CN115991960A - Hardening layer coating liquid and anti-dazzle film - Google Patents

Hardening layer coating liquid and anti-dazzle film Download PDF

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CN115991960A
CN115991960A CN202111225640.9A CN202111225640A CN115991960A CN 115991960 A CN115991960 A CN 115991960A CN 202111225640 A CN202111225640 A CN 202111225640A CN 115991960 A CN115991960 A CN 115991960A
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refractive index
liquid
coating liquid
layer coating
hardening
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丁晓超
陈智仁
张克然
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Ningbo Antefu New Material Technology Co ltd
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Ningbo Antefu New Material Technology Co ltd
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Abstract

The invention belongs to the technical field of functional films, and particularly relates to a hardening layer coating liquid and a high-definition anti-dazzle film. The invention provides a hardening layer coating liquid and a high anti-dazzle film, which are used for solving the problems of poor wear resistance and poor transparency of the existing anti-dazzle film. The coating liquid for the hardening layer comprises a hardening liquid with high refractive index, a hardening liquid with low refractive index, organic particles, inorganic particles, propylene glycol methyl ether and butanone; the low refractive index hardening liquid comprises a six-functional polyurethane acrylic resin oligomer, a three-functional acrylate monomer and a two-functional acrylate monomer; the high refractive index hardening liquid comprises a hexafunctional polyurethane acrylic resin oligomer, a tetrafunctional acrylic monomer and zirconia nano particles with the particle size of 20-50 nm. The hardening layer coating liquid forms a hardening layer of the anti-dazzle film after solidification, has high light transmittance and high wear resistance, and can control the 60-degree specular glossiness to be 50-70 degrees under the condition of 25+/-2 percent of haze.

Description

Hardening layer coating liquid and anti-dazzle film
Technical Field
The invention belongs to the technical field of functional films, and particularly relates to a hardening layer coating liquid and an anti-dazzle film.
Background
In-vehicle display screens, notebook computers, liquid crystal displays, etc., images are recognized by functional films on the surfaces, and light emitted from the internal backlight assembly of these displays can be transmitted smoothly with reduced intake, diffuse reflection occurs during external light intake, and glare is prevented, and the glossiness is reduced, so that the image quality is improved. Because the functional film is arranged on the outermost layer of the display, the surface of the display can be frequently wiped in daily use and maintenance, and the scratch of the surface is easily caused, so that the service life and the appearance are influenced.
Along with the development of technology, the resolution of the display is higher and higher, and meanwhile, the problem of picture shake is generated, and the prior art is to continuously add particles such as silicon dioxide and the like to improve the overall haze, so that the whitening of a screen occurs, and particularly under the background of a black screen, the value of the black depth is low, the taste is too low, and the visual effect is poor.
Chinese patent publication No. CN 1540365A (publication No. 10/27/2004) discloses an antiglare film. Comprises coating AG particle layer on a substrate such as TAC, PET, etc., and forming an antiglare film with 9% -20% of haze and less than 65 DEG of 60-degree specular gloss, wherein the antiglare layer comprises 2 kinds of microparticles and resin, the large particles are organic particles, the average particle size is 1-4 μm, the small particles are inorganic particles, and the average particle size is 0.5-1 μm. The antiglare film described above can solve the problems of transparency, flickering and blushing, however, since the large particles of the antiglare film are organic particles, the composition is acrylic resin, and the inorganic particles having no composition of silica have good abrasion resistance, it does not have good abrasion resistance. And the organic particles have swelling effect, and the organic large particles can absorb a certain proportion of solvent after being placed for a long time, so that the film surface is deteriorated during coating, thereby influencing the production yield and causing great loss.
Disclosure of Invention
The invention provides a hardening layer coating liquid and an anti-dazzle film, which are used for solving the problems of poor wear resistance and poor transparency of the existing anti-dazzle film. The anti-dazzle film provided by the invention has excellent anti-dazzle performance, high wear resistance and good transparency.
The antiglare film provided by the present invention is also referred to as a high-definition antiglare film.
In order to solve the technical problems, the invention adopts the following technical scheme.
The invention provides a hardening layer coating liquid, which comprises a hardening liquid with high refractive index, a hardening liquid with low refractive index, organic particles, inorganic particles, propylene glycol methyl ether and butanone.
Further, the refractive index of the low refractive index hardening liquid is in the range of 1.45 to 1.49, and the refractive index of the high refractive index hardening liquid is in the range of 1.60 to 1.65.
Further, the organic particles in the hardening liquid are acrylic resin organic particles, and the inorganic particles are silica inorganic particles.
Further, in the hardening liquid, the particle size of the acrylic resin organic particles is 0.5-3 μm, and the refractive index is 1.45-1.51; the particle diameter of the silica inorganic particles is 1-5 mu m, and the refractive index is 1.45-1.51.
Further, the particle size of the organic particles is 0.5 to 2.0. Mu.m, and the particle size of the inorganic particles is 2 to 3. Mu.m.
Further, the low refractive index hardening liquid comprises a six-functional polyurethane acrylic resin oligomer, a three-functional acrylate monomer and a two-functional acrylate monomer; the high refractive index hardening liquid comprises a hexafunctional polyurethane acrylic resin oligomer, a tetrafunctional acrylic monomer and zirconia nano particles with the particle size of 20-50 nm.
The coating liquid for the hardening layer forms an anti-dazzle film hardening layer after solidification, has high light transmittance and high wear resistance, and can control the 60-degree specular glossiness to be 50-70 degrees under the condition of 25+/-2% of haze.
The invention adjusts the refractive index by adding the hardening liquid proportion of two different refractive indexes, preferably adjusts the refractive index to be between 1.45 and 1.55, forms internal fog by the refractive index difference with different particles, has wide application range and has small limitation on the particles.
According to the invention, two types of particles are added into the hardening liquid with a well-regulated proportion, wherein small particles are organic particles, the average particle size is 0.5-3.0 mu m, the refractive index is 1.45-1.51, the particle size is preferably 0.5-2.0 mu m in consideration of the swelling effect of the organic particles, so that the whole particles can be buried in the hardening layer, the large particles are inorganic particles, the average particle size is 1-5 mu m, the refractive index is 1.45-1.51, the particle size is preferably 2-3 mu m, and the coating thickness of the hardening liquid is 4-8 mu m.
Further, the invention provides a hardening layer coating liquid, which comprises 20-45% of low refractive index hardening liquid, 5-25% of high refractive index hardening liquid, 1-5% of organic particles, 21-54% of inorganic particle ball milling liquid and 10-17% of butanone. The inorganic particle ball milling liquid contains 15% of silica inorganic particles
The inorganic particle ball milling liquid comprises silica inorganic particles, propylene glycol methyl ether and butanone; the silica inorganic particles are dispersed in propylene glycol methyl ether and butanone.
The adding ratio of the high refractive index hardening liquid to the low refractive index hardening liquid is 1:1-1:5.
Further, the coating liquid for the hardening layer comprises 25% -45% of hardening liquid with low refractive index, 11% -25% of hardening liquid with high refractive index, 2% -5% of organic particles, 21% -35% of ball milling liquid for inorganic particles and 10% -17% of butanone. The adding ratio of the high refractive index hardening liquid to the low refractive index hardening liquid is 1:1-1:3.55. The foregoing technical solutions include examples 1 to 3 and example 5.
Furthermore, the flash point of the antiglare film provided by the invention is reduced, and the antiglare film does not whiten. Solves the problems of serious flash point and blushing of the existing antiglare film.
Further, since the organic particles are relatively close in size in terms of refractive index, they can be uniformly distributed in the cured layer to form relatively uniform internal haze, and acrylic resin particles are preferable. From the aspects of wear resistance and external haze, the inorganic particles are hard, have good scratch resistance, can form diffuse reflection, reduce 60-DEG specular gloss, and are preferably silica inorganic particles.
Further, inorganic silica particles having a particle diameter of 5 μm were dispersed in propylene glycol methyl ether and methyl ethyl ketone, and ball-milled to form a silica ball-milled liquid having a solid content of 15%. The average particle diameter of the inorganic particles after ball milling is 1-5 mu m.
Because the inorganic particles of silicon dioxide are heavier, do not have better suspension property and can not float on the hardening layer effectively, the silicon dioxide is dissolved in propylene glycol methyl ether and butanone, ball milling is carried out to form silicon dioxide ball milling liquid with the solid content of 15%, different particle sizes can be achieved through the rotating speed of the ball mill and the ball milling time, meanwhile, after the inorganic particles are destroyed after ball milling, the inorganic particles are light in mass and are easy to suspend in a solvent, after high-temperature baking, because butanone is a low-boiling-point solvent, butanone can be evaporated from the coating liquid preferentially under the high-temperature condition, meanwhile, the silicon dioxide particles can be brought to the uppermost layer of the hardening film, and finally, after ultraviolet curing, the anti-dazzle film with high wear resistance is formed.
The solid content of the hardening layer coating liquid is 25-40%, and the percentage content is weight percentage.
Further, the high refractive index hardening liquid is produced by the chemical industry of barren, japan, and the low refractive index hardening liquid is produced by the material technology limited company of kenmeite, taiwan.
The invention also provides an anti-dazzle film which comprises a base material and a hardening layer, wherein the hardening layer is formed by curing the hardening layer coating liquid.
The substrate is a transparent base film. The transparent base film used in the present invention is not particularly limited, and examples thereof include triacetyl cellulose film (TAC), polyethylene terephthalate film (PET), and polycarbonate film (PC).
Further, the thickness of the base material is 50-250 μm, and the thickness of the hardening layer is 4-8 μm.
Compared with the existing antiglare film, the antiglare film provided by the invention has the following beneficial effects: high light transmittance, low flash point, good wear resistance and no blushing.
Drawings
Fig. 1 is a schematic structural view of an antiglare film provided by the present invention.
Detailed Description
For a better understanding of the present invention, its construction, and the functional features and advantages attained by the same, reference should be made to the accompanying drawings in which:
as shown in fig. 1, the antiglare film provided by the present invention includes an antiglare hardened layer (also referred to as a hard coat film or a hard coat layer, or a hardened layer) and a base material 3 in this order from top to bottom, the hardened layer being attached to the surface of the base material 3. The hardened layer includes organic particles 2 and inorganic particles 1.
In the raw materials of the coating solution for the hardened layer provided by the embodiment of the invention, the average particle diameter of the inorganic particles of silicon dioxide is 5.0 mu m, and the ball milling solution with the average particle diameter of 2.0 mu m and the solid content of 15% and the average particle diameter of the organic particles of the acrylic resin are prepared after ball milling. Among the raw materials of the hardened layer coating liquid provided by the embodiment of the invention, the high refractive index hardened liquid is produced by the chemical production of barren and Sichuan Japan, and the low refractive index hardened liquid is produced by the material technology Co., ltd.
Preparing ball milling liquid: and (3) dissolving the inorganic silica particles in propylene glycol methyl ether and butanone, pouring the mixture into a ball mill, setting the rotating speed of the ball mill to 250r/min for ball milling for 2 hours, and forming the silica ball milling liquid with the solid content of 15%. Different particle sizes can be achieved through the rotation speed and the ball milling time of the ball mill, and meanwhile, after inorganic particles are destroyed after ball milling, the quality becomes light and sedimentation is not easy to occur.
In the antiglare film provided in the embodiment of the present invention,
1. substrate (base film) material: a highly transparent substrate, a triacetyl cellulose film (TAC: refractive index 1.48), a polyethylene terephthalate film (PET: refractive index 1.66), a polycarbonate film (PC: refractive index 1.58), etc., the thickness of the substrate film being 80. Mu.m. Since the refractive index adjustment range of the hardening liquid is 1.45 to 1.55, a TAC film having a relatively close refractive index is preferable.
2. Process conditions for curing the hardened layer and coating thickness of the hardened layer:
temperature: at the temperature of 85 ℃ for 5min,
photo-curing energy: 400-600 mj/cm 2
Coating thickness: 4-8 mu m (within the above thickness range, not only coating uniformity but also good wear resistance).
Before the hardening layer coating liquid is coated on the surface of the substrate, the hardening layer coating liquid is prepared and kept stand for 30min.
The test instrument and the test method for the antiglare film provided by the embodiment of the invention are as follows:
1. light transmittance and haze test: the anti-glare film was tested for total light transmittance and haze according to JISK-7150 standard in Japanese electrochromic NDH-2000N, and the internal haze was tested by selecting a film of 5 cm. Times.5 cm and attaching the film to the surface with a silica gel protective film.
2. Abrasion resistance test: kunshanjia instrument A20-339, according to JISK-5600 standard, uses 0000# steel wool, 1000gf/cm 2 And (3) loading, wiping the surface of the hardening layer of the anti-dazzle film back and forth, and detecting the maximum limit number of scratch of the film surface. The abrasion resistance is 1500 times or more without scratches, and is called as having high abrasion resistance.
3. Pencil hardness test: the highest pencil type was measured by drawing 5 lines on the antiglare film surface with a load of 500g using Mitsubishi type 1H to 9H pencils according to JISK-5600 standard in Elcometer 3086, japan. The higher the pencil model, the higher the hardness of the hardened layer.
4. Hardened layer adhesion test: the surface of the hardened layer was tested for adhesion according to JISK-5600, wherein 100/100 represents no drop and 0/100 represents complete drop.
5. Thickness test: the antiglare film of 10cm×10cm was cut, and its thickness was measured with a micrometer.
6. Flash point test: under the picture background that the display screen is pure green, an anti-dazzle film is applied to the screen by OCA teaching, the flash point degree of the picture is evaluated visually, the samples with no flash point are evaluated as excellent, the samples with some flash points are evaluated as qualified, and the samples with serious flash points are evaluated as unqualified.
7. Black and white degree test: taking a black acrylic plate with the size of 10cm multiplied by 10cm, pasting an anti-dazzle film on the black acrylic plate by using OCA glue, measuring black concentration by using a color concentration meter, and indicating that the black concentration is ∈2.0 or more, namely, the black acrylic plate is qualified (namely, does not turn white); items with a concentration less than 2.0 were indicated as x and failed. The higher the value of the black density, the clearer the indication, the better the taste and the better the visual effect.
8. Gloss test: the 60℃gloss was measured by a gloss meter (Sanchi 3nh, HG 60) and according to JIS Z8741. The glossiness is preferably controlled at 50 to 70 degrees. Too low a gloss tends to whiten.
Example 1
The present example provides a cured layer coating liquid comprising 16% of a high refractive index curing liquid, 36% of a low refractive index curing liquid, 33% of an inorganic particle mill liquid (solid content: 15%), 2% of organic particles, and 13% of butanone. The average particle diameter of the inorganic particles is 2 μm, and the particle diameter of the organic particles is 0.5 μm; the percentage content is weight percentage content. The base film adopts a TAC base film with the thickness: 80 μm.
The process conditions for curing the hardened layer are as follows:
temperature: 85 ℃ and the time is as follows: for 5min, the time period is set to be short,
photo-curing energy: 400-600 mj/cm 2
Coating thickness of hardened layer (dry film thickness): 4-8 mu m.
Before the hardening layer coating liquid is coated on the surface of the substrate, the hardening layer coating liquid is prepared according to the method provided by the invention and stands for 30min.
Examples 2 to 6
The formulation of the cured layer coating liquid as provided in example 1 is shown in table 1. The preparation method of the hardening layer coating liquid is the method provided by the invention. The base material of the antiglare film and the antiglare film were prepared in the same manner as in example 1.
TABLE 1 partial raw materials and contents of the coating liquids for the hardening layer provided in examples 1 to 6
Figure BDA0003313860750000071
Comparative example 1
The comparative example was different from example 1 in that the particle diameter of the organic particles was 5um, the organic particle components were also acrylic resin fine particles, and the respective components and parts by weight thereof are shown in Table 2.
The preparation method and process parameters of the hard coat film were the same as in example 1.
The particle size of the organic particles in the hardening liquid in comparative example 1 was too large.
Comparative example 2
The comparative example was different from example 1 in that the addition amount of the high refractive index hardening liquid was 0, and each component and parts by weight thereof are shown in table 2.
The preparation method and process parameters of the hard coat film were the same as in example 1.
Comparative example 3
The comparative example was different from example 1 in that the organic particles were added in an amount of 0, and the respective components and parts by weight thereof are shown in table 2.
The preparation method and process parameters of the hard coat film were the same as in example 1.
Comparative example 4
The comparative example was different from example 5 in that the addition amount of the inorganic particle ball-milling liquid was 0, and each component and parts by weight thereof are shown in table 2.
The preparation method and process parameters of the hard coat film were the same as in example 1.
TABLE 2 partial raw materials and contents of the coating liquids for the hardening layer provided in comparative examples 1 to 4
Figure BDA0003313860750000081
TABLE 3 test results of Performance of the cured layers formed from the cured layer coating liquids provided in examples 1 to 6 and comparative examples 1 to 4
Figure BDA0003313860750000082
Figure BDA0003313860750000091
TABLE 4 test results of Performance of cured layers formed from the cured layer coating liquids provided in examples 1 to 6 and comparative examples 1 to 4
Figure BDA0003313860750000092
The experimental data in the table show that the hard coating films in the embodiments 1, 2, 3 and 5 of the invention have good comprehensive performance, good transparency (light transmittance), low flash point, good wear resistance and no whitening problem, and particularly after wear resistance test, the anti-dazzle film is subjected to black acrylic plate sticking treatment and does not whiten. In example 4, the coating thickness was reduced, which resulted in an excessive high protrusion height of the upper inorganic particles, a poor flash point effect, and a weak abrasion resistance, and the coated black acrylic plate was slightly whitened after abrasion resistance. In example 6, the addition ratio of the high refractive index hardening liquid and the organic particles was reduced, so that the refractive index of the neutralized hardening liquid was relatively close to that of the organic particles, and the refractive index difference was not effectively formed, so that the internal haze was insufficient, the antiglare film was not penetrated by external light, the black coating test was whitish, and the flash point effect was poor due to the large particle size of the inorganic particles.
In comparative example 1, since the organic particles having a large particle diameter were replaced, the particle diameter was too large to protrude from the surface of the cured layer together with the inorganic particles under the same experimental conditions as in example 1, and the sense of particle was too strong, thereby affecting the flash point performance. In comparative examples 2 and 3, lacking the high refractive index hardening liquid and the organic particles, the coating liquid cannot form a refractive index difference, cannot form an internal fog, cannot penetrate the antiglare film due to external light, and is diffusely reflected, and the black acrylic plate is whitened by test, and the flash point effect is poor due to the large particle size of the inorganic particles. In comparative example 4, since no inorganic particles were added, the full-line haze formed was basically internal haze, and since the external light entirely penetrated the antiglare film, specular reflection occurred, and the 60 ° specular gloss was too high, and eyes were liable to shake (i.e., as if it were a mirror).
The foregoing description is only of the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention. All equivalent changes and modifications made in accordance with the present invention are intended to be covered by the scope of the appended claims.

Claims (10)

1. A cured layer coating liquid, characterized in that the coating liquid comprises a high refractive index curing liquid, a low refractive index curing liquid, organic particles, inorganic particles and butanone.
2. The cured layer coating liquid according to claim 1, wherein the cured layer coating liquid comprises 5% -25% of a high refractive index cured liquid, 20% -45% of a low refractive index cured liquid, 1% -5% of organic particles, 21% -54% of an inorganic particle mill liquid, and 10% -17% of butanone; the percentage content is weight percentage content.
3. The cured layer coating liquid according to claim 2, wherein the refractive index of the low refractive index cured liquid is in the range of 1.45 to 1.49, and the refractive index of the high refractive index cured liquid is in the range of 1.60 to 1.65.
4. The cured layer coating liquid according to claim 2, wherein the inorganic particles are silica inorganic particles, and the organic particles are acrylic resin organic particles; the particle size of the organic particles is 0.5-2.0 mu m, and the particle size of the inorganic particles is 2-3 mu m.
5. The hardened layer coating liquid according to claim 2, characterized in that the low refractive index hardened liquid comprises a six functional urethane acrylic oligomer, a three functional acrylate monomer and a two functional acrylate monomer; the high refractive index hardening liquid comprises a hexafunctional polyurethane acrylic resin oligomer, a tetrafunctional acrylic monomer and zirconia nano particles with the particle size of 20-50 nm.
6. The hardened layer coating liquid according to claim 2, characterized in that the inorganic particle ball milling liquid comprises silica inorganic particles, propylene glycol methyl ether and methyl ethyl ketone; the inorganic particles of silicon dioxide are dispersed in propylene glycol methyl ether and butanone; the inorganic particle ball milling liquid contains 15% of silica inorganic particles.
7. The cured layer coating liquid according to claim 2, wherein the addition ratio of the high refractive index curing liquid to the low refractive index curing liquid is 1:1 to 1:5.
8. An antiglare film comprising a base material and a hardened layer formed by curing the hardened layer coating liquid according to any one of claims 1 to 7.
9. The antiglare film according to claim 8, wherein the substrate is a triacetyl cellulose film, a polyethylene terephthalate film, or a polycarbonate film.
10. The antiglare film according to claim 8, wherein the thickness of the base material is 50 μm to 250 μm and the thickness of the hardened layer is 4 μm to 8 μm.
CN202111225640.9A 2021-10-20 2021-10-21 Hardening layer coating liquid and anti-dazzle film Pending CN115991960A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101790695A (en) * 2007-08-10 2010-07-28 大日本印刷株式会社 Hard coat film
CN102762644A (en) * 2010-02-19 2012-10-31 Lg化学株式会社 Coating layer for an antiglare film, and an antiglare film comprising the same
JP2013105160A (en) * 2011-11-16 2013-05-30 Fujifilm Corp Optical film, polarizer, picture display unit, and optical film manufacturing method
KR20160150335A (en) * 2015-06-22 2016-12-30 주식회사 효성 Anti-reflection film with excellent adhesive power
CN111421936A (en) * 2020-02-28 2020-07-17 江苏晶华新材料科技有限公司 Reflectivity matching hard coating for ITO coating

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101790695A (en) * 2007-08-10 2010-07-28 大日本印刷株式会社 Hard coat film
CN102762644A (en) * 2010-02-19 2012-10-31 Lg化学株式会社 Coating layer for an antiglare film, and an antiglare film comprising the same
JP2013105160A (en) * 2011-11-16 2013-05-30 Fujifilm Corp Optical film, polarizer, picture display unit, and optical film manufacturing method
KR20160150335A (en) * 2015-06-22 2016-12-30 주식회사 효성 Anti-reflection film with excellent adhesive power
CN111421936A (en) * 2020-02-28 2020-07-17 江苏晶华新材料科技有限公司 Reflectivity matching hard coating for ITO coating

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