CN115926450A - Polyamide composite material and preparation method and application thereof - Google Patents

Polyamide composite material and preparation method and application thereof Download PDF

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Publication number
CN115926450A
CN115926450A CN202211497472.3A CN202211497472A CN115926450A CN 115926450 A CN115926450 A CN 115926450A CN 202211497472 A CN202211497472 A CN 202211497472A CN 115926450 A CN115926450 A CN 115926450A
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China
Prior art keywords
polyamide
parts
composite material
polyamide composite
glass fiber
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Pending
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CN202211497472.3A
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Chinese (zh)
Inventor
张现军
王丰
丁超
王中林
陶四平
陈勇文
李金亮
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Tianjin Kingfa Advanced Materials Co Ltd
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Tianjin Kingfa Advanced Materials Co Ltd
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Priority to CN202211497472.3A priority Critical patent/CN115926450A/en
Publication of CN115926450A publication Critical patent/CN115926450A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

The invention discloses a polyamide composite material and a preparation method and application thereof, wherein the polyamide composite material comprises the following components: polyamide 6640-55 parts; 15-35 parts of aromatic polyamide; 2-6 parts of epoxy resin; 45-65 parts of glass fiber. According to the invention, the specific polyamide 66 material and the aromatic polyamide are mixed in a certain proportion, and the epoxy resin and the glass fiber are added simultaneously, so that the polyamide composite material with high mechanical strength and excellent ozone aging resistance is realized through the synergistic effect of the components, and the application of the polyamide material is further widened.

Description

Polyamide composite material and preparation method and application thereof
Technical Field
The invention relates to the technical field of high polymer materials, and particularly relates to a polyamide composite material and a preparation method and application thereof.
Background
Along with the advance of urbanization and industrialization, the problem of ozone pollution is increasingly prominent, the ozone aging phenomenon of plastic materials is gradually serious, particularly, in summer, thunder, lightning, plateau and other environments with high ozone concentration, the parts of the materials which are always in a stressed state are more easily attacked by ozone to form ozone cracks, and the serious aging directly influences the use performance of products. This requires further improvement in the ozone aging resistance of the material.
The Polyamide (PA) has excellent comprehensive performance and is the most widely applied engineering plastic at present. At present, the research on the ozone resistance of the polyamide material is less, and the use problem in the environment polluted by ozone is difficult to deal with, so that the development of a high-strength ozone aging-resistant polyamide material is urgently needed, the technical blank is made up, and the use requirement is met.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a polyamide composite material which has high mechanical strength and excellent ozone aging resistance.
Another object of the present invention is to provide a method for preparing the above polyamide composite material.
The invention is realized by the following technical scheme:
the polyamide composite material comprises the following components in parts by weight:
polyamide 6640-55 parts;
15-35 parts of aromatic polyamide;
2-6 parts of epoxy resin;
45-65 parts of glass fiber.
Preferably, the polyamide composite material comprises the following components in parts by weight:
polyamide 6642-53 parts;
20-30 parts of aromatic polyamide;
2.5-5.5 parts of epoxy resin;
50-60 parts of glass fiber.
According to the polyamide composite material, a specific polyamide 66 material and aromatic polyamide are mixed according to a certain proportion, a certain amount of epoxy resin and glass fiber are added, epoxy groups of the epoxy resin can react with hydroxyl groups on the glass fiber to form stable chemical bonds during melt blending, the mechanical property strength of the material is well improved, the barrier property of the material can be effectively improved due to the addition of the aromatic polyamide, and meanwhile, a large amount of amino groups in the molecular structure of the polyamide 66 can react with ozone, so that the performance attenuation caused by the action of ozone on the material is effectively prevented; when the material is subjected to the action of ozone to generate amide bond breakage, the material can be effectively combined with epoxy resin to form a cross-linked net structure so as to prevent the material from being decomposed under the ozone condition, and the stability and the mechanical property retention rate of the material are ensured.
Preferably, the polyamide 66 has an amino end group content of 40 to 90 Meq/kg, more preferably 70 to 85Meq/kg.
Preferably, the aromatic polyamide has a glass transition temperature of 85 to 123 ℃; more preferably from 90 to 105 ℃. Within the required range, the lower the glass transition temperature of the aromatic polyamide is, the softer and more moist the molecular chain is, the amide bond is more favorable for being combined with epoxy resin to form a cross-linked structure after being broken under the action of ozone, so that the reaction is stopped, and the cracking and the performance degradation of the material are prevented.
The aromatic polyamide resin is preferably any one or more of PA MXD6 and PPA.
Preferably, the epoxy equivalent value of the epoxy resin is 1300-6000g/eq, and more preferably 2200-3500g/eq.
The glass fibers are preferably alkali-free glass fibers.
According to the material performance requirement, the polyamide composite material also comprises 0.1-5 parts of auxiliary agent in parts by weight; the auxiliary agent is selected from any one or more of an antioxidant, a lubricant, a nucleating agent or an antistatic agent.
Suitable antioxidant is selected from one or more of antioxidant 1098, antioxidant 1010, antioxidant 1076 and antioxidant 168.
Suitable lubricants may be selected from any one or more of E-waxes, fatty acid esters or hyperbranched amides.
Suitable nucleating agents may be selected from any one or more of sodium phenylphosphinate, aluminium, silica or talc.
Suitable antistatic agents may be selected from metal oxides; specifically, the metal oxide includes, but is not limited to, zinc oxide, manganese dioxide, chromium trioxide, and the like.
The invention also provides a preparation method of the polyamide composite material, which comprises the following steps: premixing all components except the glass fiber according to the proportion, putting the components into a double-screw extruder for melt mixing, feeding the glass fiber on the side, and extruding and granulating to obtain the polyamide composite material; wherein the length-diameter ratio of a screw of the double-screw extruder is 1-48, the temperature of a screw cylinder is 250-300 ℃, and the rotating speed of the screw is 200-550rpm.
The invention also provides an application of the polyamide composite material, and the polyamide composite material is particularly suitable for being used in an environment with higher ozone concentration; the novel energy storage electric cabinet can be particularly used for a new energy storage electric cabinet shell, and can be particularly used in the environment with higher ozone concentration such as northwest of the Atlantic province, and the service life of the product can be well prolonged.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the specific polyamide 66 material and the aromatic polyamide are mixed in a certain proportion, and a certain amount of epoxy resin and glass fiber are added at the same time, so that the polyamide composite material with high mechanical strength and excellent ozone aging resistance (the tensile strength is more than 170MPa, the polyamide composite material does not crack after an ozone aging test, and the retention rate of the tensile strength is not less than 50 percent, even more than 90 percent) is realized under the synergistic action of all the components, and the application of the polyamide composite material is further widened.
Detailed Description
The present invention will be described in detail with reference to specific examples. The following examples will aid those skilled in the art in further understanding the present invention, but are not intended to limit the invention in any manner. It should be noted that variations and modifications can be made by persons skilled in the art without departing from the concept of the invention. All falling within the scope of the present invention.
The raw materials used in the examples and comparative examples of the present invention are described below, but are not limited to these materials:
polyamide resin 1: PA66 EP-158NH, technical grade, end amino content 80-85Meq/kg, huafeng group Co., ltd;
polyamide resin 2: PA66 50BWFS, technical grade, end amino content 40-45Meq/kg, ASCEND corporation;
polyamide resin 3: PA66 EP 1107, technical grade, 30-35Meq/kg of terminal amino group, huafeng group company;
aromatic polyamide 1: PA MXD6, technical grade, glass transition temperature 102 ℃, mitsubishi, japan;
aromatic polyamide 2: PPA N200, industrial grade, glass transition temperature of 123 ℃, zhejiang New Yoghurt Special materials Co;
epoxy resin 1: the epoxy equivalent value is 2500-3000g/eq, YD-019, shanghai Kaiyin chemical Co., ltd;
epoxy resin 2: the epoxy equivalent value is 1750-2100g/eq, YD-017, shanghai Kainen chemical Co., ltd,
epoxy resin 3: the epoxy equivalent value is 4000-6000g/eq, YD-020, shanghai Kai chemical Co., ltd,
glass fiber: ECS10-3.0-T435N, taishan group.
Auxiliary agent: antioxidant 1098, commercially available, and the same additives were used in the examples and comparative examples.
Preparation method of polyamide composite materials of examples and comparative examples:
premixing all components except the glass fiber according to the proportion, putting the components into a double-screw extruder for melt mixing, feeding the glass fiber on the side, and extruding and granulating to obtain the polyamide composite material; wherein the length-diameter ratio of the screws of the double-screw extruder is 40-48, the first-zone temperature of the double-screw extruder is 250-270 ℃, the second-zone temperature is 260-280 ℃, the third-zone temperature is 260-280 ℃, the fourth-zone temperature is 260-280 ℃, the fifth-zone temperature is 270-290 ℃, the sixth-zone temperature is 280-300 ℃, the seventh-zone temperature is 270-290 ℃, the eighth-zone temperature is 260-280 ℃ and the ninth-zone temperature is 240-260 ℃; the screw speed was 350rpm.
Ozone resistance performance test:
and (3) carrying out injection molding on the polyamide composite material at the temperature of 295 ℃ in an injection molding machine at the rated speed of 50% at a pressure of 60bar by using a 280T injection molding machine.
(1) Appearance: the sample specimens were dried at 100 ℃ for 4 hours, then aged in an ozone atmosphere of 450ppm for 24 hours, and then observed for cracking. Wherein the absence of any macroscopic cracks throughout the surface of the specimen is considered "no cracking"; the surface of the sample has micro cracks visible to naked eyes, and the total area of the area where the cracks are located accounts for less than half of the surface area of the sample strip to be regarded as partial cracking; the surface of the sample had visually observable cracks, and the area of the cracks was determined to be "cracked" in which the sum of the areas occupied more than half of the surface area of the sample.
(2) Material strength performance retention test: the tensile strength of the material before and after ozone aging is respectively tested according to ISO 527 standard, and the retention rate of the tensile strength performance is calculated. Ozone aging conditions: placing the mixture in an ozone environment with the concentration of 300ppm for 48 hours; tensile strength property retention = tensile strength after ozone aging/tensile strength before ozone aging 100%.
Table 1: examples 1 to 5 composition ratios (in parts by weight) and results of ozone resistance test
Example 1 Example 2 Example 3 Example 4 Example 5
Polyamide resin 1 50 50 50 50 50
Aromatic polyamide 1 20 15 35 20 20
Epoxy resin 1 4 4 4 2 6
Glass fiber 55 55 55 55 55
Appearance of the product Does not crack Does not crack Does not crack Does not crack Does not crack
Tensile strength/MPa before ozone aging 195 192 186 190 189
Tensile strength/MPa after ozone aging 187 175 182 171 174
Retention of tensile strength properties/%) 96 91 93 90 92
Table 2: examples 6 to 12 composition ratios (in parts by weight) and results of ozone resistance test
Example 6 Example 7 Example 8 Example 9 Example 10 Example 11 Example 12
Polyamide resin 1 50 50 40 55 50 53 42
Aromatic polyamide 1 20 20 20 20 20 25 30
Epoxy resin 1 4 4 4 4 4 3 5
Glass fiber 45 65 55 55 55 60 50
Auxiliary agent / / / / 0.5 / /
Appearance of the product Does not crack Does not crack Does not crack Does not crack Does not crack Does not crack Does not crack
Tensile strength/MPa before ozone aging 183 192 190 186 194 189 185
Tensile strength/MPa after ozone aging 163 175 171 164 186 174 173
Retention of tensile strength properties/%) 89 91 90 88 96 92 94
Table 3: EXAMPLES 13 to 17 proportions by weight of the respective components and the results of the ozone resistance test
Example 13 Example 14 Example 15 Example 16 Example 17
Polyamide resin 1 50 50 50
Polyamide resin 2 50
Polyamide resin 3 50
Aromatic polyamide 1 20 20 20 20
Aromatic polyamide 2 20
Epoxy resin 1 4 4 4
Epoxy resin 2 4
Epoxy resin 3 4
Glass fiber 55 55 55 55 55
Appearance of the product Does not crack Partial cleavage Partial cleavage Does not crack Does not crack
Tensile strength/MPa before ozone aging 180 173 178 182 181
Tensile strength/MPa after ozone aging 139 97 125 126 94
Retention of tensile strength properties/%) 77 56 70 69 52
Table 4: comparative examples 1 to 5 composition ratios (in parts by weight) and results of ozone resistance test
Comparative example 1 Comparative example 2 Comparative example 3 Comparative example 4 Comparative example 5
Polyamide resin 1 50 50 50 50 50
Aromatic polyamide 1 10 50 / 20 20
Epoxy resin 1 4 4 4 10 /
Glass fiber 55 55 55 55 55
Appearance of the product Cracking of Cracking of Cracking of Cracking of Cracking of
Tensile strength/MPa before ozone aging 172 168 170 160 165
Tensile strength/MPa after ozone aging 77 55 59 61 49
Retention of tensile strength properties/%) 45 33 35 38 30
As seen from the results of the above examples, the polyamide composite material of the present invention is high in mechanical strength (tensile strength >170 MPa) and has excellent ozone aging resistance (no cracking after ozone aging test and tensile strength property retention of not less than 50%, even as high as 90% or more).
Comparative example 1/2/3 compared with example 1, the amount of the added PA MXD6 is not in the required range, or the material has poor ozone resistance without adding the PA MXD 6.
Comparative examples 4/5 compared with example 1, the ozone resistance of the material was poor with or without the addition of excess epoxy resin.

Claims (10)

1. The polyamide composite material is characterized by comprising the following components in parts by weight:
polyamide 6640-55 parts;
15-35 parts of aromatic polyamide;
2-6 parts of epoxy resin;
45-65 parts of glass fiber.
2. The polyamide composite material as claimed in claim 1, comprising the following components in parts by weight:
polyamide 6642-53 parts;
20-30 parts of aromatic polyamide;
2.5-5.5 parts of epoxy resin;
50-60 parts of glass fiber.
3. Polyamide composite according to claim 1, characterized in that the polyamide 66 has an amino end group content of 40-90 Meq/kg, preferably 70-85Meq/kg.
4. The polyamide composite material according to claim 1, characterized in that the aromatic polyamide has a glass transition temperature of 85-123 ℃; preferably from 90 to 105 ℃.
5. The polyamide composite material as claimed in claim 1, wherein the aromatic polyamide is selected from any one or more of PA MXD6 and PPA.
6. Polyamide composite material according to claim 1, characterized in that the epoxy resin has an epoxide equivalent value of 1300-6000g/eq, preferably 2200-3500g/eq.
7. Polyamide composite material according to claim 1, characterized in that the glass fibers are selected from alkali-free glass fibers.
8. The polyamide composite material according to claim 1, further comprising 0.1 to 5 parts by weight of an auxiliary; the auxiliary agent is selected from any one or more of an antioxidant, a lubricant, a nucleating agent or an antistatic agent.
9. Process for the preparation of a polyamide composite material according to any one of claims 1 to 8, characterized in that it comprises the following steps: premixing all components except the glass fiber according to the proportion, putting the components into a double-screw extruder for melt mixing, feeding the glass fiber on the side, and extruding and granulating to obtain the polyamide composite material; wherein the length-diameter ratio of a screw of the double-screw extruder is 1-48, the temperature of a screw cylinder is 250-300 ℃, and the rotating speed of the screw is 200-550rpm.
10. Use of the polyamide composite material according to any one of claims 1 to 8 for the production of new energy storage electrical cabinet housings.
CN202211497472.3A 2022-11-28 2022-11-28 Polyamide composite material and preparation method and application thereof Pending CN115926450A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116478534A (en) * 2023-04-28 2023-07-25 金发科技股份有限公司 Wear-resistant PA composition and preparation method and application thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013179874A1 (en) * 2012-05-28 2013-12-05 東洋紡株式会社 Resin composition for sealing electric/electronic component, method for manufacturing electric/electronic component sealed body, and electric/electronic component sealed body
CN110229515A (en) * 2019-06-28 2019-09-13 江苏晋伦塑料科技有限公司 A kind of high heat resistance daiamid composition and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013179874A1 (en) * 2012-05-28 2013-12-05 東洋紡株式会社 Resin composition for sealing electric/electronic component, method for manufacturing electric/electronic component sealed body, and electric/electronic component sealed body
TW201400545A (en) * 2012-05-28 2014-01-01 Toyo Boseki Resin composition for sealing electric/electronic component, method for manufacturing electric/electronic component sealed body, and electric/electronic component sealed body
CN110229515A (en) * 2019-06-28 2019-09-13 江苏晋伦塑料科技有限公司 A kind of high heat resistance daiamid composition and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116478534A (en) * 2023-04-28 2023-07-25 金发科技股份有限公司 Wear-resistant PA composition and preparation method and application thereof

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