CN115958000A

CN115958000A - Quick cleaning equipment of copper alloy wire rod

Info

Publication number: CN115958000A
Application number: CN202310012139.7A
Authority: CN
Inventors: 黄浩; 赵睿; 聂文君; 刘火星; 白秋云; 孙龙
Original assignee: Jiangxi Cooper Technology Innovation Co ltd
Current assignee: Jiangxi Cooper Technology Innovation Co ltd
Priority date: 2023-01-05
Filing date: 2023-01-05
Publication date: 2023-04-14

Abstract

The invention discloses a copper alloy wire rod rapid cleaning device, which relates to the technical field of copper alloy wire rod treatment and comprises the following components: the four sensing structures clean the surface of the wire rod while rotating and moving under the matching of the rotating part and the reciprocating part, and drive the switching part to operate in time when the sensing structures abut against impurities which are difficult to clean and protrude; and a switching member for switching the reciprocating mode to a rapid small-range reciprocating mode and emphasizing on processing the position difficult to clean. The wire rod cleaning device has the advantages that under the effects of cleaning by using a cleaning agent and rotating and cleaning of the spiral line of the bristles, impurities on the surface of the wire rod can be cleaned in a large range and all-around mode, the occurrence of cleaning dead corners is reduced, the region which is difficult to clean locally can be intelligently identified, the switching device is started to change the operation state, the region is cleaned in a centralized mode, and the wire rod cleaning device has the advantages of being good in cleaning effect and high in cleaning efficiency.

Description

Quick cleaning equipment of copper alloy wire rod

Technical Field

The invention relates to the technical field of copper alloy wire treatment, in particular to a copper alloy wire quick cleaning device.

Background

The copper alloy wire is commonly used in the building action, has the effect of smooth and tidy surface, and is put into use in a large range;

in the production process of the copper alloy wire, certain grease and dust are inevitably adhered to the copper alloy wire, and in order to avoid normal use and processing of the copper alloy wire, the impurities need to be cleaned.

Present washing adopts simple water spray treatment more, but this kind of mode, very difficult to clear up wire rod surface accumulational impurity, consequently probably need wash longer time, and efficiency and effect are not good, piles together because of grease and impurity, the condition of long-time easy caking that appears, if the water spray effect of simple adoption, efficiency is lower, and can not keep carrying out the omnidirectional washing to the surface of wire rod.

Disclosure of Invention

The invention aims to provide a copper alloy wire rod rapid cleaning device which can clean impurities on the surface of a wire rod in a large range and in an all-around manner under the cleaning action of a cleaning agent and the rotation cleaning action of a spiral line of bristles, reduce the occurrence of cleaning dead corners, intelligently identify a region which is difficult to clean locally, start a switching device to change the operation state and clean the region in a centralized manner, has the characteristics of good cleaning effect and high cleaning efficiency, and solves the problems in the background art.

In order to achieve the purpose, the invention provides the following technical scheme: a quick cleaning equipment of copper alloy wire rod includes:

the wire drawing machine comprises a machine body, wherein two sides of the machine body are respectively provided with a first opening for a wire to pass through;

the inner wall of the cleaning shell is uniformly provided with bristles;

the rotating part is arranged on the surface of the cleaning shell and is used for driving the bristles to rotate;

the reciprocating component is arranged on the surface of the machine body and is used for driving the bristles to reciprocate;

the four sensing structures are matched with the rotating part and the reciprocating part, the surfaces of the wires are cleaned while rotating, and when the sensing structures abut against impurities, which cannot be cleaned easily, of the protrusions, the sensing structures drive the switching part to operate in time;

the switching component switches the reciprocating mode into a fast small-range reciprocating mode and emphasizes on processing the parts which are difficult to clean.

Optionally, the rotating part includes:

the inner side surface of the outer cylinder is in fixed-axis rotary connection with the outer surface of the cleaning shell, and the outer side surface of the outer cylinder is provided with a protective shell;

the shell of the motor I is fixedly connected with the inner wall of the protective shell, and the rotating part of the motor I is fixedly connected with a gear I;

and the inner side surface of the toothed ring is fixedly connected with the surface of the cleaning shell, and a tooth groove part of the toothed ring is meshed with a tooth groove part of the first gear.

Optionally, the reciprocating part comprises:

the lower surface of the mounting shell is fixedly connected with the upper surface of the machine body;

a shell of the motor II is fixedly connected with the inner wall of the mounting shell, a rotating part of the motor II is fixedly connected with a rotating shaft, a sleeve is sleeved on the surface of the rotating shaft in a sliding mode, an external spline groove is formed in the surface of the rotating shaft, and an internal spline groove matched with the external spline groove is formed in the inner wall of the sleeve;

the surface of the incomplete gear is provided with a second opening through which the sleeve passes and is fixedly connected with the incomplete gear;

the lower surface of the connecting shaft is rotationally connected with the inner wall of the mounting shell in a fixed shaft mode, and a gear II is fixedly connected to the surface of the connecting shaft;

the surface of the sliding rod is sleeved with a first rack row in a sliding manner, and the surface of the sliding rod is fixedly connected with the inner wall of the mounting shell;

the second gear is connected with the cleaning shell through a transmission mechanism.

Optionally, the transmission mechanism includes:

the third gear is rotationally connected with the inner wall of the mounting shell in a fixed-shaft mode through a shaft body, and a second rack row is meshed with a tooth groove part of the third gear;

the upper surfaces of the connecting blocks are fixedly connected with the lower surface of the second rack row, and the surface of the machine body is provided with a sliding opening through which the connecting blocks penetrate and are in sliding connection with the machine body;

the lower surface of the connecting block positioned on the upper side is rotatably connected with the surface of the mounting shell through the first support, the upper surface of the connecting block positioned on the lower side is clamped with the surface of the mounting shell through the second support, and a sliding groove for sliding the connecting block positioned on the lower side is formed in the bottom surface of the inner wall of the machine body.

Optionally, every two of the four sensing structures are in a group and are respectively arranged on the upper side and the lower side of the wire to be cleaned;

the sensing structure includes:

one end of the connecting rod is fixedly connected with the surface of the connecting block, and the other end of the connecting rod is provided with a distance sensor;

the side surface of the connecting plate is fixedly connected with the side surface of the connecting block, the upper surface of the connecting plate is connected with a sliding block in a sliding manner, and one end of the sliding block is fixedly connected with a limiting block;

the opposite sides of the limiting block and the connecting plate are fixedly connected with a first return spring, the other end of the sliding block is fixedly connected with a clamping plate, and the inner side surface of the clamping plate is designed to be a round angle;

the position of the limiting block is opposite to the position of the probe of the distance sensor.

Optionally, the switching component includes:

the outer shell of the electric push rod I is fixedly connected with the inner wall of the mounting shell, the push rod part of the electric push rod I is fixedly connected with a connecting piece, and the surface of the connecting piece is provided with a third opening through which the sleeve penetrates and is in fixed-axis rotary connection with the sleeve;

and the upper surface of the disc is fixedly connected with the surface of the sleeve.

Optionally, still include the water injection structure, the water injection structure includes:

the inner side of the disturbing plate is fixedly connected with the outer side of the connecting shaft, the upper surface of the mounting shell is fixedly connected with a mixing drum, the outer side surface of the mixing drum is fixedly communicated with two feeding pipes, and the surfaces of the feeding pipes are provided with valves;

one end of the discharge pipe is fixedly communicated with the surface of the mixing barrel, the other end of the discharge pipe extends into the machine body, the surface of the outer barrel is fixedly communicated with a connecting pipe, and a hose is fixedly communicated between the discharge pipe and the connecting pipe;

connectors are formed in the opposite sides of the outer barrel and the cleaning shell, the outer barrel is communicated with the cleaning shell, and a plurality of water outlets are formed in the inner side of the cleaning shell.

Optionally, the side surface of the connecting block is fixedly connected with a second electric push rod through a mounting part, a push rod part of the second electric push rod is fixedly connected with a supporting block, and the supporting block is rotatably connected with the outer surface of the outer barrel through a third support.

Optionally, the side fixedly connected with of organism tightens the subassembly two, it includes to tighten the subassembly:

the side face of the stabilizing block is fixedly connected with the side face of the machine body, the upper surface of the stabilizing block is provided with a fourth opening through which the sliding piece penetrates and is in sliding connection with the fourth opening, one end of the sliding piece is fixedly connected with a supporting block, the opposite sides of the supporting block and the stabilizing block are fixedly connected with a second return spring together, and the other end of the sliding piece is fixedly connected with a press roller.

Compared with the prior art, the invention has the following beneficial effects:

1. the invention can drive the brush hair to clean the surface of the wire rod in a spiral track under the combined action of the rotating part and the reciprocating part, and the invention has the following advantages:

the technical point I is as follows: under the cooperative coordination of reciprocating movement cleaning and rotation cleaning, the bristles can run in a spiral track-like manner, and due to the reciprocating property, the bristles can greatly cover all areas on the surface of the wire rod, so that the occurrence of brushing dead corners is greatly reduced, the cleaning efficiency is higher, the cleaning time is shorter, and the effect of quickly cleaning is achieved;

and a second technical point: the brushing hair can be ensured to be brushed on the surface of the wire in a large range, so that the overall cleaning efficiency of the wire is higher, and the effect of accelerating cleaning is achieved;

the technical points are as follows: the opening of the cleaning shell is large, and the bristles in the cleaning shell are uniformly and densely distributed, so that the wire brushing device is suitable for brushing wires with different thicknesses, and the application range is wide.

2. When the clamping plate moves in the length direction of the wire rod and impurities appear at the local position of the wire rod, the height of the limiting block is detected to be changed, the limiting block can be detected in time by the distance sensor, and the position information is recorded so as to drive the subsequent switching device to operate, and the wire rod switching device is provided with the following components:

the technical points are as follows: the method can emphatically inspect a local impurity region and automatically switch to a subsequent mechanism to intensively clean the region, so that the cleaning efficiency is greatly improved;

the second technical point is that: the method has the effects of automatic inspection and operation, because the oil and the impurities are mixed, the impurities are very easy to accumulate together and are not treated for a long time, and the accumulated impurities are difficult to clean;

the technical points are as follows: the mode can be suitable for inspecting wires with different calibers, greatly improves the application range of the device, and is worthy of popularization and use;

and the cardboard can carry out the parcel of big area by a wide margin to the wire rod, consequently when the side of wire rod appears accumulational impurity, also can the perception of self-adaptation.

3. The invention drives the brush hair to rapidly reciprocate in a small range by starting the electric push rod I, emphatically and rapidly and intensively cleans the sensing and sensing part, and the method has the following steps:

the technical points are as follows: the condition that more damage occurs to the area where large impurities are adhered on the wire rod when the wire rod is cleaned in an all-round way for a long time is avoided, the position needing to be cleaned is emphatically automatically sensed, automatically switched and cleaned, and the wire rod cleaning machine has the effects of automation and integration;

and a second technical point: when the removal of the reciprocal small-scale after switching, can shake off remaining impurity on the brush hair through its quick reciprocity, can improve certain shake efficiency, reduce impurity a large amount of attached to in the brush hair, and influence the long-time operation of device.

Drawings

FIG. 1 is a front view of the structure of the present invention;

FIG. 2 is a schematic view of the structure of the gear ring of the present invention;

FIG. 3 is a schematic diagram of the structure at the distance sensor of the present invention;

FIG. 4 is an isometric view of a structure of the present invention;

FIG. 5 is a cross-sectional view of a structure of the present invention;

fig. 6 is an enlarged view of the structure of fig. 5 a according to the present invention.

In the figure: 1. a body; 2. a first opening; 3. cleaning the shell; 4. brushing; 5. an outer cylinder; 6. a first motor; 7. a first gear; 8. a toothed ring; 9. mounting a shell; 10. a second motor; 11. a rotating shaft; 12. a sleeve; 13. an incomplete gear; 14. a connecting shaft; 15. a second gear; 16. arranging a first rack; 17. a slide bar; 18. a third gear; 19. a second rack row; 20. connecting blocks; 21. a connecting rod; 22. a distance sensor; 23. a connecting plate; 24. a slider; 25. a limiting block; 26. a first return spring; 27. clamping a plate; 28. an electric push rod I; 29. a connecting member; 30. a disc; 31. a disturbing plate; 32. a mixing drum; 33. a feed pipe; 34. a discharge pipe; 35. a connecting pipe; 36. a second electric push rod; 37. a stabilizing block; 38. a slider; 39. a resisting block; 40. a second return spring; 41. a compression roller; 42. and (4) a protective shell.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.

Referring to fig. 1 to 6, the present embodiment provides a copper alloy wire fast cleaning apparatus, which includes a machine body 1, wherein both sides of the machine body 1 are provided with openings 2 for wires to pass through.

More specifically, in the present embodiment: the opening I2 is arranged, so that the wire can conveniently penetrate through the device, and the cleaning preparation effect is achieved.

Further, in the present embodiment: cleaning shell 3, cleaning shell 3's inner wall is evenly provided with brush hair 4.

More specifically, in the present embodiment: different from a mode of only spraying water, the brush bristles 4 are additionally arranged, so that the cleaning effect and efficiency are improved, and the time required by cleaning is reduced.

Further, in the present embodiment: and the rotating part is arranged on the surface of the cleaning shell 3 and is used for driving the bristles 4 to rotate.

More specifically, in the present embodiment: the cleaning effect in the axial area of the wire rod can be greatly improved by rotating the cleaning device, and the occurrence of cleaning dead angles in the length direction is avoided.

Further, in this implementation: and the reciprocating component is arranged on the surface of the machine body 1 and is used for driving the brush bristles 4 to reciprocate.

More specifically, in the present embodiment: reciprocal clearance, the ascending clearance effect in increase wire rod length direction that can be by a wide margin avoids appearing the appearance at axial clearance dead angle.

Further, in the present embodiment: the four sensing structures are matched with the rotating part and the reciprocating part to clean the surface of the wire rod while rotating, and when the sensing structures abut against the impurities, which are not easy to clean, of the protrusions, the switching part is driven to operate timely.

More specifically, in the present embodiment: accumulated impurities on the surface of the wire rod can be automatically sensed, and the area is recorded, so that the subsequent switching part is driven to operate, the area is emphatically treated, the centralized treatment effect is achieved, and the quick cleaning effect is achieved.

Further, in the present embodiment: and a switching member for switching the reciprocating mode to a rapid small-range reciprocating mode and emphasizing on processing the position difficult to clean.

More specifically, in the present embodiment: under reciprocating member and rotating member's cooperation for brush hair 4 carries out the spiral and cleans, great improvement the effect of clearance, the appearance at clearance dead angle has been reduced, and discern the part that is difficult to the clearance through sensing structure and start subsequent mechanism, make drive brush hair 4 carry out quick reciprocal clearance of minizone to this region, and then improved the condition efficiency of this part, holistic operating efficiency has been improved, the time of operation has been reduced, and the effect of clearance is better.

Further, in the present embodiment: the outer barrel 5 is connected with the outer surface of the cleaning shell 3 in a fixed-axis rotating mode, the protective shell 42 is installed on the outer side face of the outer barrel 5, the first motor 6 is fixedly connected with the shell of the first motor 6 and the inner wall of the protective shell 42, and the first rotating portion of the first motor 6 is fixedly connected with the first gear 7.

More specifically, in the present embodiment: the protective shell 42 has the function of protecting the motor I6 and the internal structure thereof, so that the occurrence of water staining is reduced, and the service life of the device is prolonged;

the gear I7 is driven to rotate by the operation of the rotating part of the motor I6.

Further, in the present embodiment: and the inner side surface of the toothed ring 8 is fixedly connected with the surface of the cleaning shell 3, and the tooth socket part of the toothed ring 8 is meshed with the tooth socket part of the first gear 7.

More specifically, in the present embodiment: the first gear 7 rotates to drive the gear ring 8 and the cleaning shell 3 to rotate, and the effects of rotary cleaning and cleaning are achieved.

Further, in the present embodiment: the lower surface of the mounting shell 9 is fixedly connected with the upper surface of the machine body 1; the second motor 10, the casing of the second motor 10 and the inner wall of the mounting shell 9 are fixedly connected, the rotating portion of the second motor 10 is fixedly connected with a rotating shaft 11, a sleeve 12 is sleeved on the surface of the rotating shaft 11 in a sliding mode, an outer spline groove is formed in the surface of the rotating shaft 11, and an inner spline groove matched with the outer spline groove is formed in the inner wall of the sleeve 12.

More specifically, in the present embodiment: through the operation of the second motor 10 rotating part, the rotating shaft 11 and the sleeve 12 are driven to rotate, and due to the fact that spline transmission is arranged, when the sleeve 12 moves, the rotating shaft 11 can still drive the sleeve 12 to rotate.

Further, in the present embodiment: the surface of the incomplete gear 13 is provided with a second opening through which the sleeve 12 passes and is fixedly connected with the incomplete gear 13; the lower surface of the connecting shaft 14 is fixedly connected with the inner wall of the mounting shell 9 in a fixed-shaft rotating mode, and the surface of the connecting shaft 14 is fixedly connected with a second gear 15; a first rack row 16 is sleeved on the surface of the sliding rod 17 in a sliding manner; the second gear 15 is connected with the cleaning shell 3 through a transmission mechanism, and the surface of the sliding rod 17 is fixedly connected with the inner wall of the mounting shell 9.

More specifically, in the present embodiment: the incomplete gear 13 is driven to rotate by the rotation of the sleeve 12, and the incomplete gear 15 can rotate in a reciprocating manner due to the intermittent meshing transmission of the incomplete gear 13, the gear II 15 and the rack row I16.

Further, in the present embodiment: and a third gear 18, wherein the third gear 18 is in fixed-shaft rotating connection with the inner wall of the mounting shell 9 through a shaft body, and a second rack row 19 is meshed with a tooth space part of the third gear 18.

More specifically, in the present embodiment: the gear three 18 is driven to rotate in a reciprocating manner through the reciprocating rotation of the gear two 15, and then the rack row two 19 is driven to move in a reciprocating manner under meshing transmission, as shown in fig. 4, according to the principle of the transmission ratio of the gear three, the power transmitted by the gear two 15 can be amplified by the gear three 18, and the subsequent condition range and the operation range of the device after switching are further improved.

Further, in the present embodiment: the upper surface of the connecting block 20 is fixedly connected with the lower surface of the second rack row 19, and the surface of the machine body 1 is provided with a sliding opening through which the connecting block 20 penetrates and is in sliding connection with the machine body; the lower surface that is located the connecting block 20 of upside passes through the support one to be connected with the surface rotation of installation shell 9, and the upper surface that is located the connecting block 20 of downside passes through the support two and installs the surperficial looks joint of shell 9, and the gliding spout of connecting block 20 that supplies to be located the downside is seted up to the bottom surface of organism 1 inner wall.

More specifically, in the present embodiment: through the reciprocating movement of the second rack row 19, the connecting block 20 can be driven to reciprocate, so that the bristles 4 can reciprocate, and the wire can be cleaned in a reciprocating manner;

it is worth noting that, because of urceolus 5 and its inside structure, all driven by connecting block 20, therefore the load that connecting block 20 received in the actual use is great, consequently, the connecting block 20 that is located the downside has been add, make the effect of playing the support to urceolus 5, and in order to avoid the deflection influence to urceolus 5, adopt the connecting block 20 of downside to have gliding structure, and cooperate the pneumatic cylinder to carry out concertina movement, the effect of dodging urceolus 5 has been reached, and the pneumatic cylinder pushes into the draw-in groove that corresponds the seting up on the urceolus 5 next connecting block 20 when needs support, the effect of joint is reached in, in order to satisfy the following removal of the connecting block 20 that is located the downside, under the effect that can guarantee the outrigger, can realize the normal operation of device, security and life are better.

Further, in the present embodiment: and one end of the connecting rod 21 is fixedly connected with the surface of the connecting block 20, and the other end of the connecting rod 21 is provided with a distance sensor 22.

More specifically, in the present embodiment: the distance sensor 22 and the following connecting block 20 synchronously move to ensure that the distance sensor automatically follows the checking, so that the real-time checking effect is achieved.

Further, in the present embodiment: connecting plate 23, the side of connecting plate 23 and the side fixed connection of connecting block 20, the last surface sliding connection of connecting plate 23 has sliding block 24, the one end fixedly connected with stopper 25 of sliding block 24, stopper 25 and the common fixedly connected with reset spring 26 of the opposite side of connecting plate 23, the other end fixedly connected with cardboard 27 of sliding block 24, the medial surface of cardboard 27 adopts the fillet design, stopper 25's position and distance sensor 22's probe department are just right mutually.

More specifically, in the present embodiment: through connecting block 20's removal, can drive connecting plate 23, stopper 25 and sliding block 24 and carry out synchronous removal for this structure is compared and can be kept static in urceolus 5, has reached and has followed the effect of inspection all the time, through cardboard 27 and accumulational impurity butt, makes it move to the outside, and then can be examined by distance sensor 22, has reached and has marked and follow-up effect of handling emphatically this region.

Further, in the present embodiment: the outer shell of the electric push rod I28 is fixedly connected with the inner wall of the mounting shell 9, the push rod part of the electric push rod I28 is fixedly connected with a connecting piece 29, and the surface of the connecting piece 29 is provided with a third opening through which the sleeve 12 passes and is in fixed-axis rotary connection with the sleeve.

More specifically, in the present embodiment: the operation of the push rod part through the electric push rod I28 can drive the connecting piece 29, the incomplete gear 13 and the disc 30 to synchronously move.

Further, in the present embodiment: and a disc 30, wherein the upper surface of the disc 30 is fixedly connected with the surface of the sleeve 12.

More specifically, in the present embodiment: when the disk 30 is engaged with the second gear 15 and rotates, it can drive the second gear 15 to rapidly reciprocate.

Further, in the present embodiment: the inner side of the disturbance plate 31 is fixedly connected with the outer side of the connecting shaft 14, the upper surface of the mounting shell 9 is fixedly connected with a mixing cylinder 32, the outer side surface of the mixing cylinder 32 is fixedly communicated with two feed pipes 33, and the surfaces of the feed pipes 33 are provided with valves.

More specifically, in the present embodiment: through the reciprocating rotation of connecting axle 14, driving disturbance board 31 and carrying out reciprocating rotation, make the reciprocal rotation of disturbance board 31 in mixing drum 32, mix and stir its inside water and cleaner of pouring into, the cleaner that can adopt ratio completion in advance leaves mixing drum 32 in on the one hand, avoid the cleaner because of mixing inhomogeneous the mode that appears the circumstances such as sediment, this formula lasts mixes this cleaner, the abluent effect has been ensured, zero hour ratio's method can be adopted in addition, control the volume of pouring into through valve intelligence, and mix the water and the cleaner raw materials of pouring into, help reaching the timely effect of using of configuration, the configuration efficiency piece, it is effectual to mix.

Further, in the present embodiment: one end of the discharge pipe 34 is fixedly communicated with the surface of the mixing barrel 32, the other end of the discharge pipe 34 extends into the machine body 1, the surface of the outer barrel 5 is fixedly communicated with a connecting pipe 35, and a hose is fixedly communicated between the discharge pipe 34 and the connecting pipe 35; the connector has all been seted up to the opposite side of urceolus 5 and washing shell 3, supplies urceolus 5 and washing shell 3 to be linked together, and a plurality of delivery ports have been seted up to the inside portion of washing shell 3.

More specifically, in the present embodiment: the mixed cleaning agent can be output from the discharge pipe 34 under the action of the control pump and input into the outer barrel 5 through the hose and the connecting pipe 35, the cleaning agent can be input into the outer barrel 5, the outer barrel 5 and the cleaning shell 3 are communicated through the connecting ports, and the connecting ports are provided with a plurality of connecting ports which are distributed in the barrel uniformly, so that the requirement that the cleaning agent is normally injected into the cleaning shell 3 can be met even if the inner cleaning shell 3 rotates, and the cleaning shell 3 and the outer barrel 5 can be intermittently communicated with each other along with the rotation of the cleaning shell 3, so that the cleaning agent can fill the inner barrel 5 with time when the cleaning agent is actually used, the water outlet discharges water to achieve the effect of omnibearing water outlet cleaning, the cleaning effect is better, in the mode, when the bristles 4 rotate and move in a reciprocating mode, the automatic injected water is sprayed from the water outlet to achieve the effect of rotary spraying, and the bristles 4 rotate along a spiral track, so that the rotary spraying effect is better, and the cleaning can be greatly performed on various areas on the surface of the wire rods;

it is worth noting that the mode of cleaning agent is adopted, and the mode is different from the mode of clear water, so that grease and adhered impurities can be cleaned and softened, and the cleaning efficiency is improved.

Further, in the present embodiment: the side of the connecting block 20 is fixedly connected with a second electric push rod 36 through a mounting piece, the push rod part of the second electric push rod 36 is fixedly connected with a supporting block, and the supporting block is rotatably connected with the outer surface of the outer cylinder 5 through a third support.

More specifically, in the present embodiment: as shown in fig. 2, the openings at two sides of the cleaning shell 3 can adopt a half-shielding or non-shielding form, and can be selected according to actual work, after the wire cleaning is completed, a user presses a control button, a control panel receives a signal and intelligently controls a second 36 push rod part of an electric push rod to operate, so that the outer cylinder 5 and the cleaning shell 3 are driven to deflect by taking a hinge point of the connecting block 20 and the outer cylinder 5 as a circle center, the connecting block 20 positioned below at the moment is of a telescopic structure, and a hydraulic cylinder assembly arranged in the connecting block can drive the connecting block 20 below to avoid in a direction far away from the cleaning shell 3, so as to avoid influencing the deflection of the device;

the outer cylinder 5 and the cleaning shell 3 are driven to face one side, so that water and impurities in the cleaning shell 3 flow out in a centralized mode, the mode is different from a mode of not closing the opening I2 and a semi-closed mode, the condition that the water flowing out is thrown out at will when the wire is actually cleaned is reduced, the condition that the water and the impurities splash is reduced, the service life of a certain device can be prolonged, and finally the water and the impurities flowing out are discharged and collected through a discharge port at the bottom of the machine body 1 through a pump body and other devices;

because of washing shell 3 after long-time washing, more moisture must be piled up to its inside bottom, discharges this moisture, and the trouble that current mode is probably comparatively, and this mode adopts the mode of slope for the water conservancy is wrapped up under the effect of gravity and is being held impurity and flowing out, makes to keep washing the inside cleanliness factor of shell 3.

Further, in the present embodiment: the side surface of the stabilizing block 37 is fixedly connected with the side surface of the machine body 1, the upper surface of the stabilizing block 37 is provided with a fourth opening through which the sliding part 38 passes and is in sliding connection with the fourth opening, one end of the sliding part 38 is fixedly connected with a resisting block 39, the opposite sides of the resisting block 39 and the stabilizing block 37 are fixedly connected with a second return spring 40, and the other end of the sliding part 38 is fixedly connected with a press roller 41.

More specifically, in the present embodiment: after the wire rod passes through the device through the unwinding roller and the winding pipe, the wire rod is extruded through the relative movement of the two compression rollers 41, and under the action of elasticity, certain pressure can be exerted on the wire rod, the method has the function of exerting certain pressure on the wire rod, therefore, when the wire rod is pulled on the right side, the wire rod can achieve the effect of collapsing and straightening under the action of friction force between the wire rod and the two compression rollers 41, the problem that the cleaning efficiency of the wire rod is low due to loosening is avoided, and the use of a sensing structure is not facilitated, meanwhile, under the condition of loosening, the wire rod can possibly be bent, folded, wound and other adverse conditions, the condition of dead corners is caused to be cleaned, the effect of comprehensively and completely cleaning the wire rod is not facilitated, the relative movement of the method can be applied to tightening of the wire rods with different calibers, and the practicability is better and the application range is wider.

The working principle is as follows: when this quick cleaning equipment of copper alloy wire rod used, the copper alloy wire rod can adhere to certain grease impurity etc. on it in the in-process of processing, if carry out timely processing to it and probably influence the subsequent normal use of wire rod, consequently need wash its surperficial impurity, but its cleaning efficiency of current equipment is not good, its surface has certain residue at the in-process of clearance, consequently just need a large amount of time to carry out the condition that lasts, consequently its abluent efficiency is not good.

This device is when using, will twine the copper alloy wire rod on unreeling the roller earlier and emit and pass opening one 2, then collect with the wind-up roll at the end of wearing out, when needs clear up the inside wire rod of this device, press control button through the user externally, outside control panel control motor one 6 operates, the operation of a 6 rotating parts of motor, it rotates to drive gear one 7, and under the driven effect of meshing, drive ring gear 8, wash shell 3 and brush hair 4 and rotate, and then reach the effect of carrying out rotatory clearance to the surface of wire rod, and the effect of rotatory clearance is distinguished from only removing the clearance mode on the length direction of wire rod surface along the wire rod, certain impurity and grease can be remained on length direction to this mode, because of having certain interval between the adjacent brush hair 4, therefore certain impurity can be remained, through the mode of rotating the clearance, can avoid the appearance of this condition, have preliminary abluent effect.

The motor II 10 is controlled to operate by an external control board, the rotating part of the motor II 10 drives the rotating shaft 11 to rotate, the sleeve 12 and the incomplete gear 13 are driven to rotate under the spline fit relationship, when the incomplete gear 13 is meshed with the rack row I16, the rack row I16 is driven to move forward, the gear II 15 is driven to rotate forward along with the rack row I16, when the incomplete gear 13 is disengaged from the rack row I16, the incomplete gear is meshed with the gear II 15 at the moment, the gear II 15 is driven to rotate in reverse, and under the meshing of the gear II 15 and the rack row I16, the rack row I16 is driven to move in reverse, so that the gear II 15 and the connecting shaft 14 rotate in a reciprocating manner, through the reciprocal rotation of two 15 gears, it rotates to drive three 18 gears, and then under the meshing transmission, it arranges two 19 to drive the rack, connecting block 20, urceolus 5, wash shell 3 and brush hair 4 and carry out reciprocating movement, brush hair reciprocating on the surface of wire rod, and the mode of reciprocating brush is distinguished from the current longer sleeve that sets up, and brush hair 4 through the sleeve rotates the mode of brushing, on the circular arc direction of wire rod when it rotates to brush, there is the clearance because of adjacent brush hair 4, remaining condition can appear probably, consequently this mode is through the mode of reciprocating brush hair, can avoid the appearance of this condition, reciprocating movement can further improvement clear effect and efficiency simultaneously, this mode has possessed:

the first point is as follows: under the cooperative coordination of reciprocating movement cleaning and rotation cleaning, the brush bristles 4 can run like a spiral track, and due to the reciprocating property, all areas on the surface of the wire rod can be greatly covered, so that the occurrence of brushing dead angles is greatly reduced, and the cleaning method is different from the single movement cleaning and single rotation cleaning methods, has higher cleaning efficiency, is less in cleaning time and further achieves the effect of quick cleaning;

and a second point: under the transmission matching of the second gear 15 and the third gear 18, according to the principle that the gear ratios of the second gear and the third gear are different, when the second gear 15 rotates for a certain angle, the third gear 18 will tend to rotate for more angles, so that the reciprocating movement distance transmitted to the bristles 4 will become longer, the inconvenience caused by the installation of the device due to the adoption of a larger gear transmission structure can be avoided, the bristles 4 can be ensured to be brushed on the surface of the wire in a large range, the overall cleaning efficiency of the wire is higher, and the effect of accelerating the cleaning is achieved;

a third point: the opening of the cleaning shell 3 is large, and the bristles 4 in the cleaning shell are uniformly and densely distributed, so that the wire brushing device can be suitable for brushing wires with different thicknesses, and the application range is wide.

When the connecting block 20 reciprocates, the connecting rod 21, the connecting plate 23, the first return spring 26, the sliding block 24 and the limiting block 25 are driven to synchronously move, after an initial wire enters the device, the two opposite clamping plates 27 can be pressed on the surface of the wire, the first return spring 26 is stretched and moves synchronously along with the bristles 4, and because impurities such as grease and the like are adhered on the surface of the wire, the wire has certain stubborn and difficult cleaning conditions, and the wire needs to be kept in a collapsed and straight state after entering the device, when the clamping plates 27 pressed on the surface of the wire move in the length direction of the wire, when impurities appear at the local position of the wire, because of the thickness condition of the local position department of the accumulational wire rod of impurity will change certainly, consequently can support and press cardboard 27 and outwards remove, and further extension reset spring 26, as shown in fig. 3, when cardboard 27 outwards removes, can drive stopper 25 and sliding block 24 and upwards remove, and distance sensor 22 all the time with stopper 25 just right, can add the check point on stopper 25, with the precision that improves the detection, after detecting stopper 25's height and changing, can be by timely the detecting of distance sensor 22, and record this positional information, so that drive subsequent auto-change over device and operate, this formula has been equipped with:

the first point is as follows: because the existing cleaning mode needs to continuously clean the wire surface in a large range in order to ensure the complete cleaning of the wire surface, the cleaning efficiency is low, the effect of quick cleaning is not achieved, and more production cost is wasted, the mode can emphatically inspect a local impurity region and automatically switch to a subsequent mechanism to intensively clean the region, so that the cleaning efficiency is greatly improved, more abrasion can be caused to the outer skin of the wire surface compared with the long-time wire overall cleaning mode, the mode only needs to inspect accumulated impurities on the wire surface, the impurities are intensively cleaned, the cleaning of the cleaned region is reduced, and the integrity of the wire is ensured;

and a second point: the method has the effects of automatic inspection and operation, because the oil and the impurities are mixed, the impurities are very easy to accumulate together and are not treated for a long time, and the accumulated impurities are difficult to clean;

and a third point: the mode adopts the effect of carrying out sundry inspection by the two opposite clamping plates 27, and is of a sliding structure, so that the mode can be suitable for inspecting wires with different calibers, the application range of the device is greatly improved, and the device is worthy of popularization and use;

and cardboard 27 can carry out the parcel of large tracts of land on a large scale to the wire rod, consequently when accumulational impurity appears in the side of wire rod, also can the self-adaptation carry out the perception, because the inboard design that adopts the fillet of cardboard 27, consequently also can avoid the dead condition of card to take place, and also can strike off by cardboard 27 by the not hard up impurity of clearance back, also can possess the effect of certain supplementary clearance, has improved the efficiency of clearance, has reduced the time of clearance.

When a local area needs to be cleaned, the control board automatically starts the electric push rod one 28, so that the push rod part drives the connecting piece 29, the sleeve 12, the incomplete gear 13 and the disc 30 to move upwards, as shown in fig. 6, the incomplete gear 13 can be disengaged from the gear two 15, the disc 30 and the gear two 15 are positioned on the same horizontal plane, the outer circular arc surface of the disc 30 is attached to two adjacent tooth blocks of the gear two 15, and further along with the rotation of the disc 30, the gear two 15 rapidly swings due to the attaching relation and the friction relation, the rack row one 16 and the disc 30 are not always positioned on the same plane, the occurrence of the situation that the device is locked is avoided, and further, as can be known from the principle, the bristles 4 can be driven to rapidly reciprocate in a small range, the position for sensing is emphatically rapidly and intensively cleaned, and the method has the following steps of:

the first point is as follows: the automatic wire cleaning machine has the advantages that the situation that when the wire is cleaned in all directions for a long time, the region adhered with large impurities on the wire is damaged more is avoided, the position needing to be cleaned is emphatically automatically sensed, automatically switched and cleaned, the automatic wire cleaning machine has the automatic and integrated effects, the intelligent degree is better, manual intervention of a user is not needed, and the practicability is better;

and a second point: the mode can be used under various conditions, for example, the surface of a wire rod needs to be subjected to reciprocating movement and cleaned five times in an initial setting mode, the device runs after the five times are finished, the device moves to the position according to the sensed position to carry out rapid conditions, the device can also be used for timely switching to carry out key cleaning after a higher bulge is sensed during use, the setting can be carried out according to the requirement of a user, and the intelligent effect is achieved;

and a third point: when the brush bristles are switched to move in a reciprocating small range, the impurities remained on the brush bristles 4 can be shaken off through the quick reciprocating property of the brush bristles, certain shaking efficiency can be improved, and the influence on the long-time operation of the device caused by the impurities attached to the brush bristles 4 is reduced.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a quick cleaning equipment of copper alloy wire rod which characterized in that: the method comprises the following steps:

the wire drawing machine comprises a machine body (1), wherein openings I (2) for wires to pass through are formed in two sides of the machine body (1);

the cleaning device comprises a cleaning shell (3), wherein bristles (4) are uniformly arranged on the inner wall of the cleaning shell (3);

the rotating part is arranged on the surface of the cleaning shell (3) and is used for driving the bristles (4) to rotate;

the reciprocating component is arranged on the surface of the machine body (1) and is used for driving the bristles (4) to reciprocate;

the four sensing structures clean the surface of the wire rod while rotating and moving under the matching of the rotating part and the reciprocating part, and drive the switching part to operate in time when the sensing structures abut against impurities which are not easy to clean and protrude;

2. The copper alloy wire rod rapid cleaning apparatus according to claim 1, characterized in that: the rotating member includes:

the inner side surface of the outer cylinder (5) is in fixed-axis rotary connection with the outer surface of the cleaning shell (3), and a protective shell (42) is mounted on the outer side surface of the outer cylinder (5);

the shell of the motor I (6) is fixedly connected with the inner wall of the protective shell (42), and the rotating part of the motor I (6) is fixedly connected with a gear I (7);

the inner side face of the toothed ring (8) is fixedly connected with the outer side face of the cleaning shell (3), and the tooth groove part of the toothed ring (8) is meshed with the tooth groove part of the first gear (7).

3. The copper alloy wire rod rapid cleaning apparatus according to claim 2, characterized in that: the reciprocating member includes:

the lower surface of the mounting shell (9) is fixedly connected with the upper surface of the machine body (1);

a second motor (10), wherein a casing of the second motor (10) is fixedly connected with the inner wall of the mounting shell (9), a rotating part of the second motor (10) is fixedly connected with a rotating shaft (11), a sleeve (12) is sleeved on the surface of the rotating shaft (11) in a sliding manner, an external spline groove is formed in the surface of the rotating shaft (11), and an internal spline groove matched with the external spline groove is formed in the inner wall of the sleeve (12);

the surface of the incomplete gear (13) is provided with a second opening through which the sleeve (12) passes and is fixedly connected with the incomplete gear (13);

the lower surface of the connecting shaft (14) is fixedly and rotatably connected with the inner wall of the mounting shell (9) in a fixed-shaft mode, and a second gear (15) is fixedly connected to the surface of the connecting shaft (14);

the surface of the sliding rod (17) is sleeved with a first rack row (16) in a sliding manner, and the surface of the sliding rod (17) is fixedly connected with the inner wall of the mounting shell (9);

the second gear (15) is connected with the cleaning shell (3) through a transmission mechanism.

4. The copper alloy wire rod rapid cleaning equipment according to claim 3, characterized in that: the transmission mechanism includes:

a third gear (18), wherein the third gear (18) is in fixed-shaft rotating connection with the inner wall of the mounting shell (9) through a shaft body, and a second rack row (19) is meshed with a tooth groove part of the third gear (18);

the upper surface of the connecting block (20) is fixedly connected with the lower surface of the second rack row (19), and a sliding opening through which the connecting block (20) penetrates and is in sliding connection with the machine body (1) is formed in the surface of the machine body;

the lower surface of the connecting block (20) located on the upper side is rotatably connected with the surface of the mounting shell (9) through a first support, the upper surface of the connecting block (20) located on the lower side is clamped with the surface of the mounting shell (9) through a second support, and a sliding groove for allowing the connecting block (20) located on the lower side to slide is formed in the bottom surface of the inner wall of the machine body (1).

5. The copper alloy wire rod rapid cleaning device according to claim 4, characterized in that: the four sensing structures are grouped in pairs and are respectively arranged on the upper side and the lower side of the wire to be cleaned;

the sensing structure includes:

one end of the connecting rod (21) is fixedly connected with the surface of the connecting block (20), and a distance sensor (22) is mounted at the other end of the connecting rod (21);

the side surface of the connecting plate (23) is fixedly connected with the side surface of the connecting block (20), the upper surface of the connecting plate (23) is connected with a sliding block (24) in a sliding manner, and one end of the sliding block (24) is fixedly connected with a limiting block (25);

the opposite sides of the limiting block (25) and the connecting plate (23) are fixedly connected with a first return spring (26), the other end of the sliding block (24) is fixedly connected with a clamping plate (27), and the inner side surface of the clamping plate (27) adopts a round-corner design;

the position of the limiting block (25) is opposite to the position of a probe of the distance sensor (22).

6. The copper alloy wire rod rapid cleaning apparatus according to claim 3, characterized in that: the switching member includes:

the outer shell of the electric push rod I (28) is fixedly connected with the inner wall of the mounting shell (9), the push rod part of the electric push rod I (28) is fixedly connected with a connecting piece (29), and the surface of the connecting piece (29) is provided with a third opening through which the sleeve (12) passes and is in fixed-axis rotary connection with the sleeve;

the upper surface of the disc (30) is fixedly connected with the surface of the sleeve (12).

7. The copper alloy wire rod rapid cleaning apparatus according to claim 3, characterized in that: still include the water injection structure, the water injection structure includes:

the inner side of the disturbing plate (31) is fixedly connected with the outer side of the connecting shaft (14), the upper surface of the mounting shell (9) is fixedly connected with a mixing cylinder (32), the outer side surface of the mixing cylinder (32) is fixedly communicated with two feeding pipes (33), and the surfaces of the feeding pipes (33) are provided with valves;

one end of the discharge pipe (34) is fixedly communicated with the surface of the mixing barrel (32), the other end of the discharge pipe (34) extends into the machine body (1), the surface of the outer barrel (5) is fixedly communicated with a connecting pipe (35), and a hose is fixedly communicated between the discharge pipe (34) and the connecting pipe (35);

connectors are formed in the opposite sides of the outer barrel (5) and the cleaning shell (3) to communicate the outer barrel (5) and the cleaning shell (3), and a plurality of water outlets are formed in the inner side of the cleaning shell (3).

8. The copper alloy wire rod rapid cleaning device according to claim 4, characterized in that: the side of the connecting block (20) is fixedly connected with a second electric push rod (36) through a mounting piece, a push rod part of the second electric push rod (36) is fixedly connected with a supporting block, and the supporting block is rotatably connected with the outer surface of the outer barrel (5) through a third support.

9. The copper alloy wire rod rapid cleaning apparatus according to claim 1, characterized in that: the side fixedly connected with of organism (1) tightens the subassembly two, it includes to tighten the subassembly:

the side face of the stabilizing block (37) is fixedly connected with the side face of the machine body (1), the upper surface of the stabilizing block (37) is provided with a fourth opening through which the sliding piece (38) penetrates and is in sliding connection with the fourth opening, one end of the sliding piece (38) is fixedly connected with a resisting block (39), the opposite sides of the resisting block (39) and the stabilizing block (37) are fixedly connected with a second return spring (40), and the other end of the sliding piece (38) is fixedly connected with a press roller (41).