CN115926209A - Preparation method of color master batch added with calcium oxide - Google Patents

Preparation method of color master batch added with calcium oxide Download PDF

Info

Publication number
CN115926209A
CN115926209A CN202310122628.8A CN202310122628A CN115926209A CN 115926209 A CN115926209 A CN 115926209A CN 202310122628 A CN202310122628 A CN 202310122628A CN 115926209 A CN115926209 A CN 115926209A
Authority
CN
China
Prior art keywords
calcium oxide
master batch
preparation
mixing
color master
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310122628.8A
Other languages
Chinese (zh)
Inventor
阎克祥
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Yiersan Plastic Co ltd
Original Assignee
Shandong Yiersan Plastic Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Yiersan Plastic Co ltd filed Critical Shandong Yiersan Plastic Co ltd
Priority to CN202310122628.8A priority Critical patent/CN115926209A/en
Publication of CN115926209A publication Critical patent/CN115926209A/en
Pending legal-status Critical Current

Links

Images

Abstract

The invention provides a preparation method of color master batch added with calcium oxide, which comprises the following steps: A. raw materials; B. mixing; C. extruding; D. granulating; D. and (4) screening. The preparation method of the color master batch added with calcium oxide can reduce cost, improve hardness, elastic modulus, dimensional stability and thermal stability of products, obtain a reinforcing effect in products such as plastics, rubber and the like, and solve the problems in the preparation of the existing master batch.

Description

Preparation method of color master batch added with calcium oxide
Technical Field
The invention relates to the technical field of plastic manufacturing, in particular to a manufacturing method of color master batches added with calcium oxide and a manufacturing method of the color master batches added with calcium oxide.
Background
Calcium oxide is called Filler (Filler) or Extender (Extender) abroad.
At present, the main goal of adding calcium oxide is to reduce the cost of plastics, and with the improvement of the surface properties and the controllability of shape and particle size of calcium oxide, calcium oxide will gradually become a functional filler for the purpose of reinforcement or imparting functionality.
Calcium oxide is widely used in filling resins such as polyvinyl chloride (PVC), polyethylene (PE), polypropylene (PP), acrylonitrile butadiene styrene copolymer (ABS) and the like, has a certain effect of improving certain properties of plastic products to expand the application range of the plastic products, and can reduce the shrinkage rate of the resin, improve flow deformation and control viscosity in plastic processing.
The following effects can be achieved:
1. the addition of calcium oxide for improving the dimensional stability of the plastic products plays a role of a skeleton in the plastic products and has a great effect on the dimensional stability of the plastic products.
2. In plastics, especially soft polyvinyl chloride, the hardness of the plastic product is gradually increased along with the addition of calcium oxide, the elongation is reduced along with the increase of the hardness, the particle size is small, the oil absorption value of the calcium oxide is large, the hardness increase rate is large, and conversely, the particle size is coarse, the oil absorption value of the calcium oxide is small, and the hardness increase rate of the plastic is small.
In soft polyvinyl chloride, the hardness growth rate of heavy calcium oxide is the smallest, and precipitated calcium oxide (light) is the second.
Calcium oxide generally cannot play a reinforcing role in plastics, and particles of calcium oxide can be often soaked by resin, so the normal function of calcium oxide addition is to increase the rigidity of the resin, increase the elastic modulus and the hardness, and as the addition amount is increased, the tensile strength and the ultimate elongation are reduced, and different calcium oxides are added in different amounts, and the hardness is different.
3. The rheological property of the plastic can be changed by adding the calcium oxide for improving the processing property of the plastic, and the calcium oxide powder is often in a larger amount in the addition, so that the calcium oxide powder is beneficial to mixing with other components and processing and forming of the plastic.
The addition of calcium oxide, especially after surface treatment, can not only improve the hardness of the product, but also improve the surface gloss and surface smoothness of the product.
The addition of calcium oxide can reduce the shrinkage, linear expansion coefficient and creep property of the plastic product, and creates conditions for processing and forming.
4. The heat resistance of the plastic product is improved by adding calcium oxide into the common plastic product, and the heat resistance is improved, for example: about 40% of calcium oxide is added to polypropylene, and the heat resistance is improved by about 200 ℃. When the filling ratio is less than or equal to 20 percent, the heat-resistant temperature is improved by 8 to 130 ℃.
5. The light scattering property of the plastic is improved, in the plastic products, the products are required to be whitened and not transparent, the light extinction is desired, and the addition of the calcium oxide can play a certain role in the aspect.
The calcium oxide with the whiteness of more than 90 has obvious whitening effect in plastic products, and the extinction property of the plastic products is greatly improved by matching with titanium dioxide and lithopone.
In the calcium plastic paper, calcium oxide is added into Low Density Polyethylene (LDPE) and High Density Polyethylene (HDPE) films to achieve the functions of light scattering and extinction, so that the paper is suitable for writing and printing.
6. The product has certain special performance, the calcium oxide has certain insulating effect when added into the cable material, and the addition of the calcium oxide can improve the electroplating performance and the printing performance of certain products.
The superfine or superfine calcium oxide is added into polyvinyl chloride (PVC) to have a certain flame-retardant effect.
7. The price of common light calcium oxide and heavy calcium oxide for reducing the cost of plastic products is far lower than that of the plastic products, and the cost of the plastic products can be reduced by adding the calcium oxide.
In view of the above, research and improvement are made for the existing problems, and a preparation method and a method for adding calcium oxide to color master batches are provided, aiming at achieving the purposes of solving the problems and improving the practical value through the technology.
Disclosure of Invention
The invention aims to provide a preparation method of a color master batch added with calcium oxide and a method thereof, which are used for solving the problems in the background technology.
In order to realize the purpose, the invention provides a preparation method of color master batch added with calcium oxide, which is realized by the following specific technical means:
the preparation method of the color master batch added with calcium oxide comprises the following steps:
A. raw materials
Filler agent: 60 to 80 percent
Coupling agent: 1 to 3 percent of
Dispersing agent: 2 to 5 percent
Adding a mixed layer: 15 to 30 percent of
B. Mixing the raw materials
1) Adopting high-speed mixing equipment, and sequentially adding a filler agent, a mixing-increasing layer, a coupling agent and a dispersing agent into a barrel according to a proportion for mixing;
2) The mixed raw materials are melted through a high-temperature system of high-speed mixing equipment, the temperature is higher than 160 ℃, the rotating speed is higher than 1200 rpm, and the raw materials are fully melted and kneaded for molding;
3) Cooling the kneaded and molded raw materials, and then preparing the raw materials into powder materials for later use through crushing equipment;
C. extrusion
Putting the powder into an extrusion device, and extruding the powder into a strip-shaped material through the extrusion device;
D. granulating
After being cooled by a water tank or air cooling equipment, the strip-shaped material is cut into granular master batch;
D. screening
And (4) conveying the granular master batch into screening equipment for classification, and packaging, warehousing and storing.
The granular material has the following sizes: 3 × 4mm, density of 1.7g/3cm, water content of less than 0.25%, and melt flow rate of 0.5-10 g/10min.
As the further optimization of the technical scheme, the filler used in the preparation and the method for adding calcium oxide into the color master batch mainly has the effects of improving the rigidity of the master batch, reducing the cost and the like, and the adopted filler is calcium oxide with the fineness of more than 1250 meshes.
As further optimization of the technical scheme, the coupling agent is titanate or silane or phosphate or borate or aluminate for coating treatment, and a proper amount of cross-linking agent and diluent are added for synergistic treatment, so that the bonding force between the filler and the resin is improved.
As a further optimization of the technical scheme, the dispersing agent is stearic acid or stearate or low molecular weight polyethylene or low molecular weight polystyrene and other low molecular weight polymers, so that the dispersing agent is uniformly mixed, the aggregation of the filler is avoided, and the fluidity in the granulation process is improved.
As the technical scheme is further optimized, the preparation of the color master batch added with calcium oxide and the method thereof, the mixing-adding layer is composed of a copolymer or a compatible agent with certain double bonds, aiming at better combining with the resin to be filled, APP, LDPE, HDPE, LLDPE, PS, CPE, EVA or any two blend carrier resins are usually adopted, when the granular master batch is used for preparing PVC, AMS resin is adopted as the master batch carrier in the mixing-adding layer.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages:
the invention can draw the following conclusion through the improvement of adding calcium oxide into the color master batch:
1. from the comprehensive consideration of technology and economy, the calcium oxide with the grain size of 1250 meshes is selected to prepare the filling master batch.
2. The selection and use of the coupling agent are crucial, and the selected coupling agent can prepare the filling master batch with good compatibility with matrix resin.
3. Most plastic products (except microfilms and stretch films) can achieve the purposes of reducing cost and improving product performance by adding master batch, but the adding amount is determined according to the type and the using requirements of the products, and the adding amount of the master batch in a thin product is smaller.
4. The master batch has reasonable formula and preparation process, and selects the most effective coupling agent and resin which is the same as matrix resin and has better fluidity than the matrix resin as a carrier, so that the filling amount is improved by more than 2 times compared with that of the app filling master batch.
Thereby effectively solving the problems and the defects in the existing master batch preparation.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic diagram of a manufacturing process of the present invention;
detailed description of the preferred embodiments
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
The invention provides a specific technical implementation scheme of a preparation method of color master batch added with calcium oxide, which comprises the following steps:
the preparation method of the color master batch added with calcium oxide comprises the following steps:
filler agent: 60% -80%, coupling agent: 1% -3%, dispersant: 2% -5%, mixing layer: 15% -30%;
according to the above proportioning table, the following embodiments can be made:
the first embodiment is as follows: adding 60% of calcium oxide into a high-speed mixer, adding 30% of any one of APP, LDPE, HDPE, LLDPE, PS, CPE and EVA resin raw materials or any two blend carrier resin raw materials, adding 3% of coupling agent which can be any one of titanate silane, phosphate ester, borate, aluminate and the like during the mixing of the materials, adding 2% of cross-linking agent and diluent in total, simultaneously adding 5% of stearic acid, stearate, low molecular weight polyethylene, low molecular weight polystyrene and other low molecular weight polymers, mixing and homogenizing through a high-speed mixer, putting the mixed powder material into an extruder, extruding the powder material into a strip material, carrying out water cooling (drying treatment after water cooling) or air cooling, then carrying out cutting processing, and carrying out cylindrical or square granule processing on the processed master batch, and then carrying out screening, bagging and warehousing.
Example two: adding 60% of calcium oxide and 30% of AMS resin into a high-speed mixer, sequentially adding 3% of coupling agent, 2% of cross-linking agent, diluent and 5% of dispersing agent (see the mixture ratio materials in the first example) during mixing, melting, kneading and molding, cooling after kneading and molding, and preparing the mixture into granules or powder for later use by using crushing equipment;
when in use, the granules or powder are put into an extrusion device to be extruded into strip materials, the strip materials are cut into granules after water cooling (drying treatment after water cooling) or air cooling, the processed master batches are cylindrical or square granules, and the granules are bagged and warehoused after screening.
Example three: taking 60-80% of filler, adding 15-30% of any two or more blend carrier resin (waste resin or waste plastic) raw materials into a mixing layer, mixing, adding 1-3% of coupling agent, 2% of cross-linking agent, diluent and 2-5% of dispersing agent for smelting, and preparing into granules through extrusion equipment and a cutting device.
The master batch size of the granular material is as follows: 3 × 4mm, density of 1.7g/3cm, water content of less than 0.25%, and melt flow rate of 0.5-10 g/10min.
Specifically, the coupling agent is coated by titanate or silane or phosphate or borate or aluminate, and when the coupling agent acts on the surface of calcium oxide, calcium ions and carbonate ions on the surface of calcium oxide particles are contacted with water molecules in the atmosphere and hydrolyzed to generate an alkaline and oleophobic hydroxyl surface.
The surface hydroxyl groups of the calcium oxide can chemically bond with the inorganic-philic end of the aluminate coupling agent to produce surface-modified calcium oxide particles. The surface modified calcium oxide particles are blended with resin, the hydrophilic end of the coupling agent molecule can be entangled with the molecule of the resin, and the calcium oxide has an activating function due to the action of the coupling agent, so that the affinity of the calcium oxide with the organic resin is improved, and the resin is modified and enhanced.
Meanwhile, a proper amount of cross-linking agent and diluent are added for synergistic treatment, so that the binding force between the filler and the resin can be improved.
Specifically, the dispersing agent is stearic acid or stearate or low molecular weight polyethylene or low molecular weight polystyrene and other low molecular weight polymers, and because the molecular weight of the dispersing agent is low and the polymers are easy to melt during mixing, calcium oxide activated by a coupling agent can be used and then is treated by the dispersing agent to be better melted and dispersed in resin, so that a filled product with better appearance quality can be obtained, the calcium oxide treated by the dispersing agent is closer to matrix resin in the aspect of solubility parameter, the surface tension is similar to the matrix resin, the viscosity of the composite material is reduced, and the fluidity is improved.
In conclusion: the preparation method of the color master batch added with calcium oxide can reduce cost, improve hardness, elastic modulus, dimensional stability and thermal stability of products, obtain a reinforcing effect in products such as plastics, rubber and the like, and solve the problems in the preparation of the existing master batch.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The preparation method of the color master batch added with calcium oxide comprises the following steps:
A. raw materials
Filler agent: 60 to 80 percent
Coupling agent: 1 to 3 percent
Dispersing agent: 2 to 5 percent
Adding a mixed layer: 15 to 30 percent of
B. Mixing of
1) Adopting high-speed mixing equipment, and sequentially adding a filler agent, a mixing-increasing layer, a coupling agent and a dispersing agent into a barrel according to a proportion for mixing;
2) The mixed raw materials are melted through a high-temperature system of high-speed mixing equipment, the temperature is higher than 160 ℃, the rotating speed is higher than 1200 rpm, and the raw materials are fully melted and kneaded for molding;
3) Cooling the kneaded and molded raw materials, and then preparing the raw materials into powder materials for later use through crushing equipment;
C. extrusion
Putting the powder into an extrusion device, and extruding the powder into a strip-shaped material through the extrusion device;
D. granulating
After being cooled by a water tank or air cooling equipment, the strip-shaped material is cut into granular master batch;
E. screening
Conveying the granular master batch into screening equipment for classification, and packaging, warehousing and storing;
the method is characterized in that: the granular material has the following sizes: 3 × 4mm, density of 1.7g/3cm, water content of less than 0.25%, and melt flow rate of 0.5-10 g/10min.
2. The preparation method of the color master batch added with calcium oxide according to claim 1 is characterized in that: the filler is calcium oxide with fineness of more than 1250 meshes.
3. The preparation method of the color master batch added with calcium oxide according to claim 1 is characterized in that: the coupling agent is titanate or silane or phosphate or borate or aluminate for coating treatment, and a proper amount of cross-linking agent and diluent are added for synergistic treatment.
4. The preparation method of the color master batch added with calcium oxide according to claim 1 is characterized in that: the dispersant is stearic acid or stearate or low molecular weight polyethylene or low molecular weight polystyrene and other low molecular weight polymers.
5. The preparation method of the color master batch added with calcium oxide according to claim 1 is characterized in that: the mixing-up layer is APP or LDPE or HDPE or LLDPE or PS or CPE or EVA or any two blend carrier resins.
6. The preparation method of the color master batch added with calcium oxide according to claim 1 is characterized in that: and when the granular master batch is used for manufacturing PVC, the mixing layer is AMS resin.
CN202310122628.8A 2023-02-16 2023-02-16 Preparation method of color master batch added with calcium oxide Pending CN115926209A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310122628.8A CN115926209A (en) 2023-02-16 2023-02-16 Preparation method of color master batch added with calcium oxide

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310122628.8A CN115926209A (en) 2023-02-16 2023-02-16 Preparation method of color master batch added with calcium oxide

Publications (1)

Publication Number Publication Date
CN115926209A true CN115926209A (en) 2023-04-07

Family

ID=86651128

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310122628.8A Pending CN115926209A (en) 2023-02-16 2023-02-16 Preparation method of color master batch added with calcium oxide

Country Status (1)

Country Link
CN (1) CN115926209A (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102408608A (en) * 2011-10-19 2012-04-11 乌鲁木齐聚兴永塑胶有限公司 Water-absorbing master batch and preparation method and application thereof
US20120322914A1 (en) * 2010-04-26 2012-12-20 South China Reborn Resources (Zhongshan) Co., Ltd. Method for fabricating energy plastic masterbatch and plastic product derived therefrom
CN103627060A (en) * 2012-08-21 2014-03-12 上海心尔新材料科技股份有限公司 Long-acting defoaming dehumidifying drying master batch for plastic processing and preparation method thereof
CN107216514A (en) * 2017-07-17 2017-09-29 山西兰花华明纳米材料股份有限公司 A kind of nano-calcium carbonate polyolefin master batch and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120322914A1 (en) * 2010-04-26 2012-12-20 South China Reborn Resources (Zhongshan) Co., Ltd. Method for fabricating energy plastic masterbatch and plastic product derived therefrom
CN102408608A (en) * 2011-10-19 2012-04-11 乌鲁木齐聚兴永塑胶有限公司 Water-absorbing master batch and preparation method and application thereof
CN103627060A (en) * 2012-08-21 2014-03-12 上海心尔新材料科技股份有限公司 Long-acting defoaming dehumidifying drying master batch for plastic processing and preparation method thereof
CN107216514A (en) * 2017-07-17 2017-09-29 山西兰花华明纳米材料股份有限公司 A kind of nano-calcium carbonate polyolefin master batch and preparation method thereof

Similar Documents

Publication Publication Date Title
CN105602215B (en) A kind of heat-resisting sheet material of biodegrade and preparation method thereof
CN112111133A (en) Preparation method of polybutylene terephthalate adipate/polylactic acid/starch ternary blending film blowing resin
CN102875869B (en) Nanometer calcium carbonate reinforced and toughened plastic master batch and preparation method thereof
CN113956623B (en) Full-biodegradable plastic composite modified material suitable for film bag and preparation method thereof
CN106317934A (en) Degradable lightweight polyolefin composite for injection molding and preparation method of composite
CN106750780A (en) A kind of transparent filling master batch of barium sulfate and preparation method thereof
CN111978644B (en) Polypropylene breathable film and preparation method thereof
CN110684279A (en) Pearlescent master batch for biaxially oriented film and preparation method and application thereof
CN109735006A (en) A kind of low gloss, high-performance are thinning PP composite material and preparation method thereof
CN101456973A (en) UPVC/grading complex formulation inorganic powder composite material and preparation method thereof
CN111138758A (en) Long fiber reinforced polypropylene composite material capable of improving floating fiber and high surface finish degree and preparation method thereof
CN1243051C (en) Coloring agglomerate for polyethylene packing film and its prepn process
CN104479214A (en) Highly-filled modified HDPE/LDPE/LLDPE/EVA/PP blended blown film and preparation method thereof
CN109096777A (en) A kind of Masterbatch and production method
CN1951994A (en) Transparent film masterbatch and its preparing method
TW202244117A (en) Polyester resin composition for injection molding, manufacturing method and injection molded product thereof
CN100592979C (en) Polyolefin complete transparent master batch and preparation thereof
CN113462132A (en) Biodegradable composite material, preparation method thereof and biodegradable breathable film
CN105440621B (en) PLA noctilucence master batch and preparation method thereof
CN108384208A (en) A kind of PET base wood-plastic composite materials and preparation method thereof
CN114921069B (en) Full-biodegradable film with high heat seal strength and preparation method and application thereof
CN115926209A (en) Preparation method of color master batch added with calcium oxide
CN109354769A (en) A kind of propylene and ethylene blend modified master composition and preparation method thereof
US20020143090A1 (en) Color concentrates for polyesters
CN105419086A (en) Preparing method for compound whitening polyolefin material for plastic woven bags

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20230407