CN115929181A - Combined aluminum-wood door and aluminum-wood door assembling process - Google Patents
Combined aluminum-wood door and aluminum-wood door assembling process Download PDFInfo
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- CN115929181A CN115929181A CN202310010281.8A CN202310010281A CN115929181A CN 115929181 A CN115929181 A CN 115929181A CN 202310010281 A CN202310010281 A CN 202310010281A CN 115929181 A CN115929181 A CN 115929181A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
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Abstract
The invention discloses a combined aluminum-wood door which comprises a door leaf assembly and a door frame assembly, wherein the door leaf assembly comprises a solid wood frame, a wood panel, a carbon steel pipe and an aluminum honeycomb, and the door frame assembly comprises two long sealed edges, two short sealed edges and four corner connectors. The invention also discloses a process for assembling the aluminum-wood door by using the combined aluminum-wood door. The combined aluminum-wood door has the advantages of simple structural composition and assembly process, easy production, transportation and field assembly, high assembly speed, and no need of professional installation personnel, and can be assembled by ordinary personnel.
Description
Technical Field
The invention relates to the field of aluminum-wood door manufacturing, in particular to a combined aluminum-wood door and an assembly process of the aluminum-wood door.
Background
The aluminum-wood door and window is a novel door and window formed by connecting aluminum alloy sections and wood by a mechanical method on the basis of solid wood on the premise of keeping the characteristics and functions of pure solid wood door and window. The novel door and window is guaranteed in the aspects of strength, corrosion resistance, weather resistance and the like, is durable and has double decoration effects.
Combined type aluminum-wood door and window on the existing market is to deliver semi-manufactured goods to the customer home, then assembles by the master of professional timber installation worker, needs to be equipped with professional tools such as the corner cutting saw of specialty, air pump, and requires that the master of installation has professional carpenter's basis, and the installation effectiveness is low, and the expense is high. And current aluminum-wood door and window is still comparatively complicated in structural configuration, and is comparatively complicated when the assembly, is not convenient for when the installation or assemble around, has wasted a large amount of manpower and materials.
Therefore, it is necessary to try to develop a combined aluminum-wood door and an aluminum-wood door assembling process which have low professional requirements and are easy and convenient to operate and can be assembled by ordinary people.
Disclosure of Invention
In view of the above, the invention provides a combined aluminum-wood door and an aluminum-wood door assembling process, and the specific technical scheme is as follows:
a modular aluminum-wood door comprising:
the door leaf assembly comprises a solid wood frame, a wood panel, a carbon steel pipe and an aluminum honeycomb, wherein the solid wood frame comprises a rectangular frame formed by connecting a left vertical batten, a right vertical batten, an upper transverse batten and a lower transverse batten; the two wood panels are respectively and correspondingly bonded and fixed on the front surface and the back surface of the solid wood frame through foaming glue coated on the panel surface, the total area of the wood panels is larger than that of the solid wood frame, and the solid wood frame is bonded at the middle position of the wood panels; the carbon steel pipes are arranged in the inner frame of the solid wood frame, and the number of the carbon steel pipes is two, wherein one carbon steel pipe is arranged close to the inner side edge of one vertical batten, and the other carbon steel pipe is arranged close to the inner side edge of the other vertical batten; the aluminum honeycomb is uniformly filled in the space enclosed by the two carbon steel pipes and the corresponding battens;
the door frame assembly comprises an aluminum alloy edge sealing and an angle code, the aluminum alloy edge sealing comprises two long edge sealing respectively corresponding to the outer sides of the two vertical battens and two short edge sealing respectively corresponding to the outer sides of the two transverse battens, and the two long edge sealing and the two short edge sealing are sealed and enclosed on four side surfaces of the door leaf assembly together; the long sealing edge and the end part of the short sealing edge are all set to be forty-five degrees, and the long sealing edge and the corresponding end part of the short sealing edge are spliced and then connected through four angle codes.
Preferably, a small batten block is fixed at each of four corners of the inner space of the solid wood frame.
Preferably, the heights of the carbon steel pipe and the aluminum honeycomb are consistent with those of the solid wood frame.
Preferably, the inner walls of the peripheral side edges of the upper and lower wood panels, which are close to the corresponding edges, are coated with glass cement or structural glue.
Preferably, the long sealing edge and the short sealing edge are both made of aluminum alloy square tubes, and the end parts of the aluminum alloy square tubes are all set to be forty-five degrees;
a first limiting sliding groove for sliding in a first right-angle edge of the angle code is formed in the inner wall of the long-edge pipe end of the long edge seal, a first threaded hole is formed in the first right-angle edge, a first screw is screwed in from the first threaded hole and vertically abuts against the inner wall of the long-edge pipe end of the long edge seal, so that the first right-angle edge abuts against the limiting sliding groove opposite to the inner wall of the long-edge pipe end of the long edge seal, and the connection between the first right-angle edge and the end part of the long edge seal is realized;
second screw hole has been seted up on the second right angle edge of angle sign indicating number, correspond on the tip surface of short banding seted up with the third screw hole that second screw hole specification is unanimous, second right angle edge can insert the intraduct of short banding, second screw from outer to interior screw in proper order the third screw hole the second screw hole realizes the second right angle edge with the connection of short banding tip.
Preferably, the second screw is a countersunk head screw, and is completely flush with the outer surface of the short sealing edge after being installed.
Preferably, the first screw is screwed into the first threaded hole and then slightly abuts against the inner wall of the long-edge pipe end of the long edge seal.
Utilize the technology of combination formula aluminum-wood door to carry out aluminum-wood door assembly among the above-mentioned, include the following step:
(1) Connecting two vertical battens and two transverse battens to form a rectangular frame, wherein the corresponding end surfaces of the vertical battens are tightly propped against the opposite sides of the two transverse battens in the rectangular frame;
(2) Cutting two wood panels with the same mould according to the size of the blanking plate, uniformly scraping and coating foaming glue in the middle of the surface of one wood panel, and keeping in mind that the same distance exists between the scraped and coated foaming glue and the corresponding edge of the wood panel;
(3) Bonding the rectangular frame in the step (1) to the right middle position of the wood panel in the step (2), placing one carbon steel pipe in the rectangular frame in a manner of being tightly attached to the inner side edge of one of the vertical battens, and placing the other carbon steel pipe close to the inner side edge of the other vertical batten; the space between the carbon steel pipe and the inner side edge of the corresponding vertical batten is an installation space reserved for the corresponding door lock; uniformly filling the space enclosed by the two carbon steel pipes and the corresponding battens with aluminum honeycombs;
(4) Coating foaming glue on the other wood panel in a scraping manner according to the method in the step (2), then buckling the wood panel on the rectangular frame, and respectively adhering the two wood panels to two surfaces of the solid wood frame with the carbon steel pipe and the aluminum honeycomb; pressing the upper wood panel and the lower wood panel by using a press to complete the integral assembly of the door leaf assembly;
(5) Cutting four edges of the door leaf assembly to enable the four edges to reach the size of a required square door plate;
(6) Before the door frame assembly is installed, fixing an angle brace at each of four end parts of two long sealing edges to enable a right-angle edge of the angle brace to be connected with the end part of the long sealing edge; the other right-angle side of the angle code is connected with the end part of the corresponding short sealing side;
(7) Before installing an edge seal in the step (6), glass cement or structural adhesive is coated on the inner walls of the peripheral side edges of the upper wood panel and the lower wood panel at the corresponding sides, which are close to the corresponding edges by 1-2 cm, and the glass cement or the structural adhesive cannot be coated on the edge seal.
Preferably, the scraped foam rubber is 3-4 cm away from the edge of the wood panel; the distance between the edge of the cemented solid wood frame and the edge of the wood panel is 4-5 cm.
Preferably, the foamed glue on the outer edge of the wood panel must be scraped to be flat inwards after scraping and coating, so that the foamed glue is prevented from expanding outwards in the pressing process of a press machine and affecting the installation of the long edge sealing and the short edge sealing in the subsequent steps.
By adopting the technical scheme, the combined aluminum-wood door and the aluminum-wood door assembling process have the following beneficial effects:
1. the combined aluminum-wood door has the advantages of simple structure composition and assembly process, easy production, transportation and field assembly, high assembly speed, and no need of professional installation personnel, and common personnel can carry out assembly work.
2. The door leaf assembly comprises a solid wood frame, a wood panel, a carbon steel pipe and an aluminum honeycomb, the door leaf assembly is manufactured by adopting bonding, pressing and other processes, and the aluminum alloy edge sealing is performed on the door leaf assembly by utilizing the corner connectors, so that the operation is simple, and the finally manufactured aluminum-wood door is stable in structure, high in firmness and convenient to install and use.
3. The door leaf assembly adopts a solid wood frame, so that the service life of the door is prolonged, and the door also has the corresponding characteristics of moisture resistance, impact resistance and the like; the wood panel plays the role of integral protection and decoration; the carbon steel pipe ensures the integral strength of the door; the aluminum honeycomb guarantees the sound insulation and heat insulation effects of the door, and avoids the defects that the wooden indoor door is not fireproof, moistureproof, easy to deform and crack and is greatly influenced by temperature and humidity difference.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a schematic view of the whole structure of a combined aluminum-wood door of the present invention.
FIG. 2 is a schematic view of a detachable structure of the combined aluminum-wood door of the present invention.
Fig. 3 is a structural view of a solid wood frame.
Fig. 4 is an assembly view of the door leaf assembly (without the wooden panel).
Fig. 5 is an assembly view of the door leaf assembly.
Figure 6 is an assembly view of the door frame assembly.
Fig. 7 is a schematic structural view of a long edge seal.
Fig. 8 is a schematic structural view of the short sealing edge.
Fig. 9 is a schematic structural diagram of an angle code.
Figure 10 is a schematic view of the installation of a long edge sealed pipe end and corner brace.
Figure 11 is a schematic view of the installation of the pipe end and corner brace of the minor seal.
In the figure:
100-a door leaf assembly, the door leaf assembly,
110-a solid wood frame, 111-vertical battens, 112-horizontal battens, 113-small battens, 120-a wood panel, 130-a carbon steel pipe and 140-an aluminum honeycomb;
200-a door frame assembly for a vehicle,
210-corner connector, 211-first threaded hole, 212-second threaded hole, 220-long sealing edge, 221-first limiting chute, 230-short sealing edge, 231-third threaded hole, 240-first screw and 250-second screw.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example (b):
referring to fig. 1 to 6, the combined aluminum-wood door of the present invention includes a door leaf assembly 100 and a door frame assembly 200.
The door leaf assembly 100 comprises a solid wood frame 110, a wood panel 120, a carbon steel pipe 130 and an aluminum honeycomb 140, wherein the solid wood frame 110 comprises a rectangular frame formed by connecting a left vertical batten 111, a right vertical batten 111, an upper transverse batten 112 and a lower transverse batten 112; the two wood panels 120 are respectively and correspondingly bonded and fixed on the front and back surfaces of the solid wood frame 110 through the foaming glue coated on the panel surface, the total area of the wood panels 120 is larger than that of the solid wood frame 110, and the solid wood frame 110 is bonded at the middle position of the wood panels 120; the carbon steel pipes 130 are arranged in the inner frame of the solid wood frame 110, and are totally provided with two carbon steel pipes, wherein one carbon steel pipe 130 is arranged close to the inner side edge of one of the vertical battens 111, and the other carbon steel pipe 130 is arranged close to the inner side edge of the other vertical batten 111; aluminum honeycombs 140 are uniformly filled in a space surrounded by the two carbon steel pipes 130 and the corresponding battens;
the door frame assembly 200 comprises an aluminum alloy edge banding and an angle code 210, the aluminum alloy edge banding comprises two long edge banding 220 respectively corresponding to the outer sides of the two vertical battens 111 and two short edge banding 230 respectively corresponding to the outer sides of the two transverse battens 112, and the two long edge banding 220 and the two short edge banding 230 are jointly sealed and enclosed on four side surfaces of the door leaf assembly 100; the ends of the long edge seal 220 and the short edge seal 230 are all set to forty-five degrees, and the long edge seal 220 and the corresponding end of the short edge seal 230 are spliced and then connected through four corner connectors 210.
In a further embodiment, a small wood block 113 is fixed at each of the four corners of the inner space of the wood frame 110 to stabilize the entire rectangular frame.
In a further embodiment, the carbon steel tubes 130 and the aluminum honeycomb 140 have a height corresponding to the solid wood frame 110, so as to ensure smooth pavement of the upper and lower wood panels 120.
In a further embodiment, the inner walls of the peripheral sides of the upper and lower wood panels 120 are coated with glass cement or structural adhesive for sealing near the corresponding edges.
In a further embodiment, the long sealing edge 220 and the short sealing edge 230 are both made of aluminum alloy square tubes, and the ends of the aluminum alloy square tubes are both set at forty-five degrees;
referring to fig. 7-11, a first limiting chute 221 for sliding in of a first right-angle edge of the corner brace 210 is arranged on the inner wall of the long-edge pipe end of the long edge seal 220, a first threaded hole 211 is formed in the first right-angle edge, and a first screw 240 is screwed in from the first threaded hole 211 and vertically props against the inner wall of the long-edge pipe end of the long edge seal 220, so that the first right-angle edge props against the limiting chute facing the inner wall of the long-edge pipe end of the long edge seal 220, and the connection between the first right-angle edge and the end part of the long edge seal is realized;
In a further specific embodiment, the first screw 240 is screwed into the first threaded hole 211 and then slightly pushes against the inner wall of the long-edge pipe end of the long edge sealing 220, so as to prevent the long-edge pipe end of the long edge sealing 220 from being pushed out of the convex hull by the first screw 240, which affects the aesthetic effect and the practical use effect of the aluminum wood door.
The invention also provides a process for assembling the aluminum-wood door according to the combined aluminum-wood door structure, which specifically comprises the following steps:
(1) Connecting the two vertical battens 111 and the two transverse battens 112 to form a rectangular frame, wherein the corresponding end surfaces of the vertical battens 111 are tightly propped against the opposite sides of the two transverse battens 112 in the rectangular frame, otherwise, the rectangular frame is deformed; a small batten block 113 is respectively fixed at the four corners of the internal space of the solid wood frame 110 to stabilize the whole rectangular frame;
(2) Cutting two wood panels 120 which are identical in a mould according to the size of the blanking plate (the size of the blanking plate is inevitably larger than that of the final square door plate, so that the wood panels can be cut at a later stage); firstly, uniformly coating foaming glue in the middle of the surface of one wood panel 120, wherein the same distance exists between the coated foaming glue and the corresponding edge of the wood panel 120;
the glue scraping process adopts a glue scraping plate, the scraped foaming glue is 3-4 cm away from the edge of the wood panel 120, namely the whole wood panel 120 cannot be completely coated with glue, and the periphery of the edge of the wood panel 120 cannot be coated with glue;
after the coating of the foaming adhesive on the wood panel 120 is finished, the foaming adhesive at the outer edge needs to be scraped to the inner side, which is particularly important in this step, so that the foaming adhesive can be prevented from expanding outwards in the pressing process of a press, and the installation of the long sealed edge 220 and the short sealed edge 230 in the subsequent steps is prevented from being influenced, and the assembly effect is further influenced;
(3) Bonding the rectangular frame in the step (1) to the right middle position of the wood panel 120 in the step (2), wherein the edge of the bonded rectangular frame is generally 4-5 cm away from the edge of the wood panel 120;
placing two prepared carbon steel pipes 130 which are cut according to the size into a rectangular frame and adhering the carbon steel pipes 130 to the wood panel 120 at the same time, specifically, placing one carbon steel pipe 130 close to the inner side edge of one of the vertical battens 111 (the edge is a hinge mounting edge) to ensure the integral strength and usability of the door; placing another carbon steel pipe 130 close to the inner side edge of another vertical batten 111 (the edge is a door lock mounting edge); the distance between the carbon steel pipe 130 and the inner side edge of the corresponding vertical batten 111 is an installation space reserved for the corresponding door lock, and the installation space needs to be judged according to the size of the door lock;
finally, the space surrounded by the two carbon steel pipes 130 and the corresponding wood beam is uniformly filled by using the aluminum honeycomb 140, and the aluminum honeycomb 140 is also adhered to the wood panel 120; the aluminum honeycomb 140 is designed and cut in advance, and the height of the aluminum honeycomb and the height of the carbon steel pipe 130 are consistent with the height of the rectangular frame;
(4) Coating foaming glue on the other wood panel 120 in a scraping manner according to the method in the step (2), then fastening the wood panel 120 to the rectangular frame, and respectively adhering the two wood panels 120 to two surfaces of the solid wood frame 110 of the carbon-containing steel pipe 130 and the aluminum honeycomb 140; vertically pressing the upper wood panel 120 and the lower wood panel 120 by using a press for 4-6 hours generally; after the pressing, the whole assembly of the door leaf assembly 100 is completed;
(5) Cutting four sides (i.e., four sides of the wood panel 120) of the door leaf assembly 100 to a desired size of the square door panel;
(6) Before the door frame assembly 200 is installed, firstly, fixing one corner brace 210 at each of four end parts of two long sealing edges 220, so that a right-angle side of the corner brace 210 is connected with the end part of the long sealing edge 220, when the door frame assembly 200 is installed, firstly installing a first long sealing edge 220, then sequentially installing two short sealing edges 230, and finally installing a second long sealing edge 220; the other right-angle side of the corner connector 210 is connected with the end part of the corresponding short sealing edge 230;
specifically, the long sealing edge 220 and the short sealing edge 230 are both made of aluminum alloy square tubes, and the end parts of the aluminum alloy square tubes are all set to be forty-five degrees;
the inner wall of the long-edge pipe end of the long edge seal 220 is provided with a limiting sliding groove into which a first right-angle edge of the angle code 210 slides, when the angle code is installed, the first right-angle edge of the angle code 210 needs to slide inwards to the bottom along the limiting sliding groove, the first right-angle edge is provided with two first threaded holes 211, two first screws 240 are screwed in through the corresponding first threaded holes 211 and vertically prop against the inner wall of the long-edge pipe end of the long edge seal 220 (the propping is not required to be too tight so as to prevent convex hulls from appearing), and the first right-angle edge props against the limiting sliding groove opposite to the inner wall of the long-edge pipe end of the long edge seal 220 through opposite pulling, so that the first right-angle edge of the angle code 210 is connected with the end part of the long edge seal;
two second threaded holes 212 are formed in a second right-angle edge of the corner connector 210, a third threaded hole 231 with the specification being consistent with that of the second threaded hole 212 is correspondingly formed in the outer surface of the end portion of the short sealing edge 230, after the short sealing edge 230 and the end portion of the long sealing edge 220 are spliced, the second right-angle edge is inserted into the short sealing edge 230, and a second screw 250 is screwed into the third threaded hole 231 and the second threaded hole 212 from outside to inside in sequence to realize connection of the second right-angle edge and the end portion of the short sealing edge 230;
in practice, the first screw 240 is generally larger than the second screw 250, and the second screw 250 is a countersunk screw that is completely flush with the outer surface of the minor seal 230 after installation to ensure safety and aesthetics.
(7) Before installing one seal edge in the step (6), glass cement or structural adhesive for sealing needs to be coated on the inner walls of the peripheral side edges of the upper and lower wood panels 120 at the corresponding sides, which are close to the corresponding edges by 1-2 cm, and the glass cement or the structural adhesive cannot be coated on the short seal edge 230 or the long seal edge 220.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. The utility model provides a modular aluminum-wood door which characterized in that includes:
the door leaf assembly comprises a solid wood frame, a wood panel, a carbon steel pipe and an aluminum honeycomb, wherein the solid wood frame comprises a rectangular frame formed by connecting a left vertical batten, a right vertical batten, an upper transverse batten and a lower transverse batten; the two wood panels are respectively and correspondingly bonded and fixed on the front surface and the back surface of the solid wood frame through foaming glue coated on the panel surface, the total area of the wood panels is larger than that of the solid wood frame, and the solid wood frame is bonded at the middle position of the wood panels; the carbon steel pipes are arranged in the inner frame of the solid wood frame, and the number of the carbon steel pipes is two, wherein one carbon steel pipe is arranged close to the inner side edge of one vertical batten, and the other carbon steel pipe is arranged close to the inner side edge of the other vertical batten; the aluminum honeycomb is uniformly filled in the space enclosed by the two carbon steel pipes and the corresponding battens;
the door frame assembly comprises an aluminum alloy edge sealing and an angle code, the aluminum alloy edge sealing comprises two long edge sealing respectively corresponding to the outer sides of the two vertical battens and two short edge sealing respectively corresponding to the outer sides of the two transverse battens, and the two long edge sealing and the two short edge sealing are sealed and enclosed on four side surfaces of the door leaf assembly together; the long sealing edge and the end part of the short sealing edge are all set to be forty-five degrees, and the long sealing edge and the corresponding end part of the short sealing edge are spliced and then connected through four angle codes.
2. The combined aluminum-wood door as claimed in claim 1, wherein a small wood block is fixed at each of four corners of the internal space of the solid wood frame.
3. The combined aluminum-wood door as claimed in claim 1, wherein the carbon steel tube and the aluminum honeycomb have the same height as the solid wood frame.
4. The combined aluminum-wood door as claimed in claim 1, wherein the inner walls of the peripheral side edges of the upper and lower wood panels close to the corresponding edges are coated with glass cement or structural adhesive.
5. The combined aluminum-wood door according to claim 1, wherein the long sealing edge and the short sealing edge are both made of aluminum alloy square tubes, and the end parts of the aluminum alloy square tubes are all set to be forty-five degrees;
a first limiting sliding groove for sliding in a first right-angle edge of the angle code is formed in the inner wall of the long-edge pipe end of the long edge seal, a first threaded hole is formed in the first right-angle edge, a first screw is screwed in from the first threaded hole and vertically abuts against the inner wall of the long-edge pipe end of the long edge seal, so that the first right-angle edge abuts against the limiting sliding groove opposite to the inner wall of the long-edge pipe end of the long edge seal, and the connection between the first right-angle edge and the end part of the long edge seal is realized;
second screw hole has been seted up on the second right angle edge of angle sign indicating number, correspond on the tip surface of short banding seted up with the third screw hole that second screw hole specification is unanimous, second right angle edge can insert the intraduct of short banding, second screw from outer to interior screw in proper order the third screw hole the second screw hole realizes the second right angle edge with the connection of short banding tip.
6. The combination aluminum-wood door of claim 5, wherein the second screw is a countersunk screw that is substantially flush with the outer surface of the minor seal when installed.
7. The combined aluminum-wood door as claimed in claim 5, wherein the first screw is screwed into the first threaded hole and then slightly abuts against the inner wall of the long edge pipe end of the long edge sealing side.
8. The process for assembling the aluminum-wood door by using the combined aluminum-wood door as claimed in any one of claims 1 to 7, which is characterized by comprising the following steps:
(1) Connecting two vertical battens and two transverse battens to form a rectangular frame, wherein the corresponding end surfaces of the vertical battens are tightly propped against the opposite sides of the two transverse battens in the rectangular frame;
(2) Cutting two wood panels with the same mould according to the size of the blanking plate, uniformly scraping and coating foaming glue in the middle of the surface of one wood panel, and keeping in mind that the same distance exists between the scraped foaming glue and the corresponding edge of the wood panel;
(3) Bonding the rectangular frame in the step (1) to the middle of the wood panel in the step (2), placing one carbon steel pipe in the rectangular frame in a manner of being tightly attached to the inner side edge of one of the vertical battens, and placing the other carbon steel pipe close to the inner side edge of the other vertical batten; the space between the carbon steel pipe and the inner side edge of the corresponding vertical batten is an installation space reserved for the corresponding door lock; uniformly filling the space enclosed by the two carbon steel pipes and the corresponding battens with aluminum honeycombs;
(4) Coating foaming glue on the other wood panel in a scraping manner according to the method in the step (2), then buckling the wood panel on the rectangular frame, and respectively adhering the two wood panels to two surfaces of the solid wood frame with the carbon steel pipe and the aluminum honeycomb; pressing the upper wood panel and the lower wood panel by using a press to complete the integral assembly of the door leaf assembly;
(5) Cutting four edges of the door leaf assembly to enable the four edges to reach the size of a required square door plate;
(6) Before the door frame assembly is installed, fixing an angle brace at each of four end parts of two long sealing edges to enable a right-angle edge of the angle brace to be connected with the end part of the long sealing edge; the other right-angle side of the angle code is connected with the end part of the corresponding short sealing side;
(7) Before installing a seal edge in the step (6), coating glass cement or structural adhesive on the inner walls of the peripheral side edges of the upper wood panel and the lower wood panel at the corresponding sides, which are close to the corresponding edges by 1-2 cm, and paying attention to the fact that the glass cement or the structural adhesive cannot be coated on the seal edge.
9. The process for assembling the aluminum-wood door according to claim 8, wherein the scraped foam adhesive is 3 to 4cm away from the edge of the wood panel; the distance between the edge of the cemented solid wood frame and the edge of the wood panel is 4-5 cm.
10. The aluminum-wood door assembly process according to claim 8, wherein the foamed glue on the outer edge of the wood panel must be scraped flat to the inside after scraping, so as to prevent the foamed glue from expanding in the pressing process of the press and affecting the installation of the long edge sealing and the short edge sealing in the subsequent steps.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310010281.8A CN115929181A (en) | 2023-01-04 | 2023-01-04 | Combined aluminum-wood door and aluminum-wood door assembling process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310010281.8A CN115929181A (en) | 2023-01-04 | 2023-01-04 | Combined aluminum-wood door and aluminum-wood door assembling process |
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| CN214532588U (en) * | 2020-12-31 | 2021-10-29 | 佛山市金王星科技有限公司 | Right angle sign indicating number is used to extremely narrow aluminum product internal connection |
| CN215332418U (en) * | 2020-12-30 | 2021-12-28 | 佳丽福板业(广州)有限公司 | Honeycomb panel door |
| CN215369395U (en) * | 2020-12-08 | 2021-12-31 | 浙江亚厦装饰股份有限公司 | Composite modeling door structure |
| CN217106673U (en) * | 2022-03-08 | 2022-08-02 | 安徽宣诚门窗有限公司 | Aluminum alloy door and window frame convenient to dust in clearance spout |
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2023
- 2023-01-04 CN CN202310010281.8A patent/CN115929181A/en active Pending
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| CN106368572A (en) * | 2016-08-26 | 2017-02-01 | 天津住宅集团建材科技有限公司 | Large door leaf with square tube structure |
| CN207048606U (en) * | 2017-06-18 | 2018-02-27 | 孙建军 | Honeycomb plate door |
| CN209163698U (en) * | 2018-07-20 | 2019-07-26 | 梦天家居集团股份有限公司 | Aluminum honeycomb sound insulation wooden door |
| CN111608549A (en) * | 2020-04-22 | 2020-09-01 | 滁州市银达门窗有限公司 | Easily-assembled fire-resistant window and manufacturing process thereof |
| CN215369395U (en) * | 2020-12-08 | 2021-12-31 | 浙江亚厦装饰股份有限公司 | Composite modeling door structure |
| CN215332418U (en) * | 2020-12-30 | 2021-12-28 | 佳丽福板业(广州)有限公司 | Honeycomb panel door |
| CN214532588U (en) * | 2020-12-31 | 2021-10-29 | 佛山市金王星科技有限公司 | Right angle sign indicating number is used to extremely narrow aluminum product internal connection |
| CN217106673U (en) * | 2022-03-08 | 2022-08-02 | 安徽宣诚门窗有限公司 | Aluminum alloy door and window frame convenient to dust in clearance spout |
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