Frock clamp is used in welding of automobile shock absorber ware steel pipe
Technical Field
The invention relates to the technical field of welding clamps, in particular to a tool clamp for welding steel pipes of automobile shock absorbers.
Background
The welding technology of the automobile shock absorber mounting seat body and the accessories directly relates to the service performance of the whole shock absorption system and directly influences the driving safety; the welding of general part adopts resistance welding technique, adopts anchor clamps fixed position in the welding process to help realizing accurate welding, consequently needs a welding frock clamp.
However, with regard to the present welding fixture for the steel tube of the traditional shock absorber, the clamping structure is mostly in a fixed state, so that the welding fixture is inconvenient to adjust after the steel tube of the shock absorber is clamped, repeated welding is usually required to be carried out for many times in the welding process, so that the welding fixture needs to be clamped repeatedly to adjust the welding position, the welding fixture is inconvenient to use, and meanwhile, when the steel tube of the shock absorber is welded, the welding equipment is used in a manual operation mode, but welding personnel also need to adjust the equipment through the clamping structure while working, so that the welding personnel cannot work simultaneously, and the welding speed is influenced.
Disclosure of Invention
In view of the above, the invention provides a tool fixture for welding a steel tube of an automobile shock absorber, which is provided with a control part and a welding part, wherein a driving block is fixed on a rotating rod through a screw, so that the driving block is convenient to rotate and pair through other structures of the driving part driven by the rotating rod, the control rod is rotationally connected on the driving block and is connected with an adjusting plate through threads, the adjusting plate is controlled to move under the action of the threads, the clamping part is used for driving the shock absorber steel tube to adjust the position, so that the steel tube can be adjusted in position without reclamping, the mounting frame is fixed on a supporting frame, the positioning part is fixed while the fixing frame is kept stable, the lifting groove is formed in the mounting frame, so that the lifting box is convenient to restrain, the welding equipment is convenient to drive and the pedal is connected with the lifting box through the screw, so that the welding equipment is convenient to move through a foot stepping mode, the welding equipment is convenient to operate instead of manual operation, and the welding personnel is convenient to operate synchronously.
The invention provides a fixture for welding steel pipes of automobile shock absorbers, which specifically comprises: the device comprises a mounting part, a control part, a clamping part, a welding part and a positioning part; the mounting portion includes: a support frame; the support frames are of trapezoid frame-shaped structures, square platy protrusions are arranged at the bottoms of the support frames, two groups of support frames are arranged in total, and the two groups of support frames are connected through rectangular frames respectively; the control portion sets up in the top of installation department, and the bull stick of control portion rotates to be connected on the pedestal of installation department, and the drive piece bottom of control portion peg graft there is the expansion bracket of installation department, and control portion includes: a restraint frame; the restraining frame is of a cylindrical structure, annular protrusions are arranged on the outer wall of the restraining frame, four groups of L-shaped frames are arranged on the outer wall of the annular protrusions of the restraining frame, hexagonal prism-shaped through holes are formed in the restraining frame, two groups of restraining frames are arranged in total, and the two groups of restraining frames are fixed on the driving blocks through screws respectively; the clamping part is arranged above the mounting part, the adjusting plate of the clamping part is in threaded connection with the control rod of the control part, the adjusting plate is in sliding connection with the restraint frame, the adjusting plate is in a disc shape, the adjusting plate is provided with hexagonal prism-shaped protrusions, the hexagonal prism-shaped protrusions of the adjusting plate are provided with threaded grooves, and the adjusting plate is provided with two groups; the welding part sets up the intermediate position at the installation department, and the mounting bracket of welding part passes through the intermediate position of screw fixation at the support frame, and the welding part includes: a pedal; the pedal is an L-shaped plate, rectangular slots are formed in the pedal, two groups of pedal are arranged on the pedal, and the two groups of pedal are respectively fixed on rectangular protrusions of the lifting box of the welding part through screws; the locating part sets up at the top of welding portion, and the locating plate of locating part passes through the screw fixation at the top of mounting bracket.
Optionally, the pedestal is of an inverted U-shaped structure, a round shaft hole is formed in the middle of the pedestal, two groups of the pedestal are arranged in total, and the two groups of the pedestal are fixed to the top of the support frame through screws respectively.
Optionally, the mounting part further comprises a mounting block; the mounting blocks are of rectangular block structures, rectangular grooves are formed in the mounting blocks, the rectangular grooves of the mounting blocks are connected with round through holes, two groups of mounting blocks are arranged in total, and the two groups of mounting blocks are fixed on the support frame through screws respectively; the telescopic frame is square platy structure, and the upper and lower both ends of telescopic frame are equipped with cylindric arch respectively, and the bottom of telescopic frame is equipped with reset spring, and the telescopic frame is equipped with two sets ofly altogether, and two sets of telescopic frames sliding connection respectively are in the installation piece.
Optionally, the rotating rod is of a cylindrical rod-shaped structure, a rotating handle is arranged on the rotating rod, rectangular protrusions are arranged on the rotating rod, and two groups of rotating rods are arranged; the driving block is of a rectangular block structure, a square plate-shaped groove is formed in the driving block, a circular shaft groove is formed in the driving block, two groups of driving blocks are arranged in total, and the two groups of driving blocks are fixed on the rotating rod through screws respectively.
Optionally, the control rod is screw thread rod-shaped structure, is equipped with cylindric arch on the control rod, is equipped with the turning handle on the control rod, and the control rod is equipped with two sets ofly altogether, and two sets of control rods rotate respectively and connect on driving the piece.
Optionally, the clamping portion further includes: an adjusting groove and an adjusting rod; the adjusting groove is a rectangular groove, a circular through hole is connected to the adjusting groove, and the adjusting groove is arranged on the adjusting plate; the adjusting rod is of a threaded rod-shaped structure, a cylindrical protrusion is arranged on the adjusting rod, a hexagonal prism-shaped protrusion is arranged on the adjusting rod, and the adjusting rod is rotatably connected in the adjusting groove.
Optionally, the clamping portion further includes: a clamping plate; the clamping plate is of a cuboid structure, an arc-shaped groove is formed in the clamping plate, a rectangular bulge is formed in the clamping plate, a threaded through hole is formed in the rectangular bulge of the clamping plate, the clamping plate is slidably connected in the adjusting groove, and the clamping plate is in threaded connection with the adjusting rod.
Optionally, the welding part further includes: a lifting groove; the mounting frame is a trapezoid frame, a rectangular groove is formed in the top of the mounting frame, a strip-shaped groove is connected to the inner wall of the rectangular groove of the mounting frame, and a rectangular frame-shaped through hole is formed in the bottom of the mounting frame; the lifting grooves are rectangular through holes, two groups of lifting grooves are formed in the lifting grooves, and the lifting grooves are respectively arranged on the mounting frame.
Optionally, the lift case is the cuboid structure, and the lift incasement portion is equipped with welding equipment, is equipped with the rectangle arch on the outer wall of lift case, and the bottom of lift case is equipped with reset spring, and lift case sliding connection is in the mounting bracket, and the rectangle protruding sliding connection of lift case is in the lift inslot.
Optionally, the positioning portion further includes: a pressing plate; the positioning plate is of an arc plate-shaped structure, rectangular protrusions are arranged on the outer wall of the positioning plate, and arc plate-shaped through holes are formed in the positioning plate; the clamp plate is circular arc platy structure, is equipped with the gyro wheel on the inner wall of clamp plate, is equipped with the rectangle arch on the outer wall of clamp plate, is equipped with circular arc platy through-hole on the clamp plate, and the clamp plate passes through the screw fixation at the top of locating plate.
Advantageous effects
Compared with the traditional welding fixture, the shock absorber steel pipe welding fixture is provided with the mounting part at the bottom, supports the whole device through the supporting frame, is convenient for keeping the whole device stable, and simultaneously fixes the shaft bracket at the top of the supporting frame through the screw, so that the rotating rod is convenient to fix, and is convenient to use.
In addition, the control portion sets up in the top of installation department, through rotating the bull stick and connecting on the pedestal, make it drive the control portion and wholly rotate when keeping stable, thereby be convenient for adjust the welded position of steel pipe, and through rotating the control lever, make it carry out the position movement through screw thread control regulating plate on the pole when rotating, thereby be convenient for drive the steel pipe and carry out the position adjustment, make it be convenient for adjust the welded position, thereby reduce the centre gripping number of times of device, and regulating plate sliding connection makes it retrain the regulating plate through the restraint frame on the restraint frame, thereby avoid the regulating plate to follow the control lever and rotate, make it be convenient for use.
In addition, clamping part sets up in the installation department top, through with regulating plate threaded connection on the control rod to its sliding connection makes it remove under the effect of control rod on the restraint frame, thereby drives the steel pipe and carries out the position adjustment, and through rotating the regulation pole, makes it drive the clamping plate through the screw thread and remove in the adjustment tank, thereby is convenient for carry out the centre gripping to the steel pipe and handle, makes it be convenient for keep the stability of steel pipe, thereby is convenient for carry out welding treatment to it.
In addition, the welding part is arranged at the middle position of the mounting part, the mounting frame is fixed at the middle position of the supporting frame through the screws, so that the mounting frame is convenient to adjust and is kept stable through the screws, the welding part is convenient to keep stable, the lifting box is driven to move downwards through the pedal, and meanwhile, the internal welding equipment is driven to move downwards, so that the welding equipment is convenient to control, the welding equipment can be controlled through the legs, and the welding personnel can synchronously control the device through hands and feet.
In addition, the locating part sets up at the top of weld, through fixing the locating plate at the top of mounting bracket, makes it retrain the butt weld through the circular-arc through-hole of bottom when keeping stable to be convenient for carry out positioning treatment to the welding position, and through fixing the clamp plate at the top of locating plate, thereby be convenient for carry out auxiliary fixation to the steel pipe through the clamp plate, thereby be convenient for carry out welding treatment to the steel pipe.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present invention, the drawings of the embodiments will be briefly described below.
The drawings described below are only for illustration of some embodiments of the invention and are not intended to limit the invention.
In the drawings:
FIG. 1 shows a schematic diagram of a three-dimensional structure according to an embodiment of the invention;
FIG. 2 shows a schematic diagram of a stereoscopic bottom view structure according to an embodiment of the invention;
FIG. 3 shows a schematic diagram of an exploded structure according to an embodiment of the invention;
FIG. 4 shows a schematic diagram of an exploded bottom view structure according to an embodiment of the invention;
FIG. 5 shows a schematic diagram of a control section and clamp section assembly structure according to an embodiment of the present invention;
FIG. 6 shows a schematic diagram of an enlarged structure of portion A from FIG. 5, in accordance with an embodiment of the present invention;
FIG. 7 shows a schematic view of a mounting portion assembly structure according to an embodiment of the present invention;
fig. 8 shows a schematic view of a control section fitting structure according to an embodiment of the present invention;
FIG. 9 shows a schematic view of a clamp assembly structure according to an embodiment of the invention;
FIG. 10 shows a schematic view of a weld assembly structure according to an embodiment of the invention;
fig. 11 shows a schematic view of a positioning portion fitting structure according to an embodiment of the present invention.
List of reference numerals
1. A mounting part; 101. a support frame; 102. a shaft bracket; 103. a mounting block; 104. a telescopic frame; 2. a control unit; 201. a rotating rod; 202. a driving block; 203. a control lever; 204. a restraint frame; 3. a clamping part; 301. an adjusting plate; 302. an adjustment tank; 303. an adjusting rod; 304. a clamping plate; 4. a welding part; 401. a mounting frame; 402. a lifting groove; 403. a lifting box; 404. a pedal; 5. a positioning part; 501. a positioning plate; 502. and (5) pressing plates.
Detailed Description
In order to make the objects, aspects and advantages of the technical solution of the present invention more clear, the technical solution of the embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings of the specific embodiment of the present invention. Unless otherwise indicated, terms used herein have the meaning common in the art. Like reference numerals in the drawings denote like parts.
Examples: please refer to fig. 1 to 11:
the invention provides a fixture for welding steel pipes of automobile shock absorbers, which comprises: a mounting part 1, a control part 2, a clamping part 3, a welding part 4 and a positioning part 5; the mounting portion 1 includes: a support frame 101; the support frames 101 are of trapezoid frame-shaped structures, square platy protrusions are arranged at the bottoms of the support frames 101, two groups of support frames 101 are arranged in total, and the two groups of support frames 101 are connected through rectangular frames respectively; the supporting frame 101 is used for installing and fixing other structures of the device, so that the whole stability of the device is conveniently kept, and the device is convenient to use; the control portion 2 sets up in the top of installation department 1, and the bull stick 201 of control portion 2 rotates to be connected on the pedestal 102 of installation department 1, and the expansion bracket 104 of installation department 1 has been pegged graft to the drive piece 202 bottom of control portion 2, and control portion 2 includes: a restraint frame 204; the restraining frame 204 is of a cylindrical structure, annular protrusions are arranged on the outer wall of the restraining frame 204, four groups of L-shaped frames are arranged on the outer wall of the annular protrusions of the restraining frame 204, hexagonal prism-shaped through holes are formed in the restraining frame 204, two groups of restraining frames 204 are arranged in total, and the two groups of restraining frames 204 are respectively fixed on the driving block 202 through screws; the restraint frame 204 is used for restraining the adjusting plate 301 so as to facilitate driving the steel pipe to move in position; the clamping part 3 is arranged above the mounting part 1, the adjusting plate 301 of the clamping part 3 is connected to the control rod 203 of the control part 2 in a threaded manner, the adjusting plate 301 is connected in the restraint frame 204 in a sliding manner, the adjusting plate 301 is in a disc shape, hexagonal prism-shaped protrusions are arranged on the adjusting plate 301, threaded grooves are arranged on the hexagonal prism-shaped protrusions of the adjusting plate 301, and two groups of adjusting plates 301 are arranged in total; the adjusting plate 301 is used for moving the position under the action of the control rod 203 while installing other structures of the clamping part 3, so that the position of the steel pipe is convenient to adjust; the welding part 4 is provided at the middle position of the mounting part 1, the mounting bracket 401 of the welding part 4 is fixed at the middle position of the supporting frame 101 by a screw, and the welding part 4 includes: a pedal 404; the pedal 404 is an L-shaped plate, rectangular slots are formed in the pedal 404, two groups of pedal 404 are arranged in total, and the two groups of pedal 404 are respectively fixed on rectangular protrusions of the lifting box 403 of the welding part 4 through screws; the pedal 404 is used for assisting in driving the lifting box 403 to move downwards, so that the position of the lifting box 403 is convenient to control; the positioning portion 5 is provided on the top of the welding portion 4, and the positioning plate 501 of the positioning portion 5 is fixed on the top of the mounting frame 401 by screws.
As shown in fig. 7, the axle bracket 102 has an inverted U-shaped structure, a circular axle hole is provided in the middle of the axle bracket 102, two groups of axle brackets 102 are provided, and the two groups of axle brackets 102 are respectively fixed on the top of the supporting frame 101 by screws; the shaft bracket 102 is used for assisting in installing the rotating rod 201 so as to keep the whole rotating rod 201 stable; the mounting part 1 further includes a mounting block 103; the mounting blocks 103 are of rectangular block structures, rectangular grooves are formed in the mounting blocks 103, the rectangular grooves of the mounting blocks 103 are connected with round through holes, two groups of mounting blocks 103 are arranged, and the two groups of mounting blocks 103 are respectively fixed on the support frame 101 through screws; the mounting block 103 is used for assisting in mounting the telescopic frame 104, so that the telescopic frame is convenient to adjust; the telescopic frames 104 are of square plate-shaped structures, cylindrical bulges are respectively arranged at the upper end and the lower end of each telescopic frame 104, reset springs are arranged at the bottoms of the telescopic frames 104, two groups of telescopic frames 104 are arranged, and the two groups of telescopic frames 104 are respectively and slidably connected in the mounting blocks 103; the expansion bracket 104 is used for clamping the driving block 202 under the action of a return spring, so that the driving block is convenient to restrain.
As shown in fig. 8, the rotating rod 201 has a cylindrical rod-shaped structure, a rotating handle is arranged on the rotating rod 201, rectangular protrusions are arranged on the rotating rod 201, and two groups of rotating rods 201 are arranged; the rotating rod 201 is used for driving the control part 2 and the clamping part 3 to rotate, so that the steel pipe is conveniently driven to carry out position adjustment; the driving block 202 is of a rectangular block structure, a square plate-shaped groove is formed in the driving block 202, a circular shaft groove is formed in the driving block 202, two groups of driving blocks 202 are arranged in total, and the two groups of driving blocks 202 are respectively fixed on the rotating rod 201 through screws; the driving block 202 is used for rotating under the action of the rotating rod 201, so that the control part 2 and the clamping part 3 are conveniently driven to rotate; the control rods 203 are of a threaded rod-shaped structure, cylindrical bulges are arranged on the control rods 203, rotating handles are arranged on the control rods 203, two groups of control rods 203 are arranged, and the two groups of control rods 203 are respectively connected to the driving blocks 202 in a rotating way; the control rod 203 is used to control the position movement of the adjusting plate 301 through threads while rotating, thereby facilitating the adjustment of the relative position of the steel pipe, and thus facilitating the welding process thereof.
As shown in fig. 9, the clamping portion 3 further includes: an adjustment groove 302, an adjustment lever 303; the adjusting groove 302 is a rectangular groove, a circular through hole is connected to the adjusting groove 302, and the adjusting groove 302 is arranged on the adjusting plate 301; the adjusting groove 302 is used for assisting in installing the adjusting groove 302 and the clamping plate 304, and is convenient for adjusting the clamping plate 304; the adjusting rod 303 is of a threaded rod-shaped structure, a cylindrical protrusion is arranged on the adjusting rod 303, a hexagonal prism-shaped protrusion is arranged on the adjusting rod 303, and the adjusting rod 303 is rotatably connected in the adjusting groove 302; the adjusting rod 303 is used for driving the clamping plate 304 to adjust through threads on the rod while rotating, so as to control the clamping plate 304 to shrink; the clamping portion 3 further includes: a clamping plate 304; the clamping plate 304 is of a cuboid structure, an arc-shaped groove is formed in the clamping plate 304, a rectangular bulge is formed in the clamping plate 304, a threaded through hole is formed in the rectangular bulge of the clamping plate 304, the clamping plate 304 is slidably connected in the adjusting groove 302, and the clamping plate 304 is in threaded connection with the adjusting rod 303; the clamping plate 304 is used for tightening under the drive of the adjusting rod 303, so that the steel pipe is convenient to clamp, and the steel pipe is convenient to use.
As shown in fig. 10, the welded portion 4 further includes: a lifting groove 402; the mounting frame 401 is a trapezoid frame, a rectangular groove is formed in the top of the mounting frame 401, a strip-shaped groove is connected to the inner wall of the rectangular groove of the mounting frame 401, and a rectangular frame-shaped through hole is formed in the bottom of the mounting frame 401; the mounting frame 401 is used for assisting in mounting other knots of the welding part 4, so that the stability of the whole device is conveniently kept, and the device is convenient to use; the lifting grooves 402 are rectangular through holes, two groups of lifting grooves 402 are arranged in total, and the lifting grooves 402 are respectively arranged on the mounting frame 401; the lifting groove 402 is used for assisting in installing the lifting box 403 so as to facilitate adjustment thereof; the lifting box 403 is of a cuboid structure, welding equipment is arranged inside the lifting box 403, a rectangular bulge is arranged on the outer wall of the lifting box 403, a reset spring is arranged at the bottom of the lifting box 403, the lifting box 403 is slidably connected in the mounting frame 401, and the rectangular bulge of the lifting box 403 is slidably connected in the lifting groove 402; the lifting box 403 is used for installing a welding device, so that the welding device can lift under the action of the return spring and the pedal 404, thereby being convenient for welding treatment.
As shown in fig. 11, the positioning portion 5 further includes: a platen 502; the positioning plate 501 is of a circular arc plate-shaped structure, a rectangular bulge is arranged on the outer wall of the positioning plate 501, and a circular arc plate-shaped through hole is formed in the positioning plate 501; the positioning plate 501 is used for positioning the steel pipe through the circular arc plate-shaped through hole, so that the steel pipe is convenient to weld; the pressing plate 502 is of a circular arc plate-shaped structure, rollers are arranged on the inner wall of the pressing plate 502, rectangular protrusions are arranged on the outer wall of the pressing plate 502, circular arc plate-shaped through holes are formed in the pressing plate 502, and the pressing plate 502 is fixed to the top of the positioning plate 501 through screws; the pressing plate 502 is used for pressing the steel pipe through the internal rollers, so that the steel pipe is stable.
Specific use and action of the embodiment: in the invention, before use, the device is required to be carried to a designated position by manpower, welding equipment in a lifting box 403 is connected with an external control center, when in use, two ends of a shock absorber steel pipe which is required to be welded are respectively arranged between a locating plate 501 and a clamping plate 304, then an adjusting rod 303 is rotated, the clamping plate 304 is driven to tighten by screw threads on the rod while rotating, the steel pipe is clamped, so that the whole stability of the steel pipe is conveniently kept, a pressing plate 502 is fixed on the locating plate 501 by screws, the steel pipe is restrained by internal rollers, a control rod 203 is rotated, the adjusting plate 301 is controlled by screw threads on the rod to move, so that the steel pipe is controlled to be propped up, the steel pipe is kept stable, and then the welding equipment is started by the external control center, so that the welding treatment of the steel pipe is conveniently carried out, and the expansion bracket 104 is pulled down in the welding process, so that the expansion bracket 104 is separated from the driving block 202 while sliding in the mounting block 103, the restraint on the driving block 202 is released, then the rotating rod 201 is rotated, the clamping part 3 is driven to integrally rotate through the driving block 202 and the restraint frame 204, thereby facilitating the rotation of the steel pipe, the welding position is convenient to adjust, simultaneously, the pedal 404 is applied with pressure by feet, the lifting box 403 is driven to move down, the welding position is driven to move down in the downward moving process, the welding head is separated from the bottom of the positioning plate 501, then the position of the steel pipe is adjusted through the synchronous adjustment control rod 203, the welding treatment is convenient to carry out, and after the adjustment is finished, the lifting box 403 moves up under the action of the reset spring through loosening the pedal 404, thereby driving the welding equipment to reset, and being convenient for welding the steel pipe again.
Finally, it should be noted that the present invention is generally described in terms of a/a pair of components, such as the location of each component and the mating relationship therebetween, however, those skilled in the art will appreciate that such location, mating relationship, etc. are equally applicable to other components/other pairs of components.
The foregoing is merely exemplary embodiments of the present invention and is not intended to limit the scope of the invention, which is defined by the appended claims.