CN115970724A - Preparation method of ceramic membrane with catalytic ozonation function - Google Patents

Preparation method of ceramic membrane with catalytic ozonation function Download PDF

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CN115970724A
CN115970724A CN202310106448.0A CN202310106448A CN115970724A CN 115970724 A CN115970724 A CN 115970724A CN 202310106448 A CN202310106448 A CN 202310106448A CN 115970724 A CN115970724 A CN 115970724A
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ceramic membrane
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membrane
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ozone
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陈锋涛
陈文兴
吕汪洋
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Zhejiang Sci Tech University ZSTU
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Abstract

The invention relates to the technical field of separation membrane materials, in particular to a preparation method of a ceramic membrane with a catalytic ozonation function. The invention prepares nano perovskite type catalyst on the surface of the ceramic membrane and the pore wall in situ by a sol-urea sacrificial method, and constructs tens of thousands of nano catalytic ozone reactors in the pores of the ceramic membrane, the nano perovskite type catalyst has large specific surface area, and the ozone catalytic efficiency is improved by thousands of times. The modification method improves the permeation flux of the membrane, is not eluted by acid and alkali of a chemically cleaned ceramic membrane, and most importantly solves the problems of slow mass transfer efficiency and membrane pollution and blockage of the traditional heterogeneous catalysis.

Description

Preparation method of ceramic membrane with catalytic ozonation function
Technical Field
The invention relates to the technical field of separation membrane materials, in particular to a preparation method of a ceramic membrane with a catalytic ozonation function.
Background
The ozone oxidation technology can effectively remove the emerging micro-pollutants in the drinking water, decolorize the printing and dyeing wastewater and degrade organic pollutants in the water. However, the ozone oxidation technology has certain limitations in the application process, such as low mineralization capability of ozone, low utilization efficiency, incomplete decomposition of organic matters, and the like. The catalytic ozonation technology utilizes the action of a catalyst, promotes the decomposition and strong oxidizing property of ozone molecules in the reaction process, generates hydroxyl free radicals with environmental protection and stronger oxidizing capability, improves the utilization efficiency of ozone, and increases the oxidative decomposition and mineralization efficiency of organic pollutants. However, in the practical application process, the problems of serious catalyst loss and difficult recovery often exist.
The integration of catalytic ozonation and membrane separation is a novel catalytic reaction separation technology, and is used in the fields of sewage treatment, deep purification of drinking water and the like. Membrane elements can be classified into organic membranes and ceramic membranes according to the material. Compared with organic membranes, ceramic membranes have better mechanical properties and chemical stability, can stably run under higher membrane permeation flux, can bear high backwash strength to obtain better backwash effect, and have the most important characteristic of resisting ozone oxidation. The patent (CN 107673504A) reports that ozone oxidation and ceramic membrane separation technology are combined to maintain stable high permeation flux, slow down the membrane pollution process, oxidize and degrade pollutants which are difficult to degrade in water, especially have prominent removing effect on EDCs and PPCPs, and fully ensure the biological safety of produced water.
However, in the technology of integrating pure ozone oxidation and ceramic membrane filtration, the mass transfer rate of ozone in the large-flux ceramic membrane filtration process is limited, the concentration of ozone dissolved in water is low, the ozone is not fully contacted with pollutants, and the oxidation degradation effect is not obvious. Patent (CN 106630391A) reports that manganese dioxide is doped in ceramic particles to prepare a ceramic membrane with an ozone catalytic function by a high-temperature sintering technology, and the utilization efficiency of ozone is obviously improved. However, the ceramic membrane prepared by the doping modification method has the phenomenon that a manganese dioxide catalyst is embedded, so that the efficiency of catalyzing ozone is not sufficient; secondly, doping of manganese dioxide causes increase of film defects formed by stacking of ceramic particles, the distribution of the film pore diameter is wide, and the filtering precision is poor. Manganese dioxide is an amphoteric oxide, and reacts with acid and alkali, so that a catalyst manganese dioxide is dissolved and eluted in the chemical cleaning process of the ceramic membrane, and the catalytic function of the ceramic membrane with the catalytic ozonation function is lost.
Patent (CN 104803512A) reports that a catalytic functional layer of titanium manganese or titanium cerium is prepared on the surface of a ceramic membrane by a dip coating method, and ozone dissolved in water is catalyzed to realize the catalytic self-cleaning function of the ceramic membrane. But has the problems that the catalytic function has the risk of blocking the pore diameter of the ceramic membrane, so that the membrane permeation resistance is increased, the membrane permeation flux is reduced, the transmembrane pressure difference is increased and the filtration efficiency is reduced; also, the catalytic function layer may have a risk of falling off during backwashing, which may result in poor stability of the catalytic function layer of the membrane.
Disclosure of Invention
Aiming at the problems that the manganese dioxide doping co-firing modification and the manganese dioxide thermal deposition modification on the surface of the ceramic membrane reported in the patent are reported, the prepared catalytic ozonation functional ceramic membrane has an unobvious catalytic ozonation effect, the manganese dioxide is easy to be eluted by a chemical cleaning membrane, the modified ceramic membrane has small permeation flux and poor stability of a modified functional layer, and the like, the invention provides a method for preparing a nano perovskite type catalyst on the surface of the ceramic membrane and the wall of a pore in situ, tens of thousands of nano catalytic ozonator reactors are constructed in the pores of the ceramic membrane, the nano-sized catalytic oxidation is carried out on ozone dissolved in water, the catalytic efficiency is high, the degradation efficiency of pollutants in the water is high, and the ceramic membrane is not blocked.
The technical scheme for realizing the aim of the invention is a preparation method of a ceramic membrane with a catalytic ozonation function, which comprises the following steps:
step 1, preparation of a catalyst precursor liquid: weighing cerium nitrate hexahydrate with a certain concentration, putting the cerium nitrate hexahydrate into water for full dissolution, then weighing lanthanum nitrate hexahydrate and manganese nitrate tetrahydrate with a certain concentration in sequence, adding a certain amount of citric acid monohydrate and glycol into a beaker, fully stirring to obtain sol, then adding urea with a certain concentration into the sol, and stirring for dissolution;
step 2, catalyzing and depositing on the ceramic membrane: soaking the ceramic membrane in the catalyst precursor liquid hydrosol prepared in the step 1 for 30min;
step 3, catalytic thermal deposition treatment: and (3) placing the ceramic membrane obtained in the step (2) into a drying oven for low-temperature heat treatment for a period of time, and then placing the ceramic membrane into a muffle furnace for high-temperature heat treatment for a period of time to obtain the ceramic membrane with the catalytic ozonation function.
Preferably, in step 1 of the above preparation method, the concentration of the cerium nitrate is 0.1 to 1mol/L.
Preferably, in step 1 of the above preparation method, the concentration of lanthanum nitrate is 0.1 to 1mol/L.
Preferably, in step 1 of the above production method, the concentration of manganese nitrate is 0.5 to 1.5mol/L.
Preferably, in step 1 of the above production method, the concentration of urea is 1 to 5mol/L.
Preferably, in step 1 of the preparation method, the molar ratio of the citric acid to the glycol to the metal nitrate is 4.
Preferably, in step 2 of the above production method, the ceramic film is a composite ceramic film of one or more of alumina, titania, zirconia, silica and silicon carbide.
Further preferably, in step 2 of the above production method, the ceramic film is alumina or silicon carbide.
Preferably, in step 3 of the above preparation method, the temperature of the low-temperature heat treatment is 60 to 100 ℃ and the time is 3 to 24 hours.
Further preferably, in step 3 of the above production method, the temperature of the low-temperature heat treatment is 80 to 100 ℃ and the time is 9 to 15 hours.
Preferably, in step 3 of the above preparation method, the temperature of the high-temperature heat treatment is 500 to 1200 ℃ and the time is 1 to 3 hours.
Further preferably, in step 3 of the above production method, the temperature of the high-temperature heat treatment is 600 to 800 ℃ and the time is 2 to 3 hours.
The invention has the following beneficial effects:
ozone is an environment-friendly oxidant, and the decomposition product of ozone is oxygen, so that secondary pollution to the environment is avoided. The catalytic ozonation technology is an efficient and clean advanced oxidation technology, and active oxygen species (such as hydroxyl radicals, superoxide anions, singlet oxygen and the like) with strong oxidizing property generated by catalyzing ozone by using an ozone catalyst can be used for rapidly degrading organic pollutants. The separation technology of the ceramic membrane and the catalytic ozonation technology are integrated, and active oxygen species generated in the catalytic ozonation process are utilized to degrade high-difficulty organic wastewater and pollutants intercepted on the surface of the membrane, so that the removal efficiency of small-molecule pollutants is improved, and membrane pollution is inhibited. Has the following characteristics:
(1) The preparation method constructs tens of thousands of 'nano-catalytic ozone reactors', so that the ozone catalytic efficiency is improved by thousands of times;
(2) According to the ceramic membrane with the ozone catalytic oxidation function, the perovskite type catalyst is good in acid and alkali resistance and is not easy to elute by acid and alkali of a chemically cleaned ceramic membrane;
(3) The preparation method adopts a sol-urea sacrificial method to prepare the perovskite type catalyst with tens of thousands of nanometer sizes on the pore wall of the ceramic membrane, and has large specific surface area and high catalytic efficiency;
(4) The preparation method comprises the steps of growing nano catalytic particles on the surface of the ceramic membrane and the pore wall in situ, and improving the filtration flux of the ceramic membrane through the boundary slip effect;
(5) According to the ozone catalytic oxidation functional ceramic membrane prepared by the method, the water solution for dissolving ozone permeates through pores of the ceramic membrane under the driving of pressure, so that the problem of catalytic ozone mass transfer efficiency is perfectly solved;
(6) The functional ceramic membrane prepared by the method for catalytic oxidation of ozone does not have the bottleneck problem of membrane pollution in the filtering process.
The specific implementation mode is as follows:
the invention is further illustrated by the following examples, which are not intended to limit the scope of the present disclosure in any way.
Example 1
Step 1, weighing 0.1mol/L cerous nitrate hexahydrate, putting the cerous nitrate hexahydrate into water for full dissolution, then sequentially weighing 0.9mol/L lanthanum nitrate hexahydrate and 1mol/L manganese nitrate tetrahydrate, then adding 0.8mol/L citric acid monohydrate and 0.6mol/L glycol into a beaker, fully stirring to obtain sol, then adding 3mol/L urea into the sol, and stirring for dissolution;
step 2, soaking the silicon carbide ceramic membrane in the catalyst precursor hydrosol prepared in the step 1 for 30min;
and 3, putting the ceramic membrane obtained in the step 2 into an oven, preserving heat for 12 hours at the temperature of 90 ℃, and then putting the ceramic membrane into a muffle furnace, preserving heat for 3 hours at the temperature of 600 ℃, thus obtaining the ceramic membrane with the ozone oxidation catalysis function.
Example 2
Step 1, weighing 0.2mol/L cerous nitrate hexahydrate, putting the cerous nitrate hexahydrate into water for full dissolution, then sequentially weighing 0.8mol/L lanthanum nitrate hexahydrate and 1mol/L manganese nitrate tetrahydrate, then adding 0.8mol/L citric acid monohydrate and 0.6mol/L glycol into a beaker, fully stirring to obtain sol, then adding 3mol/L urea into the sol, and stirring and dissolving to obtain the cerium nitrate hexahydrate;
step 2, soaking the silicon carbide ceramic membrane in the catalyst precursor hydrosol prepared in the step 1 for 30min;
and 3, putting the ceramic membrane obtained in the step 2 into an oven, preserving heat for 12 hours at the temperature of 90 ℃, and then putting the ceramic membrane into a muffle furnace, preserving heat for 3 hours at the temperature of 600 ℃, thus obtaining the ceramic membrane with the function of catalyzing ozone oxidation.
Example 3
Step 1, weighing 0.3mol/L cerous nitrate hexahydrate, putting the cerous nitrate hexahydrate into water for full dissolution, then sequentially weighing 0.7mol/L lanthanum nitrate hexahydrate and 1mol/L manganese nitrate tetrahydrate, then adding 0.8mol/L citric acid monohydrate and 0.6mol/L glycol into a beaker, fully stirring to obtain sol, then adding 3mol/L urea into the sol, and stirring and dissolving to obtain the cerium nitrate hexahydrate;
step 2, soaking the silicon carbide ceramic membrane in the catalyst precursor hydrosol prepared in the step 1 for 30min;
and 3, putting the ceramic membrane obtained in the step 2 into an oven, preserving heat for 12 hours at the temperature of 90 ℃, and then putting the ceramic membrane into a muffle furnace, preserving heat for 3 hours at the temperature of 600 ℃, thus obtaining the ceramic membrane with the function of catalyzing ozone oxidation.
Example 4
Step 1, weighing 0.4mol/L cerous nitrate hexahydrate, putting the cerous nitrate hexahydrate into water for full dissolution, then sequentially weighing 0.6mol/L lanthanum nitrate hexahydrate and 1mol/L manganese nitrate tetrahydrate, then adding 0.8mol/L citric acid monohydrate and 0.6mol/L glycol into a beaker, fully stirring to obtain sol, then adding 3mol/L urea into the sol, and stirring and dissolving to obtain the cerium nitrate hexahydrate;
step 2, soaking the silicon carbide ceramic membrane in the catalyst precursor hydrosol prepared in the step 1 for 30min;
and 3, putting the ceramic membrane obtained in the step 2 into an oven, preserving heat for 12 hours at the temperature of 90 ℃, and then putting the ceramic membrane into a muffle furnace, preserving heat for 3 hours at the temperature of 600 ℃, thus obtaining the ceramic membrane with the function of catalyzing ozone oxidation.
Example 5
Step 1, weighing 0.5mol/L cerous nitrate hexahydrate, putting the cerous nitrate hexahydrate into water for full dissolution, then sequentially weighing 0.5mol/L lanthanum nitrate hexahydrate and 1mol/L manganese nitrate tetrahydrate, then adding 0.8mol/L citric acid monohydrate and 0.6mol/L glycol into a beaker, fully stirring to obtain sol, then adding 3mol/L urea into the sol, and stirring and dissolving to obtain the cerium nitrate hexahydrate;
step 2, soaking the silicon carbide ceramic membrane in the catalyst precursor hydrosol prepared in the step 1 for 30min;
and 3, putting the ceramic membrane obtained in the step 2 into an oven, preserving heat for 12 hours at the temperature of 90 ℃, and then putting the ceramic membrane into a muffle furnace, preserving heat for 3 hours at the temperature of 600 ℃, thus obtaining the ceramic membrane with the function of catalyzing ozone oxidation.
Table 1 Total Organic Carbon (TOC) removal rate of catalytic ozone degradation nitrobenzene wastewater in comparison of catalytic ozonation functional silicon carbide ceramic membranes prepared with different La/Ce ratios:
Figure BDA0004075037300000051
reaction conditions are as follows: concentration of nitrobenzene wastewater: 0.1g/L, pH =6.8, ozone concentration in water: 8.2mg/L, reaction time: 30min, filtration flow rate: 150L/min, and the aperture of the silicon carbide ceramic membrane is 0.2 mu m.
The results show that: catalyst La thermally deposited on pore walls of ceramic membranes 0.9 Ce 0.1 MnO 3 Exhibit excellent catalytic ozone performance.
Examples 6 to 10
The high temperature heat treatment temperature in example 1 was from 500 to 1000 ℃.
Table 2 Total Organic Carbon (TOC) removal rate of catalytic ozone degradation nitrobenzene wastewater in comparison of catalytic ozonation functional silicon carbide ceramic membranes prepared at different calcination temperatures:
Figure BDA0004075037300000061
reaction conditions are as follows: concentration of nitrobenzene wastewater: 0.1g/L, pH =6.8, ozone concentration in water: 8.2mg/L, reaction time: 30min, filtration flow rate: 150L/min, and the aperture of the silicon carbide ceramic membrane is 0.2 mu m.
The results show that: the roasting temperature of the catalytic ozonation functional ceramic membrane is 600 ℃, so that the catalytic ozonation performance is excellent.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the scope of the invention, that is, all equivalent variations and modifications within the scope of the present invention and the specification should be included in the scope of the present invention.

Claims (9)

1. A preparation method of a ceramic membrane with a catalytic ozone oxidation function is characterized by comprising the following steps:
step 1, preparation of a catalyst precursor liquid: weighing cerium nitrate hexahydrate with a certain concentration, putting the cerium nitrate hexahydrate into water for full dissolution, then weighing lanthanum nitrate hexahydrate and manganese nitrate tetrahydrate with a certain concentration in sequence, adding a certain amount of citric acid monohydrate and glycol into a beaker, fully stirring to obtain sol, then adding urea with a certain concentration into the sol, and stirring for dissolution;
step 2, catalyzing and depositing on the ceramic membrane: soaking the ceramic membrane in the catalyst precursor sol prepared in the step 1 for 30min;
step 3, catalytic thermal deposition treatment: and (3) placing the ceramic membrane obtained in the step (2) into a drying oven for low-temperature heat treatment for a period of time, and then placing the ceramic membrane into a muffle furnace for high-temperature heat treatment at 500-1200 ℃ for a period of time to obtain the ceramic membrane with the catalytic ozonation function.
2. The method according to claim 1, wherein the ceramic membrane is a composite ceramic membrane comprising one or more of alumina, titania, zirconia, silica, and silicon carbide.
3. The method according to claim 1, wherein the concentration of the cerium nitrate is 0.1 to 1mol/L.
4. The method according to claim 1, wherein the concentration of lanthanum nitrate is 0.1 to 1mol/L.
5. The method according to claim 1, wherein the concentration of manganese nitrate is 0.5 to 1.5mol/L.
6. The process according to claim 1, wherein the urea is present in a concentration of 1 to 5mol/L.
7. The process according to claim 1, wherein the molar ratio of citric acid to ethylene glycol to metal nitrate is 4.
8. The method according to claim 1, wherein the low-temperature heat treatment is carried out at a temperature of 60 to 100 ℃ for 3 to 24 hours.
9. The method according to claim 1, wherein the high-temperature heat treatment is carried out at a temperature of 500 to 600 ℃ for 1 to 3 hours.
CN202310106448.0A 2023-02-13 2023-02-13 Preparation method of ceramic membrane with catalytic ozonation function Pending CN115970724A (en)

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