split column mechanism is disclosed in this embodiment, comprising a first column member 1 and a second column member 2,
the first end of the first upright member 1 is provided with a mounting groove 3 extending in the axial direction thereof;
the second column part 2 comprises an expanded pipe part 21 and a butt joint part,
the second column member 2 can be inserted into the mounting groove 3, a part of the second column member 2 positioned in the mounting groove 3 can be expanded towards the inner side wall of the first column member 1 to form the expansion pipe part 21, and the rest of the second column member 2 can form the butt joint part;
a first gap is formed between the butt joint part and the inner side wall of the first upright post member 1 in the direction perpendicular to the axis, a second gap 4 is formed between the expansion pipe part 21 and the inner side wall of the first upright post member 1 in the direction perpendicular to the axis, and the ratio of the first gap to the second gap 4 is 1.9-2.1;
the expanded pipe portion 21 and the corresponding portion of the first column member 1 are all recessed inward by a riveting process to form a riveting portion 5 fixedly connected to each other.
In the above manner, the first upright post member 1 and the second upright post member 2 are combined and riveted by adopting split type splicing action, so that the shrinkage tube process in the prior art is completely replaced, the phenomenon of bending, cracking and the like at the fixed connection position of the first upright post member and the second upright post member due to the application of external force can not be caused by the use of the riveting process, and the deformation is not easy to occur while the work can be effectively completed; in addition, it is worth noting that by adopting the tube expansion process, the radial gap between the two is reduced while the two are convenient to install, and the deformation of the second upright post positioned inside can be improved by 3-4 times in the subsequent riveting process, so that the connection between the first upright post piece 1 and the second upright post piece is ensured to be more compact and firm.
In this embodiment, the first pillar member 1 and the second pillar member 2 may be hollow tubular, and may be made of Q235 steel material. By adopting the arrangement mode, the required strength in effective work is ensured, meanwhile, the weight can be reduced, the working procedures such as installation and carrying are convenient, and the production cost can be reduced.
Referring to fig. 1, the second column member 2 in this manner does not have a tube expansion portion 21. In particular, the second column member 2 has an outer diameter of 38mm, which can be easily inserted into the hollow cavity of the first column member 1. As can be seen from the sectional portion in fig. 1, a gap of 2.4mm is formed between the outer side wall of the second pillar member 2 and the inner side wall of the first pillar member 1 in the radial direction, and after the riveting force is applied, the inward recess of the side wall of the second pillar member 2 is 0.6mm, so that the riveted portion between the first pillar member 1 and the second pillar member 2 is smaller, and thus when a larger external force is applied to the post mechanism after connection, loosening of the riveted portion may be caused, and further hidden danger of riveting failure occurs.
Referring to fig. 2, the second column member 2 in this manner has a tube expansion portion 21. In particular, the second column member 2 has an outer diameter of 38mm, which can be easily inserted into the hollow cavity of the first column member 1. As is apparent from the sectional view of fig. 2, the portion of the second column member 2 inserted into the first column member 1 is expanded to form the expanded pipe portion 21, and a gap of about 1.15mm is formed between the outer side wall of the expanded pipe portion 21 and the inner side wall of the first column member 1 in the radial direction, and the gap is reduced by about 2 times with respect to the process without expanding the pipe. The riveting force is applied to the outer side wall of the first upright post 1 in the horizontal plane, after the riveting force is applied, the first upright post 1 and the second upright post 2 are recessed inwards to form the riveting part 5, wherein the inward recess of the side wall of the second upright post 2 is 2.1mm, which is about 3.5 times larger than that of the first upright post 1 and the second upright post 2 without the pipe expanding process, so that the riveting part between the first upright post 1 and the second upright post 2 is larger, and the loosening of the riveting part is basically not caused when a larger external force is applied to the post mechanism after connection, and the hidden danger of riveting failure is effectively reduced.
In this embodiment, the ratio of the lengths of the expanded pipe portion 21 and the connecting portion 22 in the axial direction is between 0.48 and 0.52. Specifically, the length of the expanded pipe portion 21 is 85mm, and the length of the connection portion 22 is 170mm. In the above arrangement, when the connection portion 22 located outside the first upright member 1 is satisfied to effectively butt-joint the external member, the expanded pipe portion 21 with a sufficient length is also left, so as to satisfy the subsequent riveting operation, so that the first upright member 1 and the second upright member 2 after riveting have better tightness, firmness and the like
In this embodiment, the first column member 1 and the second column member 2 are concentrically arranged, and the concentricity error between the first column member 1 and the second column member 2 is not greater than 0.5mm. According to the arrangement mode, after the riveting process, the concave amount of each riveting part 5 can be ensured to be basically consistent, so that under the application of external force, each riveting part 5 can be ensured to have better bearing force, the phenomena of loosening or failure and the like are reduced, and the connection firmness of the first upright post piece 1 and the second upright post piece 2 is ensured.
In this embodiment, the surfaces of the first pillar member 1 and the second pillar member 2 are provided with a zinc plating layer, preferably, the thickness of the zinc plating layer is between 75 and 100 μm. By adopting the arrangement of the galvanized layer, the first upright post piece 1 and the second upright post piece 2 have better corrosion resistance, wear resistance and other characteristics, and particularly the characteristic performance is particularly outstanding in outdoor working environments, multiple disassembly and installation procedures and the like.
The embodiment also discloses a split cylinder installation method, which comprises the following steps:
the first column part 1 is placed in the installation position. Specifically, the first column member 1 is vertically placed at the installation position and fixed, and preferably, the first column member 1 has an outer diameter of 48.3mm and an inner diameter of 42.9mm.
The first end of the second column member 2 is concentrically inserted into the mounting groove 3 of the first column member 1 to the machining position, and the relative positions of the first column member 1 and the second column member 2 are maintained unchanged. In particular, the second column element 2 has a total length of 255mm, a length capable of being inserted into the first column element 1 of 90mm, notably an error in concentricity between the first column element 1 and the second column element 2 of not more than 0.5mm. The theoretical preset value is that the gap formed between the expansion pipe part 21 and the inner side wall of the first column member 1 in the radial direction is 1.15mm.
And a pipe expanding process is adopted for the insertion part of the second upright post member 2, so that the gap between the second upright post member and the first upright post member 1 is reduced from 2.3-2.5mm to 1.1-1.2mm. It is noted that, where the length of the expanded tube portion 21 is 80mm, the theoretical preset value of the gap formed between the expanded tube portion 21 and the inner side wall of the first column member 1 in the radial direction is 1.15mm.
At least one set of riveting forces is applied to the first upright member 1 along the direction perpendicular to the axis of the first upright member 1, and each set of riveting forces is composed of a plurality of riveting forces uniformly distributed along the axis of the first upright member 1. Specifically, the caulking force is provided in two groups in the axial direction of the first pillar member 1.
The first column part 1 and the second column part 2 can be inwards recessed under the action of each riveting force and are mutually fixed with riveting parts 5, wherein the recess of the riveting parts 5 is between 2.0 and 2.2 mm.
In the above arrangement, compared with the second column member 2 without the tube expansion portion 21, the gap between the second column member 2 with the tube expansion portion 21 and the first column member 1 in the radial direction is reduced by 2 times, so that the recess of the subsequent riveting portion 5 is increased by about 3.5 times compared with the case of no tube expansion process, the riveting portion between the first column member 1 and the second column member 2 is larger, and thus, when a larger external force is applied to the post mechanism after connection, loosening of the riveting portion is basically not caused, and hidden danger of riveting failure is effectively reduced.
The embodiment also discloses a portal frame, which is shown in fig. 3, and comprises a split type column mechanism and a beam member 6, wherein at least two beam members 6 are arranged, two first column members 1 and two second column members 2 which are arranged corresponding to the first column members 1 are arranged, the two first column members 1 are respectively positioned on two opposite sides of the two beam members 6, and the two first beam members 6 and the two first column members 1 are relatively fixed and then can be enclosed to form a closed-loop portal frame.
Wherein the mast further comprises a corner plate member 7, said corner plate member 7 being arranged at the junction of said cross member 6 and said first column member 1. The arrangement of the angle plate piece 7 can effectively provide just strengthening hardness for the formed closed-loop type door frame, so that the closed-loop type door frame is ensured to still have better stability when being subjected to external force.
The principles and embodiments of the present invention have been described in detail with reference to specific examples, which are provided to facilitate understanding of the method and core ideas of the present invention; meanwhile, as those skilled in the art will have variations in the specific embodiments and application scope in accordance with the ideas of the present invention, the present description should not be construed as limiting the present invention in view of the above.
Claims (10)
1. A split column mechanism is characterized by comprising a first column part and a second column part,
the first end of the first upright post member is provided with a mounting groove extending along the axial direction of the first upright post member;
the second upright post member comprises an expanding pipe part and a butt joint part,
the second upright post member can be inserted into the mounting groove, a part of the second upright post member positioned in the mounting groove can expand towards the inner side wall of the first upright post member to form the expansion pipe part, and the rest part of the second upright post member can form the butt joint part;
a first gap is formed between the butt joint part and the inner side wall of the first upright post in the direction perpendicular to the axis, a second gap is formed between the expansion pipe part and the inner side wall of the first upright post in the direction perpendicular to the axis, and the ratio of the first gap to the second gap is 1.9-2.1;
the pipe expanding part and the corresponding part of the first upright post piece are inwards sunken through a riveting process to form riveting parts fixedly connected with each other.
2. The split cylinder mechanism of claim 1 wherein the ratio of the lengths of said expanded tube portion and said connecting portion in said axial direction is between 0.48 and 0.52.
3. The split cylinder mechanism as claimed in claim 1, wherein said first and second post members are concentrically arranged, said first and second post members having a concentricity error of no more than 0.5mm.
4. The split cylinder mechanism of claim 1 wherein the amount of recess in the rivet on the expansion tube is between 2.0 mm and 2.2 mm.
5. The split cylinder mechanism as claimed in claim 1, wherein surfaces of said first and second column members are provided with a galvanization layer.
6. The split cylinder mechanism of claim 1 wherein said galvanized layer has a thickness of between 75 and 100 μm.
7. The split cylinder mechanism as claimed in claim 1 wherein said first and second column members are hollow tubular in shape.
8. A split cylinder installation method based on the split cylinder mechanism of any one of claims 1-7, comprising the steps of:
the first column member is placed in the installation position,
concentrically inserting the first end of the second column member into the mounting groove of the first column member to a machining position, and keeping the relative positions of the first column member and the second column member unchanged;
the inserting part of the second upright post piece adopts a tube expansion process, so that the gap between the inserting part and the first upright post piece is reduced from 2.3-2.5mm to 1.1-1.2mm;
applying at least one group of riveting forces to the first upright post along the axial direction perpendicular to the first upright post, wherein each group of riveting forces consists of a plurality of riveting forces uniformly distributed along the axial direction of the first upright post;
and the first upright post piece and the second upright post piece can be inwards sunken under the action of each riveting force and are mutually fixed with each other, and the sinking amount of the riveting parts is between 2.0 and 2.2 mm.
9. The portal comprises the split type column mechanism of any one of claims 1-7, and is characterized by further comprising cross beam pieces, wherein at least two cross beam pieces are arranged in number, two first upright post pieces and two second upright post pieces which are arranged corresponding to the first upright post pieces are arranged in number, the two first upright post pieces are respectively positioned on two opposite sides of the two cross beam pieces, and the two first cross beam pieces and the two first upright post pieces can be enclosed to form a closed-loop portal after being relatively fixed.
10. The mast of claim 9, further comprising a gusset member disposed at a junction of the cross member and the first mast member.
Priority Applications (1)
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CN202111230322.1A CN116006556A (en) | 2021-10-22 | 2021-10-22 | Split type column mechanism, mounting method and portal frame |
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CN202111230322.1A CN116006556A (en) | 2021-10-22 | 2021-10-22 | Split type column mechanism, mounting method and portal frame |
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Citations (7)
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---|---|---|---|---|
CN2375940Y (en) * | 1999-06-22 | 2000-04-26 | 邵茂龙 | Riveted oxygen blow pipe |
US6273634B1 (en) * | 1996-11-22 | 2001-08-14 | Shell Oil Company | Connector for an expandable tubing string |
CN206438744U (en) * | 2017-04-28 | 2017-08-25 | 佛山维可斯脚手架有限公司 | A kind of scaffold frame and scaffold |
WO2018108566A1 (en) * | 2016-12-13 | 2018-06-21 | Fischer Rohrtechnik Gmbh | Method and tool for producing a tubular joint product made of metal |
CN210599717U (en) * | 2019-07-17 | 2020-05-22 | 温州市浩特钢业有限公司 | Self-expansion friction steel pipe |
CN216430179U (en) * | 2021-10-22 | 2022-05-03 | 苏州宝尊进出口贸易有限公司 | Portal mechanism for building |
CN216429376U (en) * | 2021-10-22 | 2022-05-03 | 苏州宝尊进出口贸易有限公司 | Portal mechanism with lockpin |
-
2021
- 2021-10-22 CN CN202111230322.1A patent/CN116006556A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6273634B1 (en) * | 1996-11-22 | 2001-08-14 | Shell Oil Company | Connector for an expandable tubing string |
CN2375940Y (en) * | 1999-06-22 | 2000-04-26 | 邵茂龙 | Riveted oxygen blow pipe |
WO2018108566A1 (en) * | 2016-12-13 | 2018-06-21 | Fischer Rohrtechnik Gmbh | Method and tool for producing a tubular joint product made of metal |
CN206438744U (en) * | 2017-04-28 | 2017-08-25 | 佛山维可斯脚手架有限公司 | A kind of scaffold frame and scaffold |
CN210599717U (en) * | 2019-07-17 | 2020-05-22 | 温州市浩特钢业有限公司 | Self-expansion friction steel pipe |
CN216430179U (en) * | 2021-10-22 | 2022-05-03 | 苏州宝尊进出口贸易有限公司 | Portal mechanism for building |
CN216429376U (en) * | 2021-10-22 | 2022-05-03 | 苏州宝尊进出口贸易有限公司 | Portal mechanism with lockpin |
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