CN115960394A - Graphene-supported white carbon black composite material and its preparation method and application - Google Patents
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- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 115
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Abstract
Description
技术领域technical field
本发明属于石墨烯纳米材料技术领域,具体涉及一种石墨烯负载白炭黑复合材料及其制备方法和应用。The invention belongs to the technical field of graphene nanomaterials, and in particular relates to a graphene-loaded white carbon black composite material and a preparation method and application thereof.
背景技术Background technique
石墨烯是一种由碳原子构成的单层片状结构的新材料。它是一种由碳原子以sp2杂化轨道组成六角型呈蜂巢晶格的平面薄膜,只有一个碳原子厚度的二维材料。由于石墨烯具有诸多的优异物理化学性质,其在储能材料,环境工程,灵敏传感方面被广泛应用,被称为“黑金”或是“新材料之王”,而且潜在的应用前景广大,目前已成为全世界的关注焦点与研究热点,特别是石墨烯的优异性能为发展高性能、多功能聚合物纳米复合材料现实了极大的前景。但是,也正是由于石墨烯的片状结构,导致其在高分子聚合物,例如橡胶中,很容易发生团聚,团聚的石墨烯会形成应力集中点,影响复合材料的性能。Graphene is a new material with a single-layer sheet structure composed of carbon atoms. It is a planar film composed of carbon atoms with sp 2 hybrid orbitals forming a hexagonal honeycomb lattice, a two-dimensional material with a thickness of only one carbon atom. Because graphene has many excellent physical and chemical properties, it is widely used in energy storage materials, environmental engineering, and sensitive sensing. It is called "black gold" or "king of new materials", and has broad potential application prospects. At present, it has become the focus of attention and research hotspot all over the world, especially the excellent performance of graphene has realized great prospects for the development of high-performance, multifunctional polymer nanocomposites. However, it is precisely because of the sheet structure of graphene that it is easy to agglomerate in polymers such as rubber, and the agglomerated graphene will form stress concentration points and affect the performance of composite materials.
二氧化硅俗称白炭黑,是一种白色、无毒、无定型的白色粉末,尺寸在10-40nm,具有非常的大比表面积,并且具有大量的羟基官能团,能够大大降低橡胶的压缩生热,是橡胶复合材料中重要的填料。但是由于白炭黑的强度较差,导致制备的橡胶复合材料的强度也较差。Silica, commonly known as white carbon black, is a white, non-toxic, amorphous white powder with a size of 10-40nm, a very large specific surface area, and a large number of hydroxyl functional groups, which can greatly reduce the compression heat generation of rubber , is an important filler in rubber composites. However, due to the poor strength of silica, the strength of the prepared rubber composite is also poor.
现有的研究和文献中均报道了,石墨烯和白炭黑作为橡胶的填料的技术方案。而石墨烯在橡胶当中的分散性是制备高性能橡胶复合材料的关键,若填料分散性很差,则难以具备良好的使用价值。因此解决石墨烯和白炭黑在橡胶基体中的分散性,成为二者作为良好的橡胶填料的关键。All the existing studies and literatures have reported that graphene and white carbon black are used as technical solutions for rubber fillers. The dispersion of graphene in rubber is the key to the preparation of high-performance rubber composites. If the dispersion of the filler is poor, it is difficult to have a good use value. Therefore, solving the dispersion of graphene and silica in the rubber matrix has become the key to both being good rubber fillers.
因此如何得到一种方式,能够更好的使石墨烯和白炭黑均匀分散在橡胶基体中,充分发挥石墨烯的增强和白炭黑的低生热性能,是目前诸多研发人员和机构关注的焦点。Therefore, how to obtain a method that can better evenly disperse graphene and silica in the rubber matrix, and give full play to the enhancement of graphene and the low heat generation performance of silica is currently the focus of many R&D personnel and institutions. focus.
发明内容Contents of the invention
本发明旨在提供一种石墨烯负载白炭黑材料及其制备方法和作为橡胶填料的应用。The present invention aims to provide a graphene-loaded white carbon black material, a preparation method thereof and an application as a rubber filler.
本发明提供一种石墨烯负载白炭黑复合材料的制备方法,包括:S1,将硅酸钠溶于水中,制备成硅酸钠溶液;S2,将氧化石墨烯分散于水中,制备成氧化石墨烯分散液;S3,将所述氧化石墨烯分散液加入到所述硅酸钠溶液中,然后进行分散处理形成氧化石墨烯和硅酸钠的混合溶液;S4,将所述氧化石墨烯和硅酸钠的混合溶液逐滴加入到碳酸氢铵溶液中,在滴加过程中进行连续搅拌;S5,将还原剂加入到所述S4步骤中得到的混合溶液中;S6,将所述S5步骤中反应后的混合溶液进行过滤得到固体混合物,并对所述固体混合物进行洗涤和干燥;及S7,将干燥好的固体混合物进行高温处理,所述高温处理的温度为200~800℃,优选为260℃,所述高温处理的时间为1~6h,优选为2h。The invention provides a method for preparing a graphene-loaded white carbon black composite material, comprising: S1, dissolving sodium silicate in water to prepare a sodium silicate solution; S2, dispersing graphene oxide in water to prepare graphite oxide ene dispersion; S3, the graphene oxide dispersion is added to the sodium silicate solution, and then dispersed to form a mixed solution of graphene oxide and sodium silicate; S4, the graphene oxide and silicon Add the mixed solution of sodium bicarbonate dropwise to the ammonium bicarbonate solution, and continuously stir during the dropping process; S5, add the reducing agent to the mixed solution obtained in the S4 step; S6, add the reducing agent to the mixed solution obtained in the S5 step. The reacted mixed solution is filtered to obtain a solid mixture, and the solid mixture is washed and dried; and S7, the dried solid mixture is subjected to high-temperature treatment, and the temperature of the high-temperature treatment is 200-800° C., preferably 260° C. °C, the time for the high temperature treatment is 1 to 6 hours, preferably 2 hours.
根据本发明的一实施方式,在所述S1步骤中所述硅酸钠溶液的浓度为1~10wt%,优选为5wt%。According to an embodiment of the present invention, the concentration of the sodium silicate solution in the step S1 is 1-10 wt%, preferably 5 wt%.
根据本发明的另一实施方式,在所述S2步骤中所述氧化石墨烯分散液的浓度为0.1~2wt%,优选为1wt%;优选,所述氧化石墨烯的片径为2~15微米,所述氧化石墨烯的片层厚度为0.7~10纳米;优选,所述氧化石墨烯的含氧量为20~60wt%。According to another embodiment of the present invention, the concentration of the graphene oxide dispersion in the step S2 is 0.1 to 2 wt%, preferably 1 wt%; preferably, the graphene oxide has a sheet diameter of 2 to 15 microns , the sheet thickness of the graphene oxide is 0.7-10 nanometers; preferably, the oxygen content of the graphene oxide is 20-60 wt%.
根据本发明的另一实施方式,在所述S3步骤中,所述氧化石墨烯和所述硅酸钠的质量比为0.1~10:100。According to another embodiment of the present invention, in the step S3, the mass ratio of the graphene oxide to the sodium silicate is 0.1˜10:100.
根据本发明的另一实施方式,在所述S4步骤中所述碳酸氢铵的浓度为1~10wt%;所述碳酸氢铵与所述硅酸钠的摩尔比为2.0~3.0:1。According to another embodiment of the present invention, the concentration of the ammonium bicarbonate in the step S4 is 1-10 wt %; the molar ratio of the ammonium bicarbonate to the sodium silicate is 2.0-3.0:1.
根据本发明的另一实施方式,在所述S5步骤中所述还原剂选自维生素C、水合肼、硼氢化钠、氢气、氨气、维生素C、氢氧化钾、氧化钠、二甲基肼、对苯二盼、氢碘酸、苯肼中的一种或几种。According to another embodiment of the present invention, in the S5 step, the reducing agent is selected from vitamin C, hydrazine hydrate, sodium borohydride, hydrogen, ammonia, vitamin C, potassium hydroxide, sodium oxide, dimethylhydrazine , p-diphenone, hydroiodic acid, phenylhydrazine or one or more.
根据本发明的另一实施方式,所述还原剂为维生素C,所述维生素C与所述氧化石墨烯的质量比为0.5~3:1;所述维生素C还原氧化石墨烯的温度为50~90℃,优选为80℃;所述维生素C还原氧化石墨烯的时间为0.5~4h,优选为1h。According to another embodiment of the present invention, the reducing agent is vitamin C, and the mass ratio of the vitamin C to the graphene oxide is 0.5-3:1; the temperature at which the vitamin C reduces graphene oxide is 50-50 90°C, preferably 80°C; the time for the vitamin C to reduce graphene oxide is 0.5-4h, preferably 1h.
根据本发明的另一实施方式,在所述S6步骤中所述过滤和所述洗涤时的固液混合物的pH值为5-7。According to another embodiment of the present invention, the pH value of the solid-liquid mixture during the filtering and washing in the step S6 is 5-7.
本发明还提供一种由上述方法制备的石墨烯负载白炭黑复合材料。The present invention also provides a graphene-loaded white carbon black composite material prepared by the above method.
本发明又提供一种石墨烯负载白炭黑复合材料作为橡胶填料的应用。The present invention further provides the application of a graphene-loaded white carbon black composite material as a rubber filler.
本发明方法制备的复合材料中白炭黑附着在石墨烯表面,因此能够发挥白炭黑的低生热性能外,还能够将片状的石墨烯分开,防止其在橡胶中发生二次团聚。该复合材料作为橡胶填料,相对于直接将石墨烯和白炭黑加入橡胶中制备的橡胶混炼胶,其加工性能更优异,并且流化力学性能也明显提高,能够改善橡胶的压缩生热和力学性能,尤其适用于轮胎橡胶。并且本发明的方法中基本不改变现有沉淀法制备白炭黑的生产路线,设备改造较小,生产成本不会增加,并且工艺简单,经济价值较高。In the composite material prepared by the method of the invention, the white carbon black is attached to the surface of the graphene, so that the low heat generation performance of the white carbon black can be exerted, and the sheet-like graphene can be separated to prevent secondary agglomeration in the rubber. Compared with the rubber compound prepared by directly adding graphene and white carbon black to rubber, the composite material has better processing performance and significantly improved fluidization mechanical properties, which can improve the compression heat generation and Mechanical properties, especially for tire rubber. Moreover, in the method of the present invention, the production route for preparing white carbon black by the existing precipitation method is basically not changed, the equipment modification is small, the production cost will not increase, and the process is simple and the economic value is high.
附图说明Description of drawings
图1为本发明的石墨烯负载白炭黑结构示意图。Fig. 1 is a schematic diagram of the structure of graphene-supported silica of the present invention.
图2为实施例1制备的石墨烯负载白炭黑扫描电镜图。2 is a scanning electron micrograph of graphene-loaded silica prepared in Example 1.
具体实施方式Detailed ways
下面通过具体实施例来进一步说明本发明的技术方案。本领域技术人员应该明了,所述实施例仅仅是帮助理解本发明,不应视为对本发明的具体限制。The technical solutions of the present invention will be further described below through specific examples. It should be clear to those skilled in the art that the embodiments are only for helping to understand the present invention, and should not be regarded as specific limitations on the present invention.
本发明的石墨烯负载白炭黑复合材料的制备方法,包括:S1,将硅酸钠溶于水中,制备成硅酸钠溶液;S2,将氧化石墨烯分散于水中,制备成氧化石墨烯分散液;S3,将氧化石墨烯分散液加入到硅酸钠溶液中,然后进行分散处理形成氧化石墨烯和硅酸钠的混合溶液;S4,将氧化石墨烯和硅酸钠的混合溶液逐滴加入到碳酸氢铵溶液中,在滴加过程中进行连续搅拌;S5,将还原剂加入到S4步骤中得到的混合溶液中;S6,将S5步骤中反应后的混合溶液进行过滤得到固体混合物,并对固体混合物进行洗涤和干燥;及S7,将干燥好的固体混合物进行高温处理,高温处理的温度为200~800℃,优选为260℃,高温处理的时间为1~6h,优选为2h。The preparation method of the graphene-supported silica composite material of the present invention comprises: S1, dissolving sodium silicate in water to prepare a sodium silicate solution; S2, dispersing graphene oxide in water to prepare graphene oxide dispersion solution; S3, the graphene oxide dispersion was added to the sodium silicate solution, and then dispersed to form a mixed solution of graphene oxide and sodium silicate; S4, the mixed solution of graphene oxide and sodium silicate was added dropwise In the ammonium bicarbonate solution, continuously stir during the dropping process; S5, adding the reducing agent to the mixed solution obtained in the S4 step; S6, filter the reacted mixed solution in the S5 step to obtain a solid mixture, and Washing and drying the solid mixture; and S7, subjecting the dried solid mixture to high-temperature treatment, the temperature of the high-temperature treatment is 200-800°C, preferably 260°C, and the time of high-temperature treatment is 1-6h, preferably 2h.
在S1步骤中,硅酸钠溶液的浓度为1~10wt%。硅酸钠溶液的浓度太低(低于1wt%),则后续反应效率的较低;浓度太高(高于10wt%),则后续反应中硅酸钠不能完全反应,产生不必要的浪费。可以根据具体的情况,选择适当的浓度范围,例如但不限于1wt%、3wt%、5wt%、7wt%、9wt%、10wt%等。优选硅酸钠的浓度为5wt%。In step S1, the concentration of the sodium silicate solution is 1-10 wt%. If the concentration of sodium silicate solution is too low (less than 1wt%), then the efficiency of the follow-up reaction is lower; if the concentration is too high (higher than 10wt%), sodium silicate can not react completely in the follow-up reaction, resulting in unnecessary waste. An appropriate concentration range can be selected according to specific conditions, such as but not limited to 1wt%, 3wt%, 5wt%, 7wt%, 9wt%, 10wt%, etc. The preferred concentration of sodium silicate is 5 wt%.
在S2步骤中氧化石墨烯分散液的浓度为0.1~2wt%。分散液中氧化石墨烯的浓度低于0.1wt%,则后续反应效率的较低;浓度高于2wt%,则后续反应中氧化石墨烯不能完全反应,产生不必要的浪费。优选分散液中氧化石墨烯的浓度为1wt%。分散液中氧化石墨烯的片径为2~15微米。氧化石墨烯的片径大于15微米厚,分散效果不好;但氧化石墨烯的片径可以更低,只是基于成本考虑,选择分散液中的氧化石墨烯的片径在2微米以上。分散液中氧化石墨烯的片层厚度为0.7~10纳米。片层的厚度大于10纳米则氧化石墨烯的层数较多,因而起不到增强作用。低于0.7纳米的氧化石墨烯仍然能够实现本发明的发明目的,但成本太高。基于成本考虑,优选氧化石墨烯的片层厚度在0.7纳米以上,本领域技术人员可以根据实际的需要选择上述范围内的任何数值,例如但不限于1纳米、2纳米、3纳米、4纳米、5纳米、6纳米、7纳米、8纳米、9纳米、10纳米等。也可以选择具体片层的石墨烯,例如2层、3层、4层、5层、6层、7层、8层、9层、10层、11层、12层、13层、14层、15层、16层、17层、18层、19层、20层等。分散液中氧化石墨烯的含氧量为20~60wt%。氧化石墨烯中氧的含量低于20wt%时,其在分散液中的分散性能不好;氧化石墨烯的含氧量太高,则价格较高,另外技术上也不能实现,因此优选氧化石墨烯的氧化量在20wt%到60wt%之间。本领域技术人员可以根据实际的需要选择上述范围内的任何数值,例如但不限于20wt%、25wt%、30wt%、35wt%、40wt%、45wt%、50wt%、55wt%、60wt%等。In step S2, the concentration of the graphene oxide dispersion liquid is 0.1-2 wt%. If the concentration of graphene oxide in the dispersion is lower than 0.1wt%, the subsequent reaction efficiency will be low; if the concentration is higher than 2wt%, the graphene oxide will not completely react in the subsequent reaction, resulting in unnecessary waste. Preferably, the concentration of graphene oxide in the dispersion is 1 wt%. The sheet diameter of the graphene oxide in the dispersion liquid is 2-15 microns. The sheet diameter of graphene oxide is greater than 15 microns thick, and the dispersion effect is not good; but the sheet diameter of graphene oxide can be lower, but based on cost considerations, the sheet diameter of graphene oxide in the dispersion is selected to be more than 2 microns. The sheet thickness of the graphene oxide in the dispersion liquid is 0.7-10 nanometers. If the thickness of the sheet is greater than 10 nanometers, the number of layers of graphene oxide will be more, so the strengthening effect will not be achieved. Graphene oxide below 0.7 nanometers can still achieve the purpose of the present invention, but the cost is too high. Based on cost considerations, the sheet thickness of graphene oxide is preferably more than 0.7 nanometers. Those skilled in the art can choose any value in the above range according to actual needs, such as but not limited to 1 nanometer, 2 nanometers, 3 nanometers, 4 nanometers, 5nm, 6nm, 7nm, 8nm, 9nm, 10nm, etc. Also can choose the graphene of specific sheet, for example 2 layers, 3 layers, 4 layers, 5 layers, 6 layers, 7 layers, 8 layers, 9 layers, 10 layers, 11 layers, 12 layers, 13 layers, 14 layers, 15th floor, 16th floor, 17th floor, 18th floor, 19th floor, 20th floor, etc. The oxygen content of the graphene oxide in the dispersion liquid is 20-60 wt%. When the oxygen content in graphene oxide is lower than 20wt%, its dispersibility in the dispersion liquid is not good; if the oxygen content in graphene oxide is too high, the price is higher, and it cannot be realized technically, so graphite oxide is preferred The amount of olefin oxidation is between 20wt% and 60wt%. Those skilled in the art can select any value within the above range according to actual needs, such as but not limited to 20wt%, 25wt%, 30wt%, 35wt%, 40wt%, 45wt%, 50wt%, 55wt%, 60wt% and so on.
在S3步骤中,氧化石墨烯和硅酸钠的质量比为0.1~10:100。氧化石墨烯与硅酸钠的质量比低于0.1:100时,复合材料中石墨烯的含量太低,石墨烯的增强作用不明显;若氧化石墨烯和硅酸钠的质量比高于1:100时,则在形成复合材料过程中石墨烯不能得到充分的分散,也会降低复合材料的性能。本领域技术人员可以根据实际的需要选择上述范围内的任何数值,例如但不限于0.1:100、0.2:100、0.3:100、0.4:100、0.5:100、0.6:100、0.7:100、0.8:100、0.9:100、1:100、1.5:100、2:100、2.5:100、3:100、3.5:100、4:100、4.5:100、5:100、5.5:100、6:100、6.5:100、7:100、7.5:100、8:100、8.5:100、9:100、9.5:100、10:100等。In step S3, the mass ratio of graphene oxide to sodium silicate is 0.1-10:100. When the mass ratio of graphene oxide to sodium silicate is lower than 0.1:100, the content of graphene in the composite material is too low, and the strengthening effect of graphene is not obvious; if the mass ratio of graphene oxide to sodium silicate is higher than 1: When the value is 100, the graphene cannot be fully dispersed in the process of forming the composite material, and the performance of the composite material will also be reduced. Those skilled in the art can choose any value within the above range according to actual needs, such as but not limited to 0.1:100, 0.2:100, 0.3:100, 0.4:100, 0.5:100, 0.6:100, 0.7:100, 0.8 :100, 0.9:100, 1:100, 1.5:100, 2:100, 2.5:100, 3:100, 3.5:100, 4:100, 4.5:100, 5:100, 5.5:100, 6:100 , 6.5:100, 7:100, 7.5:100, 8:100, 8.5:100, 9:100, 9.5:100, 10:100, etc.
在S4步骤中碳酸氢铵的浓度为1~10wt%。碳酸氢铵的浓度低于1wt%时,会导致后续的反应不完全;溶液中碳酸氢铵的浓度高于10wt%时,溶液中得氧化石墨烯会团聚。因此,碳酸氢铵的浓度可以选在上述范围内的任意数值,例如但不限于1wt%、2wt%、3wt%、4wt%、5wt%、6wt%、7wt%、8wt%、9wt%、10wt%等。碳酸氢铵溶液的质量根据硅酸钠溶液中含有的硅酸钠摩尔质量进行计算,碳酸氢铵与硅酸钠的摩尔比为2.0~3.0:1。碳酸氢铵与硅酸钠的摩尔比低于2.0:1时,反应不完全;碳酸氢铵与硅酸钠的摩尔比高于3.0:1时,硅酸氢铵过量导致浪费。The concentration of ammonium bicarbonate in step S4 is 1-10wt%. When the concentration of ammonium bicarbonate is lower than 1wt%, the follow-up reaction will be incomplete; when the concentration of ammonium bicarbonate in the solution is higher than 10wt%, the graphene oxide in the solution will be agglomerated. Therefore, the concentration of ammonium bicarbonate can be selected from any value in the above range, such as but not limited to 1wt%, 2wt%, 3wt%, 4wt%, 5wt%, 6wt%, 7wt%, 8wt%, 9wt%, 10wt% wait. The quality of the ammonium bicarbonate solution is calculated based on the molar mass of sodium silicate contained in the sodium silicate solution, and the molar ratio of ammonium bicarbonate to sodium silicate is 2.0-3.0:1. When the molar ratio of ammonium bicarbonate to sodium silicate is lower than 2.0:1, the reaction is incomplete; when the molar ratio of ammonium bicarbonate to sodium silicate is higher than 3.0:1, excess ammonium bisilicate leads to waste.
在S5步骤中氧化石墨烯被初步还原。还原剂选自维生素C、水合肼、硼氢化钠、氢气、氨气、维生素C、氢氧化钾、氧化钠、二甲基肼、对苯二盼、氢碘酸、苯肼中的一种或几种。当还原剂为维生素C时,维生素C与氧化石墨烯的质量比为0.5~3:1。维生素C还原氧化石墨烯的温度为50~90℃,优选为80℃。维生素C还原氧化石墨烯的时间为0.5~4h,优选为1h。以上反应条件是维生素C与氧化石墨烯反应的优选参数。当选择其他还原剂,本领域技术人员可以根据还原剂的种类选择适当的质量比、反应温度、时间等。Graphene oxide is initially reduced in step S5. The reducing agent is selected from one or more of vitamin C, hydrazine hydrate, sodium borohydride, hydrogen, ammonia, vitamin C, potassium hydroxide, sodium oxide, dimethylhydrazine, p-diphenone, hydroiodic acid, and phenylhydrazine. Several kinds. When the reducing agent is vitamin C, the mass ratio of vitamin C to graphene oxide is 0.5-3:1. The temperature at which vitamin C reduces graphene oxide is 50-90°C, preferably 80°C. The time for vitamin C to reduce graphene oxide is 0.5-4 hours, preferably 1 hour. The above reaction conditions are the preferred parameters for the reaction between vitamin C and graphene oxide. When selecting other reducing agents, those skilled in the art can select an appropriate mass ratio, reaction temperature, time, etc. according to the type of reducing agent.
在S6步骤中过滤和洗涤时的固液混合物的pH值为5-7。过滤可以是抽滤。抽滤过程可以是,将S5步骤反应后的混合溶液进行处理得到固体混合物,滤饼再次加入过量水中,一边搅拌,一边滴加稀盐酸调节pH值至5~7。过量的水为滤饼质量的5~20倍。稀盐酸的摩尔质量为0.1~2mol/L。稀盐酸可以使用稀硫酸、稀硝酸、乙酸中的一种或几种。上述步骤的目的是清洗固体混合物,经过清洗之后对固体混合物进行干燥。干燥处理可以为鼓风干燥、真空干燥、冷冻干燥中的一种或几种。使用鼓风干燥时,干燥温度为60~120℃,优选为80℃。干燥时间为2h~10h,优选为6h。也可以将进行喷雾干燥,喷雾干燥时,可以调整含有固体混合物的溶液的pH值在5~7之间,然后将混合溶液直接进行喷雾干燥。喷雾干燥的干燥温度为100~200℃,优选为150℃。The pH value of the solid-liquid mixture when filtering and washing in step S6 is 5-7. Filtration can be suction filtration. The suction filtration process may be that the mixed solution after the reaction in step S5 is processed to obtain a solid mixture, and the filter cake is added to excess water again, and while stirring, dilute hydrochloric acid is added dropwise to adjust the pH value to 5-7. Excess water is 5 to 20 times the quality of the filter cake. The molar mass of dilute hydrochloric acid is 0.1-2 mol/L. Dilute hydrochloric acid can use one or more of dilute sulfuric acid, dilute nitric acid, and acetic acid. The purpose of the above steps is to clean the solid mixture, and dry the solid mixture after cleaning. The drying process can be one or more of blast drying, vacuum drying and freeze drying. When blast drying is used, the drying temperature is 60-120°C, preferably 80°C. The drying time is 2h-10h, preferably 6h. It can also be spray-dried. During spray-drying, the pH value of the solution containing the solid mixture can be adjusted between 5 and 7, and then the mixed solution can be directly spray-dried. The drying temperature of the spray drying is 100 to 200°C, preferably 150°C.
在S7步骤中,将干燥好的固体混合物进行高温处理。高温处理过程氧化石墨烯会被进一步还原。高温处理的温度为200~800℃。高温处理的温度高于800℃石墨烯会被分解,温度低于200℃不能使白炭黑完全去除水分。优选为260℃。高温处理的时间为1~6h,处理时间过长则石墨烯容易分解,时间过短则白炭黑中的水分不能完全清除。In step S7, the dried solid mixture is subjected to high temperature treatment. Graphene oxide will be further reduced during high temperature treatment. The temperature of the high temperature treatment is 200-800°C. Graphene will be decomposed if the temperature of high temperature treatment is higher than 800°C, and the temperature below 200°C cannot completely remove moisture from silica. Preferably it is 260°C. The high-temperature treatment time is 1-6 hours. If the treatment time is too long, the graphene is easy to decompose, and if the treatment time is too short, the moisture in the white carbon black cannot be completely removed.
本发明还公开一种由上述方法制备的石墨烯负载白炭黑复合材料。采用本发明方法制备的石墨烯负载白炭黑复合材料的微观示意图如图1所示,即白炭黑颗粒2负载在石墨烯片层1表面。因此能够发挥白炭黑的低生热性能外,还能够将片状的石墨烯分开,防止其在橡胶中发生二次团聚。通过上述方法制备的石墨烯负载白炭黑复合材料可以作为橡胶填料应用。该复合材料作为橡胶填料,相对于直接将石墨烯和白炭黑加入橡胶中制备的橡胶混炼胶,其加工性能更优异,并且流化力学性能也明显提高,能够改善橡胶的压缩生热和力学性能,尤其适用于轮胎橡胶。并且本发明的方法中基本不改变现有沉淀法制备白炭黑的生产路线,设备改造较小,生产成本不会增加,并且工艺简单,经济价值较高。The invention also discloses a graphene-loaded white carbon black composite material prepared by the method. The microscopic schematic diagram of the graphene-supported silica composite material prepared by the method of the present invention is shown in FIG. 1 , that is, the
实施例1Example 1
(1)向反应釜中加入水,使用油浴加热控制水的温度为80℃,加入粉状速溶硅酸钠,配制出硅酸钠溶液的浓度为5wt%,其中,配置硅酸钠溶液的整个过程中,温度保持80℃。(1) Add water in the reactor, use oil bath heating to control the temperature of water to be 80°C, add powdered instant sodium silicate, and prepare the concentration of sodium silicate solution to be 5wt%, wherein, configure the sodium silicate solution Throughout the process, the temperature was maintained at 80°C.
(2)取硅酸钠质量的2%的氧化石墨烯,加入去离子水中,高速搅拌2h。其中氧化石墨烯为10层,片径2微米,含氧量为30wt%。(2) Take 2% graphene oxide of the mass of sodium silicate, add it into deionized water, and stir at high speed for 2 hours. Among them, the graphene oxide has 10 layers, the sheet diameter is 2 microns, and the oxygen content is 30wt%.
(3)将处理好的氧化石墨烯分散加入硅酸钠溶液中,将混合溶液使用高压均质机进行均质处理,均质压力为800bar,均质时间为1h。(3) The treated graphene oxide is dispersed into the sodium silicate solution, and the mixed solution is homogenized using a high-pressure homogenizer, the homogenization pressure is 800 bar, and the homogenization time is 1 h.
(4)取碳酸氢铵加入水中,加热至30℃,制备成2.4mol/L的碳酸氢铵溶液。(4) Add ammonium bicarbonate into water and heat to 30°C to prepare a 2.4mol/L ammonium bicarbonate solution.
(5)将制备好的氧化石墨烯与硅酸钠的混合溶液利用蠕动泵逐滴加入碳酸氢铵溶液中,并不断进行搅拌。(5) Add the prepared mixed solution of graphene oxide and sodium silicate dropwise into the ammonium bicarbonate solution using a peristaltic pump, and keep stirring.
(6)在步骤(5)的反应物中加入1wt%的维生素C水溶液,油浴加热至80℃,反应1h。(6) Add 1 wt% vitamin C aqueous solution to the reactant in step (5), heat the oil bath to 80° C., and react for 1 h.
(7)将步骤(6)的产物进行抽滤,滤饼加入过量的水中,搅拌至完全分散,用1mol/L的稀盐酸调节pH值至7。(7) Suction filter the product of step (6), add excess water to the filter cake, stir until completely dispersed, and adjust the pH value to 7 with 1 mol/L dilute hydrochloric acid.
(8)在将调节好pH值的混合物进行抽滤,滤饼用鼓风干燥箱80℃烘干6h。(8) Suction filter the mixture with adjusted pH value, and dry the filter cake at 80° C. for 6 hours in a blast drying oven.
(9)将烘干后的固体260℃高温处理2h,即可得到石墨烯负载白炭黑材料。(9) Treat the dried solid at a high temperature of 260°C for 2 hours to obtain a graphene-supported silica material.
实施例2Example 2
除步骤(2)的氧化石墨烯的质量为硅酸钠质量的4wt%外,其他步骤与实施例1相同。Except that the quality of the graphene oxide of step (2) is 4wt% of sodium silicate quality, other steps are identical with
实施例3Example 3
(1)向反应釜中加入水,使用油浴加热控制水的温度为80℃,加入粉状速溶硅酸钠,配制出硅酸钠溶液的浓度为5wt%,其中,配置硅酸钠溶液的整个过程中,温度保持80℃。(1) Add water in the reactor, use oil bath heating to control the temperature of water to be 80°C, add powdered instant sodium silicate, and prepare the concentration of sodium silicate solution to be 5wt%, wherein, configure the sodium silicate solution Throughout the process, the temperature was maintained at 80°C.
(2)取硅酸钠质量的2wt%的氧化石墨烯,加入去离子水中,高速搅拌2h。其中氧化石墨烯为10层,片径2微米,含氧量为30wt%。(2) Take 2 wt% graphene oxide based on the mass of sodium silicate, add it into deionized water, and stir at high speed for 2 hours. Among them, the graphene oxide has 10 layers, the sheet diameter is 2 microns, and the oxygen content is 30wt%.
(3)将处理好的氧化石墨烯分散加入硅酸钠溶液中,将混合溶液使用高速搅拌处理2h,转速为3000r/min。(3) Dispersing the treated graphene oxide into the sodium silicate solution, and stirring the mixed solution for 2 hours at a speed of 3000 r/min.
(4)取碳酸氢铵加入水中,加热至30℃,制备成2.4mol/L的碳酸氢铵溶液。(4) Add ammonium bicarbonate into water and heat to 30°C to prepare a 2.4mol/L ammonium bicarbonate solution.
(5)将制备好的氧化石墨烯与硅酸钠的混合溶液利用蠕动泵逐滴加入碳酸氢铵溶液中,并不断进行搅拌。(5) Add the prepared mixed solution of graphene oxide and sodium silicate dropwise into the ammonium bicarbonate solution using a peristaltic pump, and keep stirring.
(6)在步骤(5)的反应物中加入1wt%的维生素C水溶液,油浴加热至60℃,反应3h,然后用稀盐酸调节pH值至7。(6) Add 1 wt% vitamin C aqueous solution to the reactant in step (5), heat the oil bath to 60° C., react for 3 hours, and then adjust the pH value to 7 with dilute hydrochloric acid.
(7)在将调节好pH值的混合物进行喷雾干燥,干燥温度为120℃。(7) Spray-dry the mixture with adjusted pH value, and the drying temperature is 120°C.
(8)将烘干后的固体400℃高温处理2h,即可得到石墨烯负载白炭黑材料。(8) Treat the dried solid at 400° C. for 2 hours at a high temperature to obtain a graphene-loaded silica material.
实施例4Example 4
除步骤(2)的氧化石墨烯的质量为硅酸钠质量的4wt%外,其他步骤与实施例3相同。Except that the quality of the graphene oxide of step (2) is 4wt% of sodium silicate quality, other steps are identical with embodiment 3.
对比例1Comparative example 1
本对比例参考实施例1,区别在于无步骤(2)和(3)。This comparative example refers to Example 1, the difference is that there are no steps (2) and (3).
对比例2Comparative example 2
本对比例参考实施例1,区别在于:无步骤(2)和(3),取硅酸钠质量的2wt%的氧化石墨烯与步骤(7)得到的固体直接混合后进行步骤(8)。This comparative example refers to Example 1, and the difference is: without steps (2) and (3), step (8) is carried out after getting 2wt% graphene oxide of sodium silicate quality and the solid obtained in step (7) directly mixed.
对比例3Comparative example 3
本对比例参考实施例3,区别在于无步骤(2)和(3)。This comparative example refers to Example 3, the difference is that there are no steps (2) and (3).
对比例4Comparative example 4
本对比例参考实施例3,区别在于:无步骤(2)和(3),取硅酸钠质量的2wt%的氧化石墨烯与步骤(7)得到的固体直接混合后进行步骤(8)。This comparative example refers to Example 3, the difference is: without steps (2) and (3), step (8) is carried out after getting 2wt% graphene oxide of sodium silicate quality and the solid obtained in step (7) directly mixed.
对实施例1制备的复合材料进行电镜扫描,照片如图2所示。从图2中可以看出,白炭黑负载在石墨烯片层表面。由此可以证明,本发明的方法确实可以将白炭黑负载在石墨烯片层表面,从而充分白炭黑的低生热性能并且可以防止石墨烯的团聚。The composite material prepared in Example 1 was scanned by an electron microscope, and the photo is shown in FIG. 2 . It can be seen from Figure 2 that silica is supported on the surface of graphene sheets. It can thus be proved that the method of the present invention can indeed support the silica on the surface of the graphene sheet, so as to fully utilize the low heat generation performance of the silica and prevent the agglomeration of graphene.
采用各实施例1-4及对比例1-4制备的复合材料制备橡胶混炼胶,并对制备的橡胶混炼胶进行测试。The composite materials prepared in Examples 1-4 and Comparative Examples 1-4 were used to prepare rubber mixes, and the prepared rubber mixes were tested.
制备方法如下:The preparation method is as follows:
配方为:烟片胶(3#),70g;顺丁橡胶(BR9000),30g,石墨烯负载白炭黑,100g;硅69,1g;氧化锌,5g;硬脂酸,2g;防老剂(RD),3.5g;防老剂(4020),2g;微晶蜡,1g;促进剂(D),2.1g;促进剂(CZ)2g;硫磺,4g。The formula is: smoked sheet rubber (3#), 70g; butadiene rubber (BR9000), 30g, graphene-loaded silica, 100g; silicon 69, 1g; zinc oxide, 5g; stearic acid, 2g; RD), 3.5g; antioxidant (4020), 2g; microcrystalline wax, 1g; accelerator (D), 2.1g; accelerator (CZ) 2g; sulfur, 4g.
该配方按以下制备方法制成:The recipe is prepared as follows:
(1)将辊距调整为1mm,加入烟片胶和顺丁橡胶,然后将橡胶包在辊筒上不包辊破胶一次,再将胶料包在辊筒上。(1) Adjust the roller distance to 1mm, add smoked sheet rubber and butadiene rubber, then wrap the rubber on the roller without wrapping the roller to break the rubber once, and then wrap the rubber on the roller.
(2)均匀地慢慢加入硫磺,当硫磺被混合后,每隔20s从辊筒两端交替作一次3/4割刀,割6刀(交替割刀视为一刀)。操作时间4min。(2) Add sulfur evenly and slowly. When the sulfur is mixed, alternately make 3/4 cutting knives from both ends of the roller every 20s, and cut 6 knives (alternating knives are regarded as one knife). The operation time is 4min.
(3)均匀的加入氧化锌,每隔20s从辊筒两端交替作一次3/4割刀,割2刀。操作时间1.5min。(3) Add zinc oxide evenly, make a 3/4 cutter alternately from both ends of the roller every 20s, and cut 2 knives. The operation time is 1.5min.
(4)均匀的加入硬脂酸,每隔20s从辊筒两端交替作一次3/4割刀,割2刀。操作时间1.5min。(4) Add stearic acid evenly, make 3/4 cutters alternately from both ends of the roller every 20s, and cut 2 knives. The operation time is 1.5min.
(5)加入1/3白炭黑,每隔20s从辊筒两端交替作一次3/4割刀,割4刀。操作时间5min。(5) Add 1/3 white carbon black, make a 3/4 cutting knife alternately from both ends of the roller every 20s, and cut 4 knives. The operation time is 5 minutes.
(6)加入1/3白炭黑,每隔20s从辊筒两端交替作一次3/4割刀,割4刀。操作时间5min。(6) Add 1/3 white carbon black, make a 3/4 cutting knife alternately from both ends of the roller every 20s, and cut 4 knives. The operation time is 5 minutes.
(7)加入1/3白炭黑后,加入活性剂PEG4000,每隔20s从辊筒两端交替作一次3/4割刀,割6刀。操作时间8.5min。(7) After adding 1/3 white carbon black, add the active agent PEG4000, make 3/4 cutting knife alternately from both ends of the roller every 20s, and cut 6 knives. The operation time is 8.5min.
(8)慢慢地将促进剂均匀覆盖在橡胶上加入。当全部材料混入后,每隔20s从辊筒两端交替作一次3/4割刀,割4刀,操作时间3.5min。(8) Slowly cover the accelerator evenly on the rubber and add. When all the materials are mixed in, make a 3/4 cutter alternately from both ends of the roller every 20s, cut 4 times, and the operation time is 3.5 minutes.
(9)从炼胶机上割下胶片,包3次三角包。操作时间1.5min。(9) Cut off the film from the rubber mixing machine, and wrap it in 3 triangular bags. The operation time is 1.5min.
(10)从炼胶机上割下胶片,将辊距调到2mm,将胶料不包辊通过辊筒3次操作时间1min。(10) Cut the film from the rubber mixing machine, adjust the roller distance to 2mm, and pass the rubber material through the roller 3 times for 1 minute without wrapping the roller.
(11)从胶片上割下胶料,总操作时间:31.5min。(11) Cut off the rubber material from the film, the total operation time: 31.5min.
(12)取下胶片,按出片方向作标识。(12) Take off the film and mark it according to the film output direction.
胶料在常温下放置24小时后可进行相关加工性能与力学性能测试试验。测试结果如表1所示:After the rubber is placed at room temperature for 24 hours, relevant processing performance and mechanical performance tests can be carried out. The test results are shown in Table 1:
表1石墨烯负载白炭黑橡胶加工性能与力学性能随反应条件的变化Table 1 Changes in processability and mechanical properties of graphene-loaded silica rubber with reaction conditions
硫化时间T90表示:胶料从加热开始,至转矩上升到最大转矩的90%所需要的时间,m:s代表时间的单位是分秒。The vulcanization time T90 means: the time required for the rubber material to rise to 90% of the maximum torque from the beginning of heating, and m:s represents the time in minutes and seconds.
综合上述实施例和对比例的结果可以看出,利用本发明的方法得到的白炭黑在轮胎橡胶中加工性能优异,而且硫化胶的力学性能也明显上升。本发明提供的方法艺简单,无需增加硅烷偶联剂或其他添加剂的使用,生产成本不会增加,具有很好的技术经济性。对比例没有采用本发明的方案,因而无法取得本发明的优良效果。Based on the results of the above examples and comparative examples, it can be seen that the silica obtained by the method of the present invention has excellent processing performance in tire rubber, and the mechanical properties of the vulcanized rubber are also significantly improved. The method provided by the invention is simple in technique, does not need to increase the use of silane coupling agent or other additives, does not increase the production cost, and has good technical economy. Comparative example does not adopt the scheme of the present invention, thereby can't obtain the excellent effect of the present invention.
申请人声明,本发明通过上述实施例来说明本发明的详细方法,但本发明并不局限于上述详细方法,即不意味着本发明必须依赖上述详细方法才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明产品各原料的等效替换及辅助成分的添加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。以下通过具体实例进一步描述本发明。不过这些实例仅仅是范例性的,并不对本发明的保护范围构成任何限制。The applicant declares that the present invention illustrates the detailed methods of the present invention through the above-mentioned examples, but the present invention is not limited to the above-mentioned detailed methods, that is, it does not mean that the present invention must rely on the above-mentioned detailed methods to be implemented. Those skilled in the art should understand that any improvement of the present invention, the equivalent replacement of each raw material of the product of the present invention, the addition of auxiliary components, the selection of specific methods, etc., all fall within the scope of protection and disclosure of the present invention. The present invention is further described below by specific examples. However, these examples are only exemplary and do not constitute any limitation to the protection scope of the present invention.
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