CN116003071A - Anti-dispersion clay-thioaluminate grouting material for karst tunnel moving water blocking and preparation method thereof - Google Patents

Anti-dispersion clay-thioaluminate grouting material for karst tunnel moving water blocking and preparation method thereof Download PDF

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Publication number
CN116003071A
CN116003071A CN202211557918.7A CN202211557918A CN116003071A CN 116003071 A CN116003071 A CN 116003071A CN 202211557918 A CN202211557918 A CN 202211557918A CN 116003071 A CN116003071 A CN 116003071A
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clay
water
dispersion
grouting material
thioaluminate
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Inventor
陈宏伟
凌贤长
郭小雨
唐亮
王欣亮
何会盟
赵香萍
孙辉
曲宝军
程然
杜有超
程小伟
雷云生
丛晟亦
田爽
孔祥勋
胡心雨
王名远
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Cccc First Harbor Engineering Transportation Engineering Co ltd
Harbin Institute of Technology
China Railway 12th Bureau Group Co Ltd
Third Engineering Co Ltd of Highway Engineering Bureau of CCCC
China Railway 17th Bureau Group Co Ltd
Chongqing Research Institute of Harbin Institute of Technology
Original Assignee
Cccc First Harbor Engineering Transportation Engineering Co ltd
Harbin Institute of Technology
China Railway 12th Bureau Group Co Ltd
Third Engineering Co Ltd of Highway Engineering Bureau of CCCC
China Railway 17th Bureau Group Co Ltd
Chongqing Research Institute of Harbin Institute of Technology
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Priority to CN202211557918.7A priority Critical patent/CN116003071A/en
Publication of CN116003071A publication Critical patent/CN116003071A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)

Abstract

The invention discloses a karst tunnel moving water blocking anti-dispersion clay-thioaluminate base grouting material and a preparation method thereof, wherein the grouting material comprises a matrix component and an additive component, wherein: the matrix component consists of clay and sulphoaluminate cement, and the additive component consists of an anti-dispersant, a retarder, a water reducer, a defoaming agent and a mineral admixture. The invention is based on sulphoaluminate cement and clay, hydroxypropyl methyl cellulose, ethylene-vinyl acetate, villus nano hydrogel and mineral admixture are added, the polymer long chain structure increases agglomeration, the slurry viscosity is improved, a film forming polymer can be formed, the cohesive strength and the anti-scouring performance are improved, the villus structure of the hydrogel ensures that the super-strong water absorption performance is realized in the slurry, the anti-scouring performance of the cement slurry is further improved, the mineral admixture improves the slurry performance of a matrix, and superfine particles can be wrapped and adsorbed by a high polymer chain, the cohesiveness of a slurry system is improved, and the thickening effect is realized.

Description

Anti-dispersion clay-thioaluminate grouting material for karst tunnel moving water blocking and preparation method thereof
Technical Field
The invention belongs to the technical field of karst high-speed quick-acting water blocking in underground engineering, relates to a flowing water grouting material, and in particular relates to an anti-dispersion clay-thioaluminate-based grouting material for flowing water blocking of a karst tunnel and a preparation method thereof.
Background
Due to erosion and geological effects, a large number of pores, cracks, holes, pipelines, karsts and underground rivers are formed in the karst region, and larger karst pipelines can be formed by further expansion. In tunnel, subway and mining construction, once these karst pipelines are exposed, water burst and mud burst are easily initiated, and secondary disasters such as surface subsidence are accompanied. The characteristic of high flow rate, strong supply and high water pressure of karst pipeline water burst has become one of the main factors restricting the development of underground engineering construction in karst areas. The grouting technology is used for filling and repairing the underground cracks and holes by injecting the curing material, has strong applicability and is an effective means for solving underground engineering disasters. The performance of the grouting material is a main influencing factor of whether the grouting is successful, and the problems of poor dispersion resistance, low strength and the like of the traditional grouting under the high-flow-rate dynamic water pressure often cause the construction failure of grouting plugging leakage under the dynamic water condition. In order to solve the problem, high polymer cement is often used as a dynamic water grouting material in construction, and the high polymer increases the viscosity of slurry and improves the attractive force among cement particles, so that the high polymer cement has high dispersion resistance. However, the high polymer cement still has the disadvantages of high cost, short diffusion distance and long setting time, so that development of a dynamic water grouting material with proper price, high fluidity and controllable setting time is urgently needed.
Disclosure of Invention
In order to overcome the problems of insufficient performance and cost in the existing dynamic water grouting material, the invention provides an anti-dispersion clay-sulphoaluminate-based grouting material for dynamic water blocking of a karst tunnel and a preparation method thereof.
The invention aims at realizing the following technical scheme:
the anti-dispersion clay-thioaluminate grouting material for karst tunnel moving water blocking comprises a matrix component and an additive component, wherein:
the matrix comprises, by mass, 70-80% of clay and 20-30% of sulphoaluminate cement;
the additive comprises, by mass, 5-10% of an anti-dispersant, 1-3% of a retarder, 5-10% of a water reducer, 10-20% of a defoamer and 60-78% of a mineral admixture;
the mass ratio of the additive component to the matrix component is 2-3:50.
The preparation method of the anti-dispersion clay-thioaluminate grouting material for karst tunnel moving water blocking comprises the following steps:
step 1, weighing clay and sulphoaluminate cement, and uniformly mixing to obtain a dry powder matrix component;
step 2, respectively weighing an anti-dispersant, a retarder, a water reducing agent, a defoaming agent and a mineral admixture for standby;
step 3, uniformly stirring the water mixed with the anti-dispersant, the retarder and the defoamer until the water is completely decomposed, and controlling the mass ratio of the water to the matrix components to be 0.6-1: 1, preparing a solution A;
and step 4, mixing the dry powder matrix component, the water reducer and the mineral admixture, adding the solution A while stirring, and uniformly stirring to obtain the clay-thioaluminate based anti-dispersion grouting slurry.
In the invention, the clay is the Harbin powder clay, has the advantages of good suspension property, difficult precipitation, certain anti-dispersion property and the like, is low in price, can be taken on site in a construction site, and can greatly reduce grouting cost when being used in a large amount.
In the invention, the sulphoaluminate cement has high setting speed, the compressive strength of 1 day can reach 30MPa, and the sulphoaluminate cement has certain expansion performance.
In the invention, the anti-dispersing agent is hydroxypropyl methyl cellulose, ethylene-vinyl acetate and villus nano hydrogel, and the mass ratio of the anti-dispersing agent to the villus nano hydrogel is 1:2:1. The long-chain structure of the hydroxypropyl methylcellulose adsorbs free water, cement and clay particles, so that agglomeration is increased, and the viscosity of slurry is improved; film-forming polymers can be formed in ethylene-vinyl acetate slurry systems to improve cohesive strength and anti-scouring properties, and in addition, to improve the flexural and tensile bond strength of grouting stones. The villus structure of the villus nano hydrogel ensures that the villus nano hydrogel has super water absorption performance in slurry, and the-COO group can be combined with Ca 2+ The ion chelation forms a crosslinked network, which is favorable for the adhesion of cement particles, thereby improving the anti-scouring performance of cement paste.
In the invention, the hydroxypropyl methylcellulose has the viscosity of 40000 mPa.s, the ethylene-vinyl acetate viscosity of 60 mPa.s, and the villus hydrogel is prepared by copolymerizing acrylic acid and 2-acrylamido-2-methylpropanesulfonic acid in a laboratory.
In the invention, the retarder is boric acid.
In the invention, the water reducer is a polycarboxylate water reducer, and the solid content is 98+/-1%.
In the invention, the defoamer is tributyl phosphate, and the anti-dispersant brings certain air in the slurry preparation process, so that the performance of the slurry calculus is reduced, and the air content of the slurry is reduced by adding tributyl phosphate.
In the invention, the mineral admixture consists of silica fume, gypsum, nano silicon dioxide, sodium carbonate and other mineral materials. The silica fume has high specific surface area, can increase the water retention and dispersion resistance of the slurry, and the gypsum can provide sulfate ions to react with sulfoaluminate cement to generate ettringite, so that the reaction speed and expansion performance of the slurry are improved, and the nano silica can be attached to a reticular structure formed by a high polymer to enable the reticular structure to be more compact, thereby increasing the anti-scouring performance of the slurry. The chemical components of the mineral admixture comprise 12-15% of calcium oxide, 6-8% of aluminum oxide, 35-45% of silicon dioxide, 25-35% of sulfur trioxide, 3-5% of magnesium oxide and 2-4% of ferric oxide.
Compared with the prior art, the invention has the following advantages:
1) The main material of the invention is clay, the main material can be adopted in situ, the cost is low, the environment is protected, the cost is obviously lower than that of the traditional filling material, the economic benefit is good, and the clay has the performances of good suspension property, difficult sedimentation, certain anti-dispersion property and the like.
2) The invention is based on sulphoaluminate cement and clay, hydroxypropyl methyl cellulose, ethylene-vinyl acetate, villus nano hydrogel and mineral admixture are added, the polymer long chain structure increases agglomeration, the slurry viscosity is improved, a film forming polymer can be formed, the cohesive strength and the anti-scouring performance are improved, the villus structure of the hydrogel ensures that the super-strong water absorption performance is realized in the slurry, the anti-scouring performance of the cement slurry is further improved, the mineral admixture improves the slurry performance of a matrix, and superfine particles can be wrapped and adsorbed by a high polymer chain, the cohesiveness of a slurry system is improved, and the thickening effect is realized.
3) According to the invention, the boric acid retarder and the polycarboxylate superplasticizer are added, so that the fluidity of the slurry is improved, and the purpose of controllable slurry setting time can be achieved by controlling the content of the retarder and the mineral admixture.
Detailed Description
The following embodiments are provided to further illustrate the technical scheme of the present invention, but not to limit the technical scheme, and all modifications and equivalent substitutions are included in the scope of the present invention without departing from the spirit and scope of the technical scheme.
Example 1
In this embodiment, the anti-dispersion clay-thioaluminate based grouting material for karst tunnel moving water blocking consists of a matrix component and an additive component, wherein:
the mass ratio of the additive component to the matrix component is 2.5:50;
the matrix component consists of 80% of clay and 20% of sulphoaluminate cement according to mass percentage;
the additive comprises, by mass, 5% of an anti-dispersant, 2% of a retarder, 5% of a water reducer, 15% of a defoamer and 73% of a mineral admixture;
the anti-dispersant is hydroxypropyl methyl cellulose, ethylene-vinyl acetate and villus nano hydrogel, the mass ratio is 1:2:1, the retarder is boric acid, the water reducer is a polycarboxylate water reducer, the defoamer is tributyl phosphate, and the chemical components of the mineral admixture are 15% of calcium oxide, 7% of aluminum oxide, 41% of silicon dioxide, 30% of sulfur trioxide, 4% of magnesium oxide and 3% of ferric oxide;
the preparation method comprises the following specific steps:
and step 1, weighing 80% of clay and 20% of sulphoaluminate cement according to mass percentage, and uniformly mixing to obtain a dry powder matrix component.
Step 2, respectively weighing the following additives according to mass percent: 5% of anti-dispersant, 2% of retarder, 5% of water reducer, 15% of defoamer and 73% of mineral admixture for standby.
Step 3, uniformly stirring the water mixed with the anti-dispersant, the retarder and the defoamer until the water is completely decomposed, and controlling the mass ratio of the water to the matrix components to be 0.8:1, a solution A was prepared.
And step 4, mixing the dry powder matrix component, the water reducer and the mineral admixture, adding the solution A while stirring, and uniformly stirring to obtain the anti-dispersion clay-thioaluminate grouting slurry. The slurries were then tested for 7d compressive strength, initial set time, bleeding rate, running water flush retention of 0.6m/s and funnel viscosity and the specific data are presented in Table 1.
Table 1 grouting slurry properties
Figure DEST_PATH_IMAGE001
Example 2
In this embodiment, the anti-dispersion clay-thioaluminate based grouting material for karst tunnel moving water blocking consists of a matrix component and an additive component, wherein:
the mass ratio of the additive component to the matrix component is 2.5:50;
the matrix component consists of 80% of clay and 20% of sulphoaluminate cement according to mass percentage;
the additive comprises, by mass, 10% of an anti-dispersant, 3% of a retarder, 8% of a water reducer, 15% of a defoamer and 64% of a mineral admixture;
the anti-dispersant is hydroxypropyl methyl cellulose, ethylene-vinyl acetate and villus nano hydrogel, the mass ratio is 1:2:1, the retarder is boric acid, the water reducer is a polycarboxylate water reducer, the defoamer is tributyl phosphate, and the chemical components of the mineral admixture are 13% of calcium oxide, 6% of aluminum oxide, 37% of silicon dioxide, 35% of sulfur trioxide, 5% of magnesium oxide and 4% of ferric oxide;
the preparation method comprises the following specific steps:
and step 1, weighing 80% of clay and 20% of sulphoaluminate cement according to mass percentage, and uniformly mixing to obtain a dry powder matrix component.
Step 2, respectively weighing the following additives according to mass percent: 10% of anti-dispersant, 3% of retarder, 8% of water reducer, 15% of defoamer and 64% of mineral admixture for standby.
Step 3, uniformly stirring the water mixed with the anti-dispersant, the retarder and the defoamer until the water is completely decomposed, and controlling the mass ratio of the water to the matrix components to be 0.8:1, a solution A was prepared.
And step 4, mixing the dry powder matrix component, the water reducer and the mineral admixture, adding the solution A while stirring, and uniformly stirring to obtain the anti-dispersion clay-thioaluminate grouting slurry. The slurries were then tested for 7d compressive strength, initial set time, bleeding rate, running water flush retention of 0.6m/s and funnel viscosity and the specific data are presented in Table 2.
Table 2 grouting slurry properties
Figure 294369DEST_PATH_IMAGE003
Example 3
In this embodiment, the anti-dispersion clay-thioaluminate based grouting material for karst tunnel moving water blocking consists of a matrix component and an additive component, wherein:
the mass ratio of the additive component to the matrix component is 2.5:50;
the matrix component consists of 70% of clay and 30% of sulphoaluminate cement according to mass percentage;
the additive comprises, by mass, 5% of an anti-dispersant, 2% of a retarder, 5% of a water reducer, 15% of a defoamer and 73% of a mineral admixture;
the anti-dispersant is hydroxypropyl methyl cellulose, ethylene-vinyl acetate and villus nano hydrogel, the mass ratio is 1:2:1, the retarder is boric acid, the water reducer is a polycarboxylate water reducer, the defoamer is tributyl phosphate, and the chemical components of the mineral admixture are 14% of calcium oxide, 8% of aluminum oxide, 45% of silicon dioxide, 28% of sulfur trioxide, 3% of magnesium oxide and 2% of ferric oxide;
the preparation method comprises the following specific steps:
and step 1, weighing 70% of clay and 30% of sulphoaluminate cement according to the mass percentage, and uniformly mixing to obtain a dry powder matrix component.
Step 2, respectively weighing the following additives according to mass percent: 5% of anti-dispersant, 2% of retarder, 5% of water reducer, 15% of defoamer and 73% of mineral admixture for standby.
Step 3, uniformly stirring the water mixed with the anti-dispersant, the retarder and the defoamer until the water is completely decomposed, and controlling the mass ratio of the water to the matrix components to be 0.8:1, a solution A was prepared.
And step 4, mixing the dry powder matrix component, the water reducer and the mineral admixture, adding the solution A while stirring, and uniformly stirring to obtain the anti-dispersion clay-thioaluminate grouting slurry. The slurries were then tested for 7d compressive strength, initial set time, bleeding rate, running water flush retention of 0.6m/s and funnel viscosity and the specific data are presented in Table 3.
Table 3 grouting slurry properties
Figure DEST_PATH_IMAGE005

Claims (10)

1. The anti-dispersion clay-thioaluminate grouting material for karst tunnel moving water blocking is characterized by comprising a matrix component and an additive component, wherein:
the matrix comprises, by mass, 70-80% of clay and 20-30% of sulphoaluminate cement;
the additive comprises, by mass, 5-10% of an anti-dispersant, 1-3% of a retarder, 5-10% of a water reducer, 10-20% of a defoamer and 60-78% of a mineral admixture;
the mass ratio of the additive component to the matrix component is 2-3:50.
2. The karst tunnel moving water plugging dispersion-resistant clay-thioaluminate based grouting material of claim 1, wherein the mass ratio of the admixture component to the matrix component is 2.5:50; the matrix component consists of 80% of clay and 20% of sulphoaluminate cement according to mass percentage; the additive comprises, by mass, 5% of an anti-dispersant, 2% of a retarder, 5% of a water reducer, 15% of a defoamer and 73% of a mineral admixture.
3. The karst tunnel moving water plugging dispersion-resistant clay-thioaluminate based grouting material of claim 1, wherein the mass ratio of the admixture component to the matrix component is 2.5:50; the matrix component consists of 80% of clay and 20% of sulphoaluminate cement according to mass percentage; the additive comprises, by mass, 10% of an anti-dispersant, 3% of a retarder, 8% of a water reducer, 15% of a defoamer and 64% of a mineral admixture.
4. The karst tunnel moving water plugging dispersion-resistant clay-thioaluminate based grouting material of claim 1, wherein the mass ratio of the admixture component to the matrix component is 2.5:50; the matrix component consists of 70% of clay and 30% of sulphoaluminate cement according to mass percentage; the additive comprises, by mass, 5% of an anti-dispersant, 2% of a retarder, 5% of a water reducer, 15% of a defoamer and 73% of a mineral admixture.
5. The karst tunnel water-blocking anti-dispersion clay-thioaluminate based grouting material of claim 1, 2, 3 or 4, wherein the anti-dispersion agent is hydroxypropyl methylcellulose, ethylene-vinyl acetate and villus nano hydrogel, and the mass ratio is 1:2:1.
6. The karst tunnel moving water blocking anti-dispersion clay-thioaluminate based grouting material according to claim 1, wherein the retarder is boric acid.
7. The karst tunnel moving water blocking anti-dispersion clay-thioaluminate based grouting material according to claim 1, wherein the water reducing agent is a polycarboxylate water reducing agent.
8. The karst tunnel running water blocking anti-dispersion clay-thioaluminate based grouting material according to claim 1, characterized in that the defoamer is tributyl phosphate.
9. The anti-dispersion clay-thioaluminate grouting material for karst tunnel moving water plugging of claim 1, wherein the chemical components of the mineral admixture are 12-15% of calcium oxide, 6-8% of aluminum oxide, 35-45% of silicon dioxide, 25-35% of sulfur trioxide, 3-5% of magnesium oxide and 2-4% of ferric oxide.
10. A method for preparing the anti-dispersion clay-thioaluminate based grouting material for karst tunnel moving water plugging according to any one of claims 1-9, characterized in that the method comprises the following steps:
step 1, weighing clay and sulphoaluminate cement, and uniformly mixing to obtain a dry powder matrix component;
step 2, respectively weighing an anti-dispersant, a retarder, a water reducing agent, a defoaming agent and a mineral admixture for standby;
step 3, uniformly stirring the water mixed with the anti-dispersant, the retarder and the defoamer until the water is completely decomposed, and controlling the mass ratio of the water to the matrix components to be 0.6-1: 1, preparing a solution A;
and step 4, mixing the dry powder matrix component, the water reducer and the mineral admixture, adding the solution A while stirring, and uniformly stirring to obtain the anti-dispersion clay-thioaluminate grouting slurry.
CN202211557918.7A 2022-12-06 2022-12-06 Anti-dispersion clay-thioaluminate grouting material for karst tunnel moving water blocking and preparation method thereof Pending CN116003071A (en)

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