CN115921812B - Full-automatic casting forming machine - Google Patents
Full-automatic casting forming machine Download PDFInfo
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- CN115921812B CN115921812B CN202211614837.6A CN202211614837A CN115921812B CN 115921812 B CN115921812 B CN 115921812B CN 202211614837 A CN202211614837 A CN 202211614837A CN 115921812 B CN115921812 B CN 115921812B
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- 238000005266 casting Methods 0.000 title claims abstract description 213
- 230000007246 mechanism Effects 0.000 claims abstract description 118
- 239000007788 liquid Substances 0.000 claims abstract description 48
- 238000000465 moulding Methods 0.000 claims abstract description 18
- 238000002844 melting Methods 0.000 claims description 27
- 230000008018 melting Effects 0.000 claims description 26
- 238000007599 discharging Methods 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 12
- 230000003028 elevating effect Effects 0.000 claims 4
- 238000003723 Smelting Methods 0.000 claims 3
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000004064 recycling Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000003796 beauty Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Abstract
The invention belongs to the field of casting machinery, and particularly relates to a full-automatic casting molding machine, which comprises the steps of controlling casting through a flow control valve in a casting liquid pipe, improving casting precision, wherein a lower die of a casting die is positioned on a rotating mechanism, and is matched with the linkage of a lifting mechanism, so that an upper die and a lower die of the casting die are driven to rotate during casting, the flow of casting liquid is promoted, the casting liquid can be rapidly and uniformly distributed in the casting die, and the production quality is effectively improved; the belt conveying mechanism is controlled by a stepping motor, so that the accurate conveying control of the lower die of the casting die and the casting product is realized, the closed-loop conveying of the lower die of the casting die is realized by matching with the pushing mechanism and the mechanical arm, the recycling of the lower die of the casting die is realized, and the upper die of the casting die is fixedly connected to the bottom of the rotating disc, so that the cost is saved; therefore, the invention realizes high-quality and automatic casting production, replaces manual operation, reduces manual operation, saves labor cost, improves production efficiency, and simultaneously improves the safety coefficient of operators.
Description
Technical Field
The invention belongs to the field of casting machinery, and particularly relates to a full-automatic casting molding machine.
Background
Along with the continuous improvement of the life quality of people, the pursuit of beauty is higher and higher, and the artware has the characteristics of attractive appearance, metal texture, light weight, easy installation, convenient carrying and the like, and gradually enters the life of people; the existing metal artware is often formed by casting, and the existing manual operation is used for casting, forming and producing, so that the production speed is low, mass production cannot be realized, the demand of the modern market cannot be met, the control precision of the casting of the manual mould is low, and the production process is difficult to control accurately.
During casting molding, the mold needs to be subjected to heat dissipation so as to accelerate molding and improve efficiency; the manual work volume of prior art scheme is great, and degree of automation is low, leads to work efficiency low production efficiency low, not only increases the cost of labor, has the potential safety hazard moreover during operation, can not guarantee operating personnel safety.
Disclosure of Invention
The invention provides a full-automatic casting molding machine, which replaces manual operation by automatic machinery to realize efficient and safe production of automatic casting molding, thereby solving the problems.
The technical scheme of the invention is realized as follows:
full automatization casting make-up machine includes:
the casting device comprises a rack and a casting mechanism, wherein the rack is a supporting frame of the casting mechanism; the casting mechanism comprises a rotating mechanism, a lifting mechanism and a casting liquid mechanism;
the rotating mechanism comprises a rotating disc and a motor A, the rotating disc is positioned in the baffle frame, the upper surface of the rotating disc is aligned with the upper surface of the conveying mechanism in height, and the rotating disc is used for placing an upper die of a casting die; the motor A is arranged on the frame and provides rotary power for the rotating disc; the lifting mechanism comprises a lifting disc and a lifting cylinder for controlling the lifting of the lifting disc, the lifting disc is positioned right above the rotating disc, and a through hole is formed in the center of the lifting disc; the upper die of the casting die is fixedly arranged at the bottom of the lifting disc; the casting solution mechanism comprises a melting furnace box, a casting solution cylinder and a casting solution pipe, wherein the casting solution cylinder is used for placing casting solution in the melting furnace box into the casting solution pipe, a flow control valve is arranged in the casting solution pipe, and the casting solution pipe is used for guiding the casting solution into a through hole of a rotating disc;
the feeding and discharging device comprises a conveying mechanism, a pushing mechanism and a mechanical arm; the conveying mechanism comprises a feeding conveying mechanism and a discharging conveying mechanism which are respectively arranged at the left side and the right side of the casting device in parallel; the pushing mechanism is arranged on one side of the baffle frame and used for pushing the upper die of the casting die; the mechanical arm is arranged on the frame and positioned between the feeding conveying mechanism and the discharging conveying mechanism, and is used for feeding and forming products of a transfer casting mold;
the casting liquid cylinder is fixedly arranged on one side of the melting furnace box through the cylinder frame, the end part of the telescopic rod of the casting liquid cylinder is provided with a transverse lifting rod, one end of the transverse lifting rod is positioned above the melting furnace box, the lower part of one end of the transverse lifting rod is fixedly connected with a vertical lifting rod, the lower end of the vertical lifting rod is positioned in the melting furnace box, the lower end of the vertical lifting rod is provided with a hopper, the hopper is positioned on the opening side of the casting liquid pipe, and the hopper is provided with an overflow opening, and the position of the overflow opening is opposite to the opening of the casting liquid pipe.
As a preferred implementation mode, a table top is arranged on the machine frame, a baffle frame is arranged on the table top at one end of the machine frame, the baffle frame is of a square structure formed by four rectangular plates which are mutually connected, an opening is arranged on the right side of the baffle frame, and the opening size is larger than the upper die size of the casting die.
As a preferred implementation mode, a transmission shaft is arranged below the rotating disc, and penetrates through the table top to be in meshed transmission with the motor A gear; the lifting device is characterized in that a hollow pipe is arranged at the upper part of a through hole of the lifting disc, a sliding disc is arranged outside the hollow pipe through a bearing sleeve, the sliding disc is disc-shaped, the lifting cylinder is arranged at the bottom of the melting furnace box, and the end part of a telescopic rod of the lifting cylinder is connected with the sliding disc.
As a preferred implementation mode, the melting furnace box is arranged on the baffle frame, the upper end of the casting liquid pipe is positioned in the melting furnace box, the upper end of the casting liquid pipe is provided with a notch, and the lower end of the casting liquid pipe penetrates through the bottom of the melting furnace box and stretches into the hollow pipe.
As a preferable implementation mode, the top of the casting cylinder is provided with a limiting frame along the height direction, the limiting frame is a rectangular opening frame, and the transverse lifting rod passes through the limiting frame.
As a preferred embodiment, a shutter is arranged outside the opening, and the shutter is controlled by a shutter cylinder above the shutter, and the shutter cylinder is fixedly arranged on the baffle frame.
As a preferred embodiment, the conveying mechanism is a belt conveying mechanism, the conveying mechanism is arranged on the frame, one end of the feeding conveying mechanism is positioned on the right side of the baffle frame, one end of the discharging conveying mechanism is positioned on the left side of the baffle frame, the height of the upper surface of the feeding conveying mechanism is not lower than that of the upper surface of the rotating disc, and the height of the upper surface of the discharging conveying mechanism is not higher than that of the upper surface of the rotating disc; the pushing mechanism comprises a pushing cylinder, a pushing stop lever is arranged at the end part of a telescopic rod of the pushing cylinder, and the pushing stop lever is positioned at one side of the feeding conveying mechanism; the inner side of the pushing stop lever is provided with an arc groove, and the end part of the pushing stop lever is provided with a pulley.
As a preferred embodiment, the base of the mechanical arm is fixedly arranged on the table top, the mechanical arm further comprises a mechanical arm body, the mechanical arm body comprises a machine vertical plate, the bottom end of the machine vertical plate is arranged on the base, and the upper part of the machine vertical plate is provided with a vertically arranged sliding rail A; the telescopic rod of the vertical plate is characterized by further comprising a transverse plate connected with the sliding rail A through a sliding block A, wherein a vertically arranged air cylinder A is arranged at the top end of the vertical plate, and the end part of a telescopic rod of the air cylinder A is fixedly connected with the sliding block A; the transverse plate is fixedly provided with a transversely arranged sliding rail B, and is also fixedly provided with a transversely arranged cylinder B, the end part of a telescopic rod of the cylinder B is provided with a moving plate, and the moving plate is in sliding connection with the sliding rail B through a sliding block B; a sucker is fixedly arranged on one side of the movable plate; the base is a rotary platform, a gear ring hole is formed in the base, and an inner gear ring is fixedly arranged in the base; the base central point puts and is provided with the revolving stage, revolving stage and base rotary fit, the bottom mounting of riser sets up on the revolving stage, fixedly on the riser is provided with motor B, and motor B's output shaft passes through gear and ring gear meshing transmission.
As a preferred embodiment, the outside of the baffle frame is provided with a heat dissipating device, and the heat dissipating device comprises a blower, and the blower is fixedly arranged outside the baffle frame.
After the technical scheme is adopted, the invention has the beneficial effects that:
according to the invention, the casting precision is improved by controlling the flow control valve in the casting liquid pipe, the lower die of the casting die is positioned on the rotating mechanism, and the lower die of the casting die and the upper die of the casting die are tightly pressed and closed by matching with the linkage of the lifting mechanism, so that the casting die rotates during casting, the flow of casting liquid is promoted, the casting liquid can be rapidly and uniformly distributed in the inner cavity of the casting die, and the production quality of the die is effectively improved; the belt conveying mechanism is controlled by a stepping motor, so that the accurate conveying control of the lower die of the casting die and the molded product is realized, the closed-loop conveying of the lower die of the casting die is realized by matching with the pushing mechanism and the mechanical arm, the recycling of the lower die of the casting die is realized, the upper die of the casting die is fixedly connected to the bottom of the rotating disc by adopting a self-locking switch, the disassembly is convenient, the transportation is omitted, and the cost is saved; high-quality and automatic casting production is realized.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic diagram of a front view structure of a fully automatic casting molding machine;
FIG. 2 is a schematic top view of a fully automated casting machine;
FIG. 3 is a schematic left-hand structural view of the fully automated casting molding machine;
FIG. 4 is a schematic diagram of a fully automated casting machine;
FIG. 5 is an enlarged schematic view of a portion A of FIG. 4;
FIG. 6 is a schematic view of another view angle structure of the whole full-automatic casting molding machine;
FIG. 7 is an enlarged schematic view of the portion B of FIG. 6;
FIG. 8 is a schematic diagram of a robotic arm configuration;
FIG. 9 is a schematic view of another view of the mechanical arm;
FIG. 10 is a schematic view of a rotating mechanism and a lifting mechanism;
in the figure, a 1-rack; 11-a table top; 12-a baffle frame; 13-opening; 14-flashboard; 15-flashboard cylinder; 2-a casting mechanism; 21-a rotating mechanism; 211-rotating a disc; 212-motor a; 213-a drive shaft; 22-lifting mechanism; 221-lifting disk; 222-lifting cylinder; 223-hollow tube; 224-slide plate; 23-casting liquid mechanism; 231-melting furnace box; 232-casting liquid cylinder; 233-casting liquid pipe; 234-transverse lifting rod; 235-vertical lifting rod; 236-a hopper; 2361-overflow port; 237-limiting frame; 3-a conveying mechanism; 31-a feeding conveying mechanism; 32-a blanking conveying mechanism; 4-a pushing mechanism; 41-pushing cylinder; 42-pushing stop lever; 421-arc grooves; 43-pulley; 5-a mechanical arm; 51-a base; 511-ring gear aperture; 512-ring gear; 513-a rotary table; 514-motor B; 52-a mechanical arm body; 521-risers; 522-slide rail a; 523-slider a; 524-cross plate; 525—cylinder B; 526-slide rail B; 527-cylinder A; 528-moving plate; 529-slide B; 53-sucking disc; 6-blower.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in figures 1 to 10 of the drawings,
full automatization casting make-up machine includes:
the casting device comprises a frame 1 and a casting mechanism 2, wherein the frame 1 is a supporting frame of the casting mechanism 2; the casting mechanism 2 comprises a rotating mechanism 21, a lifting mechanism 22 and a casting solution mechanism 23;
the rotating mechanism 21 comprises a rotating disc 211 and a motor A212, wherein the rotating disc 211 is positioned in the baffle frame 12, the upper surface of the rotating disc 211 is aligned with the upper surface of the conveying mechanism 3 in height, and the rotating disc 211 is used for placing a lower casting mould; the motor A212 is arranged on the frame 1 and provides rotary power for the rotary disk 211; the rotating mechanism 21 mainly drives the lower die of the pushed casting die to rotate, so that casting liquid can fill the inner cavity of the casting die, the dispersion speed is improved, and the casting quality is improved; the lifting mechanism 22 comprises a lifting disc 221 and a lifting cylinder 222 for controlling the lifting of the lifting disc, the lifting disc 221 is positioned right above the rotating disc 211, and a through hole is formed in the center of the lifting disc 221; the upper casting mould is connected with the bottom of the lifting disc 221 through a self-locking switch, so that the replacement is convenient and quick, and the use of different lower casting moulds can be matched with the use of different casting moulds; the lifting disc 221 presses the upper die of the casting die under the action of the lifting air cylinder 222 until a closed inner cavity is formed by die assembly with the lower die of the casting die, and the upper die and the lower die are matched with a rotating mechanism to rotate; the casting solution mechanism 23 comprises a melting furnace tank 231, a casting solution cylinder 232 and a casting solution pipe 233, wherein the casting solution cylinder 232 is used for placing casting solution in the melting furnace tank 231 into the casting solution pipe 233, a flow control valve is arranged in the casting solution pipe 233, and the casting solution pipe 233 is used for guiding the casting solution into a through hole of the rotating disc 211; the casting liquid mechanism realizes automatic melting of casting liquid and casting action, and realizes high-precision control of the casting liquid through a flow control valve in the casting liquid pipe 233, thereby improving casting quality and product quality;
the feeding and discharging device comprises a conveying mechanism 3, a pushing mechanism 4 and a mechanical arm 5; the conveying mechanism 3 comprises a feeding conveying mechanism 31 and a discharging conveying mechanism 32 which are respectively arranged at the left side and the right side of the casting device in parallel and used for conveying the lower die of the casting die; the pushing mechanism 4 is arranged on one side of the baffle frame 12 and used for pushing the lower die of the casting die; when the feeding and conveying mechanism 31 conveys the lower die of the casting die to the position of the pushing mechanism 4, the pushing mechanism 4 conveys the lower die of the casting die to the rotating disc 211; the mechanical arm 5 is arranged on the frame 1 and is positioned between the feeding conveying mechanism 31 and the discharging conveying mechanism 32, and the mechanical arm 5 is used for transferring casting products and a casting die lower die; when the casting mold on the rotating disc 211 is completed, the upper casting mold is lifted, the lower casting mold is sent to the rotating disc 211 by the pushing mechanism 4, the lower casting mold is pushed down by the lower casting mold and is pushed onto the blanking conveying mechanism 32, the mechanical arm takes down the casting product completed on the lower casting mold, and the lower casting mold is taken up to the feeding conveying mechanism 31, so that the circulation of the lower casting mold is completed, and the casting of the product is completed.
A table top 11 is arranged on the stand 1, a baffle frame 12 is arranged on the table top 11 at one end of the stand 1, the baffle frame 12 is of a square structure formed by four rectangular plates which are mutually connected, an opening 13 is arranged on the right side of the baffle frame 12, and the size of the opening 13 is larger than that of a casting die; the rotatable part of the casting device can be enclosed in the relative sealing space by the arrangement of the baffle frame 12, so that accidents during operation are prevented, and the safety coefficient is improved.
A transmission shaft 213 is arranged below the rotating disc 211, and the transmission shaft 213 penetrates through the table top 11 to be in gear engagement transmission with the motor A212; the motor A212 is arranged on the frame 1 and is positioned below the table top 11, so that the installation space of the motor A212 is saved under the condition of not influencing power transmission; a hollow pipe 223 is arranged at the upper part of the through hole of the lifting disc 221, the hollow pipe 223 plays a role of a funnel, so that casting liquid in the casting liquid pipe 233 can enter the through hole of the lifting disc 221 along the hollow pipe 223 to finish casting operation; the outside of the hollow tube 223 is provided with a sliding disc 224 through a bearing sleeve, the sliding disc 224 is a disc, the lifting cylinders 222 are arranged at the bottom of the melting furnace box 231 in a circumferential uniform arrangement manner, the end parts of telescopic rods of the lifting cylinders 222 are connected with the sliding disc 225, so that the sliding disc 225 is driven to move up and down, and the sliding disc 225 drives the lifting disc 221 to move up and down.
The melting furnace tank 231 is arranged on the baffle frame 12, the upper end of the casting liquid pipe 233 is positioned in the melting furnace tank 231, the upper end is provided with a notch, and the lower end penetrates through the bottom of the melting furnace tank 231 and stretches into the hollow pipe 223.
The casting liquid cylinder 232 is fixedly arranged on one side of the melting furnace tank 231 through a cylinder frame, a transverse lifting rod 234 is arranged at the end part of a telescopic rod of the casting liquid cylinder 232, one end of the transverse lifting rod 234 is positioned above the melting furnace tank 231, a vertical lifting rod 235 is fixedly connected below one end of the transverse lifting rod, the lower end of the vertical lifting rod 235 is positioned in the melting furnace tank 231, a hopper 236 is arranged at the lower end of the vertical lifting rod 235, the hopper 236 is positioned on the opening side of the casting liquid pipe 233, an overflow port 2361 is formed in the hopper 236, and the position of the overflow port 2361 is opposite to the opening of the casting liquid pipe 233; when the lower mold is closed by the upper mold of the bottom of the lifting plate 221, the casting liquid cylinder 232 extends out of the telescopic rod to lift the vertical lifting rod 235 and lift the casting liquid in the melting tank 231, and when the casting liquid is lifted in the melting tank 231, the casting liquid flows down from the overflow port 2361 through the opening of the casting liquid pipe 233 into the casting liquid pipe 233, and the casting liquid is poured into the casting mold along the casting liquid pipe 233.
The top of the casting liquid cylinder 232 is provided with a limiting frame 237 along the height direction, the limiting frame 237 is a rectangular opening frame, and the transverse lifting rod 234 passes through the limiting frame 237 to play a role in guiding and limiting the transverse lifting rod 234.
A gate plate 14 is arranged outside the opening 13, the gate plate 14 is controlled by a gate plate cylinder 15 above the gate plate 14, and the gate plate cylinder 15 is fixedly arranged on the baffle frame 12; the opening 13 is formed, so that the upper die of the casting die can be conveniently entered, meanwhile, the lifting flashboard 14 is arranged, the opening 13 can be lifted by the flashboard cylinder 15 only when the upper die of the casting die is entered, the rest time is in a closed state, and the damage caused by throwing out of a rotating piece when the rotating disc 211 rotates at a high speed is avoided, so that the protection function is realized.
The conveying mechanism 3 is a belt conveying mechanism, and a stepping motor is used for controlling and conveying a lower die of a casting die and the casting die; the conveying mechanism 3 is arranged on the frame 1, one end of the feeding conveying mechanism 31 is positioned on the right side of the baffle frame 12, one end of the discharging conveying mechanism 32 is positioned on the left side of the baffle frame 12, the upper surface height of the feeding conveying mechanism 31 is not lower than the upper surface height of the rotating disc 211, and the upper surface height of the discharging conveying mechanism 32 is not higher than the upper surface height of the rotating disc 211; the pushing mechanism 4 comprises a pushing cylinder 41, a pushing stop lever 42 is arranged at the end part of a telescopic rod of the pushing cylinder 41, and the pushing stop lever 42 is positioned at one side of the feeding conveying mechanism 31; the inner side of the pushing stop lever 42 is provided with an arc groove 421, so that the lower die of the casting die can be pulled conveniently, and the lower die of the casting die can be positioned, so that the feeding and positioning of the lower die of the casting die are more accurate; the end of the pushing bar 42 is provided with a pulley 43, and the pushing bar 42 slides on the feeding conveying mechanism 31 through the pulley 43, so that friction is reduced.
The base 51 of the mechanical arm 5 is fixedly arranged on the table top 11, the mechanical arm 5 further comprises a mechanical arm body 52, the mechanical arm body 52 comprises a machine vertical plate 521, the bottom end of the machine vertical plate 521 is arranged on the base 51, and a vertically arranged sliding rail A522 is arranged at the upper part of the machine vertical plate 521; the machine vertical plate comprises a machine vertical plate 521, and is characterized by further comprising a transverse plate 524 connected with a sliding rail A522 through a sliding block A523, wherein a vertically arranged air cylinder A527 is arranged at the top end of the machine vertical plate 521, and the end part of a telescopic rod of the air cylinder A527 is fixedly connected with the sliding block A523; a sliding rail B526 which is transversely arranged is fixedly arranged on the transverse plate 524, a cylinder B525 which is transversely arranged is also fixedly arranged, a moving plate 528 is arranged at the end part of a telescopic rod of the cylinder B525, and the moving plate 528 is in sliding connection with the sliding rail B526 through a sliding block B529; a suction cup 53 is fixedly arranged on one side of the movable plate 528; the base 51 is a rotating platform, a gear ring hole 511 is formed in the base 51, and an inner gear ring 512 is fixedly arranged in the base; a rotary table 513 is arranged at the center of the base 51, the rotary table 513 is in rotary fit with the base 51, the bottom ends of the vertical plates 521 are fixedly arranged on the rotary table 513, a motor B514 is fixedly arranged on the vertical plates 521, and an output shaft of the motor B514 is meshed with the inner gear ring 512 through a gear for transmission; under the drive of the motor B514, the rotation of the mechanical arm body 52 is realized, and the mechanical arm 5 is used for taking the casting mould upper mould from the blanking conveying mechanism 32 to the feeding conveying mechanism 31.
A heat dissipation device is arranged outside the baffle frame 12 and comprises a blower 6, and the blower 6 is fixedly arranged outside the baffle frame 12; the blower 6 blows air into the baffle frame 12 to dissipate heat, and radiates heat when the casting of the mold is completed.
When the equipment operates, a plurality of casting mold lower molds are manually placed on the feeding conveying mechanism 31, the casting mold lower molds are conveyed to the pushing mechanism 4, the casting mold lower molds are conveyed to the rotating disc 211 by the pushing stop rod 42, the lifting disc 221 is pressed down until the casting mold upper molds tightly mold lower molds, the upper molds and the lower molds are closed to form inner cavities, at the moment, the casting liquid cylinders 232 extend out of the telescopic rods, casting liquid is injected into the casting liquid pipes 233, the casting liquid is controlled by the flow control valves to be injected into the casting mold inner cavities, at the moment, the rotating disc 211 is driven by the motor A212 to rotate rapidly, and casting is completed under the mutual cooperation; when casting is completed, the upper casting mold is lifted by the lifting plate 221, the lower casting mold is conveyed onto the rotating disc 211 by the pushing mechanism 4, the lower casting mold is lifted down by the upper casting mold of the next casting mold and lifted onto the blanking conveying mechanism 32, the lower casting mold is conveyed to the mechanical arm 5 by the blanking conveying mechanism 32, the mechanical arm 5 firstly takes down the completed casting, the tail end of the blanking conveying mechanism 32 is placed, the lower casting mold is taken onto the feeding conveying mechanism 31, the closed recycling of the lower casting mold is completed, and the production of the casting is completed.
In the description of the present invention, it should be understood that the terms "upper", "inner", "center", "upper", "left", "right", "two sides", "bottom", "inner", "bottom", "top", "left", "upper", "lower", "right", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. In the description of the present invention, unless otherwise specified and defined, it should be noted that the term "connected" should be interpreted broadly, and for example, it may be a mechanical connection or an electrical connection, or may be a connection between two elements, or may be a direct connection or may be an indirect connection through an intermediary, and it will be understood to those skilled in the art that the specific meaning of the term may be interpreted according to the specific circumstances.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (9)
1. Full automatization casting make-up machine, its characterized in that includes:
the casting device comprises a frame (1) and a casting mechanism (2), wherein the frame (1) is a supporting frame of the casting mechanism (2); the casting mechanism (2) comprises a rotating mechanism (21), a lifting mechanism (22) and a casting solution mechanism (23);
the rotating mechanism (21) comprises a rotating disc (211) and a motor A (212), the rotating disc (211) is arranged in the baffle frame (12), the upper surface of the rotating disc is aligned with the upper surface of the conveying mechanism (3) in height, and the rotating disc (211) is used for placing a lower casting mould; the motor A (212) is arranged on the frame (1) and provides rotary power for the rotating disc (211); the lifting mechanism (22) comprises a lifting disc (221) and a lifting cylinder (222) for controlling the lifting of the lifting disc, the lifting disc (221) is positioned right above the rotating disc (211), and a through hole is formed in the center of the lifting disc (221); the upper die of the casting die is fixedly arranged at the bottom of the lifting disc (221); the casting solution mechanism (23) comprises a melting furnace box (231), a casting solution cylinder (232) and a casting solution pipe (233), wherein the casting solution cylinder (232) is used for placing casting solution in the melting furnace box (231) into the casting solution pipe (233), a flow control valve is arranged in the casting solution pipe (233), and the casting solution pipe (233) is used for guiding the casting solution into a through hole of a rotating disc (211);
the feeding and discharging device comprises a conveying mechanism (3), a pushing mechanism (4) and a mechanical arm (5); the conveying mechanism (3) comprises a feeding conveying mechanism (31) and a discharging conveying mechanism (32) which are respectively arranged at the left side and the right side of the casting device in parallel; the pushing mechanism (4) is arranged on one side of the baffle frame (12) and used for pushing the upper die of the casting die; the mechanical arm (5) is arranged on the frame (1) and is positioned between the feeding conveying mechanism (31) and the discharging conveying mechanism (32), and the mechanical arm (5) is used for feeding and molding products to the transfer casting mold;
casting liquid cylinder (232) are fixed to be set up in smelting pot (231) one side through the cylinder frame, and casting liquid cylinder (232) telescopic link tip is provided with horizontal lifting rod (234), the one end of horizontal lifting rod (234) is located smelting pot (231) top, and the below fixedly connected with vertical lifting rod (235) of its one end, vertical lifting rod (235) lower extreme is located smelting pot (231), and the lower extreme is provided with hopper (236), hopper (236) are located the opening side of casting liquid pipe (233), overflow port (2361) have been seted up to hopper (236), the position of overflow port (2361) just is to the opening of casting liquid pipe (233).
2. The full-automatic casting molding machine according to claim 1, wherein a table top (11) is arranged on the frame (1), a baffle frame (12) is arranged on the table top (11) at one end of the frame (1), the baffle frame (12) is of a square structure formed by four rectangular plates which are mutually connected, an opening (13) is arranged on the right side of the baffle frame (12), and the size of the opening (13) is larger than that of an upper die of a casting die.
3. The full-automatic casting molding machine according to claim 1, wherein a transmission shaft (213) is arranged below the rotating disc (211), and the transmission shaft (213) penetrates through the table top (11) to be in gear engagement transmission with the motor a (212); the utility model discloses a furnace box, including through-hole, elevating cylinder (222), hollow tube (223) are provided with through-hole upper portion of elevating plate (221), hollow tube (223) outside is equipped with slide (224) through the bearing housing, slide (224) are disc type, elevating cylinder (222) set up in furnace box (231) bottom, and elevating cylinder (222) telescopic link tip is connected with slide (224).
4. The full-automatic casting molding machine according to claim 1, wherein the melting furnace box (231) is arranged on the baffle frame (12), the upper end of the casting liquid pipe (233) is positioned in the melting furnace box (231), the upper end is provided with a notch, and the lower end penetrates through the bottom of the melting furnace box (231) and stretches into the hollow pipe (223).
5. The full-automatic casting molding machine according to claim 1, wherein a limit frame (237) is arranged at the top of the casting liquid cylinder (232) along the height direction, the limit frame (237) is a rectangular opening frame, and the transverse lifting rod (234) passes through the limit frame (237).
6. The full-automatic casting molding machine according to claim 2, characterized in that a shutter (14) is arranged outside the opening (13), the shutter (14) is controlled by a shutter cylinder (15) above the shutter, and the shutter cylinder (15) is fixedly arranged on the baffle frame (12).
7. The full-automatic casting molding machine according to claim 1, wherein the conveying mechanism (3) is a belt conveying mechanism, the conveying mechanism (3) is arranged on the frame (1), one end of the feeding conveying mechanism (31) is positioned on the right side of the baffle frame (12), one end of the discharging conveying mechanism (32) is positioned on the left side of the baffle frame (12), the upper surface height of the feeding conveying mechanism (31) is not lower than the upper surface height of the rotating disc (211), and the upper surface height of the discharging conveying mechanism (32) is not higher than the upper surface height of the rotating disc (211); the pushing mechanism (4) comprises a pushing cylinder (41), a pushing stop lever (42) is arranged at the end part of a telescopic rod of the pushing cylinder (41), and the pushing stop lever (42) is positioned at one side of the feeding conveying mechanism (31); an arc-shaped groove (421) is formed in the inner side of the pushing stop lever (42), and a pulley (43) is arranged at the end part of the pushing stop lever (42).
8. The full-automatic casting molding machine according to claim 1, wherein the base (51) of the mechanical arm (5) is fixedly arranged on the table top (11), the mechanical arm (5) further comprises a mechanical arm body (52), the mechanical arm body (52) comprises a machine riser (521), the bottom end of the machine riser (521) is arranged on the base (51), and a vertically arranged sliding rail a (522) is arranged at the upper part of the machine riser (521); the machine is characterized by further comprising a transverse plate (524) connected with the sliding rail A (522) through a sliding block A (523), wherein a cylinder A (527) which is vertically arranged is arranged at the top end of the machine vertical plate (521), and the end part of a telescopic rod of the cylinder A (527) is fixedly connected with the sliding block A (523); a sliding rail B (526) which is transversely arranged is fixedly arranged on the transverse plate (524), a cylinder B (525) which is transversely arranged is also fixedly arranged, a moving plate (528) is arranged at the end part of a telescopic rod of the cylinder B (525), and the moving plate (528) is in sliding connection with the sliding rail B (526) through a sliding block B (529); a sucker (53) is fixedly arranged on one side of the movable plate (528); the base (51) is a rotary platform, a gear ring hole (511) is formed in the base (51), and an inner gear ring (512) is fixedly arranged in the base; the rotary table (513) is arranged at the center of the base (51), the rotary table (513) is in rotary fit with the base (51), the bottom end of the machine vertical plate (521) is fixedly arranged on the rotary table (513), the motor B (514) is fixedly arranged on the machine vertical plate (521), and an output shaft of the motor B (514) is in meshed transmission with the inner gear ring (512) through a gear.
9. The full-automatic casting molding machine according to claim 1, wherein a heat dissipating device is arranged outside the baffle frame (12), the heat dissipating device comprises a blower (6), and the blower (6) is fixedly arranged outside the baffle frame (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211614837.6A CN115921812B (en) | 2022-12-15 | 2022-12-15 | Full-automatic casting forming machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211614837.6A CN115921812B (en) | 2022-12-15 | 2022-12-15 | Full-automatic casting forming machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115921812A CN115921812A (en) | 2023-04-07 |
| CN115921812B true CN115921812B (en) | 2023-11-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211614837.6A Active CN115921812B (en) | 2022-12-15 | 2022-12-15 | Full-automatic casting forming machine |
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| KR20170032539A (en) * | 2015-09-14 | 2017-03-23 | 임영억 | Apparatus for center fugal casting |
| CN206677553U (en) * | 2017-02-21 | 2017-11-28 | 湖州银环不锈钢有限公司 | One kind automation stainless steel tube manufacturing equipment |
| CN108838343A (en) * | 2018-08-03 | 2018-11-20 | 东莞市联洲知识产权运营管理有限公司 | A kind of metal annular members casting mechanism |
| CN210996431U (en) * | 2019-10-11 | 2020-07-14 | 宜昌利鑫珠宝科技有限公司 | Casting die moving clamp body of jewelry casting automatic production line |
| CN111906287A (en) * | 2020-08-23 | 2020-11-10 | 陈东辉 | Alloy casting equipment |
| CN214684239U (en) * | 2021-05-26 | 2021-11-12 | 无锡震达增压科技有限公司 | Automatic casting forming device with automatic mould function of going up |
| CN115319035A (en) * | 2022-08-19 | 2022-11-11 | 眉山市博眉启明星铝业有限公司 | Casting device of aluminum ingot continuous casting production line |
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2022
- 2022-12-15 CN CN202211614837.6A patent/CN115921812B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20170032539A (en) * | 2015-09-14 | 2017-03-23 | 임영억 | Apparatus for center fugal casting |
| CN206677553U (en) * | 2017-02-21 | 2017-11-28 | 湖州银环不锈钢有限公司 | One kind automation stainless steel tube manufacturing equipment |
| CN108838343A (en) * | 2018-08-03 | 2018-11-20 | 东莞市联洲知识产权运营管理有限公司 | A kind of metal annular members casting mechanism |
| CN210996431U (en) * | 2019-10-11 | 2020-07-14 | 宜昌利鑫珠宝科技有限公司 | Casting die moving clamp body of jewelry casting automatic production line |
| CN111906287A (en) * | 2020-08-23 | 2020-11-10 | 陈东辉 | Alloy casting equipment |
| CN214684239U (en) * | 2021-05-26 | 2021-11-12 | 无锡震达增压科技有限公司 | Automatic casting forming device with automatic mould function of going up |
| CN115319035A (en) * | 2022-08-19 | 2022-11-11 | 眉山市博眉启明星铝业有限公司 | Casting device of aluminum ingot continuous casting production line |
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| CN115921812A (en) | 2023-04-07 |
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