CN115975203A - Long-acting antibacterial agent, silicone rubber and preparation method thereof - Google Patents

Long-acting antibacterial agent, silicone rubber and preparation method thereof Download PDF

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Publication number
CN115975203A
CN115975203A CN202211595414.4A CN202211595414A CN115975203A CN 115975203 A CN115975203 A CN 115975203A CN 202211595414 A CN202211595414 A CN 202211595414A CN 115975203 A CN115975203 A CN 115975203A
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silicone rubber
long
quaternary ammonium
antibacterial agent
ammonium salt
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田磊
张必宏
辛志勇
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Foshan Tianbaoli Silicon Engineering Technology Co ltd
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Foshan Tianbaoli Silicon Engineering Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/30Against vector-borne diseases, e.g. mosquito-borne, fly-borne, tick-borne or waterborne diseases whose impact is exacerbated by climate change

Abstract

The application belongs to the technical field of silicone rubber, and particularly relates to a long-acting antibacterial agent, silicone rubber and a preparation method thereof; the long-acting antibacterial agent provided by the application has excellent compatibility with silicone rubber, and the technical effect of slow release of antibacterial drugs is exerted in the silicone rubber, so that the antibacterial time of the silicone rubber is greatly prolonged, and the technical problem that the antibacterial time of the silicone rubber is short because the quaternary ammonium salt antibacterial agent is easily separated out from the silicone rubber in the prior art is solved.

Description

Long-acting antibacterial agent, silicone rubber and preparation method thereof
Technical Field
The application belongs to the technical field of silicone rubber, and particularly relates to a long-acting antibacterial agent, silicone rubber and a preparation method thereof.
Background
The silicon rubber is a high polymer material with excellent performances such as good electrical insulation, high temperature resistance, aging resistance, high transparency, good biocompatibility and anticoagulation performance; the industrial grade silicon rubber has good skin affinity, can be used for manufacturing various products which are contacted with the skin of a human body, such as watch watchbands, the food grade silicon rubber is widely applied to various products which can be contacted with food containers, such as hot-pressing pot gaskets, nipples and milk bottles, and the medicinal grade silicon rubber can also be used for human body implantation materials and medical products; in order to reduce microbial pollution, currently, food-grade silicone rubber usually needs to be added with an antibacterial agent to improve the antibacterial property of the silicone rubber.
The antibacterial agent added into the food-grade silicon rubber comprises a natural antibacterial agent, an inorganic antibacterial agent or an organic antibacterial agent, wherein the natural antibacterial agent has limited antibacterial effect and poor heat resistance and cannot be used in a broad-spectrum long-acting manner, the inorganic antibacterial agent mainly takes a silver antibacterial agent, silver (or ions thereof) is fixed on the surface of porous materials such as fluorite and silica gel through methods such as physical adsorption ion exchange and the like to prepare the antibacterial agent, and then the antibacterial agent is added into the silicon rubber to obtain antibacterial capability, however, after the silicon rubber containing the silver antibacterial agent is discarded, the risk of environment pollution caused by heavy metal due to silver ion precipitation exists; the organic antibacterial agent mainly comprises antibiotics and quaternary ammonium salt, for example, the quaternary ammonium salt is mixed into the silicone rubber to endow the silicone rubber with antibacterial performance, and the antibacterial agent can be released from the silicone rubber to exert antibacterial effect.
Disclosure of Invention
In view of the above, the application provides a long-acting antibacterial agent, silicone rubber and a preparation method thereof, which are used for solving the technical problem that in the prior art, a quaternary ammonium salt antibacterial agent is easy to precipitate from silicone rubber, so that the antibacterial time of silicone rubber is short.
In a first aspect, the present application provides a long-acting antimicrobial agent having a chemical structure according to formula I:
Figure BDA0003997055480000021
in the formula I, R 1 ,R 2 ,R 3 Is alkyl or phenyl or allyl;
n=2-18;
x is a halogen atom;
a is
Figure BDA0003997055480000022
or-C-.
Preferably, the second aspect of the present application provides a method for preparing a long-acting antibacterial agent, comprising the steps of:
step S1, stirring hydrogen-containing silicone oil, a p-hydroxyanisole solvent and an organic solvent to obtain a to-be-added mixed solution;
s2, dropwise adding the unsaturated quaternary ammonium salt solution containing the platinum catalyst into the mixed solution to be added for addition reaction to obtain the long-acting antibacterial agent;
in the step S2, the temperature of the addition reaction is 50-90 ℃ and the time is 0.5-4 h.
Preferably, the preparation method of the unsaturated quaternary ammonium salt solution containing the platinum catalyst comprises the following steps:
and step S2.1, stirring the unsaturated quaternary ammonium salt and the platinum catalyst solution at the temperature of between 30 and 60 ℃ for 20 to 60 minutes to obtain the unsaturated quaternary ammonium salt solution containing the platinum catalyst.
Preferably, in step S1, the hydrogen-containing silicone oil has a hydrogen mass fraction of 0.01 to 1.6% and a viscosity of 30 to 600mPa · S.
Preferably, in step S1, the organic solvent includes isopropyl alcohol and/or ethanol.
Preferably, in step S2, the platinum catalyst solution includes an isopropyl alcohol and/or ethanol solution of chloroplatinic acid, and an isopropyl alcohol and/or ethanol solution of platinum katsut.
Preferably, in step S2, the unsaturated quaternary ammonium salt includes one or more of acrylate quaternary ammonium salt, acrylamide quaternary ammonium salt, allyl quaternary ammonium salt, and styrene quaternary ammonium salt.
Preferably, the third aspect of the present application provides a silicone rubber, the composition of which comprises a silicone rubber and the long-acting antibacterial agent.
Preferably, the silicone rubber comprises any one of a silicone rubber nipple, a silicone rubber feeding bottle and a silicone rubber hot-pressing pot gasket.
The fourth aspect of the present application provides a method for preparing silicone rubber, comprising the steps of:
s3, stirring the long-acting antibacterial agent, the silicone oil, the hexamethyldisilazane and the ethynyl cyclohexanol to obtain a silicone rubber solution to be added;
s4, dropwise adding a platinum catalyst solution into the silicone rubber solution to be added to perform silicone rubber addition reaction to obtain silicone rubber;
in the step S4, the temperature of the silicone rubber addition reaction is 110-150 ℃ and the time is 1-45 h.
Preferably, in step S4, the platinum catalyst solution is a kast catalyst;
the concentration of the Kaster catalyst is 2000-5000 ppm.
Preferably, after the step S4, a step of processing and molding the raw silicone rubber by using an open mill or an internal mixer is further included.
In summary, the application provides a long-acting antibacterial agent, silicone rubber and a preparation method thereof, wherein the chemical structural formula of the long-acting antibacterial agent is shown as formula I, the chemical structure of the long-acting antibacterial agent is polysiloxane grafted with quaternary ammonium groups on side chains, after the long-acting antibacterial agent, the silicone oil and a catalyst are subjected to addition preparation to obtain the silicone rubber, the long-acting antibacterial agent has excellent compatibility with the silicone rubber, and the silicone rubber can maintain more than 90% of antibacterial activity after being soaked in water for 24 hours.
Drawings
In order to more clearly illustrate the detailed description of the present application or the technical solutions in the prior art, the drawings needed to be used in the detailed description of the present application or the prior art description will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is an infrared spectrum of a long-acting antimicrobial agent as provided in example 2 of the present application;
FIG. 2 is an infrared spectrum of a long-acting antimicrobial agent as provided in example 3 of the present application;
FIG. 3 is an infrared spectrum of a long-acting antimicrobial agent as provided in example 4 of the present application;
FIG. 4 is a schematic chemical structure diagram of a long-acting antimicrobial agent provided in an embodiment of the present application;
FIG. 5 is a schematic representation of a reaction scheme for the preparation of a long-acting antimicrobial agent as provided in example 2 of the present application;
FIG. 6 is a schematic representation of a reaction scheme for the preparation of a long-acting antimicrobial agent as provided in example 3 of the present application;
FIG. 7 is a schematic representation of a reaction scheme for the preparation of a long-acting antimicrobial agent as provided in example 4 herein;
in FIG. 4, R 1 ,R 2 ,R 3 Is alkyl or phenyl or allyl;
n=2-18;
x is a halogen atom;
a is
Figure BDA0003997055480000041
or-C-.
Detailed Description
The application provides a long-acting antibacterial agent, silicone rubber and a preparation method thereof, which are used for solving the technical problem that in the prior art, a quaternary ammonium salt antibacterial agent is easy to separate out from silicone rubber, so that the antibacterial time of the silicone rubber is short.
The technical solutions of the present application will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments in the present application without making any creative effort belong to the protection scope of the present application.
Example 1
This application is trueThe examples provide a long-acting antibacterial agent having a chemical structure as shown in FIG. 4, wherein R in FIG. 4 1 ,R 2 ,R 3 Is alkyl or phenyl or allyl;
n=2-18;
x is a halogen atom;
a is
Figure BDA0003997055480000042
or-C-.
The chemical structure of the long-acting antibacterial agent is polysiloxane with a side chain grafted with a quaternary ammonium group, after the long-acting antibacterial agent, silicone oil and a catalyst are added to prepare silicone rubber, the long-acting antibacterial agent has excellent compatibility with the silicone rubber, and the silicone rubber can maintain more than 90% of antibacterial activity after being soaked in water for 24 hours.
Example 2
The embodiment of the application provides a preparation method of a long-acting antibacterial agent, which comprises the steps of preparing an unsaturated quaternary ammonium salt solution containing a platinum catalyst, preparing a mixed solution to be added and preparing the long-acting antibacterial agent.
Wherein the step of preparing the unsaturated quaternary ammonium salt solution containing the platinum catalyst comprises the steps of stirring and mixing uniformly a solution of 20g of acryloyloxyethyl dimethyl ethyl ammonium bromide, 0.02g of chloroplatinic acid and 50mL of isopropanol, and preheating for 20-60 minutes at 30-60 ℃ to obtain the unsaturated quaternary ammonium salt solution containing the platinum catalyst;
the step of preparing the mixed solution to be added comprises the steps of adding 15.03g of hydrogen-containing silicone oil with the hydrogen mass fraction of 1.0% and the viscosity of 300 mPa.s, 80mL of isopropanol and 0.1g of p-hydroxyanisole into a reactor under the protection of nitrogen, heating while stirring, and preheating the mixed solution to be added in the reactor until the temperature of the mixed solution reaches 70 ℃;
and (3) preparing the long-acting antibacterial agent, namely dropwise adding the unsaturated quaternary ammonium salt solution containing the platinum catalyst into the mixed solution to be added, reacting for 2h at 70 ℃ after dropwise adding is finished, and cooling to room temperature to prepare the long-acting antibacterial agent.
The step of preparing the long-acting antibacterial agent further comprises adsorbing the long-acting antibacterial agent for 1 hour by using 5g of activated carbon after the long-acting antibacterial agent is cooled to room temperature. Filtering the reaction solution, and evaporating under reduced pressure to remove small molecules to obtain the antibacterial agent.
Example 3
The embodiment of the application provides a preparation method of a long-acting antibacterial agent, which comprises the steps of preparing an unsaturated quaternary ammonium salt solution containing a platinum catalyst, preparing a mixed solution to be added and preparing the long-acting antibacterial agent.
Wherein the step of preparing the unsaturated quaternary ammonium salt solution containing the platinum catalyst comprises the steps of stirring and mixing 20g of acrylamido propyl dimethyl butyl ammonium bromide, 0.02g of chloroplatinic acid and 50mL of isopropanol uniformly, and preheating for 20-60 minutes at 30-60 ℃ to obtain the unsaturated quaternary ammonium salt solution containing the platinum catalyst;
the step of preparing the mixed solution to be added comprises the steps of adding 18.75g of hydrogen-containing silicone oil with the hydrogen mass fraction of 1.0 percent and the viscosity of 300 mPa.s, 100mL of isopropanol and 0.1g of p-hydroxyanisole into a reactor under the protection of nitrogen, heating while stirring, and preheating the mixed solution to be added in the reactor until the temperature of the mixed solution reaches 70 ℃;
and (3) preparing the long-acting antibacterial agent, namely dropwise adding the unsaturated quaternary ammonium salt solution containing the platinum catalyst into the mixed solution to be added, reacting for 2 hours at 90 ℃ after dropwise adding is finished, and cooling to room temperature to prepare the long-acting antibacterial agent.
The step of preparing the long-acting antibacterial agent also comprises adsorbing the long-acting antibacterial agent for 1 hour by using 4.5g of activated carbon after the long-acting antibacterial agent is cooled to room temperature. Filtering the reaction solution, and evaporating under reduced pressure to remove small molecules to obtain the antibacterial agent.
Example 4
The embodiment of the application provides a preparation method of a long-acting antibacterial agent, which comprises the steps of preparing an unsaturated quaternary ammonium salt solution containing a platinum catalyst, preparing a mixed solution to be added and preparing the long-acting antibacterial agent.
Wherein the step of preparing the unsaturated quaternary ammonium salt solution containing the platinum catalyst comprises the steps of stirring and uniformly mixing 10g of dimethyl diallyl ammonium chloride, 0.02g of chloroplatinic acid and 50mL of isopropanol solution, and preheating for 20-60 minutes at 30-60 ℃ to obtain the unsaturated quaternary ammonium salt solution containing the platinum catalyst;
the step of preparing the mixed solution to be added comprises the steps of adding 12.41g of hydrogen-containing silicone oil with the hydrogen mass fraction of 1.0% and the viscosity of 300 mPa.s, 80mL of isopropanol and 0.1g of p-hydroxyanisole into a reactor, heating while stirring, and preheating the mixed solution to be added in the reactor until the temperature of the mixed solution to be added reaches 70 ℃;
and (3) preparing the long-acting antibacterial agent, namely dropwise adding the unsaturated quaternary ammonium salt solution containing the platinum catalyst into the mixed solution to be added, reacting for 2 hours at 80 ℃ after dropwise adding is finished, and cooling to room temperature to prepare the long-acting antibacterial agent.
The step of preparing the long-acting antibacterial agent further comprises adsorbing the long-acting antibacterial agent for 1 hour by using 3g of activated carbon after the long-acting antibacterial agent is cooled to room temperature. Filtering the reaction solution, and evaporating under reduced pressure to remove small molecules to obtain the antibacterial agent.
Example 5
The embodiment of the application provides silicon rubber, and the long-acting antibacterial agent prepared in the embodiment 2 is subjected to addition reaction with silicon oil and a catalyst to prepare the silicon rubber.
The preparation method of the silicone rubber comprises the steps of adding 700 parts of 2000cp vinyl silicone oil, 240 parts of 200-specific-surface-area fumed silica, 50 parts of hexamethyldisilazane, 40 parts of 0.5-percent hydrogen-containing silicone oil, 0.3 part of ethynylcyclohexanol and 5 parts of antibacterial agent into a kneader, kneading uniformly at room temperature, adding 1 part of 3000ppm Karster catalyst, stirring uniformly, putting the mixture into a vacuum drying oven at room temperature, fully discharging bubbles, and finally curing at 130 ℃ for 1 hour to form and mold at the temperature of 130 DEG C
Example 6
The embodiment of the application provides silicone rubber, and the long-acting antibacterial agent prepared in the embodiment 3 is subjected to addition reaction with silicone oil and a catalyst to prepare the silicone rubber.
The preparation method of the silicone rubber comprises the steps of adding 720 parts of 2000cp vinyl silicone oil, 250 parts of 200-specific-surface-area fumed silica, 50 parts of hexamethyldisilazane, 30 parts of 0.5-percent hydrogen-containing silicone oil, 0.1 part of ethynylcyclohexanol and 5 parts of antibacterial agent into a kneader, kneading uniformly at room temperature, adding 1 part of 3000ppm Karster catalyst, stirring uniformly, putting the mixture into a vacuum drying oven at room temperature, fully discharging bubbles, and finally curing at 130 ℃ for 1 hour for molding.
Example 7
The embodiment of the application provides silicone rubber, and the long-acting antibacterial agent prepared in the embodiment 4 is subjected to addition reaction with silicone oil and a catalyst to prepare the silicone rubber.
The preparation method of the silicone rubber comprises the steps of adding 740 parts of 2000cp vinyl silicone oil, 260 parts of 200-specific-surface-area fumed silica, 51 parts of hexamethyldisilazane, 32 parts of 0.5-percent hydrogen-containing silicone oil, 0.12 part of ethynylcyclohexanol and 5 parts of antibacterial agent into a kneader, kneading uniformly at room temperature, adding 1.2 parts of 3000ppm Karster catalyst, stirring uniformly, putting the mixture into a vacuum drying oven at room temperature, fully discharging bubbles, and finally curing at 130 ℃ for 1 hour for molding.
In the embodiment 5-7 of the application, after the step of curing for 1 hour at 130 ℃ to obtain the silicon rubber, the method further comprises the step of further processing and molding the silicon rubber to prepare various food-grade silicon rubber products such as silicon rubber nipples, silicon rubber feeding bottles, silicon rubber hot-pressing pot gaskets and the like.
Comparative example 1
The preparation method comprises the steps of adding 720 parts of 2000cp vinyl silicone oil, 250 parts of 200-specific-surface-area fumed silica, 50 parts of hexamethyldisilazane, 30 parts of 0.5% hydrogen-containing silicone oil and 0.1 part of ethynyl cyclohexanol into a kneader, kneading uniformly at room temperature, adding 1 part of 3000ppm Kaster catalyst, stirring uniformly, putting the mixture into a vacuum drying oven at room temperature, fully discharging bubbles, and finally curing for 2 hours at 130 ℃ for molding.
Comparative example 2
The preparation method comprises the steps of adding 730 parts of 2000cp vinyl silicone oil, 250 parts of 200-specific-surface-area fumed silica, 50 parts of hexamethyldisilazane, 30 parts of 0.5% hydrogen-containing silicone oil, 0.11 part of ethynyl cyclohexanol and 5 parts of antibacterial agent into a kneader, kneading uniformly at room temperature, adding 1 part of 3000ppm Kaster catalyst, stirring uniformly, putting the mixture into a vacuum drying oven at room temperature, fully discharging bubbles, and finally curing for 2 hours at 130 ℃ for molding.
Test example 1
This test example was used to test the long-lasting antibacterial performance of the silicone rubbers provided in examples 5 to 7 and the antibacterial performance of the silicone rubbers provided in comparative examples 1 to 2, the antibacterial performance being in accordance with JIS _ Z _2801:2010 antibacterial processed product-antibacterial test method, the antibacterial effect standard was performed, and the antibacterial performance test results are shown in table 1.
Figure BDA0003997055480000081
TABLE 1
As can be seen from table 1, the silicone rubber provided in comparative example 1 has no antibacterial effect at all, the antibacterial effect is greatly reduced when the silicone rubber provided in comparative example 2 is soaked in water for 24 hours, whereas the silicone rubbers provided in examples 5 to 7 have antibacterial effects, and after the silicone rubbers provided in examples 5 to 7 are soaked in water for 24 hours, the silicone rubbers are further soaked in water according to JIS _ Z _2801:2010, the antibacterial processed product-antibacterial test method, the antibacterial performance test is carried out according to the antibacterial effect standard, and compared with the antibacterial activity before soaking, the antibacterial activity is kept by more than 90%, which shows that the long-acting antibacterial agent in the silicone rubber provided by the application has good compatibility with the silicone rubber and exerts the technical effect of antibacterial drug slow release, so that the antibacterial time of the silicone rubber is greatly prolonged, and the technical problem that the antibacterial time of the silicone rubber is short because the quaternary ammonium salt antibacterial agent is easily separated out from the silicone rubber in the prior art is solved.
Meanwhile, the silicone rubber containing the long-acting antibacterial agent provided by the embodiment of the application has long-acting antibacterial property, and can inhibit the propagation and growth of germs in silicone rubber products and improve the use safety of food-grade silicone rubber products after being used for preparing food-grade silicone rubber products such as silicone rubber nipples, silicone rubber feeding bottles, silicone rubber hot-press pot gaskets and the like.
The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and these modifications or substitutions do not depart from the scope of the technical solutions of the embodiments of the present application.

Claims (10)

1. A long-acting antimicrobial agent having the chemical structure according to formula I:
Figure FDA0003997055470000011
in the formula I, R 1 ,R 2 ,R 3 Is alkyl or phenyl or allyl;
n=2-18;
x is a halogen atom;
a is
Figure FDA0003997055470000012
or-C-.
2. A method of preparing a long-acting antimicrobial agent as claimed in claim 1, comprising the steps of:
step S1, stirring hydrogen-containing silicone oil, a p-hydroxyanisole solvent and an organic solvent to obtain a to-be-added mixed solution;
s2, dropwise adding the unsaturated quaternary ammonium salt solution containing the platinum catalyst into the mixed solution to be added for addition reaction to obtain the long-acting antibacterial agent;
in the step S2, the temperature of the addition reaction is 50-90 ℃ and the time is 0.5-4 h.
3. The method according to claim 2, wherein the step 2, the method for preparing the unsaturated quaternary ammonium salt solution containing the platinum catalyst comprises:
and step S2.1, stirring the unsaturated quaternary ammonium salt and the platinum catalyst solution at the temperature of between 30 and 60 ℃ for 20 to 60 minutes to obtain the unsaturated quaternary ammonium salt solution containing the platinum catalyst.
4. The method according to claim 2, wherein in step S1, the hydrogen-containing silicone oil has a hydrogen mass fraction of 0.01 to 1.6% and a viscosity of 30 to 600 mPas.
5. The method according to claim 2, wherein the unsaturated quaternary ammonium salt in step S2 comprises one or more of acrylate quaternary ammonium salt, acrylamide quaternary ammonium salt, allyl quaternary ammonium salt, and styrene quaternary ammonium salt.
6. The method according to claim 2, wherein the organic solvent comprises isopropyl alcohol and/or ethanol.
7. The production method according to claim 2, wherein in step S2, the platinum catalyst solution includes an isopropyl alcohol and/or ethanol solution of chloroplatinic acid, and an isopropyl alcohol and/or ethanol solution of carboplatin.
8. The silicon rubber is characterized in that the components of the silicon rubber comprise silicon rubber and the long-acting antibacterial agent.
9. The silicone rubber according to claim 8, wherein the silicone rubber comprises any one of a silicone rubber nipple, a silicone rubber feeding bottle, and a silicone rubber autoclave gasket.
10. The method for preparing silicone rubber according to claim 8, wherein step S3, the long-acting antibacterial agent, silicone oil, hexamethyldisilazane, and ethynylcyclohexanol are stirred to obtain a silicone rubber solution to be added;
s4, dropwise adding a platinum catalyst solution into the to-be-added silicone rubber solution to perform silicone rubber addition reaction to obtain silicone rubber;
in the step S4, the temperature of the silicone rubber addition reaction is 110-150 ℃ and the time is 1-45 h.
CN202211595414.4A 2022-12-13 2022-12-13 Long-acting antibacterial agent, silicone rubber and preparation method thereof Pending CN115975203A (en)

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