CN115972639A - Control method, device and equipment for light diffusion plate preparation system and storage medium - Google Patents
Control method, device and equipment for light diffusion plate preparation system and storage medium Download PDFInfo
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Abstract
The embodiment of the application provides a control method, a control device, control equipment and a storage medium for a light diffusion plate preparation system, wherein the method comprises the following steps: sending an extrusion instruction to an extrusion module; sending a molding instruction to a molding module; sending a detection instruction to a thickness detection module so that the thickness detection module performs thickness detection processing on the initial light diffusion plate; acquiring a thickness detection value from a thickness detection module; determining a plate discharging instruction according to the thickness detection value; sending a cutting instruction to a cutting module so that the cutting module can cut the initial light diffusion plate; when the plate discharging instruction is a finished product discharging instruction, sending the finished product discharging instruction to the discharging module so that the discharging module conveys the target light diffusion plate to a finished product area; and when the plate material discharging instruction is a defective product discharging instruction, a defective product discharging instruction is sent to the discharging module, so that the discharging module conveys the target light diffusion plate to a defective product area. The embodiment of the application can improve the detection efficiency and the production efficiency of the light diffusion plate.
Description
Technical Field
The present application relates to, but not limited to, the field of production equipment technologies, and in particular, to a method, an apparatus, a device, and a storage medium for controlling a light diffusion plate manufacturing system.
Background
The light diffusion plate is characterized in that a light diffusion plate utilizes the physical phenomena of refraction, reflection and scattering when light encounters two media with different refractive indexes (densities) in the traveling path through a chemical or physical means, and an inorganic or organic light diffusion agent is added into a base material such as PMMA, PC, PS, PP, hips and the like, or the light is artificially adjusted through the array arrangement of micro-feature structures on the surface of the base material, so that the light is refracted, reflected and scattered in different directions, the traveling path of the light is changed, and the effect of optical diffusion is realized by fully dispersing colors of incident light.
At present, in the preparation process of the light diffusion plate, whether the quality of the light diffusion plate is qualified or not can be determined only through manual detection, the detection efficiency is low, unqualified products need to be removed through manual operation, and the production efficiency is low.
Disclosure of Invention
The following is a summary of the subject matter described in detail herein. This summary is not intended to limit the scope of the claims.
The embodiment of the application provides a control method, a control device, control equipment and a storage medium of a light diffusion plate preparation system, and the detection efficiency and the production efficiency of the light diffusion plate can be improved.
In order to achieve the above object, a first aspect of an embodiment of the present application provides a method for controlling a light diffusion plate manufacturing system, which is applied to the light diffusion plate manufacturing system, and the light diffusion plate manufacturing system includes: the device comprises an extrusion module, a forming module, a thickness detection module, a cutting module, a discharging module and a controller, wherein the extrusion module, the forming module, the thickness detection module, the cutting module and the discharging module are respectively and electrically connected with the controller, and the method comprises the following steps: sending an extrusion instruction to the extrusion module so that the extrusion module extrudes the plate material to the forming module; sending a molding instruction to the molding module so that the molding module processes and molds the plate material into an initial light diffusion plate and conveys the initial light diffusion plate to the thickness detection module; sending a detection instruction to the thickness detection module so that the thickness detection module performs thickness detection processing on the initial light diffusion plate and conveys the initial light diffusion plate to the cutting module; acquiring a thickness detection value from the thickness detection module; determining a plate discharging instruction according to the thickness detection value, wherein the plate discharging instruction comprises a finished product discharging instruction and a defective product discharging instruction; sending a cutting instruction to the cutting module to enable the cutting module to cut the initial light diffusion plate to obtain a target light diffusion plate, and conveying the target light diffusion plate to the discharging module; when the plate discharging instruction is a finished product discharging instruction, sending the finished product discharging instruction to the discharging module so that the discharging module conveys the target light diffusion plate to a preset finished product area; and when the plate material discharging instruction is a defective product discharging instruction, sending the defective product discharging instruction to the discharging module so that the discharging module can convey the target light diffusion plate to a preset defective product area.
In some embodiments, determining a sheet material discharge command according to the thickness detection value includes: determining the detection time corresponding to the thickness detection value; performing thickness analysis processing on the thickness detection value to obtain a thickness analysis result; and determining a plate discharging instruction according to the thickness analysis result, wherein the plate discharging instruction corresponds to the detection time.
In some embodiments, the performing thickness analysis processing on the thickness detection value to obtain a thickness analysis result includes: performing thickness analysis processing on the thickness detection value according to a preset thickness threshold value; when the thickness detection value is larger than the thickness threshold value, obtaining a defective product result; and when the thickness detection value is less than or equal to the thickness threshold value, obtaining a finished product result.
In some embodiments, the system for preparing a light diffusion plate further includes a temperature and humidity sensor, the temperature and humidity sensor is electrically connected to the controller, and the thickness analysis processing is performed on the thickness detection value to obtain a thickness analysis result, including: acquiring temperature information and humidity information from a temperature and humidity sensor; and inputting the thickness detection value, the temperature information and the humidity information into a trained thickness analysis model to obtain a thickness analysis result.
In some embodiments, after the step of determining a sheet material discharge command according to the thickness detection value, the method further includes: when the plate material discharging instruction is a defective product discharging instruction, determining an extrusion regulating quantity according to a preset extrusion quantity algorithm and the thickness detection value; and updating the extrusion instruction according to the extrusion adjustment amount so as to adjust the extrusion amount of the plate material of the extrusion module.
In some embodiments, after the step of determining a sheet material discharge command according to the thickness detection value, the method further includes: when the plate material discharging instruction is a defective product discharging instruction, determining a forming time value according to a preset forming time algorithm and the thickness detection value; and updating the molding instruction according to the molding time value so as to adjust the processing and molding time of the molding module.
To achieve the above object, a second aspect of embodiments of the present application provides a control system for a light diffusion plate preparation system, including: an extrusion module; forming a module; a thickness detection module; a cutting module; a discharging module; the extrusion module, the molding module, the thickness detection module, the cutting module and the discharging module are respectively electrically connected with the controller, and the controller is used for executing the control method of the light diffusion plate preparation system in the first aspect.
In order to achieve the above object, a third aspect of embodiments of the present application provides a control device for a light diffusion plate preparation system, which is applied to the light diffusion plate preparation system, and includes: extrude module, shaping module, thickness detection module, cutting module, ejection of compact module and controller, extrude the module shaping module thickness detection module cutting module with ejection of compact module respectively with the controller electricity is connected, the device includes: the extrusion unit is used for sending an extrusion instruction to the extrusion module so as to enable the extrusion module to extrude the plate material to the forming module; the forming unit is used for sending a forming instruction to the forming module so that the forming module can process and form the plate material into an initial light diffusion plate and convey the initial light diffusion plate to the thickness detection module; the detection unit is used for sending a detection instruction to the thickness detection module so as to enable the thickness detection module to carry out thickness detection processing on the initial light diffusion plate and convey the initial light diffusion plate to the cutting module; an acquisition unit configured to acquire a thickness detection value from the thickness detection module; the analysis unit is used for determining a plate discharging instruction according to the thickness detection value, wherein the plate discharging instruction comprises a finished product discharging instruction and a defective product discharging instruction; the cutting unit is used for sending a cutting instruction to the cutting module so that the cutting module can cut the initial light diffusion plate to obtain a target light diffusion plate, and the target light diffusion plate is conveyed to the discharging module; the first discharging unit is used for sending the finished product discharging instruction to the discharging module when the plate discharging instruction is a finished product discharging instruction, so that the discharging module conveys the target light diffusion plate to a preset finished product area; and the second discharging unit is used for sending the defective product discharging instruction to the discharging module when the plate discharging instruction is a defective product discharging instruction, so that the discharging module can convey the target light diffusion plate to a preset defective product area.
In order to achieve the above object, a fourth aspect of the embodiments of the present application provides an electronic device, where the electronic device includes a memory and a processor, the memory stores a computer program, and the processor executes the computer program to implement the control method for the light diffusion plate preparation system according to the first aspect.
In order to achieve the above object, a fifth aspect of an embodiment of the present application provides a storage medium, where the storage medium is a computer-readable storage medium, and the storage medium stores a computer program, where the computer program, when executed by a processor, implements the method for controlling a light diffusion plate manufacturing system according to the first aspect.
The embodiment of the application provides a control method, a control device, control equipment and a storage medium for a light diffusion plate preparation system, and the control method comprises the following steps: sending an extrusion instruction to the extrusion module to enable the extrusion module to extrude the sheet material to the forming module; sending a molding instruction to the molding module so that the molding module processes and molds the plate material into an initial light diffusion plate and conveys the initial light diffusion plate to the thickness detection module; sending a detection instruction to the thickness detection module so that the thickness detection module performs thickness detection processing on the initial light diffusion plate and conveys the initial light diffusion plate to the cutting module; acquiring a thickness detection value from the thickness detection module; determining a plate discharging instruction according to the thickness detection value, wherein the plate discharging instruction comprises a finished product discharging instruction and a defective product discharging instruction; sending a cutting instruction to the cutting module to enable the cutting module to cut the initial light diffusion plate to obtain a target light diffusion plate, and conveying the target light diffusion plate to the discharging module; when the plate discharging instruction is a finished product discharging instruction, sending the finished product discharging instruction to the discharging module so that the discharging module conveys the target light diffusion plate to a preset finished product area; and when the plate material discharging instruction is a defective product discharging instruction, sending the defective product discharging instruction to the discharging module so that the discharging module can convey the target light diffusion plate to a preset defective product area. According to the scheme that this application embodiment provided, make initial light diffuser plate through extruding module and shaping module, then utilize the automated inspection of thickness detection module to handle, confirm initial light diffuser plate thickness detection value, can improve detection efficiency, and then confirm panel ejection of compact instruction through the thickness detection value, utilize behind the cutting module cutting initial light diffuser plate, obtain target light diffuser plate, to qualified product, ejection of compact module carries target light diffuser plate to the finished product region according to finished product ejection of compact instruction, to unqualified product, ejection of compact module carries target light diffuser plate to the substandard product region according to substandard product ejection of compact instruction, the ejection of compact operation of target light diffuser plate has been realized, and can classify qualified product and unqualified product, and the production efficiency is improved.
Additional features and advantages of the application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the application. The objectives and other advantages of the application may be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
The accompanying drawings are included to provide a further understanding of the claimed subject matter and are incorporated in and constitute a part of this specification, illustrate embodiments of the subject matter and together with the description serve to explain the principles of the subject matter and not to limit the subject matter.
FIG. 1 is a flow chart illustrating a method for controlling a light diffuser plate manufacturing system according to an embodiment of the present disclosure;
FIG. 2 is a flow chart of a method of determining sheet outfeed instructions provided by another embodiment of the present application;
FIG. 3 is a flow chart of a method for obtaining thickness analysis results according to another embodiment of the present application;
FIG. 4 is a flow chart of another method for obtaining thickness analysis results provided in another embodiment of the present application;
FIG. 5 is a flow diagram of a method of updating extrusion instructions provided by another embodiment of the present application;
FIG. 6 is a flow chart of a method for updating molding instructions according to another embodiment of the present application;
FIG. 7 is a schematic diagram of a control apparatus for a light diffuser plate preparation system according to another embodiment of the present application;
fig. 8 is a schematic hardware structure diagram of an electronic device according to another embodiment of the present application.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the present application is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of and not restrictive on the broad application.
In the description of the present application, the meaning of a plurality is one or more, the meaning of a plurality is two or more, and greater than, less than, more than, etc. are understood as excluding the present number, and greater than, less than, etc. are understood as including the present number.
It should be noted that although functional blocks are partitioned in a schematic diagram of an apparatus and a logical order is shown in a flowchart, in some cases, the steps shown or described may be performed in a different order than the partitioning of blocks in the apparatus or the order in the flowchart. The terms "first," "second," and the like in the description, in the claims, or in the drawings described above, are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order.
At present, in the preparation process of the light diffusion plate, whether the quality of the light diffusion plate is qualified or not can be determined only through manual detection, the detection efficiency is low, unqualified products need to be removed through manual operation, and the production efficiency is low.
Aiming at the problems of low detection efficiency and low production efficiency, the application provides a control method, a device, equipment and a storage medium of a light diffusion plate preparation system, wherein the method comprises the following steps: sending an extrusion instruction to an extrusion module so that the extrusion module extrudes the plate material to a forming module; sending a forming instruction to a forming module so that the forming module can process and form the plate material into an initial light diffusion plate and convey the initial light diffusion plate to a thickness detection module; sending a detection instruction to a thickness detection module so that the thickness detection module performs thickness detection processing on the initial light diffusion plate and conveys the initial light diffusion plate to a cutting module; acquiring a thickness detection value from a thickness detection module; determining a plate discharging instruction according to the thickness detection value, wherein the plate discharging instruction comprises a finished product discharging instruction and a defective product discharging instruction; sending a cutting instruction to the cutting module to enable the cutting module to cut the initial light diffusion plate to obtain a target light diffusion plate, and conveying the target light diffusion plate to the discharging module; when the plate material discharging instruction is a finished product material discharging instruction, sending a finished product material discharging instruction to the material discharging module so that the material discharging module can convey the target light diffusion plate to a preset finished product area; and when the plate material discharging instruction is a defective product discharging instruction, a defective product discharging instruction is sent to the discharging module, so that the discharging module conveys the target light diffusion plate to a preset defective product area. According to the scheme that this application embodiment provided, make initial light diffuser plate through extruding module and shaping module, then utilize the automated inspection of thickness detection module to handle, confirm initial light diffuser plate thickness detection value, can improve detection efficiency, and then confirm panel ejection of compact instruction through the thickness detection value, utilize behind the cutting module cutting initial light diffuser plate, obtain target light diffuser plate, to qualified product, ejection of compact module carries target light diffuser plate to the finished product region according to finished product ejection of compact instruction, to unqualified product, ejection of compact module carries target light diffuser plate to the substandard product region according to substandard product ejection of compact instruction, the ejection of compact operation of target light diffuser plate has been realized, and can classify qualified product and unqualified product, and the production efficiency is improved.
The method, apparatus, device and storage medium for controlling a light diffusion plate manufacturing system provided in the embodiments of the present application are specifically described in the following embodiments, and first, the method for controlling a light diffusion plate manufacturing system in the embodiments of the present application is described.
The embodiment of the application provides a control method of a light diffusion plate preparation system, and relates to the technical field of production equipment. The control method of the light diffusion plate preparation system provided by the embodiment of the application can be applied to a terminal, a server side and software running in the terminal or the server side. In some embodiments, the terminal may be a smartphone, tablet, laptop, desktop computer, or the like; the server side can be configured into an independent physical server, a server cluster or a distributed system formed by a plurality of physical servers, and cloud servers for providing basic cloud computing services such as cloud service, a cloud database, cloud computing, cloud functions, cloud storage, network service, cloud communication, middleware service, domain name service, security service, CDN (content delivery network) and big data and artificial intelligence platforms; the software may be an application or the like that implements the control method of the light diffusion plate manufacturing system, but is not limited to the above form.
The application is operational with numerous general purpose or special purpose computing system environments or configurations. For example: personal computers, server computers, hand-held or portable devices, tablet-type devices, multiprocessor systems, microprocessor-based systems, set top boxes, programmable consumer electronics, network PCs, minicomputers, mainframe computers, distributed computing environments that include any of the above systems or devices, and the like. The application may be described in the general context of computer-executable instructions, such as program modules, being executed by a computer. Generally, program modules include routines, programs, objects, components, data structures, etc. that perform particular tasks or implement particular abstract data types. The application may also be practiced in distributed computing environments where tasks are performed by remote processing devices that are linked through a communications network. In a distributed computing environment, program modules may be located in both local and remote computer storage media including memory storage devices.
In each embodiment of the present application, when data related to the user identity or characteristic, such as user information, user behavior data, user history data, and user location information, is processed, permission or consent of the user is obtained, and the data collection, use, and processing comply with relevant laws and regulations and standards of relevant countries and regions. In addition, when the embodiment of the present application needs to acquire sensitive personal information of a user, individual permission or individual consent of the user is obtained through a pop-up window or a jump to a confirmation page, and after the individual permission or individual consent of the user is definitely obtained, necessary user-related data for enabling the embodiment of the present application to operate normally is acquired.
The embodiments of the present application will be further explained with reference to the drawings.
As shown in fig. 1, fig. 1 is a flowchart of a method for controlling a light diffusion plate manufacturing system according to an embodiment of the present disclosure. The control method of the light diffusion plate preparation system can be applied to the light diffusion plate preparation system, and the light diffusion plate preparation system comprises the following steps: the device comprises an extrusion module, a forming module, a thickness detection module, a cutting module, a discharging module and a controller, wherein the extrusion module, the forming module, the thickness detection module, the cutting module and the discharging module are respectively and electrically connected with the controller. The control method of the light diffusion plate preparation system comprises but is not limited to the following steps:
step S110, sending an extrusion instruction to an extrusion module so that the extrusion module extrudes a plate material to a forming module;
step S120, sending a forming instruction to a forming module so that the forming module processes and forms the plate material into an initial light diffusion plate, and conveying the initial light diffusion plate to a thickness detection module;
step S130, sending a detection instruction to a thickness detection module to enable the thickness detection module to carry out thickness detection processing on the initial light diffusion plate and convey the initial light diffusion plate to a cutting module;
step S140, obtaining a thickness detection value from a thickness detection module;
s150, determining a plate discharging instruction according to the thickness detection value, wherein the plate discharging instruction comprises a finished product discharging instruction and a defective product discharging instruction;
step S160, sending a cutting instruction to the cutting module to enable the cutting module to cut the initial light diffusion plate to obtain a target light diffusion plate, and conveying the target light diffusion plate to the discharging module;
step S170, when the plate discharging instruction is a finished product discharging instruction, sending a finished product discharging instruction to the discharging module so that the discharging module can convey the target light diffusion plate to a preset finished product area;
and S180, when the plate material discharging instruction is a defective product discharging instruction, sending a defective product discharging instruction to the discharging module so that the discharging module can convey the target light diffusion plate to a preset defective product area.
The thickness detection module can detect the thickness of each area of the initial light diffusion plate, the discharge module comprises a mechanical arm and a vacuum chuck device arranged on the mechanical arm, a chuck of the vacuum chuck device is attached to the target light diffusion plate under the driving of the mechanical arm, the vacuum chuck device adsorbs the target light diffusion plate in a vacuumizing mode, and the vacuum chuck device drives the target light diffusion plate to a finished product area or a defective product area through the movement of the mechanical arm; based on this, make initial light diffuser plate through extrusion module and shaping module, then utilize the automated inspection of thickness detection module to handle, confirm the thickness detection value of initial light diffuser plate, can improve detection efficiency, and then confirm panel ejection of compact instruction through the thickness detection value, utilize behind the cutting module cutting initial light diffuser plate, obtain target light diffuser plate, to qualified product, ejection of compact module carries target light diffuser plate to the finished product region according to finished product ejection of compact instruction, to unqualified product, ejection of compact module carries target light diffuser plate to the substandard product region according to substandard product ejection of compact instruction, the ejection of compact operation of target light diffuser plate has been realized, and can classify qualified product and unqualified product, and the production efficiency is improved.
Referring additionally to fig. 2, in an embodiment, step S150 in the embodiment shown in fig. 1 includes, but is not limited to, the following steps:
step S210, determining the detection time corresponding to the thickness detection value;
step S220, performing thickness analysis processing on the thickness detection value to obtain a thickness analysis result;
and step S230, determining a plate discharging instruction according to the thickness analysis result, wherein the plate discharging instruction corresponds to the detection moment.
It can be understood that the accuracy of the plate discharging instruction can be ensured by determining the thickness detection value at each detection moment, performing thickness analysis processing on the thickness detection value at each detection moment, and finally determining the plate discharging instruction corresponding to each detection moment.
Referring to fig. 3, in an embodiment, step S220 in the embodiment shown in fig. 2 includes, but is not limited to, the following steps:
step S310, according to a preset thickness threshold value, performing thickness analysis processing on a thickness detection value;
step S320, when the thickness detection value is larger than the thickness threshold value, obtaining a defective product result;
and step S330, obtaining a finished product result when the thickness detection value is less than or equal to the thickness threshold value.
It can be understood that, in the thickness analysis process, the reliability of the analysis process can be ensured by analyzing through the thickness threshold value to determine the defective result or the finished product result.
In addition, referring to fig. 4, in an embodiment, the light diffusion plate preparation system further includes a temperature and humidity sensor, and the temperature and humidity sensor is electrically connected to the controller; step S220 in the embodiment shown in fig. 2 includes, but is not limited to, the following steps:
step S410, acquiring temperature information and humidity information from a temperature and humidity sensor;
and step S420, inputting the thickness detection value, the temperature information and the humidity information into the trained thickness analysis model to obtain a thickness analysis result.
It can be understood that, because under different humiture environment, certain degree deformation can appear in the light diffuser plate, at the thickness analysis in-process, through the thickness analysis model that trains in advance, combine temperature information and humidity information to carry out the analysis, can guarantee the accuracy of analytic process.
In addition, referring to fig. 5, in an embodiment, after step S150 in the embodiment shown in fig. 1, the following steps are further included, but not limited to:
step S510, when the plate material discharging instruction is a defective product discharging instruction, determining an extrusion adjusting amount according to a preset extrusion amount algorithm and a thickness detection value;
and step S520, updating the extrusion instruction according to the extrusion regulating quantity so as to regulate the extrusion quantity of the plate material of the extrusion module.
It can be understood that, for the product judged as a defective product, the extrusion adjustment amount can be calculated through the extrusion amount algorithm and the thickness detection value, and then the extrusion instruction is updated through the extrusion adjustment amount, so that the extrusion amount of the plate material is adjusted in the subsequent production process, and the yield of the target light diffusion plate is ensured.
In addition, referring to fig. 6, in an embodiment, after step S150 in the embodiment shown in fig. 1, the following steps are further included, but not limited to:
step S610, when the plate material discharging instruction is a defective product discharging instruction, determining a forming time value according to a preset forming time algorithm and a thickness detection value;
and S620, updating the molding instruction according to the molding time value so as to adjust the processing and molding time of the molding module.
It can be understood that, for the product judged as a defective product, the molding time value can be calculated through the molding time algorithm and the thickness detection value, and then the molding instruction is updated through the molding time value, so that the machining and molding time is adjusted in the subsequent production process, and the yield of the target light diffusion plate is ensured.
In addition, the present application also provides a light diffuser plate preparation system control system, including:
an extrusion module;
forming a module;
a thickness detection module;
a cutting module;
a discharging module;
the controller, the extrusion module, the molding module, the thickness detection module, the cutting module and the discharging module are respectively and electrically connected with the controller, and the controller is used for executing the control method of the light diffusion plate preparation system.
It is understood that the specific implementation of the control system of the light diffusion plate preparation system is substantially the same as the specific implementation of the control method of the light diffusion plate preparation system, and is not described herein again; based on this, make initial light diffuser plate through extrusion module and shaping module, then utilize the automated inspection of thickness detection module to handle, confirm the thickness detection value of initial light diffuser plate, can improve detection efficiency, and then confirm panel ejection of compact instruction through the thickness detection value, utilize behind the cutting module cutting initial light diffuser plate, obtain target light diffuser plate, to qualified product, ejection of compact module carries target light diffuser plate to the finished product region according to finished product ejection of compact instruction, to unqualified product, ejection of compact module carries target light diffuser plate to the substandard product region according to substandard product ejection of compact instruction, the ejection of compact operation of target light diffuser plate has been realized, and can classify qualified product and unqualified product, and the production efficiency is improved.
In addition, referring to fig. 7, the present application further provides a control apparatus 700 for a light diffusion plate preparation system, applied to the light diffusion plate preparation system, the light diffusion plate preparation system including: extrude module, shaping module, thickness detection module, cutting module, ejection of compact module and controller, extrude the module shaping module thickness detection module cutting module with ejection of compact module respectively with the controller electricity is connected, and light diffusion plate preparation system controlling means 700 includes:
an extrusion unit 710, configured to send an extrusion instruction to the extrusion module, so that the extrusion module extrudes a plate material to the molding module;
a molding unit 720, configured to send a molding instruction to the molding module, so that the molding module processes and molds the plate material into an initial light diffusion plate, and conveys the initial light diffusion plate to the thickness detection module;
the detection unit 730 is configured to send a detection instruction to the thickness detection module, so that the thickness detection module performs thickness detection processing on the initial light diffusion plate, and conveys the initial light diffusion plate to the cutting module;
an obtaining unit 740 configured to obtain a thickness detection value from the thickness detection module;
the analysis unit 750 is configured to determine a plate discharging instruction according to the thickness detection value, where the plate discharging instruction includes a finished product discharging instruction and a defective product discharging instruction;
a cutting unit 760, configured to send a cutting instruction to the cutting module, so that the cutting module performs cutting processing on the initial light diffusion plate to obtain a target light diffusion plate, and sends the target light diffusion plate to the discharging module;
a first discharging unit 770, configured to send the finished product discharging instruction to the discharging module when the plate discharging instruction is a finished product discharging instruction, so that the discharging module conveys the target light diffusion plate to a preset finished product area;
and a second discharging unit 780, configured to send a defective discharging instruction to the discharging module when the plate discharging instruction is a defective discharging instruction, so that the discharging module conveys the target light diffusion plate to a preset defective region.
It is understood that the embodiment of the control apparatus 700 for a light diffusion plate preparation system is substantially the same as the embodiment of the control method for a light diffusion plate preparation system, and will not be described herein again; based on this, make initial light diffuser plate through extrusion module and shaping module, then utilize the automated inspection of thickness detection module to handle, confirm the thickness detection value of initial light diffuser plate, can improve detection efficiency, and then confirm panel ejection of compact instruction through the thickness detection value, utilize behind the cutting module cutting initial light diffuser plate, obtain target light diffuser plate, to qualified product, ejection of compact module carries target light diffuser plate to the finished product region according to finished product ejection of compact instruction, to unqualified product, ejection of compact module carries target light diffuser plate to the substandard product region according to substandard product ejection of compact instruction, the ejection of compact operation of target light diffuser plate has been realized, and can classify qualified product and unqualified product, and the production efficiency is improved.
In addition, referring to fig. 8, fig. 8 illustrates a hardware structure of an electronic device of another embodiment, the electronic device including:
the processor 801 may be implemented by a general-purpose CPU (Central Processing Unit), a microprocessor, an Application Specific Integrated Circuit (ASIC), or one or more Integrated circuits, and is configured to execute a relevant program to implement the technical solution provided in the embodiment of the present Application;
the Memory 802 may be implemented in a Read Only Memory (ROM), a static storage device, a dynamic storage device, or a Random Access Memory (RAM). The memory 802 may store an operating system and other application programs, and when the technical solution provided by the embodiment of the present disclosure is implemented by software or firmware, the relevant program codes are stored in the memory 802, and the processor 801 is used to call and execute the control method of the light diffusion plate preparation system according to the embodiment of the present disclosure, for example, to execute the above-described method steps S110 to S180 in fig. 1, method steps S210 to S230 in fig. 2, method steps S310 to S330 in fig. 3, method steps S410 to S420 in fig. 4, method steps S510 to S520 in fig. 5, and method steps S610 to S620 in fig. 6;
an input/output interface 803 for realizing information input and output;
the communication interface 804 is used for realizing communication interaction between the device and other devices, and can realize communication in a wired manner (such as USB, network cable, and the like) or in a wireless manner (such as mobile network, WIFI, bluetooth, and the like);
a bus 805 that transfers information between the various components of the device (e.g., the processor 801, memory 802, input/output interfaces 803, and communication interface 804);
wherein the processor 801, the memory 802, the input/output interface 803 and the communication interface 804 are communicatively connected to each other within the device via a bus 805.
An embodiment of the present application further provides a storage medium, where the storage medium is a computer-readable storage medium and is used for computer-readable storage, where the storage medium stores one or more programs, and the one or more programs are executable by one or more processors to implement the above control method for a light diffusion plate preparation system, for example, the method steps S110 to S180 in fig. 1, the method steps S210 to S230 in fig. 2, the method steps S310 to S330 in fig. 3, the method steps S410 to S420 in fig. 4, the method steps S510 to S520 in fig. 5, and the method steps S610 to S620 in fig. 6 are performed as described above.
The memory, which is a non-transitory computer readable storage medium, may be used to store non-transitory software programs as well as non-transitory computer executable programs. Further, the memory may include high speed random access memory, and may also include non-transitory memory, such as at least one disk storage device, flash memory device, or other non-transitory solid state storage device. In some embodiments, the memory optionally includes memory located remotely from the processor, and these remote memories may be connected to the processor through a network. Examples of such networks include, but are not limited to, the internet, intranets, local area networks, mobile communication networks, and combinations thereof.
According to the control method, the control device, the control equipment and the storage medium of the light diffusion plate preparation system, the extrusion instruction is sent to the extrusion module, so that the extrusion module extrudes a plate material to the forming module; sending a forming instruction to a forming module so that the forming module processes and forms the plate material into an initial light diffusion plate, and conveying the initial light diffusion plate to a thickness detection module; sending a detection instruction to a thickness detection module to enable the thickness detection module to carry out thickness detection processing on the initial light diffusion plate and convey the initial light diffusion plate to a cutting module; acquiring a thickness detection value from a thickness detection module; determining a plate discharging instruction according to the thickness detection value, wherein the plate discharging instruction comprises a finished product discharging instruction and a defective product discharging instruction; sending a cutting instruction to the cutting module to enable the cutting module to cut the initial light diffusion plate to obtain a target light diffusion plate, and conveying the target light diffusion plate to the discharging module; when the plate discharging instruction is a finished product discharging instruction, sending the finished product discharging instruction to a discharging module so that the discharging module can convey the target light diffusion plate to a preset finished product area; when the plate discharging instruction is a defective product discharging instruction, a defective product discharging instruction is sent to the discharging module, so that the discharging module conveys the target light diffusion plate to a preset defective product area. Based on this, make initial light diffuser plate through extrusion module and shaping module, then utilize the automated inspection of thickness detection module to handle, confirm the thickness detection value of initial light diffuser plate, can improve detection efficiency, and then confirm panel ejection of compact instruction through the thickness detection value, utilize behind the cutting module cutting initial light diffuser plate, obtain target light diffuser plate, to qualified product, ejection of compact module carries target light diffuser plate to the finished product region according to finished product ejection of compact instruction, to unqualified product, ejection of compact module carries target light diffuser plate to the substandard product region according to substandard product ejection of compact instruction, the ejection of compact operation of target light diffuser plate has been realized, and can classify qualified product and unqualified product, and the production efficiency is improved.
The embodiments described in the embodiments of the present application are for more clearly illustrating the technical solutions of the embodiments of the present application, and do not constitute a limitation to the technical solutions provided in the embodiments of the present application, and it is obvious to those skilled in the art that the technical solutions provided in the embodiments of the present application are also applicable to similar technical problems with the evolution of technology and the emergence of new application scenarios.
It will be understood by those skilled in the art that the embodiments shown in fig. 1 to 6 do not constitute a limitation of the embodiments of the present application, and may include more or less steps than those shown, or some steps may be combined, or different steps may be included.
The above-described embodiments of the apparatus are merely illustrative, wherein the units illustrated as separate components may or may not be physically separate, i.e. may be located in one place, or may also be distributed over a plurality of network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment.
One of ordinary skill in the art will appreciate that all or some of the steps of the methods, systems, functional modules/units in the devices disclosed above may be implemented as software, firmware, hardware, and suitable combinations thereof.
The terms "first," "second," "third," "fourth," and the like (if any) in the description of the present application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are capable of operation in sequences other than those illustrated or described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
It should be understood that in the present application, "at least one" means one or more, "a plurality" means two or more. "and/or" for describing an association relationship of associated objects, indicating that there may be three relationships, e.g., "a and/or B" may indicate: only A, only B and both A and B are present, wherein A and B may be singular or plural. The character "/" generally indicates that the former and latter associated objects are in an "or" relationship. "at least one of the following" or similar expressions refer to any combination of these items, including any combination of single item(s) or plural items. For example, at least one (one) of a, b, or c, may represent: a, b, c, "a and b", "a and c", "b and c", or "a and b and c", wherein a, b and c may be single or plural.
In the several embodiments provided in the present application, it should be understood that the disclosed apparatus and method may be implemented in other manners. For example, the above-described apparatus embodiments are merely illustrative, and for example, the above-described division of units is only one type of division of logical functions, and other divisions may be realized in practice, for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection through some interfaces, devices or units, and may be in an electrical, mechanical or other form.
The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one position, or may be distributed on multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, functional units in the embodiments of the present application may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit. The integrated unit can be realized in a form of hardware, and can also be realized in a form of a software functional unit.
The integrated unit, if implemented in the form of a software functional unit and sold or used as a separate product, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present application may be substantially implemented or contributed to by the prior art, or all or part of the technical solution may be embodied in a software product, which is stored in a storage medium and includes multiple instructions for causing a computer device (which may be a personal computer, a server, or a network device) to perform all or part of the steps of the method of the embodiments of the present application. And the aforementioned storage medium includes: various media capable of storing programs, such as a usb disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk, or an optical disk.
The preferred embodiments of the present application have been described above with reference to the accompanying drawings, and the scope of the claims of the embodiments of the present application is not limited thereto. Any modifications, equivalents and improvements that may occur to those skilled in the art without departing from the scope and spirit of the embodiments of the present application are intended to be within the scope of the claims of the embodiments of the present application.
Claims (10)
1. A control method of a light diffusion plate preparation system is applied to the light diffusion plate preparation system, and the light diffusion plate preparation system comprises the following steps: the device comprises an extrusion module, a forming module, a thickness detection module, a cutting module, a discharging module and a controller, wherein the extrusion module, the forming module, the thickness detection module, the cutting module and the discharging module are respectively and electrically connected with the controller, and the method comprises the following steps:
sending an extrusion instruction to the extrusion module to enable the extrusion module to extrude the sheet material to the forming module;
sending a molding instruction to the molding module so that the molding module processes and molds the plate material into an initial light diffusion plate and conveys the initial light diffusion plate to the thickness detection module;
sending a detection instruction to the thickness detection module so that the thickness detection module performs thickness detection processing on the initial light diffusion plate and conveys the initial light diffusion plate to the cutting module;
acquiring a thickness detection value from the thickness detection module;
determining a plate material discharging instruction according to the thickness detection value, wherein the plate material discharging instruction comprises a finished product discharging instruction and a defective product discharging instruction;
sending a cutting instruction to the cutting module to enable the cutting module to cut the initial light diffusion plate to obtain a target light diffusion plate, and conveying the target light diffusion plate to the discharging module;
when the plate discharging instruction is a finished product discharging instruction, sending the finished product discharging instruction to the discharging module so that the discharging module conveys the target light diffusion plate to a preset finished product area;
and when the plate material discharging instruction is a defective product discharging instruction, sending the defective product discharging instruction to the discharging module so that the discharging module can convey the target light diffusion plate to a preset defective product area.
2. The method of claim 1, wherein determining a sheet material outfeed command based on the thickness measurement comprises:
determining the detection time corresponding to the thickness detection value;
performing thickness analysis processing on the thickness detection value to obtain a thickness analysis result;
and determining a plate discharging instruction according to the thickness analysis result, wherein the plate discharging instruction corresponds to the detection time.
3. The method of claim 2, wherein performing a thickness analysis on the thickness measurement to obtain a thickness analysis result comprises:
performing thickness analysis processing on the thickness detection value according to a preset thickness threshold value;
when the thickness detection value is larger than the thickness threshold value, obtaining a defective product result;
and when the thickness detection value is less than or equal to the thickness threshold value, obtaining a finished product result.
4. The method according to claim 2, wherein the light diffusion plate preparation system further comprises a temperature and humidity sensor electrically connected to the controller, and the performing thickness analysis processing on the thickness detection value to obtain a thickness analysis result comprises:
acquiring temperature information and humidity information from a temperature and humidity sensor;
and inputting the thickness detection value, the temperature information and the humidity information into a trained thickness analysis model to obtain a thickness analysis result.
5. The method of claim 1, wherein the step of determining a sheet discharge command based on the thickness measurement is further followed by:
when the plate material discharging instruction is a defective product discharging instruction, determining an extrusion regulating quantity according to a preset extrusion quantity algorithm and the thickness detection value;
and updating the extrusion instruction according to the extrusion adjustment amount so as to adjust the extrusion amount of the plate material of the extrusion module.
6. The method of claim 1, wherein the step of determining a sheet discharge command based on the thickness measurement is further followed by:
when the plate material discharging instruction is a defective product discharging instruction, determining a forming time value according to a preset forming time algorithm and the thickness detection value;
and updating the molding instruction according to the molding time value so as to adjust the processing and molding time of the molding module.
7. A control system for a light diffuser plate preparation system, comprising:
an extrusion module;
forming a module;
a thickness detection module;
a cutting module;
a discharging module;
a controller, the extrusion module, the molding module, the thickness detection module, the cutting module, and the discharging module being electrically connected to the controller, respectively, the controller being configured to perform the method of controlling the light diffusion plate manufacturing system according to any one of claims 1 to 6.
8. A control device for a light diffusion plate preparation system is applied to the light diffusion plate preparation system, and the light diffusion plate preparation system comprises: extrude module, shaping module, thickness detection module, cutting module, ejection of compact module and controller, extrude the module shaping module thickness detection module cutting module with ejection of compact module respectively with the controller electricity is connected, the device includes:
the extrusion unit is used for sending an extrusion instruction to the extrusion module so as to enable the extrusion module to extrude the plate material to the forming module;
the forming unit is used for sending a forming instruction to the forming module so as to enable the forming module to process and form the plate material into an initial light diffusion plate and convey the initial light diffusion plate to the thickness detection module;
the detection unit is used for sending a detection instruction to the thickness detection module so as to enable the thickness detection module to carry out thickness detection processing on the initial light diffusion plate and convey the initial light diffusion plate to the cutting module;
an acquisition unit configured to acquire a thickness detection value from the thickness detection module;
the analysis unit is used for determining a plate discharging instruction according to the thickness detection value, wherein the plate discharging instruction comprises a finished product discharging instruction and a defective product discharging instruction;
the cutting unit is used for sending a cutting instruction to the cutting module so that the cutting module can cut the initial light diffusion plate to obtain a target light diffusion plate, and the target light diffusion plate is conveyed to the discharging module;
the first discharging unit is used for sending the finished product discharging instruction to the discharging module when the plate discharging instruction is a finished product discharging instruction, so that the discharging module can convey the target light diffusion plate to a preset finished product area;
and the second discharging unit is used for sending a defective product discharging instruction to the discharging module when the plate discharging instruction is a defective product discharging instruction, so that the discharging module can convey the target light diffusion plate to a preset defective product area.
9. An electronic device, characterized in that the electronic device comprises a memory and a processor, the memory storing a computer program, the processor implementing the steps of the method of controlling a light diffuser plate preparation system according to any one of claims 1 to 6 when executing the computer program.
10. A storage medium storing a computer program, wherein the computer program, when executed by a processor, implements the steps of the method of controlling a light diffuser plate preparation system according to any one of claims 1 to 6.
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| CN202211725649.0A CN115972639A (en) | 2022-12-30 | 2022-12-30 | Control method, device and equipment for light diffusion plate preparation system and storage medium |
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