CN116001305A - Novel nylon wrapping cloth composite equipment - Google Patents
Novel nylon wrapping cloth composite equipment Download PDFInfo
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- CN116001305A CN116001305A CN202310021244.7A CN202310021244A CN116001305A CN 116001305 A CN116001305 A CN 116001305A CN 202310021244 A CN202310021244 A CN 202310021244A CN 116001305 A CN116001305 A CN 116001305A
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- wrapping cloth
- nylon
- conveying device
- conveying
- composite
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- 239000004744 fabric Substances 0.000 title claims abstract description 81
- 239000004677 Nylon Substances 0.000 title claims abstract description 66
- 229920001778 nylon Polymers 0.000 title claims abstract description 66
- 239000002131 composite material Substances 0.000 title claims description 45
- 238000013329 compounding Methods 0.000 claims abstract description 27
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 77
- 238000003860 storage Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 6
- 150000001875 compounds Chemical group 0.000 claims description 6
- 238000002788 crimping Methods 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 230000001133 acceleration Effects 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000003811 curling process Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011022 operating instruction Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000010618 wire wrap Methods 0.000 description 1
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Abstract
The invention relates to novel nylon wrapping cloth compounding equipment, which comprises a unwinding device, a first deviation correcting device, a first conveying device, a nylon wrapping cloth dividing and cutting device, a deviation correcting compounding device, a second conveying device, a second deviation correcting device, a curling station and a speed matching device.
Description
Technical Field
The invention relates to the technical field of tire manufacturing, in particular to novel nylon wrapping cloth compounding equipment.
Background
With the continuous development of industries such as transportation industry, manufacturing industry, automobile machinery and the like, the requirements of people on tires are continuously improved, manufacturers attach great importance to the processing design of the tires in order to improve the performance of the heavy-duty all-steel radial tires, the designer changes the distribution of ring materials in design, nylon/polyester reinforcing layer components are added in the production process, and the tire structure is continuously innovated according to different market demands.
In the half-part procedure, the steel wire wrapping cloth and the nylon wrapping cloth are produced on separate processing devices and are conveyed to a compounding device for compounding. In the prior art, nylon wrapping cloth needs to be cut and compounded twice in the processing process, and cloth is easy to deviate in the backing-out and curling processes, so that the efficiency is greatly reduced. Therefore, how to improve the production efficiency, prevent the cloth from shifting in the transmission and improve the quality of cloth cutting is a technical problem to be solved in the current stage.
Disclosure of Invention
The invention provides novel nylon wrapping cloth compounding equipment for solving the problems of low nylon wrapping cloth compounding speed and easy deviation.
A novel nylon-wrapped composite apparatus, comprising: the device comprises a unwinding device, a first deviation correcting device, a first conveying device, a nylon wrapping cloth dividing device, a deviation correcting composite device, a second conveying device, a second deviation correcting device, a curling station and a speed matching device;
the nylon wrapping cloth materials led out by the reversing device pass through the first deviation correcting device and are conveyed to the nylon wrapping cloth cutting device by the first conveying device;
the nylon wrapping cloth dividing and cutting device divides and cuts the nylon wrapping cloth material to obtain a double nylon wrapping cloth material;
introducing the double nylon wrapping cloth material into a deviation rectifying composite device for deviation rectifying and compositing to obtain a double nylon wrapping cloth composite product;
the second conveying device conveys the composite product to a crimping station for winding through the second deviation correcting device;
the speed matching device is used for monitoring whether each material is on the first conveying device and the second conveying device, and the conveying speed of each material is increased if each material is on the first conveying device and the second conveying device.
In some embodiments, the speed matching adjustment device comprises: the first conveying device is provided with a sensor, a first actuator and a first speed controller;
the sensor is connected with a first speed controller, and the first speed controller is electrically connected with a first actuator;
the sensor is used for detecting whether the material exists on the conveying device, and if the material exists, the sensor sends the information to the first speed controller;
the first speed controller generates an acceleration instruction according to the information, and the first conveying device accelerates the conveying speed.
In some embodiments, the speed matching adjustment device comprises: the second conveying device is provided with a second actuator and a second speed controller;
a storage station is arranged between the deviation correcting composite device and the second conveying device;
a material photoelectric sensor is arranged in the material storage station;
the material photoelectric sensor is connected with the second speed controller;
the second speed controller is electrically connected with the second actuator;
when the material photoelectric sensor at the storage station detects the material, the conveying speed of the second conveying device is increased.
In some of these embodiments, the speed matching adjustment device further includes a terminal;
the terminal is in wireless connection with the first transmission device and the second transmission device;
the terminal is used for performing remote operation on the first conveying device and the second conveying device.
In some embodiments, the deviation correcting composite device comprises: the device comprises a first compound position, a conveying device and a second compound position;
the nylon wrapping cloth compounding equipment is also provided with a third conveying device for conveying other wrapping cloth materials to the first compounding position;
the first composite position is also used for receiving the double nylon wrapping cloth materials after being separated and cut;
the first compounding position is also used for compounding the nylon wrapping cloth material and other wrapping cloth materials to obtain a composite product of the nylon wrapping cloth and other material wrapping cloths;
conveying the composite product and the rest nylon wrapping cloth material to a second composite position through a conveying device;
and compounding the composite product with nylon wrapping cloth materials at the second compounding position to obtain a composite product of the double nylon wrapping cloth and other wrapping cloths.
In some embodiments, the first deviation rectifying device and the second deviation rectifying device are two limiting assemblies respectively.
In some of the specific embodiments, the limiting assembly comprises a base, a support is mounted on the base, the upper portion of the support is connected with a box body, a movable buckle is arranged on the outer side of the box body, a movable plate is arranged in the box body, a spring is arranged above the movable plate and nested on a first telescopic rod, the upper surface of the first telescopic rod is connected with the inner side wall of the box body, mounting grooves are respectively formed in the peripheral side walls of the movable plate, sliding grooves for sliding the movable plate in the vertical direction are respectively formed in the peripheral side walls of the box body, the movable buckle penetrates through the sliding grooves and is connected with the mounting grooves, two connecting plates are fixedly connected below the movable plate, a first wheel shaft is mounted between the connecting plates, a first limiting wheel is rotationally connected on the first wheel shaft, a second limiting wheel is rotationally connected with the second wheel shaft, and the second wheel shaft is connected with the support.
The invention has the beneficial effects that: the speed matching adjusting device is arranged, and the first conveying device and the second conveying device can be remotely operated by arranging the terminal in the speed matching adjusting device, and the speed matching adjusting device comprises an operating instruction for starting or stopping and setting speed parameters and the like, so that great convenience is brought to the production process.
Drawings
Fig. 1 shows a schematic equipment diagram of a novel nylon-wrapped fabric composite equipment according to an embodiment of the present invention;
fig. 2 shows a schematic diagram of a limiting component of a novel nylon-wrapped composite apparatus according to an embodiment of the present invention;
fig. 3 shows a schematic diagram of a speed matching device structure of a novel nylon-coated fabric composite apparatus according to an embodiment of the present invention.
In the drawing, 3, a unwinding device; 4. a first conveying device; 5. a first deviation correcting device; 6. nylon wrapping cloth cutting device; 7. a third conveying device; 9. a second deviation correcting device; 10. a crimping station; 12. a second conveying device; 13. a second complex bit; 14. a first complex bit; 15. a conveying device; 17. a deviation rectifying composite device; 31. a base; 30. a bracket; 28. a case; 24. a movable buckle; 25. a movable plate; 26. a spring; 27. the first telescopic rod is arranged on the first telescopic rod; 29. a sliding groove; 20. a connecting plate; 40. a first wheel axle; 21. a first limit wheel; 23. the second limiting wheel; 41. a second wheel axle; 35. a sensor; 32. a first actuator; 37. a first speed controller; 36. a second actuator; 34. a second speed controller; 30. a material photoelectric sensor.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Examples of the embodiments are illustrated in the accompanying drawings, wherein like or similar symbols indicate like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
In the description of the present invention, it should be understood that the terms "top," "bottom," "inner," "outer," "axis," "circumferential," and the like indicate an orientation or a positional relationship based on that shown in the drawings, and are merely for convenience in describing the present invention or simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," "engaged," "hinged," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
Example 1
Referring to fig. 1, 2 and 3, a novel nylon cloth covered composite apparatus comprises: the nylon wrapping cloth material guided out of the backing device 3 passes through the first deviation rectifying device 5 and is conveyed to the nylon wrapping cloth slitting device 6 by the first conveying device 4, the nylon wrapping cloth slitting device 6 is used for slitting the nylon wrapping cloth material to obtain a double nylon wrapping cloth material, the double nylon wrapping cloth material obtained after slitting is guided into the deviation rectifying composite device 17, the deviation rectifying composite device 17 is used for rectifying deviation of the double nylon wrapping cloth material and other wrapping cloth materials and compositing the double nylon wrapping cloth material, and after compositing is completed, the second conveying device 12 is used for conveying a composite product of the double nylon wrapping cloth material and the other wrapping cloth materials to the crimping station 10 through the second deviation rectifying device 9 for winding;
in some embodiments of the present invention, the correction conforming means 17 comprises: the first compound position 14, the conveying device 15 and the second compound position 13, and a third conveying device 7 for conveying other wrapping materials is arranged outside the deviation correcting device 17. After being subjected to dividing and cutting by the nylon wrapping cloth material dividing and cutting device 6, the two divided single nylon wrapping cloth materials are respectively conveyed to a first compounding position 14, the first compounding position 14 also receives other wrapping cloth materials conveyed by the third conveying device 7, the first compounding position 14 is used for compounding one single nylon wrapping cloth material with the other wrapping cloth materials to obtain a composite product of the single nylon wrapping cloth and the other material wrapping cloth, the composite product and the rest single nylon wrapping cloth materials are conveyed to a second compounding position 13 through a conveying device 15 in the middle, and the conveyed composite product and the single nylon wrapping cloth materials are compounded through the second compounding position 13 to obtain the composite product of the double nylon wrapping cloth and the other wrapping cloth.
In some embodiments of the present invention, referring to fig. 1 and 2, the first deviation rectifying device 5 and the second deviation rectifying device 9 are two limiting assemblies respectively.
In some embodiments of the present invention, the limiting assembly includes a base 31, a support 30 is mounted on the base 31, a box 28 is connected to an upper portion of the support 30, a movable buckle 24 is disposed on an outer side of the box 28, a movable plate 25 is disposed in the box, a spring 26 is disposed above the movable plate 25, the spring 26 is nested on a first telescopic rod 27, an upper surface of the first telescopic rod 27 is connected with an inner side wall of the box 28, mounting grooves are respectively disposed on peripheral side walls of the movable plate 25, sliding grooves 29 for sliding the movable plate 25 in a vertical direction are respectively disposed on peripheral side walls of the box 28, the movable buckle 24 is connected with the mounting grooves through the sliding grooves 29, two connecting plates 20 are fixedly connected below the movable plate 25, a first wheel axle 40 is mounted between the connecting plates 20, a first limiting wheel 21 is rotatably connected to the first wheel axle 40, a second limiting wheel 23 is disposed below the first limiting wheel 21 and is rotatably connected with the second wheel axle 41, and the second wheel axle 41 is connected with the support 30.
In some embodiments of the present invention, the wrapping material passes between the first limiting wheel 21 and the second limiting wheel 22 of the two limiting assemblies, the first limiting wheel 21 can slide up and down according to the thickness of the wrapping material, and the limiting assemblies can effectively prevent the fabric from shifting during the transmission.
Example two
Referring to fig. 1, 2 and 3, a novel nylon-coated fabric compounding apparatus further comprises a speed matching device for monitoring whether each material is on the first conveyor 6 and the second conveyor 9, and if each material is present on the first conveyor 6 or the second conveyor 9, the conveying speed is increased.
In some embodiments of the present invention, the speed matching adjustment device includes: the first conveyor 6 is provided with a sensor 35, a first actuator 32 and a first speed controller 37, the sensor 35 is connected with the first speed controller 37, the first speed controller 37 is connected with the first actuator 32 in a wired manner, the sensor 35 is used for detecting whether materials exist on the conveyor, if materials exist, the information is sent to the first speed controller 37, the first speed controller 37 generates an acceleration instruction according to the information, and the conveying speed of the first conveyor 6 starts to be increased.
In some embodiments of the present invention, the second conveying device is provided with a second actuator 36 and a second speed controller 34, a material storage station is arranged between the deviation rectifying composite device and the second conveying device 9, a material photoelectric sensor 30 is arranged in the material storage station, the material photoelectric sensor 30 is connected with the second speed controller 34, the second speed controller 34 is in wired connection with the second actuator 36, and when the material photoelectric sensor 30 at the material storage station detects the material, the conveying speed of the second conveying device starts to be increased.
In some embodiments of the present invention, the speed matching adjustment device further comprises a terminal, the terminal 33 is wirelessly connected with the first conveying device 6 and the second conveying device 9, and the terminal 33 is used for performing remote operations on the first conveying device 6 and the second conveying device 9, where the remote operations include an operation instruction that the speed control device starts or stops and sets a speed parameter.
The terminal is also in wireless connection with the crimping station, so that the second conveying device and the crimping station can synchronously operate.
In the description of the present specification, reference to the terms "one embodiment," "some embodiments," "examples," "particular examples," "one particular embodiment," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The present invention is not limited to the above preferred embodiments, and any person skilled in the art, within the scope of the present invention, may apply to the present invention, and equivalents and modifications thereof are intended to be included in the scope of the present invention.
Claims (7)
1. Novel nylon infantees equipment, characterized in that includes: the device comprises a unwinding device, a first deviation correcting device, a first conveying device, a nylon wrapping cloth dividing device, a deviation correcting composite device, a second conveying device, a second deviation correcting device, a curling station and a speed matching device;
the nylon wrapping cloth materials led out by the back-opening device pass through the first deviation correcting device and are conveyed to the nylon wrapping cloth cutting device by the first conveying device;
the nylon wrapping cloth dividing and cutting device divides and cuts the nylon wrapping cloth material to obtain a double nylon wrapping cloth material;
introducing the double nylon wrapping cloth material into a deviation rectifying composite device for rectifying and compositing to obtain a composite product of the double nylon wrapping cloth;
the second conveying device conveys the composite product to the crimping station for winding through a second deviation correcting device;
the speed matching device is used for monitoring whether each material is on the first conveying device and the second conveying device, and the conveying speed of each material is increased if each material is on the first conveying device and the second conveying device.
2. The novel nylon cloth covered composite apparatus of claim 1, wherein the speed matching adjustment device comprises: the first conveying device is provided with a sensor, a first actuator and a first speed controller;
the sensor is connected with the first speed controller, and the first speed controller is electrically connected with the first actuator;
the sensor is used for detecting whether the material exists on the conveying device, and if the material exists, the sensor sends the information to the first speed controller;
the first speed controller generates an acceleration instruction according to the information, and the first conveying device accelerates the conveying speed.
3. The novel nylon cloth covered composite apparatus of claim 1, wherein the speed matching adjustment device comprises: the second conveying device is provided with a second actuator and a second speed controller;
a storage station is arranged between the deviation rectifying composite device and the second conveying device;
a material photoelectric sensor is arranged in the material storage station;
the material photoelectric sensor is connected with the second speed controller;
the second speed controller is electrically connected with the second actuator;
when the material photoelectric sensor at the storage station detects the material, the conveying speed of the second conveying device is increased.
4. The novel nylon composite apparatus of claim 1, wherein the speed matching adjustment device further comprises a terminal;
the terminal is in wireless connection with the first transmission device and the second transmission device;
the terminal is used for performing remote operation on the first conveying device and the second conveying device.
5. The novel nylon cloth covered composite apparatus of claim 1, wherein the deviation rectifying composite device comprises: the device comprises a first compound position, a conveying device and a second compound position;
the nylon wrapping cloth compounding equipment is also provided with a third conveying device for conveying other wrapping cloth materials to the first compounding position;
the first composite position is also used for receiving the double nylon wrapping cloth material after being split;
the first compounding position is also used for compounding the nylon wrapping cloth material and the other wrapping cloth materials to obtain a composite product of the nylon wrapping cloth and the other material wrapping cloth;
conveying the composite product and the rest nylon wrapping cloth materials to the second composite position through a conveying device;
and the second compounding position is used for compounding the composite product with the nylon wrapping cloth material to obtain a composite product of the double nylon wrapping cloth and other wrapping cloths.
6. The novel nylon-coated fabric composite apparatus of claim 1, wherein the first deviation rectifying device and the second deviation rectifying device are two limiting components respectively.
7. The novel nylon-wrapped fabric compounding device according to claim 6, wherein the limiting component comprises a base, a support is mounted on the base, a box is connected to the upper portion of the support, a movable buckle is arranged on the outer side of the box, a movable plate is arranged in the box, a spring is arranged above the movable plate, the spring is nested on a first telescopic rod, the upper surface of the first telescopic rod is connected with the inner side wall of the box, mounting grooves are respectively formed in the peripheral side walls of the movable plate, sliding grooves for sliding the movable plate in the vertical direction are respectively formed in the peripheral side walls of the box, the movable buckle penetrates through the sliding grooves and is connected with the mounting grooves, two connecting plates are fixedly connected to the lower portion of the movable plate, a first wheel shaft is mounted between the connecting plates, a first limiting wheel is rotatably connected to the first wheel shaft, a second limiting wheel is rotatably connected with the second wheel shaft, and the second wheel shaft is connected with the support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310021244.7A CN116001305A (en) | 2023-01-06 | 2023-01-06 | Novel nylon wrapping cloth composite equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310021244.7A CN116001305A (en) | 2023-01-06 | 2023-01-06 | Novel nylon wrapping cloth composite equipment |
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| Publication Number | Publication Date |
|---|---|
| CN116001305A true CN116001305A (en) | 2023-04-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310021244.7A Pending CN116001305A (en) | 2023-01-06 | 2023-01-06 | Novel nylon wrapping cloth composite equipment |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019029223A1 (en) * | 2017-08-09 | 2019-02-14 | 无锡职业技术学院 | Strip material automatic deviation correction system |
| CN111002612A (en) * | 2019-12-18 | 2020-04-14 | 山东玲珑轮胎股份有限公司 | All-steel wire wrapping cloth and nylon wrapping cloth pre-compounding equipment |
| CN111717707A (en) * | 2020-06-29 | 2020-09-29 | 绍兴市德帏纺织科技有限公司 | Double-roller extrusion type textile material conveying equipment and conveying method thereof |
| CN214733208U (en) * | 2021-01-14 | 2021-11-16 | 瑞斯(唐山)建材有限公司 | Adjustable waterproofing membrane conveying and rectifying device |
| CN214778846U (en) * | 2021-01-18 | 2021-11-19 | 北京中都星徽物流有限公司 | Transport speed self-adjusting transmission system applied to packaging line |
| CN217867273U (en) * | 2022-04-13 | 2022-11-22 | 山东正宇新材料科技有限公司 | Deviation preventing device for non-woven fabric production line |
-
2023
- 2023-01-06 CN CN202310021244.7A patent/CN116001305A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019029223A1 (en) * | 2017-08-09 | 2019-02-14 | 无锡职业技术学院 | Strip material automatic deviation correction system |
| CN111002612A (en) * | 2019-12-18 | 2020-04-14 | 山东玲珑轮胎股份有限公司 | All-steel wire wrapping cloth and nylon wrapping cloth pre-compounding equipment |
| CN111717707A (en) * | 2020-06-29 | 2020-09-29 | 绍兴市德帏纺织科技有限公司 | Double-roller extrusion type textile material conveying equipment and conveying method thereof |
| CN214733208U (en) * | 2021-01-14 | 2021-11-16 | 瑞斯(唐山)建材有限公司 | Adjustable waterproofing membrane conveying and rectifying device |
| CN214778846U (en) * | 2021-01-18 | 2021-11-19 | 北京中都星徽物流有限公司 | Transport speed self-adjusting transmission system applied to packaging line |
| CN217867273U (en) * | 2022-04-13 | 2022-11-22 | 山东正宇新材料科技有限公司 | Deviation preventing device for non-woven fabric production line |
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