CN115924922A - Silica sol for chemical mechanical polishing and preparation method and application thereof - Google Patents

Silica sol for chemical mechanical polishing and preparation method and application thereof Download PDF

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CN115924922A
CN115924922A CN202310106131.7A CN202310106131A CN115924922A CN 115924922 A CN115924922 A CN 115924922A CN 202310106131 A CN202310106131 A CN 202310106131A CN 115924922 A CN115924922 A CN 115924922A
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silica sol
chemical mechanical
mechanical polishing
polishing
water
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康文兵
孔慧停
陈欢
王海花
闫正
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Shandong University
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Abstract

The invention provides silica sol for chemical mechanical polishing and a preparation method and application thereof. The preparation method comprises the following steps: adding an alkaline catalyst into water to obtain a mixed solution, heating the mixed solution to a reaction temperature, adding tetraethoxysilane, and reacting under a stirring condition; after the reaction is finished, the silica sol for chemical mechanical polishing is obtained. In the invention, tetraethoxysilane is used as a silicon source, water is used as a solvent, TEOS is slowly hydrolyzed at an oil-water interface under the action of an alkaline catalyst, a silicate substance is continuously provided for a water phase, and the silicate substance is immediately consumed for the growth of mother particles without forming new particles. By controlling the pH value of the water phase, the reaction temperature, the stirring speed of the reaction solution and the quality of TEOS, the particle size of silicon dioxide can be effectively regulated and controlled to be 10-100 nm, so that silica sol with uniform particle size and good dispersibility is obtained, and the silica sol can be used for fine polishing of CMP (chemical mechanical polishing), so that the material removal rate can be remarkably increased, and the surface quality of a workpiece is improved.

Description

Silica sol for chemical mechanical polishing and preparation method and application thereof
Technical Field
The invention relates to silica sol for chemical mechanical polishing and a preparation method and application thereof, belonging to the technical field of nano materials.
Background
Chemical Mechanical Polishing (CMP) is one of the most advanced planarization techniques at present, and is an essential polishing process in semiconductor manufacturing. The basic principle of the CMP process is that a polishing workpiece rotates relative to a polishing pad under certain pressure and the existence of polishing liquid, in the process, an oxidizing agent in the polishing liquid existing between the surface of the workpiece and the polishing pad chemically reacts with the surface material of the workpiece to generate a layer of chemical reaction film on the surface of the workpiece, then the layer of chemical reaction film is removed by abrasive in the polishing liquid and the polishing pad through mechanical grinding, so that the surface of the workpiece is exposed again, and finally, effective removal and good surface quality are realized in the alternate process of chemical reaction and mechanical grinding.
Under the well-defined conditions of the polishing machine and the workpiece to be polished, the polishing liquid and the polishing conditions become major factors that greatly affect the polishing result, wherein the polishing liquid is a decisive factor that affects the CMP performance. The polishing solution consists of abrasive, soluble chemical substances (oxidant, pH regulator, dispersant and the like) and an aqueous medium, wherein the abrasive is the main component of the polishing solution and directly influences the surface quality and the material removal rate, so that the hardness, the particle size, the morphology and the uniformity of the abrasive have great influence on the quality of a workpiece after CMP.
The common abrasive in the chemical mechanical polishing solution is silicon dioxide, aluminum oxide and cerium oxide, the aluminum oxide has higher hardness, is easy to agglomerate and has poor dispersibility, and the common abrasive is usually used for materials with higher hardness, such as silicon carbide; the cerium oxide has moderate hardness, and because cerium has multiple valence states and different valence states are easy to convert, substances on the surface of the glass are easy to oxidize or complex, the cerium oxide is widely applied to chemical mechanical polishing of mobile phone screens, optical glass and the like. Silica sol is a dispersion of nano-sized silica particles in water or a solvent, and since silica sol has good dispersibility and stability, polishing solutions composed of silica sol have been widely used in semiconductor polishing.
Researches find that the spherical silicon dioxide polishing solution with small particle size and uniform distribution can reduce polishing scratches and better meet the requirement of CMP abrasive on the surface of a high-quality wafer. The production method of the silica sol commonly used in industry is an ion exchange method, however, the preparation process of the method is complex, the reaction time is long, the uniformity of the synthesized silicon dioxide is poor, and the requirement of CMP fine polishing cannot be met. In addition, a surfactant is required to be added as a template and an additive in the preparation of the existing silica sol, otherwise, the uniformity and the stability of the obtained silica sol are poor, but the environmental protection property of the silica sol is poor due to the use of the surfactant.
Therefore, there is a need for an improved CMP abrasive material by a simple preparation process, a short reaction time, and a silica sol having uniform particle size distribution, small and uniform particle size, which is environmentally friendly. The invention is therefore set forth.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides silica sol for chemical mechanical polishing and a preparation method and application thereof. The invention is compared with the prior art
Figure BDA0004074894510000021
The method is improved, tetraethoxysilane (TEOS) is used as a silicon source, water is used as a solvent, the TEOS is slowly hydrolyzed at an oil-water interface under the action of an alkaline catalyst, a silicate substance is continuously provided for a water phase, and the silicate substance is immediately consumed for the growth of mother particles without forming new particles. By controlling the pH value of a water phase, the reaction temperature, the stirring speed of a reaction solution and the quality of TEOS, the particle size of silicon dioxide can be effectively regulated and controlled to be between 10 and 100nm, so that the silica sol with uniform particle size and good dispersibility is obtained, and the silica sol can be used for the fine polishing of CMP (chemical mechanical polishing), so that the material removal rate can be remarkably improved, and the surface quality of a workpiece can be improved.
In order to achieve the technical purpose, the invention is specifically realized by the following technical scheme:
a preparation method of silica sol for chemical mechanical polishing comprises the following steps:
adding an alkaline catalyst into water to obtain a mixed solution, heating the obtained mixed solution to a reaction temperature, adding Tetraethoxysilane (TEOS), and reacting under a stirring condition; after the reaction is finished, the silica sol for chemical mechanical polishing is obtained.
According to the invention, the basic catalyst is a Tris-HCl buffer solution or an ammonia-ammonium chloride buffer solution; further preferably an ammonia-ammonium chloride buffer solution; the pH value of the Tris-HCl buffer solution is 8-9, the pH value of the ammonia water-ammonium chloride buffer solution is 10-11, and the mass fraction of ammonia in the ammonia water is 25-28 wt%.
According to the present invention, the pH of the mixed solution is preferably 8 to 11, and more preferably 9 to 10.5.
According to the present invention, the reaction temperature is preferably 25 to 100 ℃, more preferably 40 to 80 ℃.
According to the invention, the mass ratio of the Tetraethoxysilane (TEOS) to the water is preferably 0.1-1; the Tetraethoxysilane (TEOS) is equally divided into 2 to 6 batches to be added into the system, and each batch of tetraethoxysilane is added and then stirred to react for 2 to 8 hours.
Preferably, according to the invention, the stirring speed is between 200 and 2000rpm.
According to the invention, the silica sol for chemical mechanical polishing preferably has a silica content of 1 to 15wt%, a pH value of 8 to 10, and uniform spherical silica particles having a particle size of 10 to 100nm.
The invention also provides silica sol for chemical mechanical polishing, which is prepared by the preparation method.
According to the invention, the application of the silica sol for chemical mechanical polishing in the chemical mechanical polishing solution is provided; preferably, the silica sol for chemical mechanical polishing is used as an abrasive material in a chemical polishing solution for semiconductor materials and devices.
Compared with the prior art, the invention has the following beneficial effects:
1. the silica sol for chemical mechanical polishing disclosed by the invention takes Tetraethoxysilane (TEOS) as a silicon source and water as a solvent, under the action of a specific alkaline catalyst, the pH of a water phase is adjusted, so that the rapid reduction of the pH caused by TEOS hydrolysis can be overcome, the TEOS hydrolysis is promoted and then is subjected to polycondensation to form uniform nano particles, the gradient particle size of the silica can be effectively regulated to 10-100 nm by controlling the reaction temperature, the stirring speed and the quality of the silicon source, and finally, the synthesized silica has uniform particle size, good dispersibility and good stability and can be stored for a long time without sedimentation. Meanwhile, the surface area of the silicon dioxide particles is large, so that the contact area between the workpiece and the abrasive in the polishing solution can be increased, the material removal rate is effectively improved, scratches and scratches in the polishing process are reduced, and the roughness of the surface of the polished workpiece is reduced.
2. Preparation of the silica sols according to the invention, and
Figure BDA0004074894510000031
compared with the method, the method does not use a cosolvent, the TEOS and water form a two-phase interface after contacting, the oil phase and the water phase are contacted with each other by stirring, the TEOS hydrolysis reaction is carried out on the oil-water interface, the preparation process is simple and easy to repeat, the silicon dioxide with the particle size of 10-100 nm can be synthesized by controlling the reaction conditions, and the technical problem that the silicon dioxide with different gradient particle sizes can be prepared by a multi-step method in the prior art is solved.
3. Compared with the reported literature and patents, the preparation method of the silica sol only uses water as a solvent in a reaction system, does not need to use a surfactant as a template and an additive, and has the advantages of environmental friendliness, no pollution and good stability.
Drawings
FIG. 1 is a TEM image of a silica sol for chemical mechanical polishing prepared in example 1.
FIG. 2 is a TEM image of the silica sol for chemical mechanical polishing prepared in example 2.
FIG. 3 is a graph showing the particle size distribution of the initial silica sol prepared in example 2 and the silica sol before and after six months of standing.
FIG. 4 is a TEM image of the silica sol for chemical mechanical polishing obtained in example 3.
FIG. 5 is a graph showing the relationship between the change in film thickness after polishing of a silica thin film by using silica sol for chemical mechanical polishing and PL-3 silica sol obtained in examples 2 and 3, and time.
FIG. 6 is an AFM image of the silicon sol used for chemical mechanical polishing in example 3 after abrasive polishing.
Detailed Description
The present invention will be further described with reference to the following examples, but is not limited thereto.
Meanwhile, the experimental methods described in the following examples are all conventional methods unless otherwise specified; the reagents and materials are commercially available, unless otherwise specified.
The PL-3 sol adopted in the experiment is purchased by Hibiscus rosa-sinensis refining processing company Limited; the rough polishing solution is VK-SP30W purchased from Hangzhou Zhi Ti purification technology Co.
Ammonia (NH) in the Ammonia Water used in the examples 3 ) The mass fraction of ammonia in (A) is 25-28 wt%.
Example 1
A preparation method of silica sol for chemical mechanical polishing comprises the following steps:
dissolving 1.08g of ammonium chloride in 4g of deionized water, adding 6mL of ammonia water after complete dissolution, adding deionized water for dilution to 20mL, and performing ultrasonic mixing to obtain an ammonia water-ammonium chloride buffer solution with the pH value of 10.5. 1mL of ammonia water-ammonium chloride buffer solution is added into 82.67g of deionized water, and the mixture is fully stirred and uniformly mixed to obtain a mixed solution with the pH value of 10.3. Heating the mixed solution to 50 ℃ under the oil bath condition, adjusting the rotating speed to 640rpm, adding 17.33g of TEOS, and reacting for 6 hours to ensure that the system becomes clear and transparent; continuously keeping the temperature and the stirring speed unchanged, adding 17.33g of TEOS into the system, reacting for 6h, then adding 17.33g of TEOS, reacting for 6h, finally adding 17.33g of TEOS, reacting for 6h to obtain light blue transparent spherical silica sol, namely the silica sol for chemical mechanical polishing, wherein SiO is 2 The solid content is 13.1wt%, and the pH value is between 8 and 9.
The TEM image of the silica sol for chemical mechanical polishing prepared in this example is shown in FIG. 1, and it can be seen from FIG. 1 that SiO in the silica sol is 2 The particle size of the nano-particles is about 20nm, the spherical shape is regular, the particle size is uniform, and the dispersity is good.
Example 2
A preparation method of silica sol for chemical mechanical polishing comprises the following steps:
1.08g of ammonium chloride was dissolved in 4g of deionized water, and 6mL of ammonia was added after completion of the dissolutionAdding deionized water to dilute to 20mL, and ultrasonically mixing uniformly to obtain the ammonia water-ammonium chloride buffer solution with the pH value of 10.5. 1mL of ammonia water-ammonium chloride buffer solution is added into 82.67g of deionized water, and the mixture is fully stirred and uniformly mixed to obtain a mixed solution with the pH value of 10.3. Heating the mixed solution to 80 ℃ under the oil bath condition, adjusting the rotating speed to 640rpm, adding 17.33g TEOS, and reacting for 4 hours to ensure that the system becomes clear and transparent; continuously keeping the temperature and the stirring speed unchanged, adding 17.33g of TEOS into the system, reacting for 4 hours, then adding 17.33g of TEOS, reacting for 4 hours, finally adding 17.33g of TEOS, reacting for 4 hours to obtain light blue transparent spherical silica sol, namely the silica sol for chemical mechanical polishing, wherein SiO is 2 The solid content is 13.1wt%, and the pH value is between 8 and 9.
The TEM image of the silica sol for chemical mechanical polishing prepared in this example is shown in FIG. 2, and it can be seen from FIG. 2 that SiO in the silica sol is 2 The particle size of the nano-particles is about 30nm, the spherical shape is regular, the particle size is uniform, and the dispersibility is good.
The stability of the silica sol prepared in this example was analyzed, and the particle size distribution curve of the silica sol after six months of standing is shown in fig. 3, and it can be seen from fig. 3 that the particle size of the obtained silica sol after six months of standing was substantially unchanged, which indicates that the silica sol prepared in this example has good stability.
Example 3
A preparation method of silica sol for chemical mechanical polishing comprises the following steps:
dissolving 1.08g of ammonium chloride in 4g of deionized water, adding 6mL of ammonia water after complete dissolution, adding deionized water for dilution to 20mL, and performing ultrasonic mixing to obtain an ammonia water-ammonium chloride buffer solution with the pH value of 10.5. 1mL of ammonia water-ammonium chloride buffer solution is added into 82.67g of deionized water, and the mixture is fully stirred and uniformly mixed to obtain a mixed solution with the pH value of 10.3. Heating the mixed solution to 80 ℃ under the oil bath condition, adjusting the rotating speed to 320rpm, adding 17.33g of TEOS, and reacting for 6 hours to ensure that the system becomes clear and transparent; continuously keeping the temperature and the stirring speed unchanged, adding 17.33g of TEOS into the system, reacting for 6h, then adding 17.33g of TEOS, reacting for 6h, finally adding 17.33g of TEOS, reacting for 6h, and obtaining light blue transparent spherical silica sol, namely the silica sol for chemical mechanical polishing, which is used for chemical mechanical polishingSiO 2 2 The solid content is 13.1wt%, and the pH value is between 8 and 9.
The TEM image of the silica sol for chemical mechanical polishing prepared in this example is shown in FIG. 4, and it can be seen from FIG. 4 that SiO in the obtained silica sol 2 The particle size of the nano-particles is about 40nm, the spherical shape is regular, the particle size is uniform, and the dispersibility is good.
Comparative example 1
A silica sol for chemical mechanical polishing was prepared as described in example 2, except that: ammonia water is used as an alkaline catalyst, and the method comprises the following specific steps: adding ammonia water into 82.67g of deionized water, and fully and uniformly stirring to obtain a mixed solution with the pH value of 10.3. Heating the mixed solution to 80 ℃ under the oil bath condition, adjusting the rotating speed to 640rpm, adding 17.33g of TEOS, reacting for 2 hours, wherein partial oil phase TEOS on the upper layer is unreacted, the pH value of the system is reduced rapidly and is about 8, and silica sol cannot be obtained.
Experimental example 1 chemical mechanical polishing Effect of silicon dioxide on silicon dioxide thin film on Single Crystal silicon wafer
1. Test materials: silica sol obtained in examples 2 and 3 and PL-3 silica sol.
2. The test method comprises the following steps: taking the silica sol and PL-3 silica sol of the embodiments 2 and 3 of the invention, adding water to dilute the PL-3 silica sol to have the same solid content of 13.1wt% as the embodiments 2 and 3, stirring and mixing uniformly, and then carrying out a chemical mechanical polishing test: cutting a 4-inch diameter single crystal silicon wafer deposited with a 300nm silicon dioxide film into 1X 1cm pieces 2 The 8 samples are taken to be uniformly pasted around the circumference of the carrying disc, a UNIPOL-1200S type automatic grinding polisher is used for polishing test, and the process parameters are as follows: the flow rate of the polishing solution is 350mL/h, the polishing pressure is 36.75kPa, the rotation speed is 20rpm, the polishing time is 1, 2, 3, 4 or 5min, and the polishing pad is the buffed leather polishing pad matched with the polishing machine.
The detection method of the polishing rate comprises the following steps: the polishing rate was measured by a film thickness meter, and the average thickness difference before and after polishing of 8 silicon wafers was measured to prepare a curve relating film thickness change to time.
3. And (3) test results: the relationship between the thickness change of the silica film after polishing and the time of the silica sol prepared in examples 2 and 3 and the PL-3 silica sol is shown in FIG. 5. It can be seen from FIG. 5 that the polishing effect of the silica sol prepared in examples 2 and 3 of the present invention applied to the polishing of the silica film is better than that of the commercially available PL-3 silica sol.
Experimental example 2 chemical mechanical polishing Effect of silicon dioxide on Single Crystal silicon wafer
1. Test materials: silica sol obtained in example 3.
2. The test method comprises the following steps:
(1) Preparing a fine polishing solution: 83.3 parts of silica sol prepared in the embodiment 3 of the invention and 16.6 parts of oxydol serving as an oxidant are taken, mixed and stirred uniformly, and then a polishing test is carried out.
(2) Chemical mechanical polishing test: cutting a 4-inch diameter single crystal silicon wafer into 1 × 1cm pieces 2 The small sample is prepared by uniformly sticking 8 samples around the circumference of a carrying disc, and performing polishing test by using a UNIPOL-1200S type automatic grinding and polishing machine, wherein the process parameters are as follows:
rough polishing: the VK-SP30W polishing solution has the flow rate of 350mL/h, the polishing pressure of 36.75kPa, the rotation speed of 80rpm and the polishing time of 0.5h, and the polishing pad is a polyurethane polishing pad matched with the polishing machine.
Fine polishing: the flow rate of the mixed solution of the silica sol and the hydrogen peroxide solution serving as the oxidant prepared in the example 3 is 700mL/h, the polishing pressure is 36.75kPa, the rotation speed is 80rpm, the polishing time is 1.5h, and the polishing pad is a buffed leather polishing pad matched with the polishing machine.
And after the rough polishing and the fine polishing, ultrasonically cleaning the polished wafer by using ethanol for 20 to 30min, and then drying the wafer by using nitrogen.
(3) The detection method of polishing rate and surface roughness comprises the following steps:
measuring the weight difference of 8 silicon wafers before and after polishing by adopting a gravimetric method, dividing the weight difference by the density and then by the area to obtain the thickness calculation thickness difference, and then dividing by the time to obtain the material removal rate; and measuring the surface roughness of the silicon wafer by adopting an atomic force microscope.
3. And (3) test results: the material removal rate of the silicon wafer after polishing is measured to be 8.19um/h, the surface roughness is 0.076nm, and the surface of the silicon wafer is smooth and has no residue and no scratch. Fig. 6 is an AFM scanning result of a polished silicon wafer, and it can be seen from the AFM scanning graph that the silica sol prepared in embodiment 3 of the present invention, when applied to a chemical mechanical polishing solution, effectively improves a material removal rate, and the surface roughness of the obtained silicon wafer can be lower than 0.1nm, which indicates that the silica sol prepared in the present invention can be applied to the field of ultra-precision processing of semiconductors.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and scope of the present invention as defined in the appended claims.

Claims (10)

1. A preparation method of silica sol for chemical mechanical polishing comprises the following steps:
adding an alkaline catalyst into water to obtain a mixed solution, heating the mixed solution to a reaction temperature, adding tetraethoxysilane, and reacting under a stirring condition; after the reaction is finished, the silica sol for chemical mechanical polishing is obtained.
2. The method for preparing the silica sol for chemical mechanical polishing according to claim 1, wherein the basic catalyst is Tris-HCl buffer or ammonia-ammonium chloride buffer; preferably an ammonia-ammonium chloride buffer.
3. The method of preparing the silica sol for chemical mechanical polishing according to claim 1, wherein the pH of the mixed solution is 8 to 11.
4. The method of preparing the silica sol for chemical mechanical polishing according to claim 1, wherein the pH of the mixed solution is 9 to 10.5.
5. The method for preparing the silica sol for chemical mechanical polishing according to claim 1, wherein the reaction temperature is 25 to 100 ℃, preferably 40 to 80 ℃.
6. The method for producing the silica sol for chemical mechanical polishing according to claim 1, wherein the mass ratio of the ethyl orthosilicate to the water is from 0.1 to 1; the tetraethoxysilane is added into the system in 2-6 batches, and each batch of tetraethoxysilane is stirred and reacts for 2-8 hours after being added.
7. The method for preparing the silica sol for chemical mechanical polishing according to claim 1, wherein the stirring speed is 200 to 2000rpm.
8. A silica sol for chemical mechanical polishing, which is prepared by the preparation method according to claim 1; the solid content of the silicon dioxide in the silicon sol for chemical mechanical polishing is 1-15 wt%, the pH value is 8-10, the silicon dioxide particles are uniform spherical, and the particle size is 10-100 nm.
9. The silica sol for chemical mechanical polishing according to claim 1, which is used in a chemical mechanical polishing solution.
10. The use according to claim 8, wherein the silica sol for chemical mechanical polishing is used as an abrasive in chemical polishing solutions for semiconductor materials and devices.
CN202310106131.7A 2023-02-13 2023-02-13 Silica sol for chemical mechanical polishing and preparation method and application thereof Pending CN115924922A (en)

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