CN115920926A - Preparation method and application method of ruthenium hydrogenation catalyst - Google Patents
Preparation method and application method of ruthenium hydrogenation catalyst Download PDFInfo
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- 239000003054 catalyst Substances 0.000 title claims abstract description 88
- 238000005984 hydrogenation reaction Methods 0.000 title claims abstract description 60
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 title claims abstract description 47
- 229910052707 ruthenium Inorganic materials 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000002360 preparation method Methods 0.000 title claims abstract description 24
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims abstract description 31
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 27
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 27
- 239000001257 hydrogen Substances 0.000 claims abstract description 27
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 22
- 238000011068 loading method Methods 0.000 claims abstract description 18
- 238000005470 impregnation Methods 0.000 claims abstract description 14
- 229910052751 metal Inorganic materials 0.000 claims abstract description 13
- 239000002184 metal Substances 0.000 claims abstract description 10
- 238000001556 precipitation Methods 0.000 claims abstract description 4
- 230000008021 deposition Effects 0.000 claims abstract 2
- 238000003756 stirring Methods 0.000 claims description 72
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 66
- 239000000843 powder Substances 0.000 claims description 33
- 239000011148 porous material Substances 0.000 claims description 14
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 6
- 239000011259 mixed solution Substances 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 238000000151 deposition Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- VXAUWWUXCIMFIM-UHFFFAOYSA-M aluminum;oxygen(2-);hydroxide Chemical compound [OH-].[O-2].[Al+3] VXAUWWUXCIMFIM-UHFFFAOYSA-M 0.000 claims description 2
- 238000002425 crystallisation Methods 0.000 claims description 2
- 230000008025 crystallization Effects 0.000 claims description 2
- 230000009977 dual effect Effects 0.000 claims description 2
- 229920000609 methyl cellulose Polymers 0.000 claims description 2
- 239000001923 methylcellulose Substances 0.000 claims description 2
- 235000010981 methylcellulose Nutrition 0.000 claims description 2
- FTGLKPMFTLNUBN-UHFFFAOYSA-N 1-chloro-2-iodo-3-methylbenzene Chemical compound CC1=CC=CC(Cl)=C1I FTGLKPMFTLNUBN-UHFFFAOYSA-N 0.000 claims 1
- 244000275012 Sesbania cannabina Species 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 claims 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 abstract description 49
- 229910052721 tungsten Inorganic materials 0.000 abstract description 24
- 229910052759 nickel Inorganic materials 0.000 abstract description 21
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 abstract description 15
- 239000010937 tungsten Substances 0.000 abstract description 15
- 230000002195 synergetic effect Effects 0.000 abstract description 6
- 239000012752 auxiliary agent Substances 0.000 abstract description 5
- 239000006185 dispersion Substances 0.000 abstract description 4
- 239000000969 carrier Substances 0.000 abstract 2
- 239000007787 solid Substances 0.000 description 31
- 239000008367 deionised water Substances 0.000 description 30
- 229910021641 deionized water Inorganic materials 0.000 description 30
- 239000000725 suspension Substances 0.000 description 25
- 238000001354 calcination Methods 0.000 description 18
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 16
- 229910018590 Ni(NO3)2-6H2O Inorganic materials 0.000 description 14
- 239000007864 aqueous solution Substances 0.000 description 13
- 238000006243 chemical reaction Methods 0.000 description 13
- 239000000047 product Substances 0.000 description 12
- 230000000694 effects Effects 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 10
- 238000000465 moulding Methods 0.000 description 10
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 9
- 239000000243 solution Substances 0.000 description 6
- 239000000654 additive Substances 0.000 description 5
- 238000004458 analytical method Methods 0.000 description 5
- 230000003197 catalytic effect Effects 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 4
- 229910000510 noble metal Inorganic materials 0.000 description 4
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellityc acid Natural products OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- -1 tetramethyl pyromellitic acid Chemical compound 0.000 description 4
- 229910002787 Ru-Ni Inorganic materials 0.000 description 3
- 229910002793 Ru–Ni Inorganic materials 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 238000004587 chromatography analysis Methods 0.000 description 2
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002905 metal composite material Substances 0.000 description 2
- NCPHGZWGGANCAY-UHFFFAOYSA-N methane;ruthenium Chemical compound C.[Ru] NCPHGZWGGANCAY-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 235000011293 Brassica napus Nutrition 0.000 description 1
- 240000008100 Brassica rapa Species 0.000 description 1
- 235000000540 Brassica rapa subsp rapa Nutrition 0.000 description 1
- 229910005855 NiOx Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 230000005496 eutectics Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 239000002352 surface water Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
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Abstract
Description
技术领域technical field
本发明涉及催化剂加氢领域,具体涉及一种钌系加氢催化剂的制备方法以及应用方法。The invention relates to the field of catalyst hydrogenation, in particular to a preparation method and application method of a ruthenium-based hydrogenation catalyst.
背景技术Background technique
钌系催化剂在苯环加氢领域有着广泛的运用,与铁、钴、镍等加氢催化剂相比,钌系催化剂在加氢中的特点是反应条件温和,并且结合助剂可以产生促进催化效率的协同作用,常常被应用在石油化工、制药合成等领域。随着新材料的发展日益蓬勃,催化工艺的要求逐步增加,对催化剂的性能要求也在不断提高。Ruthenium-based catalysts are widely used in the field of hydrogenation of benzene rings. Compared with hydrogenation catalysts such as iron, cobalt, and nickel, ruthenium-based catalysts are characterized by mild reaction conditions in hydrogenation, and the combination of additives can promote catalytic efficiency. The synergistic effect is often applied in petrochemical, pharmaceutical synthesis and other fields. With the development of new materials, the requirements for catalytic processes are gradually increasing, and the performance requirements for catalysts are also continuously improving.
现有技术中的苯环加氢工艺中,选择的催化剂分为钌碳、钌和其他贵金属复合催化剂两种。其中,钌碳催化剂的总收率较低,仅有63%;而钌和其他贵金属复合催化剂虽然总收率可超过70%,但是贵金属的用量大,催化剂成本高,且反应温度较高,容易引起酯基的断裂,影响产品纯度。In the benzene ring hydrogenation process in the prior art, the selected catalysts are divided into two types: ruthenium carbon, ruthenium and other noble metal composite catalysts. Among them, the total yield of ruthenium-carbon catalyst is low, only 63%; while the total yield of ruthenium and other noble metal composite catalysts can exceed 70%, but the amount of noble metal is large, the catalyst cost is high, and the reaction temperature is high, which is easy Cause the breakage of the ester group and affect the purity of the product.
有鉴于上述现有苯环加氢催化反应的缺陷,本发明人基于从事此类材料多年丰富经验及专业知识,配合理论分析,加以研究创新,开发一种钌系加氢催化剂的制备方法以及应用方法。In view of the defects of the above-mentioned existing benzene ring hydrogenation catalytic reaction, the present inventor, based on years of rich experience and professional knowledge in this type of material, cooperates with theoretical analysis, researches and innovates, and develops a preparation method and application of a ruthenium-based hydrogenation catalyst method.
发明内容Contents of the invention
本发明的目的是提供一种钌系加氢催化剂的制备方法以及应用方法,分别采用钌与氧化铝,加之助剂镍和钨,几种金属元素之间的协同作用使得活性组分的分散度得以提高。The purpose of the present invention is to provide a preparation method and application method of a ruthenium-based hydrogenation catalyst, using ruthenium and alumina respectively, plus nickel and tungsten as additives, and the synergistic effect between several metal elements makes the dispersion of the active components be improved.
基于催化剂在苯环上加氢的反应动力学原理,过程中催化剂表面会发生氢溢流,即氢在金属表面活化,在芳香烃分子的辅助下从金属表面向外迁移,溢出的氢在酸性位上与芳香烃分子发生作用,由于WOx具有较强的酸性且WOx对苯环中的π键有着很强的亲和力,可以提高催化剂整体的催化活性。因此相较于Ru/Al2O3和Ru-Ni/Al2O3而言可以提供更多的酸性位点有利于反应的进行。镍的加入可以与钌产生金属协同作用,降低NiOx的还原温度,且镍系助剂可以促进苯环未完全加氢的中间环己烯类物质进一步完全氢化,提高加氢选择性。游离态的RuO2与助剂氧化物之间的结合,削弱了了RuO2与载体Al2O3之间的相互作用力,作用力的减弱可提高金属的分散度。Based on the reaction kinetics of the hydrogenation of the catalyst on the benzene ring, hydrogen overflow occurs on the surface of the catalyst during the process, that is, hydrogen is activated on the metal surface and migrates outward from the metal surface with the assistance of aromatic hydrocarbon molecules. Since WOx has a strong acidity and WOx has a strong affinity for the π bond in the benzene ring, it can improve the overall catalytic activity of the catalyst. Therefore, compared with Ru/Al 2 O 3 and Ru-Ni/Al 2 O 3 , more acidic sites can be provided to facilitate the reaction. The addition of nickel can produce a metal synergistic effect with ruthenium to reduce the reduction temperature of NiOx, and the nickel-based additives can promote the further complete hydrogenation of the incompletely hydrogenated intermediate cyclohexene species of the benzene ring and improve the hydrogenation selectivity. The combination between the free RuO 2 and the auxiliary oxide weakens the interaction force between RuO 2 and the support Al 2 O 3 , and the weakening of the force can improve the dispersion of the metal.
本发明的上述技术目的是通过以下技术方案得以实现的:Above-mentioned technical purpose of the present invention is achieved through the following technical solutions:
本发明提供的一种钌系双助剂加氢催化剂的制备方法,采用Ni(NO3)2·6H2O和(NH4)H2W12O40·xH2O通过沉淀沉积法对Al2O3载体进行改性后焙烧,得到金属改性载体;再通过浸渍法采用金属改性载体对钌进行负载后焙烧,经过氢气还原后得到所述加氢催化剂;The preparation method of a ruthenium-based double-promoter hydrogenation catalyst provided by the present invention uses Ni(NO 3 ) 2 6H 2 O and (NH 4 )H 2 W 12 O 40 xH 2 O to react Al The 2 O 3 carrier is modified and roasted to obtain a metal-modified carrier; then the metal-modified carrier is used to load the ruthenium by an impregnation method and then roasted, and the hydrogenation catalyst is obtained after hydrogen reduction;
其中,钌的质量分数为0.5%,Ni的质量分数为0.5~2.5%,W的质量分数为0.5~2.5%,其余成分为氧化铝载体。Wherein, the mass fraction of ruthenium is 0.5%, the mass fraction of Ni is 0.5-2.5%, the mass fraction of W is 0.5-2.5%, and the rest is alumina carrier.
本发明中采用两次负载两次焙烧且助剂先于活性组分负载是因为一次负载焙烧得到的催化剂,其助剂与活性组分同时加入会使得助剂占据活性位点或一定程度上覆盖活性组分从而影响催化剂活性,两次负载和焙烧可以有效避免此类情况的发生,且两次焙烧中通过温度的控制可以使得催化剂具有合适的织构性质和机械强度。In the present invention, two loads and two roasts are used, and the auxiliary agent is loaded prior to the active component because the catalyst obtained by one-time loaded roasting, the addition of the auxiliary agent and the active component at the same time will make the auxiliary agent occupy the active site or cover it to a certain extent. The active components thus affect the activity of the catalyst, and the two loading and calcinations can effectively avoid the occurrence of such a situation, and the temperature control in the two calcinations can make the catalyst have suitable texture properties and mechanical strength.
本发明提供的催化剂中,助剂的加入提高了催化剂整体的酸性,增加了催化剂对于反应的活性,使得反应温度条件更加温和,避免了因温度的因素导致加氢过程中酯键的断裂从而引起的副产物增加的现象。在相同情况下相较于Ru/Al2O3,Ru-Ni/Al2O3和Ru-W/Al2O3催化剂而言,双助剂的催化效果表现更好,且助剂与活性组分的分段焙烧效果也要优于一次性负载的效果。In the catalyst provided by the present invention, the addition of additives improves the overall acidity of the catalyst, increases the activity of the catalyst for the reaction, makes the reaction temperature condition milder, and avoids the breakage of the ester bond in the hydrogenation process due to temperature factors, which causes increased by-products. Under the same conditions, compared with Ru/Al 2 O 3 , Ru-Ni/Al 2 O 3 and Ru-W/Al 2 O 3 catalysts, the catalytic effect of dual promoters is better, and the relationship between promoters and activity The segmental roasting effect of the components is also better than the one-time loading effect.
进一步的,沉淀沉积法的具体操作为:将Ni(NO3)2·6H2O和(NH4)H2W12O40·xH2O溶于水中得到混合溶液,将Al2O3载体加入混合溶液中加热晶化,此时会产生共晶,使金属单元之间产生协同作用,进一步提高催化效率。本发明中,通过偏钨酸铵即能负载助剂同时也能与载体作用,进一步改善载体的孔结构。Further, the specific operation of the precipitation deposition method is: dissolving Ni(NO 3 ) 2 ·6H 2 O and (NH 4 )H 2 W 12 O 40 ·xH 2 O in water to obtain a mixed solution, and the Al 2 O 3 carrier When it is added into the mixed solution and heated for crystallization, a eutectic will be produced at this time, which will cause a synergistic effect between the metal units and further improve the catalytic efficiency. In the present invention, the ammonium metatungstate can not only support the auxiliary agent but also interact with the carrier to further improve the pore structure of the carrier.
进一步的,浸渍法的具体操作为:将RuCl3·xH2O溶于水中,加入金属改性载体,加热搅拌使钌的负载均匀。Further, the specific operation of the impregnation method is: dissolving RuCl 3 ·xH 2 O in water, adding the metal-modified carrier, heating and stirring to make the ruthenium loaded uniformly.
进一步的,Al2O3载体经由拟薄水铝石、柠檬酸、田菁粉、甲基纤维素和水混合后改性制得。Further, the Al 2 O 3 carrier is prepared by modifying after mixing pseudo-boehmite, citric acid, turnip powder, methyl cellulose and water.
进一步的,Al2O3载体的BET比表面积228.29m2/g,孔容0.61mL/g,孔径8.27nm。Further, the BET specific surface area of the Al 2 O 3 support is 228.29m 2 /g, the pore volume is 0.61mL/g, and the pore diameter is 8.27nm.
进一步的,RuCl3·xH2O中Ru的含量为37.0%。Further, the content of Ru in RuCl 3 ·xH 2 O is 37.0%.
进一步的,(NH4)H2W12O40·xH2O中W的含量为74.6%。Further, the W content in (NH 4 )H 2 W 12 O 40 ·xH 2 O is 74.6%.
进一步的,加氢催化剂焙烧过后的BET比表面积190~210m2/g,孔容0.5~0.6mL/g,孔径7.5~8.5nm。Further, the hydrogenation catalyst has a BET specific surface area of 190-210 m 2 /g, a pore volume of 0.5-0.6 mL/g, and a pore diameter of 7.5-8.5 nm after the hydrogenation catalyst is calcined.
进一步的,本发明的催化剂按照如下步骤进行制备:Further, the catalyst of the present invention is prepared according to the following steps:
S1、称取一定量干燥处理过40目筛Al2O3载体备用,然后根据不同制备比例称取不同质量的Ni(NO3)2.6H2O(Ni含量20.2%)和(NH4)H2W12O40.xH2O(W含量74.6%)于烧杯中并加入适量去离子水搅拌溶解,之后缓慢一次性加入干燥处理过的Al2O3载体搅拌均匀,并用NH4HCO3水溶液调整Ph至7~8;S1. Weigh a certain amount of dry-treated Al 2 O 3 carrier through a 40-mesh sieve for later use, and then weigh different masses of Ni(NO 3 ) 2 .6H 2 O (Ni content 20.2%) and (NH 4 ) according to different preparation ratios H 2 W 12 O 40 .xH 2 O (W content 74.6%) was put in a beaker, and an appropriate amount of deionized water was added to stir to dissolve, and then the dry treated Al 2 O 3 carrier was slowly added at one time and stirred evenly, and NH 4 HCO 3 The aqueous solution adjusts Ph to 7-8;
S2、将步骤S1中所得悬浮液置于水浴锅中60℃~80℃加热搅拌晶化1~2h;S2. The suspension obtained in step S1 is placed in a water bath at 60° C. to 80° C., heated and stirred to crystallize for 1 to 2 hours;
S3、将步骤S2中所得固体粉末过滤、洗涤、干燥后400~600℃焙烧2~4h;S3. Filtrating, washing and drying the solid powder obtained in step S2, and roasting at 400-600° C. for 2-4 hours;
S4、按比例称取一定量RuCl3.xH2O(Ru含量37.0%)于烧杯中,加入适量去离子水溶解完全后将步骤S3中焙烧所得产品加入其中充分搅拌并置于水浴锅搅拌使得活性组分负载均匀,待表面水分完全蒸发过后放入烘箱中进行干燥处理;S4. Weigh a certain amount of RuCl 3 .xH 2 O (Ru content 37.0%) in a beaker in proportion, add an appropriate amount of deionized water to dissolve completely, add the product roasted in step S3 to fully stir and place it in a water bath to stir The active components are evenly loaded, and after the surface moisture is completely evaporated, put it into an oven for drying treatment;
S5、将步骤S4中所得固体粉末200~400℃焙烧2~4h,压片成型过后氢气氛围下200~300℃还原2~3h得到所需制备的催化剂。S5. Calcining the solid powder obtained in step S4 at 200-400° C. for 2-4 hours, and reducing to 200-300° C. for 2-3 hours in a hydrogen atmosphere after tablet molding to obtain the desired prepared catalyst.
本发明的第二个目的是提供一种加氢催化剂的应用方法,具有同样的技术效果,且降低了经济方面的需求,有利于走向工业化。The second object of the present invention is to provide an application method of a hydrogenation catalyst, which has the same technical effect, reduces economic demands, and is beneficial to industrialization.
本发明的上述技术目的,是由以下技术方案实现的:Above-mentioned technical purpose of the present invention is achieved by the following technical solutions:
本发明提供过的加氢催化剂的应用方法,将加氢催化剂用于均苯四甲酸四甲酯的加氢工艺。The application method of the hydrogenation catalyst provided by the invention is to use the hydrogenation catalyst in the hydrogenation process of tetramethyl pyromellitic acid.
进一步的,均苯四甲酸四甲酯的苯环加氢过程在固定床反应器中进行,工艺条件为:温度150~180℃,压力3.5~5.5MPa,液空速0.18~0.28h-1。Further, the benzene ring hydrogenation process of tetramethyl pyromellitic acid is carried out in a fixed-bed reactor, and the process conditions are: temperature 150-180°C, pressure 3.5-5.5MPa, liquid space velocity 0.18-0.28h -1 .
综上所述,本发明具有以下有益效果:In summary, the present invention has the following beneficial effects:
本发明在活性成分与载体的选取上分别采用钌与氧化铝,加之助剂镍和钨,几种金属元素之间的协同作用使得活性组分的分散度得以提高,镍的加入使得苯环加氢过程选择性有所增加,WOx具有较强的酸性,相较于Ru/Al2O3,Ru-Ni/Al2O3可以提供更多的酸性位点且WOx对苯环中的π键有着很强的亲和力,因此有利于苯环的加氢,提高了收率和转化率。并且在活性组分成分上选取钌,较之钌、铑、钯等多组分贵金属催化剂降低了经济方面的需求,有利于走向工业化。The present invention adopts ruthenium and aluminum oxide respectively in the selection of the active component and the carrier, plus nickel and tungsten as additives, the synergistic effect between several metal elements makes the dispersion of the active component be improved, and the addition of nickel makes the benzene ring add The selectivity of the hydrogen process has increased, and WO x has stronger acidity. Compared with Ru/Al 2 O 3 , Ru-Ni/Al 2 O 3 can provide more acid sites and WO x The π bond has a strong affinity, so it is beneficial to the hydrogenation of the benzene ring, which improves the yield and conversion rate. And choosing ruthenium as the active component, compared with multi-component noble metal catalysts such as ruthenium, rhodium, and palladium, reduces the economic demand and is conducive to industrialization.
具体实施方式Detailed ways
为更进一步阐述本发明为达成预定发明目的所采取的技术手段及功效,对依据本发明提出的一种钌系加氢催化剂的制备方法以及应用方法,其具体实施方式、特征及其功效,详细说明如后。In order to further explain the technical means and effects adopted by the present invention to achieve the intended purpose of the invention, the preparation method and application method of a ruthenium-based hydrogenation catalyst proposed according to the present invention, its specific implementation, characteristics and effects, are described in detail The description is as follows.
实施例1Example 1
加氢催化剂的制备:Preparation of hydrogenation catalyst:
S1、称取19.7g氧化铝载体备用,接着称取Ni(NO3)2·6H2O 0.50g和(NH4)H2W12O40.xH2O 0.13g于150mL烧杯中并加入50mL去离子水搅拌溶解;S1. Weigh 19.7g alumina carrier for later use, then weigh Ni(NO 3 ) 2 6H 2 O 0.50g and (NH 4 )H 2 W 12 O 40 .xH 2 O 0.13g into a 150mL beaker and add 50mL Stir to dissolve in deionized water;
S2、缓慢一次性加入干燥处理过的Al2O3载体搅拌均匀,然后用10%NH4HCO3水溶液调整悬浮液Ph至7~8,将悬浮液置于70℃水浴锅中搅拌加热晶化1h;S2. Slowly add the dried Al 2 O 3 carrier at one time and stir evenly, then adjust the Ph of the suspension to 7-8 with 10% NH 4 HCO 3 aqueous solution, place the suspension in a 70°C water bath, stir and heat to crystallize 1h;
S3、将所得固体粉末过夜之后过滤洗涤、75℃烘箱干燥6h后400℃焙烧4h,接着称取RuCl3·xH2O 0.27g于100mL烧杯中,加入15mL去离子水溶解完全后将焙烧所得产品加入其中充分搅拌浸渍;S3. Filter and wash the obtained solid powder overnight, oven dry at 75°C for 6h, and then roast at 400°C for 4h, then weigh 0.27g of RuCl 3 ·xH 2 O into a 100mL beaker, add 15mL of deionized water to dissolve completely, and roast the obtained product Add to it and stir well for impregnation;
S4、然后置于70℃水浴锅中加热搅拌使得活性组分负载更加均匀,待表面水分完全蒸发过后放入75℃烘箱中干燥6h;S4. Then heat and stir in a 70°C water bath to make the loading of active components more uniform. After the surface moisture is completely evaporated, put it in a 75°C oven to dry for 6 hours;
S5、将所得固体粉末200℃焙烧3h,压片成型过后氢气氛围下200℃还原3h,得催化剂。S5. Calcining the obtained solid powder at 200° C. for 3 h, and reducing it under hydrogen atmosphere for 3 h at 200° C. to obtain a catalyst after tablet molding.
其活性组分钌的质量含量为0.5%,镍含量为0.5%,钨的含量为0.5%,其余成分为载体氧化铝。The mass content of the active component ruthenium is 0.5%, the content of nickel is 0.5%, the content of tungsten is 0.5%, and the rest is carrier aluminum oxide.
实施例2Example 2
加氢催化剂的制备:Preparation of hydrogenation catalyst:
S1、称取19.7g氧化铝载体备用,接着称取Ni(NO3)2·6H2O 0.50g和(NH4)H2W12O40.xH2O 0.13g于150mL烧杯中并加入50mL去离子水搅拌溶解;S1. Weigh 19.7g alumina carrier for later use, then weigh Ni(NO 3 ) 2 6H 2 O 0.50g and (NH 4 )H 2 W 12 O 40 .xH 2 O 0.13g into a 150mL beaker and add 50mL Stir to dissolve in deionized water;
S2、缓慢一次性加入干燥处理过的Al2O3载体搅拌均匀,然后用10%NH4HCO3水溶液调整悬浮液Ph至7~8,将悬浮液置于70℃水浴锅中搅拌加热晶化1h;S2. Slowly add the dried Al 2 O 3 carrier at one time and stir evenly, then adjust the Ph of the suspension to 7-8 with 10% NH 4 HCO 3 aqueous solution, place the suspension in a 70°C water bath, stir and heat to crystallize 1h;
S3、将所得固体粉末过夜之后过滤洗涤、75℃烘箱干燥6h后500℃焙烧3h,接着称取RuCl3·xH2O 0.27g于100mL烧杯中,加入15mL去离子水溶解完全后将焙烧所得产品加入其中充分搅拌浸渍;S3. Filter and wash the obtained solid powder overnight, oven dry at 75°C for 6h, and then roast at 500°C for 3h, then weigh 0.27g of RuCl 3 xH 2 O into a 100mL beaker, add 15mL of deionized water to dissolve completely, and roast the obtained product Add to it and stir well for impregnation;
S4、然后置于70℃水浴锅中加热搅拌使得活性组分负载更加均匀,待表面水分完全蒸发过后放入75℃烘箱中干燥6h;S4. Then heat and stir in a 70°C water bath to make the loading of active components more uniform. After the surface moisture is completely evaporated, put it in a 75°C oven to dry for 6 hours;
S5、将所得固体粉末300℃焙烧3h,压片成型过后氢气氛围下250℃还原3h,得催化剂;S5. Calcining the obtained solid powder at 300°C for 3 hours, and reducing it under hydrogen atmosphere at 250°C for 3 hours after tablet molding, to obtain a catalyst;
其活性组分钌的质量含量为0.5%,镍含量为0.5%,钨的含量为0.5%,其余成分为载体氧化铝。The mass content of the active component ruthenium is 0.5%, the content of nickel is 0.5%, the content of tungsten is 0.5%, and the rest is carrier aluminum oxide.
实施例3Example 3
加氢催化剂的制备:Preparation of hydrogenation catalyst:
S1、称取19.7g氧化铝载体备用,接着称取Ni(NO3)2·6H2O 0.50g和(NH4)H2W12O40·xH2O 0.13g于150mL烧杯中并加入50mL去离子水搅拌溶解;S1. Weigh 19.7g alumina carrier for later use, then weigh Ni(NO 3 ) 2 6H 2 O 0.50g and (NH 4 )H 2 W 12 O 40 xH 2 O 0.13g into a 150mL beaker and add 50mL Stir to dissolve in deionized water;
S2、缓慢一次性加入干燥处理过的Al2O3载体搅拌均匀,然后用10%NH4HCO3水溶液调整悬浮液Ph至7~8,将悬浮液置于70℃水浴锅中搅拌加热晶化1h,将所得固体粉末过夜之后过滤洗涤、75℃烘箱干燥6h后600℃焙烧2h;S2. Slowly add the dried Al 2 O 3 carrier at one time and stir evenly, then adjust the Ph of the suspension to 7-8 with 10% NH 4 HCO 3 aqueous solution, place the suspension in a 70°C water bath, stir and heat to crystallize 1h, filter and wash the obtained solid powder overnight, oven dry at 75°C for 6h, and then bake at 600°C for 2h;
S3、接着称取RuCl3·xH2O 0.27g于100mL烧杯中,加入15mL去离子水溶解完全后将焙烧所得产品加入其中充分搅拌浸渍;S3. Then weigh 0.27g of RuCl 3 ·xH 2 O into a 100mL beaker, add 15mL of deionized water to dissolve completely, add the roasted product into it and fully stir and impregnate;
S4、然后置于70℃水浴锅中加热搅拌使得活性组分负载更加均匀,待表面水分完全蒸发过后放入75℃烘箱中干燥6h;S4. Then heat and stir in a 70°C water bath to make the loading of active components more uniform. After the surface moisture is completely evaporated, put it in a 75°C oven to dry for 6 hours;
S5、将所得固体粉末400℃焙烧2h,压片成型过后氢气氛围下300℃还原2h,得催化剂。S5. Calcining the obtained solid powder at 400° C. for 2 hours, and reducing it under a hydrogen atmosphere for 2 hours at 300° C. to obtain a catalyst after tablet molding.
其活性组分钌的质量含量为0.5%,镍含量为0.5%,钨的含量为0.5%,其余成分为载体氧化铝。The mass content of the active component ruthenium is 0.5%, the content of nickel is 0.5%, the content of tungsten is 0.5%, and the rest is carrier aluminum oxide.
实施例4Example 4
加氢催化剂的制备:Preparation of hydrogenation catalyst:
S1、称取19.3g氧化铝载体备用,接着称取Ni(NO3)2·6H2O 1.49g和(NH4)H2W12O40·xH2O 0.40g于150mL烧杯中并加入50mL去离子水搅拌溶解;S1. Weigh 19.3g alumina carrier for later use, then weigh Ni(NO 3 ) 2 6H 2 O 1.49g and (NH 4 )H 2 W 12 O 40 xH 2 O 0.40g into a 150mL beaker and add 50mL Stir to dissolve in deionized water;
S2、缓慢一次性加入干燥处理过的Al2O3载体搅拌均匀,然后用10%NH4HCO3水溶液调整悬浮液Ph至7~8,将悬浮液置于70℃水浴锅中搅拌加热晶化1h;S2. Slowly add the dried Al 2 O 3 carrier at one time and stir evenly, then adjust the Ph of the suspension to 7-8 with 10% NH 4 HCO 3 aqueous solution, place the suspension in a 70°C water bath, stir and heat to crystallize 1h;
S3、将所得固体粉末过夜之后过滤洗涤、75℃烘箱干燥6h后400℃焙烧4h,接着称取RuCl3·xH2O 0.27g于100mL烧杯中,加入15mL去离子水溶解完全后将焙烧所得产品加入其中充分搅拌浸渍;S3. Filter and wash the obtained solid powder overnight, oven dry at 75°C for 6h, and then roast at 400°C for 4h, then weigh 0.27g of RuCl 3 ·xH 2 O into a 100mL beaker, add 15mL of deionized water to dissolve completely, and roast the obtained product Add to it and stir well for impregnation;
S4、然后置于70℃水浴锅中加热搅拌使得活性组分负载更加均匀,待表面水分完全蒸发过后放入75℃烘箱中干燥6h;S4. Then heat and stir in a 70°C water bath to make the loading of active components more uniform. After the surface moisture is completely evaporated, put it in a 75°C oven to dry for 6 hours;
S5、将所得固体粉末200℃焙烧3h,压片成型过后氢气氛围下200℃还原3h,得催化剂。S5. Calcining the obtained solid powder at 200° C. for 3 h, and reducing it under hydrogen atmosphere for 3 h at 200° C. to obtain a catalyst after tablet molding.
其活性组分钌的质量含量为0.5%,镍含量为1.5%,钨的含量为1.5%,其余成分为载体氧化铝。The mass content of the active component ruthenium is 0.5%, the content of nickel is 1.5%, the content of tungsten is 1.5%, and the rest is carrier aluminum oxide.
实施例5Example 5
加氢催化剂的制备:Preparation of hydrogenation catalyst:
S1、称取19.3g氧化铝载体备用,接着称取Ni(NO3)2·6H2O 1.49g和(NH4)H2W12O40·xH2O 0.40g于150mL烧杯中并加入50mL去离子水搅拌溶解;S1. Weigh 19.3g alumina carrier for later use, then weigh Ni(NO 3 ) 2 6H 2 O 1.49g and (NH 4 )H 2 W 12 O 40 xH 2 O 0.40g into a 150mL beaker and add 50mL Stir to dissolve in deionized water;
S2、缓慢一次性加入干燥处理过的Al2O3载体搅拌均匀,然后用10%NH4HCO3水溶液调整悬浮液Ph至7~8,将悬浮液置于70℃水浴锅中搅拌加热晶化1h;S2. Slowly add the dried Al 2 O 3 carrier at one time and stir evenly, then adjust the Ph of the suspension to 7-8 with 10% NH 4 HCO 3 aqueous solution, place the suspension in a 70°C water bath, stir and heat to crystallize 1h;
S3、将所得固体粉末过夜之后过滤洗涤、75℃烘箱干燥6h后500℃焙烧3h,接着称取RuCl3·xH2O 0.27g于100mL烧杯中,加入15mL去离子水溶解完全后将焙烧所得产品加入其中充分搅拌浸渍;S3. Filter and wash the obtained solid powder overnight, oven dry at 75°C for 6h, and then roast at 500°C for 3h, then weigh 0.27g of RuCl 3 xH 2 O into a 100mL beaker, add 15mL of deionized water to dissolve completely, and roast the obtained product Add to it and stir well for impregnation;
S4、然后置于70℃水浴锅中加热搅拌使得活性组分负载更加均匀,待表面水分完全蒸发过后放入75℃烘箱中干燥6h;S4. Then heat and stir in a 70°C water bath to make the loading of active components more uniform. After the surface moisture is completely evaporated, put it in a 75°C oven to dry for 6 hours;
S5、将所得固体粉末300℃焙烧3h,压片成型过后氢气氛围下250℃还原3h,得催化剂。S5. Calcining the obtained solid powder at 300° C. for 3 hours, and reducing it under hydrogen atmosphere at 250° C. for 3 hours after tableting to obtain a catalyst.
其活性组分钌的质量含量为0.5%,镍含量为1.5%,钨的含量为1.5%,其余成分为载体氧化铝。The mass content of the active component ruthenium is 0.5%, the content of nickel is 1.5%, the content of tungsten is 1.5%, and the rest is carrier aluminum oxide.
实施例6Example 6
加氢催化剂的制备:Preparation of hydrogenation catalyst:
S1、称取19.3g氧化铝载体备用,接着称取Ni(NO3)2·6H2O 1.49g和(NH4)H2W12O40·xH2O 0.40g于150mL烧杯中并加入50mL去离子水搅拌溶解;S1. Weigh 19.3g alumina carrier for later use, then weigh Ni(NO 3 ) 2 6H 2 O 1.49g and (NH 4 )H 2 W 12 O 40 xH 2 O 0.40g into a 150mL beaker and add 50mL Stir to dissolve in deionized water;
S2、缓慢一次性加入干燥处理过的Al2O3载体搅拌均匀,然后用10%NH4HCO3水溶液调整悬浮液Ph至7~8,将悬浮液置于70℃水浴锅中搅拌加热晶化1h;S2. Slowly add the dried Al 2 O 3 carrier at one time and stir evenly, then adjust the Ph of the suspension to 7-8 with 10% NH 4 HCO 3 aqueous solution, place the suspension in a 70°C water bath, stir and heat to crystallize 1h;
S3、将所得固体粉末过夜之后过滤洗涤、75℃烘箱干燥6h后600℃焙烧2h,接着称取RuCl3·xH2O 0.27g于100mL烧杯中,加入15mL去离子水溶解完全后将焙烧所得产品加入其中充分搅拌浸渍;S3. Filter and wash the obtained solid powder overnight, oven dry at 75°C for 6h, and then roast at 600°C for 2h, then weigh 0.27g of RuCl 3 ·xH 2 O into a 100mL beaker, add 15mL of deionized water to dissolve completely, and roast the obtained product Add to it and stir well for impregnation;
S4、然后置于70℃水浴锅中加热搅拌使得活性组分负载更加均匀,待表面水分完全蒸发过后放入75℃烘箱中干燥6h;S4. Then heat and stir in a 70°C water bath to make the loading of active components more uniform. After the surface moisture is completely evaporated, put it in a 75°C oven to dry for 6 hours;
S5、将所得固体粉末400℃焙烧2h,压片成型过后氢气氛围下300℃还原2h,得催化剂。S5. Calcining the obtained solid powder at 400° C. for 2 hours, and reducing it under a hydrogen atmosphere for 2 hours at 300° C. to obtain a catalyst after tablet molding.
其活性组分钌的质量含量为0.5%,镍含量为1.5%,钨的含量为1.5%,其余成分为载体氧化铝。The mass content of the active component ruthenium is 0.5%, the content of nickel is 1.5%, the content of tungsten is 1.5%, and the rest is carrier aluminum oxide.
实施例7Example 7
加氢催化剂的制备:Preparation of hydrogenation catalyst:
S1、称取18.9g氧化铝载体备用,接着称取Ni(NO3)2·6H2O 2.48g和(NH4)H2W12O40·xH2O 0.67g于150mL烧杯中并加入50mL去离子水搅拌溶解;S1. Weigh 18.9g alumina carrier for later use, then weigh Ni(NO 3 ) 2 6H 2 O 2.48g and (NH 4 )H 2 W 12 O 40 xH 2 O 0.67g into a 150mL beaker and add 50mL Stir to dissolve in deionized water;
S2、缓慢一次性加入干燥处理过的Al2O3载体搅拌均匀,然后用10%NH4HCO3水溶液调整悬浮液Ph至7~8,将悬浮液置于70℃水浴锅中搅拌加热晶化1h;S2. Slowly add the dried Al 2 O 3 carrier at one time and stir evenly, then adjust the Ph of the suspension to 7-8 with 10% NH 4 HCO 3 aqueous solution, place the suspension in a 70°C water bath, stir and heat to crystallize 1h;
S3、将所得固体粉末过夜之后过滤洗涤、75℃烘箱干燥6h后400℃焙烧4h,接着称取RuCl3.xH2O 0.27g于100mL烧杯中,加入15mL去离子水溶解完全后将焙烧所得产品加入其中充分搅拌浸渍;S3. Filter and wash the obtained solid powder overnight, oven dry at 75°C for 6h, and then roast at 400°C for 4h, then weigh 0.27g of RuCl 3 .xH 2 O into a 100mL beaker, add 15mL of deionized water to dissolve completely, and roast the obtained product Add to it and stir well for impregnation;
S4、然后置于70℃水浴锅中加热搅拌使得活性组分负载更加均匀,待表面水分完全蒸发过后放入75℃烘箱中干燥6h;S4. Then heat and stir in a 70°C water bath to make the loading of active components more uniform. After the surface moisture is completely evaporated, put it in a 75°C oven to dry for 6 hours;
S5、将所得固体粉末200℃焙烧3h,压片成型过后氢气氛围下200℃还原3h,得催化剂。S5. Calcining the obtained solid powder at 200° C. for 3 h, and reducing it under hydrogen atmosphere for 3 h at 200° C. to obtain a catalyst after tablet molding.
其活性组分钌的质量含量为0.5%,镍含量为2.5%,钨的含量为2.5%,其余成分为载体氧化铝。The mass content of the active component ruthenium is 0.5%, the content of nickel is 2.5%, the content of tungsten is 2.5%, and the rest is carrier aluminum oxide.
实施例8Example 8
加氢催化剂的制备:Preparation of hydrogenation catalyst:
S1、称取18.9g氧化铝载体备用,接着称取Ni(NO3)2·6H2O 2.48g和(NH4)H2W12O40·xH2O 0.67g于150mL烧杯中并加入50mL去离子水搅拌溶解;S1. Weigh 18.9g alumina carrier for later use, then weigh Ni(NO 3 ) 2 6H 2 O 2.48g and (NH 4 )H 2 W 12 O 40 xH 2 O 0.67g into a 150mL beaker and add 50mL Stir to dissolve in deionized water;
S2、缓慢一次性加入干燥处理过的Al2O3载体搅拌均匀,然后用10%NH4HCO3水溶液调整悬浮液Ph至7~8,将悬浮液置于70℃水浴锅中搅拌加热晶化1h;S2. Slowly add the dried Al 2 O 3 carrier at one time and stir evenly, then adjust the Ph of the suspension to 7-8 with 10% NH 4 HCO 3 aqueous solution, place the suspension in a 70°C water bath, stir and heat to crystallize 1h;
S3、将所得固体粉末过夜之后过滤洗涤、75℃烘箱干燥6h后500℃焙烧3h,接着称取RuCl3·xH2O 0.27g于100mL烧杯中,加入15mL去离子水溶解完全后将焙烧所得产品加入其中充分搅拌浸渍;S3. Filter and wash the obtained solid powder overnight, oven dry at 75°C for 6h, and then roast at 500°C for 3h, then weigh 0.27g of RuCl 3 xH 2 O into a 100mL beaker, add 15mL of deionized water to dissolve completely, and roast the obtained product Add to it and stir well for impregnation;
S4、然后置于70℃水浴锅中加热搅拌使得活性组分负载更加均匀,待表面水分完全蒸发过后放入75℃烘箱中干燥6h;S4. Then heat and stir in a 70°C water bath to make the loading of active components more uniform. After the surface moisture is completely evaporated, put it in a 75°C oven to dry for 6 hours;
S5、将所得固体粉末300℃焙烧3h,压片成型过后氢气氛围下250℃还原3h,得催化剂。S5. Calcining the obtained solid powder at 300° C. for 3 hours, and reducing it under hydrogen atmosphere at 250° C. for 3 hours after tableting to obtain a catalyst.
其活性组分钌的质量含量为0.5%,镍含量为2.5%,钨的含量为2.5%,其余成分为载体氧化铝。The mass content of the active component ruthenium is 0.5%, the content of nickel is 2.5%, the content of tungsten is 2.5%, and the rest is carrier aluminum oxide.
实施例9Example 9
加氢催化剂的制备:Preparation of hydrogenation catalyst:
S1、称取18.9g氧化铝载体备用,接着称取Ni(NO3)2·6H2O 2.48g和(NH4)H2W12O40·xH2O 0.67g于150mL烧杯中并加入50mL去离子水搅拌溶解;S1. Weigh 18.9g alumina carrier for later use, then weigh Ni(NO 3 ) 2 6H 2 O 2.48g and (NH 4 )H 2 W 12 O 40 xH 2 O 0.67g into a 150mL beaker and add 50mL Stir to dissolve in deionized water;
S2、缓慢一次性加入干燥处理过的Al2O3载体搅拌均匀,然后用10%NH4HCO3水溶液调整悬浮液Ph至7~8,将悬浮液置于70℃水浴锅中搅拌加热晶化1h;S2. Slowly add the dried Al 2 O 3 carrier at one time and stir evenly, then adjust the Ph of the suspension to 7-8 with 10% NH 4 HCO 3 aqueous solution, place the suspension in a 70°C water bath, stir and heat to crystallize 1h;
S3、将所得固体粉末过夜之后过滤洗涤、75℃烘箱干燥6h后600℃焙烧2h,接着称取RuCl3·xH2O 0.27g于100mL烧杯中,加入15mL去离子水溶解完全后将焙烧所得产品加入其中充分搅拌浸渍;S3. Filter and wash the obtained solid powder overnight, oven dry at 75°C for 6h, and then roast at 600°C for 2h, then weigh 0.27g of RuCl 3 ·xH 2 O into a 100mL beaker, add 15mL of deionized water to dissolve completely, and roast the obtained product Add to it and stir well for impregnation;
S4、然后置于70℃水浴锅中加热搅拌使得活性组分负载更加均匀,待表面水分完全蒸发过后放入75℃烘箱中干燥6h;S4. Then heat and stir in a 70°C water bath to make the loading of active components more uniform. After the surface moisture is completely evaporated, put it in a 75°C oven to dry for 6 hours;
S5、将所得固体粉末400℃焙烧2h,压片成型过后氢气氛围下300℃还原2h,得催化剂。S5. Calcining the obtained solid powder at 400° C. for 2 hours, and reducing it under a hydrogen atmosphere for 2 hours at 300° C. to obtain a catalyst after tablet molding.
其活性组分钌的质量含量为0.5%,镍含量为2.5%,钨的含量为2.5%,其余成分为载体氧化铝。The mass content of the active component ruthenium is 0.5%, the content of nickel is 2.5%, the content of tungsten is 2.5%, and the rest is carrier aluminum oxide.
性能分析performance analysis
实施例1~9的加氢催化剂的表征分析见表1~3。The characterization and analysis of the hydrogenation catalysts of Examples 1-9 are shown in Tables 1-3.
表1.实施例1~9的加氢催化剂的孔结构The pore structure of the hydrogenation catalyst of table 1. embodiment 1~9
表2.实施例1~9催化剂组成及制备Table 2. Embodiment 1~9 catalyst composition and preparation
取44.8g均苯四甲酸四甲酯溶于500mL的1,4-二氧六环中,配置成质量分数为8%的溶液作为加氢反应的原料。接着在单管固定床反应器中装入催化剂,设置程序升温并在氢气氛围中还原,还原完成后通过计量泵将原料输送到反应器中。反应条件:温度160℃,压力4.5MPa,液空速0.28h-1,氢油体积比为696:1,待反应稳定之后取样进行色谱分析。对实施例1~9催化剂进行加氢性能评价如下表3。44.8 g of tetramethyl pyromellitic acid was dissolved in 500 mL of 1,4-dioxane, and a solution with a mass fraction of 8% was used as a raw material for hydrogenation reaction. Next, the catalyst is loaded into the single-tube fixed-bed reactor, and the temperature is programmed to rise and reduced in a hydrogen atmosphere. After the reduction is completed, the raw material is transported into the reactor through a metering pump. Reaction conditions: temperature 160°C, pressure 4.5MPa, liquid space velocity 0.28h -1 , volume ratio of hydrogen to oil 696:1, after the reaction is stable, samples are taken for chromatographic analysis. The hydrogenation performance evaluation of the catalysts of Examples 1-9 is shown in Table 3 below.
表3.催化剂加氢活性评价Table 3. Catalyst hydrogenation activity evaluation
对比实施例1Comparative Example 1
S1、称取19.3g氧化铝载体备用,接着称取Ni(NO3)2·6H2O 1.49g和(NH4)H2W12O40·xH2O 0.40g于150mL烧杯中并加入50mL去离子水搅拌溶解;S1. Weigh 19.3g alumina carrier for later use, then weigh Ni(NO 3 ) 2 6H 2 O 1.49g and (NH 4 )H 2 W 12 O 40 xH 2 O 0.40g into a 150mL beaker and add 50mL Stir to dissolve in deionized water;
S2、缓慢一次性加入干燥处理过的Al2O3载体搅拌均匀,然后用10%NH4HCO3水溶液调整悬浮液Ph至7~8,将悬浮液置于70℃水浴锅中搅拌加热晶化1h;S2. Slowly add the dried Al 2 O 3 carrier at one time and stir evenly, then adjust the Ph of the suspension to 7-8 with 10% NH 4 HCO 3 aqueous solution, place the suspension in a 70°C water bath, stir and heat to crystallize 1h;
S3、将所得固体粉末过夜之后过滤洗涤、75℃烘箱干燥6h后500℃焙烧3h,接着称取RuCl3·xH2O 0.27g于100mL烧杯中,加入15mL去离子水溶解完全后将焙烧所得产品加入其中充分搅拌浸渍;S3. Filter and wash the obtained solid powder overnight, oven dry at 75°C for 6h, and then roast at 500°C for 3h, then weigh 0.27g of RuCl 3 xH 2 O into a 100mL beaker, add 15mL of deionized water to dissolve completely, and roast the obtained product Add to it and stir well for impregnation;
S3、置于70℃水浴锅中加热搅拌使得活性组分负载更加均匀,待表面水分完全蒸发过后放入75℃烘箱中干燥6h;S3. Heat and stir in a 70°C water bath to make the loading of active components more uniform. After the surface moisture is completely evaporated, put it in a 75°C oven to dry for 6 hours;
S4、将所得固体粉末300℃焙烧3h,压片成型过后氢气氛围下250℃还原3h,得催化剂。S4. Calcining the obtained solid powder at 300° C. for 3 hours, and reducing it at 250° C. for 3 hours in a hydrogen atmosphere after tableting to obtain a catalyst.
其活性组分钌的质量含量为0.5%,镍含量为1.5%,钨的含量为1.5%,其余成分为载体氧化铝。The mass content of the active component ruthenium is 0.5%, the content of nickel is 1.5%, the content of tungsten is 1.5%, and the rest is carrier aluminum oxide.
对比实施例2Comparative Example 2
S1、称取19.3g氧化铝载体备用,接着称取Ni(NO3)2·6H2O 1.49g,(NH4)H2W12O40·xH2O 0.40g,RuCl3.xH2O 0.27g于150mL烧杯中并加入50mL去离子水搅拌溶解;S1. Weigh 19.3g alumina carrier for later use, then weigh Ni(NO 3 ) 2 6H 2 O 1.49g, (NH 4 )H 2 W 12 O 40 xH 2 O 0.40g, RuCl 3 .xH 2 O Put 0.27g in a 150mL beaker and add 50mL deionized water to stir and dissolve;
S2、缓慢一次性加入干燥处理过的Al2O3载体搅拌均匀,然后用10%NH4HCO3水溶液调整悬浮液Ph至7~8,将悬浮液置于70℃水浴锅中搅拌加热晶化1h;S2. Slowly add the dried Al 2 O 3 carrier at one time and stir evenly, then adjust the Ph of the suspension to 7-8 with 10% NH 4 HCO 3 aqueous solution, place the suspension in a 70°C water bath, stir and heat to crystallize 1h;
S3、将所得固体粉末过夜之后过滤洗涤、75℃烘箱干燥6h后300℃焙烧3h,结束焙烧后压片成型在氢气氛围下250℃还原3h,得催化剂。S3. Filter and wash the obtained solid powder overnight, oven-dry at 75°C for 6 hours, and then bake at 300°C for 3 hours. After the firing is completed, tablet molding is performed and reduced at 250°C for 3 hours in a hydrogen atmosphere to obtain a catalyst.
其活性组分钌的质量含量为0.5%,镍含量为1.5%,钨的含量为1.5%,其余成分为载体氧化铝。The mass content of the active component ruthenium is 0.5%, the content of nickel is 1.5%, the content of tungsten is 1.5%, and the rest is carrier aluminum oxide.
对比实施例3Comparative Example 3
首先称取19.6g氧化铝载体备用,接着称取Ni(NO3)2.6H2O 1.49g于150mL烧杯中并加入18mL去离子水搅拌溶解,之后置于70℃水浴锅中加入干燥处理过的Al2O3载体搅拌均匀,待表面水分完全蒸发过后放入75℃烘箱中干燥处理6h,将所得固体粉末500℃焙烧3h,接着称取RuCl3.xH2O0.27g于150mL烧杯中,加入18mL去离子水溶解完全后加入焙烧过后的固体粉末搅拌均匀,然后置于70℃水浴锅中加热搅拌使得活性组分负载更加均匀,待表面水分完全蒸发过后放入75℃烘箱中干燥6h,将所得固体粉末300℃焙烧3h,结束焙烧后压片成型氢气氛围下250℃还原3h,得催化剂。其活性组分钌的质量含量为0.5%,镍含量为1.5%,其余成分为载体氧化铝。First weigh 19.6g of alumina carrier for later use, then weigh 1.49g of Ni(NO 3 ) 2 .6H 2 O into a 150mL beaker, add 18mL of deionized water and stir to dissolve, then place in a 70°C water bath and add the dried The Al 2 O 3 carrier was stirred evenly, and after the surface moisture was completely evaporated, it was placed in an oven at 75°C for 6 hours of drying treatment, and the obtained solid powder was roasted at 500°C for 3 hours, and then weighed RuCl 3 .xH 2 O 0.27g into a 150mL beaker, Add 18mL of deionized water to dissolve completely, add the roasted solid powder and stir evenly, then heat and stir in a 70°C water bath to make the loading of active components more uniform, and after the surface water has completely evaporated, put it in a 75°C oven to dry for 6 hours. The obtained solid powder was calcined at 300°C for 3 hours, and after the calcining was completed, it was compressed into tablets and reduced at 250°C for 3 hours in a hydrogen atmosphere to obtain a catalyst. The mass content of the active component ruthenium is 0.5%, the nickel content is 1.5%, and the rest is carrier aluminum oxide.
对比实施例3Comparative Example 3
S1、称取19.6g氧化铝载体备用,接着称取Ni(NO3)2·6H2O 1.49g于150mL烧杯中并加入18mL去离子水搅拌溶解;S1. Weigh 19.6g of alumina carrier for later use, then weigh 1.49g of Ni(NO 3 ) 2 6H 2 O into a 150mL beaker and add 18mL of deionized water to stir and dissolve;
S2、置于70℃水浴锅中加入干燥处理过的Al2O3载体搅拌均匀,待表面水分完全蒸发过后放入75℃烘箱中干燥处理6h;S2. Place in a 70°C water bath, add the dried Al 2 O 3 carrier and stir evenly. After the surface moisture has completely evaporated, put it into a 75°C oven for drying treatment for 6 hours;
S3、将所得固体粉末500℃焙烧3h,接着称取RuCl3·xH2O 0.27g于150mL烧杯中,加入18mL去离子水溶解完全后加入焙烧过后的固体粉末搅拌均匀;S3. Roast the obtained solid powder at 500°C for 3 hours, then weigh 0.27 g of RuCl 3 xH 2 O into a 150 mL beaker, add 18 mL of deionized water to dissolve completely, add the roasted solid powder and stir evenly;
S4、置于70℃水浴锅中加热搅拌使得活性组分负载更加均匀,待表面水分完全蒸发过后放入75℃烘箱中干燥6h;S4. Heat and stir in a 70°C water bath to make the loading of active components more uniform. After the surface moisture is completely evaporated, put it in a 75°C oven to dry for 6 hours;
S5、将所得固体粉末300℃焙烧3h,结束焙烧后压片成型氢气氛围下250℃还原3h,得催化剂。S5. Calcining the obtained solid powder at 300° C. for 3 hours, and then pressing it into tablets and reducing it at 250° C. for 3 hours in a hydrogen atmosphere to obtain a catalyst.
其活性组分钌的质量含量为0.5%,镍含量为1.5%,其余成分为载体氧化铝。The mass content of the active component ruthenium is 0.5%, the nickel content is 1.5%, and the rest is carrier aluminum oxide.
对比实施例4Comparative Example 4
S1、称取19.3g氧化铝载体备用,接着称取Ni(NO3)2·6H2O 1.49g,RuCl3·xH2O0.27g于150mL烧杯中并加入18mL去离子水搅拌溶解;S1. Weigh 19.3g of alumina carrier for later use, then weigh 1.49g of Ni(NO 3 ) 2 6H 2 O and 0.27g of RuCl 3 xH 2 O into a 150mL beaker and add 18mL of deionized water to stir and dissolve;
S2、置于70℃水浴锅中加入干燥处理过的Al2O3载体搅拌均匀,待表面水分完全蒸发过后放入75℃烘箱干燥6h后300℃焙烧3h;S2. Place in a 70°C water bath, add the dried Al 2 O 3 carrier and stir evenly. After the surface moisture is completely evaporated, put it in a 75°C oven for 6 hours, then bake at 300°C for 3 hours;
S3、结束焙烧后在氢气氛围下250℃还原3h,得催化剂。S3. After the calcination is completed, reduce at 250° C. for 3 hours under a hydrogen atmosphere to obtain a catalyst.
其活性组分钌的质量含量为0.5%,镍含量为1.5%,其余成分为载体氧化铝。The mass content of the active component ruthenium is 0.5%, the nickel content is 1.5%, and the rest is carrier aluminum oxide.
对比实施例5Comparative Example 5
S1、称取19.3g氧化铝载体备用,接着称取(NH4)H2W12O40.xH2O 0.40g,RuCl3·xH2O0.27g于150mL烧杯中并加入50mL去离子水搅拌溶解;S1. Weigh 19.3g alumina carrier for later use, then weigh (NH 4 )H 2 W 12 O 40 .xH 2 O 0.40g, RuCl 3 xH 2 O 0.27g in a 150mL beaker and add 50mL deionized water to stir dissolve;
S2、缓慢一次性加入干燥处理过的Al2O3载体搅拌均匀,然后用10%NH4HCO3水溶液调整悬浮液Ph至7~8,将悬浮液置于70℃水浴锅中搅拌加热晶化1h;S2. Slowly add the dried Al 2 O 3 carrier at one time and stir evenly, then adjust the Ph of the suspension to 7-8 with 10% NH 4 HCO 3 aqueous solution, place the suspension in a 70°C water bath, stir and heat to crystallize 1h;
S3、将所得固体粉末过夜之后过滤洗涤、75℃烘箱干燥6h后300℃焙烧3h,结束焙烧后压片成型在氢气氛围下250℃还原3h,得催化剂。S3. Filter and wash the obtained solid powder overnight, oven-dry at 75°C for 6 hours, and then bake at 300°C for 3 hours. After the firing is completed, tablet molding is performed and reduced at 250°C for 3 hours in a hydrogen atmosphere to obtain a catalyst.
其活性组分钌的质量含量为0.5%,钨的含量为1.5%,其余成分为载体氧化铝。The mass content of the active component ruthenium is 0.5%, the content of tungsten is 1.5%, and the rest is carrier aluminum oxide.
对比实施例6Comparative Example 6
S1、称取19.9g氧化铝载体备用,接着称取RuCl3·xH2O 0.27g于150mL烧杯中,加入18mL去离子水溶解完全后加入干燥处理过的Al2O3载体搅拌;S1. Weigh 19.9g of alumina carrier for later use, then weigh 0.27g of RuCl 3 ·xH 2 O into a 150mL beaker, add 18mL of deionized water to dissolve completely, then add dry treated Al 2 O 3 carrier and stir;
S2、置于70℃水浴锅中加热搅拌使得活性组分负载更加均匀,待表面水分完全蒸发过后放入75℃烘箱中干燥处理6h;S2. Heat and stir in a 70°C water bath to make the loading of active components more uniform. After the surface moisture is completely evaporated, put it into a 75°C oven for drying treatment for 6 hours;
S3、将所得固体粉末300℃焙烧3h,结束焙烧后压片成型氢气氛围下250℃还原3h,得催化剂。S3. Calcining the obtained solid powder at 300° C. for 3 hours, and then pressing it into tablets and reducing it at 250° C. for 3 hours in a hydrogen atmosphere to obtain a catalyst.
其活性组分钌的质量含量为0.5%,其余成分为载体氧化铝。The mass content of the active component ruthenium is 0.5%, and the rest is carrier alumina.
加氢活性对比测试Hydrogenation activity comparison test
取44.8g均苯四甲酸四甲酯溶于500mL的1,4-二氧六环中,配置成质量分数为8%的溶液作为加氢反应的原料。接着在单管固定床反应器中装入催化剂,设置程序升温并在氢气氛围中还原,还原完成后通过计量泵将原料输送到反应器中。反应条件:温度160℃,压力4.5MPa,液空速0.28h-1,氢油体积比为696:1,待反应稳定之后取样进行色谱分析。对不同负载、焙烧条件及制备方式下的催化剂进行孔结构分析和催化剂加氢性能评价对比如下。44.8 g of tetramethyl pyromellitic acid was dissolved in 500 mL of 1,4-dioxane, and a solution with a mass fraction of 8% was used as a raw material for hydrogenation reaction. Next, the catalyst is loaded into the single-tube fixed-bed reactor, and the temperature is programmed to rise and reduced in a hydrogen atmosphere. After the reduction is completed, the raw material is transported into the reactor through a metering pump. Reaction conditions: temperature 160°C, pressure 4.5MPa, liquid space velocity 0.28h -1 , volume ratio of hydrogen to oil 696:1, after the reaction is stable, samples are taken for chromatographic analysis. The pore structure analysis and hydrogenation performance evaluation of the catalysts under different loadings, calcination conditions and preparation methods are compared as follows.
表4.对比实施例1~6催化剂孔结构分析Table 4. Comparative examples 1~6 catalyst pore structure analysis
表5.对比实施例1~6催化剂组成及制备Table 5. Catalyst composition and preparation of comparative examples 1 to 6
表6.对比实施例1~6催化剂加氢活性评价Table 6. Comparative examples 1~6 Catalyst hydrogenation activity evaluation
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例展示如上,但并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been shown above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field Those skilled in the art, without departing from the scope of the technical solution of the present invention, may use the technical content disclosed above to make some changes or modify them into equivalent embodiments with equivalent changes. Technical Essence of the Invention Any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solutions of the present invention.
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