CN115935244B - Single-phase rectifier fault diagnosis method based on data driving - Google Patents
Single-phase rectifier fault diagnosis method based on data driving Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及单相整流器故障检测技术领域,尤其是一种基于数据驱动的单相整流器故障诊断方法。The invention relates to the technical field of single-phase rectifier fault detection, in particular to a data-driven single-phase rectifier fault diagnosis method.
背景技术Background technique
交-直-交牵引传动系统在高速铁路牵引系统领域应用广泛。电力电子变压器在牵引驱动系统中起着功率转换的作用,主要包括高频变压器和电力电子变换器。电力电子变压器结构复杂,部件数量多,隐藏故障频繁。电力电子变压器主要器件的故障往往会导致电压和电流的异常波动,危及高速列车的运行安全。现有的电力电子变压器故障诊断方法大多是基于模型的,其基本思想是利用数学模型计算故障残差,通过残差分析进行故障诊断。然而,在实际工程应用中,开关器件的非线性和离散性限制了解析模型的精度。因此,在复杂非线性系统的故障诊断中,研究对模型依赖性小的故障诊断方法显得迫在眉睫。在此过程中,基于数据的故障诊断方法更倾向于充分利用系统检测数据中所包含的丰富的设备状态信息,探索这些数据与故障模式之间的内在联系。AC-DC-AC traction drive system is widely used in the field of high-speed railway traction system. Power electronic transformers play the role of power conversion in traction drive systems, mainly including high-frequency transformers and power electronic converters. Power electronic transformers have complex structures, a large number of components, and frequent hidden faults. The failure of the main components of power electronic transformers often leads to abnormal fluctuations in voltage and current, which endangers the operation safety of high-speed trains. Most of the existing fault diagnosis methods for power electronic transformers are model-based. The basic idea is to use mathematical models to calculate fault residuals, and then perform fault diagnosis through residual analysis. However, in practical engineering applications, the nonlinearity and discreteness of switching devices limit the accuracy of analytical models. Therefore, in the fault diagnosis of complex nonlinear systems, it is extremely urgent to study fault diagnosis methods that are less dependent on the model. In this process, data-based fault diagnosis methods tend to make full use of the rich equipment status information contained in system detection data, and explore the intrinsic relationship between these data and fault modes.
单相脉宽调制(PWM)整流器作为牵引驱动系统的重要组成部分,其性能将直接影响驱动系统的性能,其中功率半导体器件是最脆弱的。因此,绝缘栅双极晶体管(IGBT)的开路和短路故障已成为电网侧整流器的常见故障。一般情况下,当短路故障发生时,电压和电流会在短时间内急剧上升,然后由短路故障转化为开路故障。因此,IGBT的开路故障分析与诊断是整流器故障诊断的核心。此外,反并联二极管开路故障引起的异常电压应力远高于IGBT的阻塞电压,可能导致IGBT在短时间内发生过压故障。对于中间直流电路,串联谐振电路元件故障的诊断方法研究比较少。Single-phase pulse width modulation (PWM) rectifier is an important part of the traction drive system, its performance will directly affect the performance of the drive system, and power semiconductor devices are the most vulnerable. Therefore, open-circuit and short-circuit faults of insulated-gate bipolar transistors (IGBTs) have become common faults in grid-side rectifiers. Generally, when a short-circuit fault occurs, the voltage and current will rise sharply in a short period of time, and then the short-circuit fault will turn into an open-circuit fault. Therefore, the open-circuit fault analysis and diagnosis of IGBT is the core of rectifier fault diagnosis. In addition, the abnormal voltage stress caused by the anti-parallel diode open-circuit fault is much higher than the blocking voltage of the IGBT, which may cause the IGBT to overvoltage fault in a short time. For the intermediate DC circuit, the research on the diagnosis method of the component failure of the series resonant circuit is less.
基于模型的方法是IGBT开路故障诊断中应用最广泛的方法,其诊断性能高度依赖于模型精度,但是模型精度难以获得保证,特别是考虑到牵引系统的复杂性以及电流方向变化对反并联二极管工作的影响。基于信号和基于机器学习的故障诊断方法与基于模型的故障诊断方法的不同之处在于,不需要精确建模,而是通过分析电压和电流的幅频特征来诊断故障。因此,数据驱动方法的有效性很大程度上受到特征提取性能的影响。基于信号处理的方法基本只使用与浅层特征的提取,浅层特征包括振幅信息、频率信息、能量信息等。通过对上述特征信息的分析,可以建立故障信号与故障模式的对应关系。然而,通常很难直接通过数据本身的特征来建立这种关系。目前来看,利用数据驱动的方法进行单相整流器故障诊断必须要解决的三个关键问题是:(1)方法必须具备良好的泛化性和鲁棒性,对于不同的单相整流器上的IGBT、二极管和串联谐振电路元件,都可以进行故障诊断,代替人工诊断以实现智能诊断。(2)方法必须具有时间短的特点,因为关键部件出现异常,会使模块电流等参数出现较大变化,进而导致整个模块在短时间里工作异常。(3)算法模型必须具备高精度、高稳定性,单相整流器具有复杂的系统结构,组成部件繁多,需要能够精准诊断故障器件,保证列车稳定运行。The model-based method is the most widely used method in the diagnosis of IGBT open-circuit faults. Its diagnostic performance is highly dependent on the model accuracy, but the model accuracy is difficult to obtain, especially considering the complexity of the traction system and the change of current direction on the operation of anti-parallel diodes. Impact. Signal-based and machine learning-based fault diagnosis methods differ from model-based fault diagnosis methods in that precise modeling is not required, but faults are diagnosed by analyzing the amplitude-frequency characteristics of voltage and current. Therefore, the effectiveness of data-driven methods is largely affected by feature extraction performance. The method based on signal processing basically only uses the extraction of shallow features, which include amplitude information, frequency information, energy information, etc. Through the analysis of the above characteristic information, the corresponding relationship between the fault signal and the fault mode can be established. However, it is often difficult to establish such relationships directly through the characteristics of the data itself. At present, there are three key issues that must be solved by using data-driven methods for fault diagnosis of single-phase rectifiers: (1) The method must have good generalization and robustness. For different IGBTs on single-phase rectifiers , Diodes and series resonant circuit components can all be used for fault diagnosis, replacing manual diagnosis to achieve intelligent diagnosis. (2) The method must have the characteristics of short time, because the abnormality of key components will cause large changes in parameters such as module current, which will cause the entire module to work abnormally in a short time. (3) The algorithm model must have high precision and high stability. The single-phase rectifier has a complex system structure and many components. It needs to be able to accurately diagnose faulty devices to ensure the stable operation of the train.
发明内容Contents of the invention
针对现有的数据驱动方法进行单相整流器故障诊断存在的上述问题,本发明提供了一种基于数据驱动的单相整流器故障诊断方法。通过结合变分模态分解(VMD)方法和双模型卷积循环神经网络(CRNN)来实现对单相整流器的全面故障诊断。Aiming at the above-mentioned problems existing in the existing data-driven method for single-phase rectifier fault diagnosis, the present invention provides a data-driven single-phase rectifier fault diagnosis method. Comprehensive fault diagnosis of single-phase rectifiers is achieved by combining variational mode decomposition (VMD) method and dual-model convolutional recurrent neural network (CRNN).
本发明提供的基于数据驱动的单相整流器故障诊断方法,步骤如下:The data-driven single-phase rectifier fault diagnosis method provided by the present invention has the following steps:
S1、通过dSPACE硬件电路测试平台搭建单相PWM整流器的模型,通过该平台获得单相PWM整流器正常状态、IGBT开路、反并联二极管开路、串联谐振电路电感开短路、以及电容开短路的网测电流和直流侧电压故障数据。S1. Build a single-phase PWM rectifier model through the dSPACE hardware circuit test platform, and use this platform to obtain the normal state of the single-phase PWM rectifier, IGBT open circuit, anti-parallel diode open circuit, series resonant circuit inductor open short circuit, and capacitor open short circuit network measurement current and DC link voltage fault data.
S2、将获得的正常状态数据和故障数据进行VMD分解,获得本征模态分量IMF,将其作为后续故障诊断网络的输入特征向量。具体包括以下子步骤:S2. Perform VMD decomposition on the obtained normal state data and fault data to obtain the intrinsic mode component IMF, which is used as an input feature vector of the subsequent fault diagnosis network. Specifically include the following sub-steps:
S21、通过约束变分模型,寻求K个具有特定稀疏性的IMF分量,使得各分量的估计带宽和最小,限定约束条件为各分量之和,且等于原始信号。其中,特定稀疏性是指矩阵或数据集中零元素相对于数据集中元素总数的百分比。S21. Find K IMF components with specific sparsity by constraining the variational model, so that the estimated bandwidth sum of each component is the smallest, and the constrained condition is that the sum of each component is equal to the original signal. where specific sparsity refers to the percentage of zero elements in a matrix or dataset relative to the total number of elements in the dataset.
S22、为获取限定带宽的K个IMF,先通过Hilbert变换,得到各IMF分量uk(t)的单边际谱,然后估计各IMF的中心频率ωk与其指数信号相乘,将模态的频谱调制到相应基频带,再计算解析信号梯度平方范数L2,构造变分模态。S22, in order to obtain K IMFs with limited bandwidth, first obtain the single-marginal spectrum of each IMF component u k (t) by Hilbert transform, then estimate the center frequency ω k of each IMF and its exponential signal Multiply, modulate the frequency spectrum of the mode to the corresponding base frequency band, and then calculate the analytical signal gradient square norm L 2 to construct the variational mode.
S23、引入惩罚因子α及Lagrange乘子λ将约束变分问题转变为非约束变分问题,以求解上述变分问题,得到增广Lagrange表达式。S23. Introduce the penalty factor α and the Lagrange multiplier λ to transform the constrained variational problem into an unconstrained variational problem, so as to solve the above-mentioned variational problem and obtain an augmented Lagrange expression.
S24、采用交替方向乘子算法更新迭代求解鞍点,获得最优解,以将原始信号分解为K个IMF分量。S24. Using the alternate direction multiplier algorithm to update and iteratively solve the saddle point, and obtain an optimal solution, so as to decompose the original signal into K IMF components.
S3、搭建基于CRNN的单相整流器故障诊断子模型,包括CRNN电流子模型和CRNN电压子模型。S3. Building a CRNN-based single-phase rectifier fault diagnosis sub-model, including a CRNN current sub-model and a CRNN voltage sub-model.
步骤S3包括以下子步骤:Step S3 includes the following sub-steps:
S31、搭建基于1D-CNN的特征一次提取模块,CNN的卷积层由两部分组成:第一部分为卷积层C1和C2,执行卷积操作以提取相邻域的结构特征;第二部分为池化层S1和S2,执行下采样操作以剔除特征图的冗余信息。S31. Build a feature extraction module based on 1D-CNN. The convolution layer of CNN is composed of two parts: the first part is convolution layer C1 and C2, which perform convolution operation to extract the structural features of adjacent domains; the second part is The pooling layers S1 and S2 perform downsampling operations to remove redundant information of feature maps.
在该步骤中,正常状态和故障下的各个信号作为输入通过一维卷积滤波器传递到CNN层;通过l-th卷积层的卷积运算得到特征图 In this step, each signal under normal state and fault is passed as input to the CNN layer through a one-dimensional convolution filter; the feature map is obtained through the convolution operation of the l-th convolution layer
其中,和分别代表第j层卷积滤波器的权重和偏置值,Mj是输入特征图的数量;in, and Represent the weight and bias value of the j-th layer convolution filter respectively, M j is the number of input feature maps;
池化过程在卷积过程之后,最大池化运算公式如下:The pooling process is after the convolution process, and the maximum pooling operation formula is as follows:
其中,和代表最大池化层的权重和偏置值,dowm()代表最大池化函数。in, and Represents the weight and bias values of the maximum pooling layer, and dowm() represents the maximum pooling function.
S32、搭建基于SRU的特征二次提取模块,SRU网络采用矩阵相乘的方式进行运算,每一个门控结构都需要通过激活函数处理输入xt,最后通过重置门与细胞内部状态和输入xt获得输出ht;计算公式如下:S32. Build a secondary feature extraction module based on SRU. The SRU network uses matrix multiplication to perform operations. Each gating structure needs to process the input x t through an activation function, and finally reset the gate and the internal state of the cell and input x t to obtain the output h t ; the calculation formula is as follows:
ft=αf(Wf*xt)+bf f t =α f (W f *x t )+b f
rt=αr(Wr*xt)+br r t =α r (W r *x t )+b r
ht=rt⊙tanh(ct)+(1-rt)⊙xt h t =r t ⊙tanh(c t )+(1-r t )⊙x t
式中,为线性表示、ft为遗忘门、rt为重置门,ct代表的是内在状态;αf和αr分别是遗忘门gatef和重置门gater的S激活函数;W、Wf和Wr分别是线性表示遗忘门gatef和重置门gater的权重;bf和br分别表示遗忘门gatef和重置门gater的偏差;⊙表示对应元素相乘;tanh()表示为隐状态的双曲正切激活函数。In the formula, for Linear representation, f t is the forget gate, r t is the reset gate, c t represents the internal state; α f and α r are the S activation functions of the forget gate gate f and the reset gate gate r respectively; W, W f and W r are linear representations respectively The weight of the forgetting gate f and the reset gate gate r ; b f and b r respectively represent the deviation of the forgetting gate f and the reset gate gate r ; ⊙ represents the multiplication of corresponding elements; tanh() represents the hyperbolic of the hidden state Tangent activation function.
S33、在全连接层之前引入注意力机制。本发明使用SEnet(Squeeze-and-Excitation Network),其考虑了特征通道之间的关系,在特征通道上加入了注意力机制。首先通过squeeze操作,对每个特征图做全局池化,平均成一个实数值;然后进行excitaton操作,该过程中先对C个通道降维再扩展回C通道;最后将exciation的输出看作是经过特征选择后的每个通道的重要性,通过乘法加权的方式乘到先前的特征上,实现提升重要特征,抑制不重要特征这个功能。S33. Introduce an attention mechanism before the fully connected layer. The present invention uses SEnet (Squeeze-and-Excitation Network), which considers the relationship between feature channels, and adds an attention mechanism to feature channels. First, through the squeeze operation, each feature map is globally pooled and averaged into a real value; then the excitaton operation is performed, in which the dimensionality of the C channels is first reduced and then expanded back to the C channel; finally, the output of exciation is regarded as The importance of each channel after feature selection is multiplied to the previous features by multiplicative weighting to realize the function of promoting important features and suppressing unimportant features.
S34、分别将网侧电流和直流侧电压经过VMD分解后获得的IMF作为所搭建的网络模型的输入,形成一个双模型的架构,即CRNN电流子模型和CRNN电压子模型,在电流和电压子模型中进行训练和计算。S34. Use the IMF obtained after VMD decomposition of the grid-side current and the DC-side voltage as the input of the built network model to form a dual-model architecture, that is, the CRNN current sub-model and the CRNN voltage sub-model. In the current and voltage sub-models, model for training and computation.
S4、通过Flatten层将两个子模型提取的特征进行整合,通过全连接层将提取到的特征信息转换到标签空间以完成数据分类,其输出表示为:S4. The features extracted by the two sub-models are integrated through the Flatten layer, and the extracted feature information is converted to the label space through the fully connected layer to complete the data classification. The output is expressed as:
式中,Di、bi为全连接层的学习参数,分别为输入数据和输出数据;In the formula, D i and b i are the learning parameters of the fully connected layer, are input data and output data respectively;
输出数据经softmax转换为对应类别的概率值,其表达式为:The output data is converted into the probability value of the corresponding category by softmax, and its expression is:
式中,y i为向量y第i个参数值(i=1,2,...,j)。In the formula, y i is the ith parameter value of vector y (i=1,2,...,j).
混淆矩阵和T-SNE可视化作为分析测试样本识别结果的可视化工具,前者以矩阵形式可视化算法性能,后者通过特征映射呈现样本分布的可视化效果。Confusion matrix and T-SNE visualization are used as visualization tools to analyze the recognition results of test samples. The former visualizes the algorithm performance in matrix form, and the latter presents the visualization effect of sample distribution through feature maps.
与现有技术相比,本发明的有益之处在于:Compared with the prior art, the benefits of the present invention are:
1、本发明通过dSPACE硬件电路测试平台搭建单相PWM整流器的模型来获取数据,解决了故障数据难以获取,数据量少的问题,在保证诊断安全性的前提下提升了故障诊断的全面性和可靠性。1. The present invention obtains data by building a model of a single-phase PWM rectifier on a dSPACE hardware circuit test platform, which solves the problem of difficulty in obtaining fault data and a small amount of data, and improves the comprehensiveness and reliability of fault diagnosis on the premise of ensuring diagnostic safety. reliability.
2、本发明通过VMD的信号处理方法,将原本相似的故障信号之间的差异增大,从海量的数据中获取稳定的故障特征,解决了当IGBT或二极管发生开路故障时,同一个桥臂上的IGBT和二极管由于故障特征类似而识别困难的问题。这种方法可以指定所需要分解的模态数,避免出现有无用分量的情况,减少了后续特征处理的步骤,并且通过镜像扩展的方法解决了常规信号处理方法容易出现的端点效应和模态混叠问题。2. Through the signal processing method of VMD, the present invention increases the difference between the original similar fault signals, obtains stable fault characteristics from massive data, and solves the problem of the same bridge arm when an open circuit fault occurs in the IGBT or diode. IGBTs and diodes on the device are difficult to identify due to similar fault signatures. This method can specify the number of modes that need to be decomposed, avoid the situation of useless components, reduce the steps of subsequent feature processing, and solve the endpoint effect and mode mixing that are easy to occur in conventional signal processing methods through the method of mirror extension. overlapping problem.
3、本发明设计了一种CRNN网络,解决了1D-CNN网络在提取信号相邻域的结构特征时,对其中蕴含的时序特征挖掘不充分和RNN网络的递归结构有利于模型提取时序特性,但牺牲模型运算速度,容易产生梯度消失和过拟合现象这两大痛点。该CRNN网络使得故障识别模型兼具CNN训练速度快和RNN识别精度高的两大优势。3. The present invention designs a CRNN network, which solves the problem that when the 1D-CNN network extracts the structural features of the adjacent domain of the signal, the time series features contained in it are not sufficiently mined and the recursive structure of the RNN network is conducive to the model extraction of time series characteristics. However, at the expense of model calculation speed, it is easy to produce the two major pain points of gradient disappearance and over-fitting phenomenon. The CRNN network enables the fault recognition model to have the two advantages of fast training speed of CNN and high recognition accuracy of RNN.
4、本发明设计了一种双模型架构,通过分别建立电压、电流子模型,将经过VMD分解后的网侧电流和直流侧电压IMF分量分别作为子模型的输入。解决了IGBT和反并联二极管故障信号对于直流侧电压不敏感而串联谐振电路元件故障信号对于网侧电流不敏感的问题,充分利用网侧电流和直流侧电压,达到精准定位故障元件的目的。4. The present invention designs a dual-model architecture. By establishing voltage and current sub-models separately, the grid-side current and DC-side voltage IMF components decomposed by VMD are respectively used as the input of the sub-models. It solves the problem that the IGBT and anti-parallel diode fault signals are not sensitive to the DC side voltage and the series resonant circuit component fault signal is not sensitive to the grid side current, making full use of the grid side current and DC side voltage to achieve the purpose of accurately locating faulty components.
本发明的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本发明的研究和实践而为本领域的技术人员所理解。Other advantages, objectives and features of the present invention will partly be embodied through the following descriptions, and partly will be understood by those skilled in the art through the research and practice of the present invention.
附图说明Description of drawings
图1为本发明基于数据驱动的单相整流器故障诊断方法流程图。FIG. 1 is a flow chart of the data-driven single-phase rectifier fault diagnosis method of the present invention.
图2为单相PWM整流器拓扑图。Figure 2 is a topology diagram of a single-phase PWM rectifier.
图3为VMD分解流程图。Figure 3 is a flow chart of VMD decomposition.
图4为双模型CRNN框架示意图。Figure 4 is a schematic diagram of the dual-model CRNN framework.
图5为混淆矩阵结果图。Figure 5 is a diagram of the confusion matrix results.
具体实施方式Detailed ways
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。The preferred embodiments of the present invention will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
如图1-4所示,本发明的基于数据驱动的单相整流器故障诊断方法,包括以下步骤:As shown in Figures 1-4, the data-driven single-phase rectifier fault diagnosis method of the present invention comprises the following steps:
步骤S1:通过dSPACE硬件电路测试平台搭建单相PWM整流器的模型,通过该平台获得单相PWM整流器正常状态,IGBT开路,反并联二极管开路,串联谐振电路电感开短路和电容开短路的网测电流和直流侧电压故障数据。Step S1: Build a single-phase PWM rectifier model through the dSPACE hardware circuit test platform, and obtain the normal state of the single-phase PWM rectifier, IGBT open circuit, anti-parallel diode open circuit, series resonant circuit inductor open-short circuit and capacitor open-short circuit network measurement current through this platform and DC link voltage fault data.
dSPACE可以用实控制器控制虚拟对象,实现对真实环境的极限模拟测试。因此,使用基于dSPACE的数据作为实测数据对所提方法的有效性具有较好的验证效果。它由数字信号处理器(DSP)作为控制算法的执行器,其中控制芯片为TMS320F28335,dSPACE模拟器和作为控制接口的上位机组成。PWM脉冲信号由DS2103板输入到dSPACE。网侧电压UN、整流电路输入电流iN和主电路直流侧电压Udc由DS2002板输出到DSP的AD采样模块,并通过示波器显示。单相PWM整流器的拓扑电路如图2所示,采用DQ解耦的控制策略,使得整流器网侧电压和网侧电流相位一致,均能保持在单位功率因数状态下运行,且网侧电流谐波含量较少,稳态性能优越。dSPACE can control virtual objects with real controllers to realize extreme simulation tests of real environments. Therefore, using the dSPACE-based data as the measured data has a good verification effect on the effectiveness of the proposed method. It consists of a digital signal processor (DSP) as the executor of the control algorithm, in which the control chip is TMS320F28335, a dSPACE simulator and a host computer as the control interface. The PWM pulse signal is input to dSPACE by the DS2103 board. The grid side voltage UN, the input current iN of the rectifier circuit and the main circuit DC side voltage Udc are output to the AD sampling module of the DSP by the DS2002 board and displayed by the oscilloscope. The topological circuit of the single-phase PWM rectifier is shown in Figure 2. The control strategy of DQ decoupling is adopted, so that the phase of the grid-side voltage and grid-side current of the rectifier is consistent, and both can be kept in the state of unity power factor, and the grid-side current harmonics Less content, superior steady-state performance.
步骤S2:将获得的正常数据和故障数据进行VMD分解,获得本征模态分量(IMF),将其作为后续故障诊断网络的输入特征向量。设定的采样频率为100000HZ,即1s中可以采集100000个数据,其中会有许多无用的信息和特征,因此需要进行数据预处理。VMD的一个明显特点,就是信号在做VMD分解前,需要先设定模态分量的个数K。对于某些不预知信号隐含模态数的场景,K值的确定对于VMD来说非常重要。因此,考虑到分解出来的IMF都具有独立的中心频率,先对原始数据进行快速傅里叶变换,可以得到数据的频谱图,通常认为幅值较大的分量具有较大的能量,也就意味着包含更多的特征,所以选择这样的分量作为特征的话是合理的。根据频谱图确定K的值后,就可以进行VMD分解。VMD分解的流程图如图3所示。图中,{uk}={u1,u2,u3,…,uK}表示K个IMFs,{ωk}={ω1,ω2,ω3,…,ωK}表示各分量的中心频率;λ为拉格朗日乘子,α为惩罚因子,τ为保真系数,∧为傅里叶变换,n为迭代次数。在最后的满足条件中,ε为判别精度,此处取10e-6。通过约束变分模型,寻求K个具有特定稀疏性的IMF分量,使得各分量的估计带宽和最小,限定约束条件为各分量之和,且等于原始信号。为获取限定带宽的K个IMF,先通过Hilbert变换,得到各IMF分量uk(t)的单边际谱,然后估计各IMF的中心频率ωk与其指数信号相乘将模态的频谱调制到相应基频带,再计算解析信号梯度平方范数L2,构造变分模态。引入惩罚因子α及Lagrange乘子λ将约束变分问题转变为非约束变分问题,以求解上述变分问题,得到增广Lagrange表达式。采用交替方向乘子算法更新迭代求解鞍,获得最优解,以将原始信号分解为K个IMF分量。分别对网侧电流和直流侧电压进行先进行频谱分析得到K的最佳取值是3,然后再进行VMD分解得到对应的IMF。Step S2: Perform VMD decomposition on the obtained normal data and fault data to obtain the intrinsic mode component (IMF), which is used as the input feature vector of the subsequent fault diagnosis network. The set sampling frequency is 100000HZ, that is, 100000 data can be collected in 1 second, and there will be many useless information and features, so data preprocessing is required. An obvious feature of VMD is that the number K of the modal components needs to be set before the signal is decomposed by VMD. For some scenarios where the hidden mode number of the signal is not predicted, the determination of the K value is very important for VMD. Therefore, considering that the decomposed IMFs have independent center frequencies, the original data can be transformed by fast Fourier transform first, and the spectrogram of the data can be obtained. It is generally believed that the components with larger amplitudes have larger energy, which means Contains more features, so it is reasonable to choose such components as features. After determining the value of K according to the spectrogram, VMD decomposition can be performed. The flowchart of VMD decomposition is shown in Figure 3. In the figure, {u k }={u 1 ,u 2 ,u 3 ,…,u K } represent K IMFs, and {ω k }={ω 1 ,ω 2 ,ω 3 ,…,ω K } represent each The center frequency of the component; λ is the Lagrangian multiplier, α is the penalty factor, τ is the fidelity coefficient, ∧ is the Fourier transform, and n is the number of iterations. In the final satisfaction condition, ε is the discriminant accuracy, which is 10e-6 here. By constraining the variational model, seek K IMF components with specific sparsity, so that the estimated bandwidth sum of each component is the smallest, and the constraint condition is that the sum of each component is equal to the original signal. In order to obtain K IMFs with limited bandwidth, the single marginal spectrum of each IMF component u k (t) is obtained through Hilbert transform first, and then the center frequency ω k and its exponential signal of each IMF are estimated Multiplication modulates the frequency spectrum of the mode to the corresponding baseband, and then calculates the gradient square norm L 2 of the analytical signal to construct the variational mode. A penalty factor α and a Lagrange multiplier λ are introduced to transform the constrained variational problem into an unconstrained variational problem, so as to solve the above variational problem and get the augmented Lagrange expression. The alternate direction multiplier algorithm is used to update the iterative solution saddle to obtain the optimal solution to decompose the original signal into K IMF components. The optimal value of K is 3 by performing spectrum analysis on the grid side current and the DC side voltage respectively, and then performing VMD decomposition to obtain the corresponding IMF.
步骤S3:搭建基于CRNN的单相整流器故障诊断子模型,包括CRNN电流子模型和CRNN电压子模型。Step S3: Build a CRNN-based single-phase rectifier fault diagnosis sub-model, including a CRNN current sub-model and a CRNN voltage sub-model.
先引入一个下采样层,由于样本长度较大,容易产生过多的网络参数进而导致过拟合,使得网络参数尺度大大减小,增强算法鲁棒性,并且大大缩短网络运算时间。CNN具有稀疏权重的特性,它可以通过使用比输入小得多的卷积滤波器来检测小而有意义的特征。这意味着CNN减少了需要存储的参数数量,显著提高了特征提取的效率。CNN的卷积层一般由两部分组成:(1)第一部分进行卷积运算,提取特征;(2)第二部分进行池化操作,调整卷积层的输出。在CRNN中,卷积层函数被视为特征提取器。正常状态和故障下的各个信号作为输入通过一维卷积滤波器传递到CNN层。通过l-th卷积层(l∈lc)的卷积运算得到特征图 First, a downsampling layer is introduced. Due to the large sample length, it is easy to generate too many network parameters and lead to overfitting, which greatly reduces the scale of network parameters, enhances the robustness of the algorithm, and greatly shortens the network operation time. CNN has the property of sparse weights, which can detect small but meaningful features by using convolutional filters much smaller than the input. This means that CNN reduces the number of parameters that need to be stored and significantly improves the efficiency of feature extraction. The convolutional layer of CNN generally consists of two parts: (1) the first part performs convolution operation to extract features; (2) the second part performs pooling operation to adjust the output of the convolutional layer. In CRNN, convolutional layer functions are considered as feature extractors. The individual signals in normal state and fault are passed as input to the CNN layer through a 1D convolutional filter. The feature map is obtained by the convolution operation of the l-th convolutional layer (l∈l c )
其中和分别代表第j层卷积滤波器的权重和偏置值,Mj是输入特征图的数量。in and Represent the weight and bias value of the j-th convolutional filter, respectively, and Mj is the number of input feature maps.
池化过程在卷积过程之后,起到二次提取的作用。最大池化被用来减少数据的维数并保存有用的信息:The pooling process plays the role of secondary extraction after the convolution process. Max pooling is used to reduce the dimensionality of the data and preserve useful information:
其中和代表最大池化层的权重和偏置值,dowm()代表最大池化函数。in and Represents the weight and bias values of the maximum pooling layer, and dowm() represents the maximum pooling function.
RNN适用于自然语义分析和时间序列建模等任务。CRNN的RNN模块使用SRU单元,它比LSTM具有更快的计算能力。搭建基于SRU的特征二次提取模块,SRU从结构、运算优化两方面实现并行化加速。SRU在每一次递归提取时序特征都相对独立地预处理输入数据,进而通过相对轻量级的并行运算来执行递归特征提取。SRU简化了历史信息ht的特征提取过程,拓展与1D-CNN相似的运算并行性,采用保留信息存储单元cell的更新机制,构建重置门控单元gater动态调整递归步长,消除输出门gateo在长时递归步长产生梯度消失现象。在SRU中,门控单元状态不再依赖历史迭代状态ht-1,引入重置门状态rt改进时序特征提取方式。因此,SRU从结构、运算优化两方面实现并行化加速。SRU的优势具体表现为:与LSTM相比,具有同样层数的SRU提取特征更快,信息量损耗更少。RNNs are suitable for tasks such as natural semantic analysis and time series modeling. The RNN module of CRNN uses SRU unit, which has faster computing power than LSTM. Build a secondary feature extraction module based on SRU. SRU realizes parallel acceleration in terms of structure and operation optimization. SRU preprocesses the input data relatively independently for each recursive extraction of time series features, and then performs recursive feature extraction through relatively lightweight parallel operations. SRU simplifies the feature extraction process of historical information h t , expands the parallelism of operations similar to 1D-CNN, adopts the update mechanism of the retained information storage unit cell, and constructs a reset gating unit gate r to dynamically adjust the recursive step size and eliminate the output gate Gate o produces gradient disappearance phenomenon at long recursive steps. In the SRU, the gated unit state Instead of relying on the historical iteration state h t-1 , the reset gate state r t is introduced to improve the timing feature extraction method. Therefore, SRU achieves parallel acceleration from two aspects of structure and operation optimization. The advantages of SRU are as follows: Compared with LSTM, SRU with the same number of layers extracts features faster and has less information loss.
在全连接层之前引入注意力机制,能够以高权重去聚焦重要信息,以低权重去忽略不相关的信息,并且还可以不断调整权重,使得在不同的情况下也可以选取重要的信息,因此具有更好的可扩展性和鲁棒性。本发明使用SEnet(Squeeze-and-ExcitationNetwork),其考虑了特征通道之间的关系,在特征通道上加入了注意力机制。首先通过squeeze操作,对每个特征图做全局池化,平均成一个实数值。该实数从某种程度上来说具有全局感受野。该操作能够使得靠近数据输入的特征也可以具有全局感受野。紧接着就是excitaton操作,由于经过squeeze操作后,网络输出了1xC大小的特征图,利用权重w来学习C个通道直接的相关性。该过程中先对C个通道降维再扩展回C通道。好处就是一方面降低了网络计算量,一方面增加了网络的非线性能力。最后将exciation的输出看作是经过特征选择后的每个通道的重要性,通过乘法加权的方式乘到先前的特征上,从而实现提升重要特征,抑制不重要特征这个功能。The attention mechanism is introduced before the fully connected layer, which can focus on important information with high weight and ignore irrelevant information with low weight, and can also continuously adjust the weight so that important information can be selected in different situations, so It has better scalability and robustness. The present invention uses SEnet (Squeeze-and-ExcitationNetwork), which considers the relationship between feature channels, and adds an attention mechanism to feature channels. First, through the squeeze operation, global pooling is performed on each feature map, and the average is a real value. This real number somehow has a global receptive field. This operation enables features close to the data input to also have a global receptive field. Next is the excitaton operation. After the squeeze operation, the network outputs a feature map of 1xC size, and the weight w is used to learn the direct correlation of C channels. In this process, the dimensions of C channels are first reduced and then expanded back to C channels. The advantage is that on the one hand, it reduces the amount of network calculation, and on the other hand, it increases the nonlinear capability of the network. Finally, the output of exciation is regarded as the importance of each channel after feature selection, which is multiplied to the previous features by multiplicative weighting, so as to realize the function of improving important features and suppressing unimportant features.
CRNN框架的特征一次提取模块由两个交替堆叠的1D-CNN卷积、池化层组成,特征二次提取模块由4个SRU循环层组成。基于1D-CNN的特征一次提取模块包含卷积层和池化层,从单相整流器故障信号rectifiert(t=1,2,…,T)中提取结构特征图:The primary feature extraction module of the CRNN framework consists of two alternately stacked 1D-CNN convolution and pooling layers, and the secondary feature extraction module consists of four SRU cyclic layers. The feature extraction module based on 1D-CNN includes a convolutional layer and a pooling layer, and extracts a structural feature map from a single-phase rectifier fault signal rectifier t (t=1, 2, ..., T):
Fi=(Fi.1,Fi,2,…Fi,j),j=1,2,…,mk F i =(F i.1 ,F i,2 ,...F i,j ),j=1,2,...,m k
基于SRU的特征一次提取模块接收结构特征图Fi,提取时序特征ht(t=1,2,…T)。The SRU-based feature primary extraction module receives the structural feature map F i and extracts time series features h t (t=1, 2,...T).
分别将经过VMD分解的网侧电流和直流侧电压的IMF作为输入,在电流和电压子模型中进行训练和计算。The IMFs of the grid-side current and DC-side voltage decomposed by VMD are used as input, respectively, and are trained and calculated in the current and voltage sub-models.
步骤S4:对两个子模型提取的特征进行整合输出。Step S4: integrate and output the features extracted by the two sub-models.
DCRNN的结构框图如图4所示,通过Flatten层将两个子模型提取的特征进行整合,通过全连接层将提取到的特征信息转换到标签空间以完成数据分类,其输出可表示为:The structural block diagram of DCRNN is shown in Figure 4. The features extracted by the two sub-models are integrated through the Flatten layer, and the extracted feature information is converted into the label space through the fully connected layer to complete the data classification. The output can be expressed as:
式中,Di以及bi为全连接层的学习参数。然后,输出数据经softmax转换为对应类别的概率值,其表达式为:In the formula, D i and b i are the learning parameters of the fully connected layer. Then, the output data is transformed into the probability value of the corresponding category by softmax, and its expression is:
式中,yi为向量y第i个参数值(i=1,2,...,j)。In the formula, y i is the ith parameter value of vector y (i=1,2,...,j).
混淆矩阵和T-SNE可视化作为分析测试样本识别结果的可视化工具,前者以矩阵形式可视化算法性能,后者通过特征映射呈现样本分布的可视化效果。Confusion matrix and T-SNE visualization are used as visualization tools to analyze the recognition results of test samples. The former visualizes the algorithm performance in matrix form, and the latter presents the visualization effect of sample distribution through feature maps.
混淆矩阵的可视化结果表明,DCRNN对单相整流器的故障特征非常敏感,能够有效分辨出单相整流器的运行状态是否故障,分辨出单相整流器的具体哪一部件发生故障。The visualization results of the confusion matrix show that DCRNN is very sensitive to the fault characteristics of the single-phase rectifier, and can effectively distinguish whether the operating state of the single-phase rectifier is faulty, and which specific component of the single-phase rectifier is faulty.
T-SNE是随机优化降维算法,主要被用于非线性高维数据的降维可视化,在二维或三维等低维空间可视化特征分布。T-SNE算法核心是最小化原始数据分布和K-L散度,探寻合适的低维映射。复杂度(preplexity,prep)作为T-SNE的关键可调参数,表征样本点潜在临近点的估计范围。perp值的设置区间在[5-10]。对于单相整流器故障识别,设DCRNN所提取的高维特征为Xbogie={x1,x2,…,xn},基于T-SNE降维后得到低维特征分布Ybogie={y1,y2,…,yn}。基于T-SNE的单相整流器故障识别可视化,在低维特征空间中,不同故障类别间的样本边界明显。这从特征分布方面表明DCRNN具有优异的特征提取能力,使其在单相整流器故障识别中取得较好的识别精度和速度。T-SNE is a stochastic optimization dimensionality reduction algorithm, which is mainly used for dimensionality reduction visualization of nonlinear high-dimensional data, and visualizes feature distribution in low-dimensional spaces such as two-dimensional or three-dimensional. The core of the T-SNE algorithm is to minimize the original data distribution and KL divergence, and to find a suitable low-dimensional mapping. As a key adjustable parameter of T-SNE, the complexity (preplexity, prep) characterizes the estimated range of potential adjacent points of the sample point. The setting interval of perp value is [5-10]. For single-phase rectifier fault identification, let the high-dimensional feature extracted by DCRNN be X bogie ={x 1 ,x 2 ,…,x n }, and obtain the low-dimensional feature distribution Y bogie ={y 1 after dimensionality reduction based on T-SNE ,y 2 ,...,y n }. Visualization of single-phase rectifier fault identification based on T-SNE, in the low-dimensional feature space, the sample boundaries between different fault categories are obvious. This shows that DCRNN has excellent feature extraction ability from the aspect of feature distribution, which makes it achieve better identification accuracy and speed in single-phase rectifier fault identification.
本发明整体方案具有一个完整的诊断流程。基于模型的方法,其诊断性能高度依赖于模型精度,精准建模是非常困难的,因此采用基于数据驱动的单相整流器故障诊断方法。The overall scheme of the present invention has a complete diagnosis process. In the model-based method, its diagnostic performance is highly dependent on the accuracy of the model, and accurate modeling is very difficult. Therefore, a data-driven single-phase rectifier fault diagnosis method is adopted.
数据采集的方式采用dSPACE硬件电路测试平台搭建单相PWM整流器的模型,设置故障更加安全,避免出现因为某个元件故障导致整个电路崩溃的情况。并且使用该采集方式不必安装额外的传感器就能获取网侧电流和直流侧电压的详细数据,解决了故障数据难以获取,数据量少的问题,在保证诊断安全性的前提下提升了故障诊断的全面性和可靠性。The method of data acquisition uses the dSPACE hardware circuit test platform to build a model of a single-phase PWM rectifier. It is safer to set faults and avoid the collapse of the entire circuit due to a component failure. And using this collection method, you can obtain detailed data of grid-side current and DC-side voltage without installing additional sensors, which solves the problem that fault data is difficult to obtain and the amount of data is small, and improves the accuracy of fault diagnosis on the premise of ensuring diagnostic safety. comprehensiveness and reliability.
由于单相整流器的拓扑结构,同一个桥臂上的IGBT和反并联二极管上的故障状态相似,两个桥臂有四个IGBT和四个反并联二极管。通过基于信号处理方法的VMD分解方法,将原本相似的故障信号之间的差异增大,与频谱图对照确定需要分解的模态数,准确提取每个故障信号的最显著特征,克服EMD方法存在的端点效应和模态分量混叠问题。Due to the topology of the single-phase rectifier, the fault conditions are similar on the IGBTs and anti-parallel diodes on the same leg, with four IGBTs and four anti-parallel diodes on the two legs. Through the VMD decomposition method based on the signal processing method, the difference between the original similar fault signals is increased, and the number of modes that need to be decomposed is determined by comparing with the spectrum diagram, and the most significant feature of each fault signal is accurately extracted to overcome the existence of the EMD method. Endpoint effects and modal component aliasing issues.
本发明的方法将CNN网络和RNN网络的优势结合起来,兼顾了稳定性、准确性、泛化性和快速性。由于IGBT和反并联二极管的故障特征主要体现在网侧电流上而串联谐振电路元件故障特征主要体现在直流侧电压上,故设计了一种双模型架构,通过分别建立电压、电流子模型,将经过VMD分解后的网侧电流和直流侧电压IMF分量分别作为子模型的输入。充分利用网侧电流和直流侧电压,有效区分IGBT、反并联二极管和串联谐振电路元件故障,达到精准定位故障元件的目的。混淆矩阵的可视化结果(图5)表明,DCRNN对单相整流器的故障特征非常敏感,分辨出单相整流器的运行状态是否故障的准确率为100%,对单相整流器的各故障识别准确率为95.83%,满足诊断要求。The method of the invention combines the advantages of the CNN network and the RNN network, taking into account stability, accuracy, generalization and rapidity. Since the fault characteristics of IGBT and anti-parallel diodes are mainly reflected in the grid side current and the fault characteristics of series resonant circuit components are mainly reflected in the DC side voltage, a dual-model architecture is designed. By establishing voltage and current sub-models respectively, the The grid-side current and DC-side voltage IMF components decomposed by VMD are respectively used as the input of the sub-model. Make full use of the grid side current and DC side voltage to effectively distinguish the faults of IGBTs, anti-parallel diodes and series resonant circuit components, and achieve the purpose of accurately locating faulty components. The visualization results of the confusion matrix (Figure 5) show that DCRNN is very sensitive to the fault characteristics of single-phase rectifiers, and the accuracy rate of distinguishing whether the operating status of single-phase rectifiers is faulty is 100%, and the accuracy of identifying each fault of single-phase rectifiers is 100%. 95.83%, meet the diagnostic requirements.
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field Those skilled in the art, without departing from the scope of the technical solution of the present invention, can use the technical content disclosed above to make some changes or modify equivalent embodiments with equivalent changes. Any simple modifications, equivalent changes and modifications made to the above embodiments by the technical essence still belong to the scope of the technical solutions of the present invention.
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