CN115959579A - Intelligent steel wire rope detection equipment - Google Patents

Intelligent steel wire rope detection equipment Download PDF

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Publication number
CN115959579A
CN115959579A CN202310037239.5A CN202310037239A CN115959579A CN 115959579 A CN115959579 A CN 115959579A CN 202310037239 A CN202310037239 A CN 202310037239A CN 115959579 A CN115959579 A CN 115959579A
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CN
China
Prior art keywords
wire rope
detection
frame
guide frame
steel wire
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CN202310037239.5A
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Chinese (zh)
Inventor
周尔佳
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Zhengzhou Kemu Intelligent Technology Co ltd
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Zhengzhou Kemu Intelligent Technology Co ltd
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Priority to CN202310037239.5A priority Critical patent/CN115959579A/en
Publication of CN115959579A publication Critical patent/CN115959579A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/66Disintegrating fibre-containing textile articles to obtain fibres for re-use

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Abstract

The invention discloses intelligent steel wire rope detection equipment which comprises a lifting table, wherein a mounting plate is mounted on the front surface of the lifting table, a first guide frame is mounted at the top end of the mounting plate, a first guide groove is formed in the inner side of the top wall of the first guide frame, a first lead screw is movably mounted on the inner side of the first guide frame, a first control motor is mounted at the front end of the first lead screw, the first control motor is mounted on the front wall of the first guide frame, a first threaded sleeve is movably mounted on the outer side of the first lead screw through threads, a first supporting piece is mounted at the top end of the first threaded sleeve and located on the inner side of the first guide groove, and a second guide frame is mounted at the top end of the first supporting piece. According to the invention, the first guide frame and the second guide frame are arranged, the detection structure can flexibly move along with the steel wire rope through the matching of the first guide frame and the second guide frame, and the function of online detection is completed by controlling the up-and-down operation of the steel wire rope.

Description

Intelligent steel wire rope detection equipment
Technical Field
The invention relates to the technical field of steel wire rope detection, in particular to intelligent steel wire rope detection equipment.
Background
In recent years, with the rapid development of our country's economy, bridge cranes and gantry cranes are used in large part in domestic steel plants. In order to ensure the safety of the steel wire rope of the crane, related management departments and professional special inspection units adopt a manual traditional method to inspect the damage degree of the steel wire rope by eye, hand touch and caliper measurement, the manual inspection has large loophole, broken wires in the steel wire rope cannot be seen, and the steel wire rope cannot be known even if the material change is caused by lightning strike. Even if instruments are used for detection, the walking sensors are time-consuming and labor-consuming, and each crane is difficult to be provided with a plurality of lifting steel wire ropes, and each steel plant is provided with a plurality of cranes. Therefore, the accidents of wire breakage, strand breakage and rope breakage of the steel wire rope cannot be avoided, the accidents occur occasionally, the operation safety of the crane is serious, enterprises can only scrap regularly for ensuring safety, the residual service life of the scrapped steel wire rope is long through statistical research, the waste is greatly caused, and whether the steel wire rope is damaged or not is determined by monitoring the steel wire rope.
The existing intelligent steel wire rope detection equipment has the defects that:
1. patent document CN106324080A discloses an on-line detection device for a movable multi-loop container crane wire rope in a port, in which a housing is two semi-cylinders, a handle is fixedly connected to the outside of the upper semi-cylinder, the left and right ends of the handle are respectively rotatably connected to a rocker arm, and are respectively rotatably connected to an upper left guide wheel and a lower right guide wheel, the outside of the lower semi-cylinder is fixedly connected to a base, the left and right sides of the base are respectively rotatably connected to a lower left guide wheel and a lower right guide wheel, and the front and back sides of the base are respectively rotatably connected to a front guide wheel and a back guide wheel. The cylinder is internally and fixedly provided with magnetic steel and is coated by the guide sleeve. The invention can be conveniently assembled and disassembled on the container crane running trolley with the smallest detection blind area, the steel wire rope is clamped by the guide wheel, and the binding device can enable the whole sensor to be in a flexible state so as to enable the steel wire rope to float and be positioned and stably pass through the sensor, thereby completing the function of online detection. The cylinder replaces the armature, the magnetic steel is tightly attached to the cylinder wall, a small amount of magnetic steel and the steel wire rope are applied to form a magnetic loop, the steel wire rope and the magnetic sensitive element can be magnetized and saturated without contact, and the weight of the sensor is reduced;
said invention solves the problem that the non-contact between steel wire rope and magnetic-sensing element can not attain the protection value, but the detection equipment is not flexible, and its detection structure is relatively troublesome to move out from steel wire rope.
Disclosure of Invention
The invention aims to provide intelligent steel wire rope detection equipment to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: intelligent wire rope check out test set, including the elevating platform, the mounting panel is installed in the front of elevating platform, first guide frame is installed on the top of mounting panel, first guiding groove has been seted up to the roof inboard of first guide frame, the inboard movable mounting of first guide frame has first lead screw, and first control motor is installed to the front end of first lead screw, and first control motor is installed at the antetheca of first guide frame, there is first threaded sleeve pipe in the outside of first lead screw through screw movable mounting, first support piece is installed on first threaded sleeve pipe's top, and first support piece is located the inboard of first guiding groove, second guide frame is installed on the top of first support piece, the second guiding groove has been seted up to the antetheca of second guide frame, the inboard movable mounting of second guide frame has the second screw, and the second control motor is installed to the one end of second lead screw, and the one side at the second guide frame is installed to the outside of second lead screw through screw movable mounting, second threaded sleeve pipe's front is installed second support piece, and the second support piece is located the inboard of second lead screw, the front connecting plate, and the front connecting plate of second lead screw is installed.
Preferably, the detection frame is installed in the front of connecting plate, the movable groove has been seted up to the inboard of detection frame, the inboard movable mounting of detection frame has the bearing rod of ten equidistance arrangements of group, and the bearing rod is located the both sides of movable groove, the leading wheel is installed in the outside of bearing rod, the equipment board is installed through the bolt to the inboard of detection frame, the inboard of detection frame is installed the disconnected silk detection sensor of first wire rope through the equipment board, and the disconnected silk detection sensor of first wire rope is located between two sets of leading wheels, the disconnected silk detection sensor of second wire rope is installed through the equipment board to the inboard of detection frame, and the disconnected silk detection sensor of second wire rope is located the below of the disconnected silk detection sensor of first wire rope.
Preferably, the inner side of the detection frame is provided with a first diameter measurement sensor through an assembly plate, the first diameter measurement sensor is positioned below the second wire rope broken wire detection sensor, the inner side of the detection frame is provided with a second diameter measurement sensor through the assembly plate, and the second diameter measurement sensor is positioned below the first diameter measurement sensor.
Preferably, the installing support is installed to the both sides outer wall and the back wall of testing stand, the mount pad is installed on the top of installing support, the high definition digtal camera is installed to the inboard run-through of mount pad.
Preferably, the front surface of the detection frame is provided with an electric adjusting rod, the electric adjusting rod is positioned on one side of the movable groove, the front surface of the detection frame is provided with a tabling seat, the tabling seat is positioned on the other side of the movable groove, and the output end of the electric adjusting rod is embedded into the inner side of the tabling seat.
Preferably, a protective support is installed at the top of the lifting platform, a controller is installed at the top of the protective support, a protective box is installed at the top of the lifting platform and located on the inner side of the protective support, a warning light is installed at the top of the protective box, and an analyzer is installed on the inner side of the protective box.
Preferably, the bottom movable mounting of elevating platform has cuts fork hydraulic lift, cut the bottom of fork hydraulic lift and install a supporting bench, the battery is installed to the inboard of supporting bench.
Preferably, the under casing is installed to the bottom of brace table, control motor is installed to the both sides inner wall of under casing, control motor's output swing joint has the dwang, the one end of dwang is installed and is removed the wheel, hydraulic system is installed to the diapire of under casing inboard.
Preferably, the supporting tubes are mounted on the front surface and the back surface of the supporting table, the movable rod is movably mounted on the inner side of each supporting tube, the telescopic rod is mounted at one end of each movable rod, and the bottom plate is mounted at the bottom end of each telescopic rod.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the first guide frame and the second guide frame are installed, the first control motor is fixed on the front wall of the first guide frame, the first control motor operates to drive the first lead screw at the output end to rotate, the first lead screw drives the outer thread to rotate, the first lead screw drives the outer first thread sleeve to move back and forth through the thread, the first thread sleeve moves the first supporting piece at the top of the belt top, the first guide groove guides the displacement of the first supporting piece, the first supporting piece moves to drive the top second guide frame to move back and forth, the second guide frame supports the inner second lead screw to ensure that the second lead screw can stably operate, the second lead screw operates to drive the outer thread to rotate, the thread rotates to drive the outer second thread sleeve to move through the thread, the second thread sleeve moves to drive the front second supporting piece to move, the second supporting piece moves under the guide of the second guide groove, a user can conveniently and flexibly adjust the position of the connecting plate, the front monitoring frame is supported by the connecting plate, the second lead screw can be conveniently adjusted along the left and right movement of a crane, so that the detection structure can flexibly move along with a steel wire rope, and then the online detection function of the steel wire rope can be controlled, and the online detection can be completed.
2. According to the invention, the hydraulic system and the scissor type hydraulic lifting frame are installed, the hydraulic system provides power for the operation of the scissor type hydraulic lifting frame, so that the scissor type hydraulic lifting frame can stably operate, the internal cross rod moves to drive the lifting platform at the top end to adjust the height, and the lifting platform adjusts the height to drive the detection equipment to adjust the height, so that the detection on the crane steel wire rope is adapted.
3. According to the invention, the guide wheel and the bearing rod are installed, the detection frame supports the bearing rod, the bearing rod can be ensured to rotate stably, the guide wheel on the outer side is supported, the guide wheel guides the movement of the steel wire rope, and the wear-resistant metal material is arranged on the outer side of the guide wheel, so that the service life of the wire guide wheel is prolonged.
4. According to the invention, the first diameter measuring sensor and the second diameter measuring sensor are installed and operate, infrared rays are projected to a passing steel wire rope one above the other, the steel wire rope can block part of the infrared rays due to the diameter, part of the infrared rays cannot be projected into the infrared receiver in the diameter measuring sensor again, the infrared receiver can estimate the diameter of the steel wire rope by detecting the part without the infrared rays, and the accurate alignment of measurement is discharged through the matching of the first diameter measuring sensor and the second diameter measuring sensor, so that whether the steel wire rope meets the requirement or not can be accurately detected.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a support table according to the present invention;
FIG. 3 is a schematic diagram of the hydraulic system of the present invention;
FIG. 4 is a schematic view of the structure of the inspection frame of the present invention;
FIG. 5 is a schematic diagram of the hydraulic system of the present invention;
FIG. 6 is a schematic view of a first guiding frame according to the present invention;
FIG. 7 is a schematic view of the structure of the protective case of the present invention;
fig. 8 is a structural view of a second guide frame of the present invention.
In the figure: 1. a support table; 2. a battery; 3. a bottom case; 4. controlling the motor; 5. rotating the rod; 6. a moving wheel; 7. supporting a tube; 8. a movable rod; 9. a telescopic rod; 10. a base plate; 11. a scissor type hydraulic lifting frame; 12. a lifting platform; 13. a protective bracket; 14. a controller; 15. a protective box; 16. a warning light; 17. an analyzer; 18. mounting a plate; 19. a first guide frame; 20. a first guide groove; 21. a first lead screw; 22. a second guide groove; 23. a first threaded bushing; 24. a first support member; 25. a second guide frame; 26. a second screw rod; 27. a second threaded bushing; 28. a second support member; 29. a connecting plate; 30. a detection frame; 31. an electric adjusting rod; 32. a tabling seat; 33. mounting a bracket; 34. a mounting seat; 35. a high-definition camera; 36. a bearing rod; 37. a guide wheel; 38. assembling a plate; 39. a first wire rope breakage detection sensor; 40. a hydraulic system; 41. a second wire rope breakage detection sensor; 42. a first diameter measurement sensor; 43. a second diameter measurement sensor; 44. a movable groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, and for example, "connected" may be a fixed connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.
Referring to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7 and fig. 8, an embodiment of the present invention: the intelligent steel wire rope detection equipment comprises a lifting table 12, a mounting plate 18 is installed on the front face of the lifting table 12, a first guide frame 19 is installed at the top end of the mounting plate 18, the lifting table 12 fixes the mounting plate 18 on the front face to guarantee stability of the mounting plate 18, the mounting plate 18 fixes the guide frame 19 on the top portion to guarantee stability of the guide frame 19, the guide frame 19 supports a first screw rod 21 on the inner side, a first guide groove 20 is formed in the inner side of the top wall of the first guide frame 19, a first screw rod 21 is movably installed on the inner side of the first guide frame 19, a first control motor 45 is installed at the front end of the first screw rod 21, a first threaded sleeve 23 is movably installed on the outer side of the first screw rod 21 through threads, a first support 24 is installed at the top end of the first threaded sleeve 23, the first control motor 45 is fixed on the front wall of the first guide frame 19, the first control motor 45 drives the first threaded sleeve 23 to operate, the first support 21 at the output end, the first support 21 rotates, the first support 21 drives the first screw rod to move back and forth through the first guide sleeve 20, and back and forth movement of the first screw rod is carried out through the first guide sleeve 20, and back.
A second guide frame 25 is mounted at the top end of the first support member 24, a second guide groove 22 is formed in the front wall of the second guide frame 25, a second lead screw 26 is movably mounted on the inner side of the second guide frame 25, a second control motor 46 is mounted at one end of the second lead screw 26, the second control motor 46 is mounted on one side of the second guide frame 25, a second threaded sleeve 27 is movably mounted on the outer side of the second lead screw 26 through threads, a second support member 28 is mounted on the front surface of the second threaded sleeve 27, the second support member 28 is located on the inner side of the second guide groove 22, a connecting plate 29 is mounted at the front end of the second support member 28, the connecting plate 29 is located on the front surface of the first guide frame 19, the first support member 24 moves to drive the second guide frame 25 at the top end to move back and forth, the second guide frame 25 supports the second lead screw 26 on the inner side, so as to ensure that the second lead screw 26 can stably operate, the second lead screw 26 operates to drive the threads on the outer side to rotate, the threads rotate, the threads to drive the second threaded sleeve 27 on the outer side to move, the second threaded sleeve 27, the second support member 28 moves, the front surface of the second lead screw 28, the second guide frame 28, the connecting plate 29 moves to facilitate a detection device, and a user to detect the position of the connecting plate 29, and adjust the connecting plate 30, and the connecting plate.
The front surface of the connecting plate 29 is provided with a detection frame 30, the inner side of the detection frame 30 is provided with a movable groove 44, the movable groove 44 provides a space for the movement of the steel wire rope, the inner side of the detection frame 30 is movably provided with ten sets of bearing rods 36 arranged at equal intervals, the bearing rods 36 are positioned at two sides of the movable groove 44, the outer side of each bearing rod 36 is provided with a guide wheel 37, the detection frame 30 supports the bearing rods 36 to ensure that the bearing rods 36 can rotate stably, the guide wheels 37 support the outer side and guide the movement of the steel wire rope, the inner side of the detection frame 30 is provided with an assembly plate 38 through bolts, the inner side of the detection frame 30 is provided with a first steel wire rope broken wire detection sensor 39 through the assembly plate 38, the first steel wire rope broken wire detection sensor 39 is positioned between the two sets of guide wheels 37, the inner side of the detection frame 30 is provided with a second steel wire rope broken wire detection sensor 41 through the assembly plate 38, the second steel wire detection sensor 41 is positioned below the first steel wire rope broken wire detection sensor 39, the inner side of the detection frame 30 is provided with a first diameter measurement sensor 42 through the assembly plate 38, the first diameter measurement sensor 42 is positioned below the second diameter measurement sensor 41, the second diameter measurement sensor 43 is positioned below the second steel wire breakage detection frame 30, the diameter measurement sensor 38, the diameter measurement sensor 43 is positioned below the second diameter measurement sensor fixed diameter measurement sensor 38, the diameter measurement frame 30, ultrasonic waves penetrate through the inside of a steel wire rope, then the sensors inside the first steel wire rope breakage detection sensor 39 and the second steel wire rope breakage detection sensor 41 receive information, the monitored information is transmitted to the analyzer 17 through the first steel wire rope breakage detection sensor 39 and the second steel wire rope breakage detection sensor 41, the analyzer 17 collects the collected information, then the analyzer 17 displays the information through the controller 14, a user can conveniently observe the information, the warning lamp 16 flickers to give warning light when breakage is detected inside the steel wire rope, meanwhile, the first diameter measurement sensor 42 and the second diameter measurement sensor 43 operate, infrared rays are projected to the passing steel wire rope one above the other, the steel wire rope can block part of the infrared rays due to the diameter, part of the infrared rays cannot be projected into an infrared receiver inside the diameter measurement sensor 43, the infrared receiver can estimate the diameter of the steel wire rope through detection of the part without the infrared rays, and accurate measurement is discharged through the matching of the first diameter measurement sensor 42 and the second diameter measurement sensor 43, and therefore whether the steel wire rope meets requirements or not can be accurately detected.
Installing support 33 is installed to the both sides outer wall and the back wall of test rack 30, mount pad 34 is installed on the top of installing support 33, high definition digtal camera 35 is installed to mount pad 34 inboard running through, and test rack 30 fixes installing support 33, guarantees the stability of installing support 33, and installing support 33 is fixed to high definition digtal camera 35, and high definition digtal camera 35 shoots the wire rope surface of process, then will shoot the content transmission who arrives for the inside of analysis appearance 17.
The front surface of the detection frame 30 is provided with the electric adjusting rod 31, the electric adjusting rod 31 is positioned on one side of the movable groove 44, the front surface of the detection frame 30 is provided with the embedded seat 32, the embedded seat 32 is positioned on the other side of the movable groove 44, the output end of the electric adjusting rod 31 is embedded into the inner side of the embedded seat 32, the detection frame 30 fixes the electric adjusting rod 31 and the embedded seat 32 on the front surface, the stability of the electric adjusting rod 31 and the embedded seat 32 is ensured, the extending piston of the electric adjusting rod 31 abuts against the inner side of the embedded seat 32, and the movable groove 44 is convenient for limiting the steel wire rope.
Protective bracket 13 is installed at the top of elevating platform 12, controller 14 is installed at protective bracket 13's top, protective housing 15 is installed at elevating platform 12's top, and protective housing 15 is located protective bracket 13's inboard, warning light 16 is installed at protective housing 15's top, analysis appearance 17 is installed to protective housing 15's inboard, and elevating platform 12 is fixed to protective bracket 13 at top, guarantees protective bracket 13's stability, and protective bracket 13 is fixed to the controller 14 at top, makes things convenient for 14 controlgear of controller to show information person of facilitating the use to read, and protective housing 15 is fixed to inboard analysis appearance 17, guarantees that analysis appearance 17 can the steady operation.
The bottom of the lifting platform 12 is movably provided with a scissor type hydraulic lifting frame 11, the bottom end of the scissor type hydraulic lifting frame 11 is provided with a supporting platform 1, the inner side of the supporting platform 1 is provided with a storage battery 2, the bottom of the supporting platform 1 is provided with a bottom box 3, the inner walls of the two sides of the bottom box 3 are provided with control motors 4, the output ends of the control motors 4 are movably connected with rotating rods 5, one end of the rotating rod 5 is provided with a moving wheel 6, the operation of the control motor 4 drives the rotating rod 5 at the output end to rotate, the rotating rod 5 rotates to drive the moving wheel 6 to rotate, the moving wheel 6 rotates to drive the equipment to move, the storage battery 2 is arranged at the inner side of the supporting table 1, the storage battery 2 provides electric energy for the device, the bottom wall of the inner side of the bottom box 3 is provided with a hydraulic system 40, the hydraulic system 40 provides power for the operation of the scissor type hydraulic lifting frame 11, so that the scissor type hydraulic lifting frame 11 can stably run, the internal cross rod moves to drive the lifting platform 12 at the top end to adjust the height, the lifting platform 12 adjusts the height to drive the detection equipment to adjust the height, so as to adapt to the detection of the steel wire rope of the crane, the front and the back of the support platform 1 are provided with support pipes 7, a movable rod 8 is movably arranged at the inner side of the supporting tube 7, a telescopic rod 9 is arranged at one end of the movable rod 8, bottom plate 10 is installed to the bottom of telescopic link 9, and supporting seat 1 is fixed to the stay tube 7 at the front and the back, guarantees the stability of stay tube 7, and stay tube 7 supports to the activity of the 8 movable support of inboard movable rod, and the user adjusts the position of movable rod 8 at the inboard of stay tube 7, and movable rod 8 is fixed to telescopic link 19, and telescopic link 19 extends the bottom plate 10 downstream that drives the bottom, and bottom plate 10 supports at ground increase frictional force, guarantees the stability of equipment.
The working principle is as follows: the user controls the control motor 4 to operate to drive the rotating rod 5 at the output end to rotate, the rotating rod 5 rotates to drive the moving wheel 6 to rotate, the moving wheel 6 rotates to drive the equipment to move, the equipment is moved to the position where a steel wire rope needs to be detected, then the user controls the hydraulic system 40 to operate the scissor type hydraulic crane 11 to transport and drive the lifting platform 12 at the top end to lift upwards, the height of the lifting platform 12 is adjusted through the scissor type hydraulic crane 11 to detect the steel wire rope, the first control motor 45 is fixed on the front wall of the first guide frame 19, the first control motor 45 operates to drive the first lead screw 21 at the output end to rotate, the first lead screw 21 drives the screw rotation at the outer side, the first lead screw 21 drives the first threaded sleeve 23 at the outer side to move back and forth through the screw, the first threaded sleeve 23 moves to move the first support 24 with the top, the first guide groove 20 guides the displacement of the first support 24, the first guide frame 24 moves to drive the second guide frame 25 at the top end to move, the second guide frame 25 supports the second lead screw 26 at the inner side, the second lead screw 26 to move, the second lead screw 26, the front side of the guide frame is convenient for detecting device, the monitoring device detects the position of the front of the second lead screw 30, the front side of the second lead screw connected plate 30, the front side of the second lead screw 29, the second lead screw 30, the front side of the second lead screw connected plate 30, the mobile lead screw connected plate 30, ultrasonic waves penetrate through the inside of a steel wire rope, then the information is received by sensors inside a first steel wire rope broken wire detection sensor 39 and a second steel wire rope broken wire detection sensor 41, the monitored information is transmitted to an analyzer 17 by the first steel wire rope broken wire detection sensor 39 and the second steel wire rope broken wire detection sensor 41, the analyzer 17 collects the collected information, then the analyzer 17 displays the information through a controller 14, a user can conveniently observe the information, when the steel wire rope is detected to be broken inside, a warning lamp 16 flickers to give out warning lamp light, meanwhile, two groups of second diameter measurement sensors 43 operate, infrared rays are projected to the passing steel wire rope one on the other, the steel wire rope can block part of the infrared rays due to the diameter, part of the infrared rays cannot be projected into an infrared receiver inside the diameter measurement sensor 43 again, the infrared receiver can estimate the diameter of the steel wire rope by detecting the part without the infrared rays, and accurate measurement alignment is discharged through the matching of the first diameter measurement sensor 42 and the second diameter measurement sensor 43, so that whether the steel wire rope meets the requirements or not can be accurately detected.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (9)

1. Intelligence wire rope check out test set, including elevating platform (12), its characterized in that: the front surface of the lifting platform (12) is provided with a mounting plate (18), the top end of the mounting plate (18) is provided with a first guide frame (19), the inner side of the top wall of the first guide frame (19) is provided with a first guide groove (20), the inner side of the first guide frame (19) is provided with a first lead screw (21), the front end of the first lead screw (21) is provided with a first control motor (45), the first control motor (45) is arranged on the front wall of the first guide frame (19), the outer side of the first lead screw (21) is provided with a first threaded sleeve (23) through thread movable mounting, the top end of the first threaded sleeve (23) is provided with a first supporting piece (24), the first supporting piece (24) is positioned on the inner side of the first guide frame (20), the top end of the first supporting piece (24) is provided with a second guide frame (25), the front wall of the second guide frame (25) is provided with a second guide groove (22), the inner side of the second guide frame (25) is provided with a second lead screw (26), one end of the second guide frame (26) is provided with a second threaded sleeve (46), and the second guide frame (27) is provided with a second guide motor (46), the second supporting piece (28) is positioned at the inner side of the second guide groove (22), a connecting plate (29) is installed at the front end of the second supporting piece (28), and the connecting plate (29) is positioned on the front face of the first guide frame (19).
2. The intelligent steel wire rope detection device according to claim 1, wherein: detection frame (30) is installed in the front of connecting plate (29), movable groove (44) have been seted up to the inboard of detection frame (30), the inboard movable mounting of detection frame (30) has bearing rod (36) that ten groups equidistance were arranged, and bearing rod (36) are located the both sides of movable groove (44), leading wheel (37) are installed in the outside of bearing rod (36), equipment board (38) are installed through the bolt to the inboard of detection frame (30), the inboard of detection frame (30) is installed the disconnected silk detection sensor of first wire rope (39) through equipment board (38), and the disconnected silk detection sensor of first wire rope (39) is located between two sets of leading wheels (37), the inboard of detection frame (30) is installed the disconnected silk detection sensor of second wire rope (41) through equipment board (38), and the disconnected silk detection sensor of second wire rope (41) is located the below of the disconnected silk detection sensor of first wire rope (39).
3. The intelligent steel wire rope detection device according to claim 2, wherein: a first diameter measuring sensor (42) is installed on the inner side of the detection frame (30) through an assembly plate (38), the first diameter measuring sensor (42) is located below a second steel wire rope broken wire detection sensor (41), a second diameter measuring sensor (43) is installed on the inner side of the detection frame (30) through the assembly plate (38), and the second diameter measuring sensor (43) is located below the first diameter measuring sensor (42).
4. The intelligent steel wire rope detection device according to claim 2, wherein: installing support (33) are installed to the both sides outer wall and the back wall of testing frame (30), mount pad (34) are installed on the top of installing support (33), high definition digtal camera (35) are installed to mount pad (34) inboard running through.
5. The intelligent steel wire rope detection device according to claim 2, wherein: the front surface of the detection frame (30) is provided with an electric adjusting rod (31), the electric adjusting rod (31) is positioned on one side of the movable groove (44), the front surface of the detection frame (30) is provided with a tabling seat (32), the tabling seat (32) is positioned on the other side of the movable groove (44), and the output end of the electric adjusting rod (31) is embedded into the inner side of the tabling seat (32).
6. The intelligent steel wire rope detection device according to claim 1, wherein: protective bracket (13) are installed at the top of elevating platform (12), controller (14) are installed at the top of protective bracket (13), protective housing (15) are installed at the top of elevating platform (12), and protective housing (15) are located the inboard of protective bracket (13), warning light (16) are installed at the top of protective housing (15), analysis appearance (17) are installed to the inboard of protective housing (15).
7. The intelligent wire rope detection device according to claim 1, wherein: the bottom movable mounting of elevating platform (12) has cuts fork hydraulic lift (11), cut the bottom of fork hydraulic lift (11) and install brace table (1), battery (2) are installed to the inboard of brace table (1).
8. The intelligent wireline detection device of claim 7, wherein: bottom case (3) are installed to the bottom of brace table (1), control motor (4) are installed to the both sides inner wall of bottom case (3), the output swing joint of control motor (4) has dwang (5), the one end of dwang (5) is installed and is removed wheel (6), hydraulic system (40) are installed to the diapire of bottom case (3) inboard.
9. The intelligent wireline detection device of claim 7, wherein: the front and the back of the supporting table (1) are provided with supporting tubes (7), the inner sides of the supporting tubes (7) are movably provided with movable rods (8), one ends of the movable rods (8) are provided with telescopic rods (9), and the bottom ends of the telescopic rods (9) are provided with bottom plates (10).
CN202310037239.5A 2023-01-10 2023-01-10 Intelligent steel wire rope detection equipment Pending CN115959579A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310037239.5A CN115959579A (en) 2023-01-10 2023-01-10 Intelligent steel wire rope detection equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310037239.5A CN115959579A (en) 2023-01-10 2023-01-10 Intelligent steel wire rope detection equipment

Publications (1)

Publication Number Publication Date
CN115959579A true CN115959579A (en) 2023-04-14

Family

ID=87361757

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310037239.5A Pending CN115959579A (en) 2023-01-10 2023-01-10 Intelligent steel wire rope detection equipment

Country Status (1)

Country Link
CN (1) CN115959579A (en)

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