CN115901547A - Multifunctional paint performance detection device and use method - Google Patents
Multifunctional paint performance detection device and use method Download PDFInfo
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- 238000001514 detection method Methods 0.000 title claims abstract description 28
- 239000003973 paint Substances 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 8
- 238000012360 testing method Methods 0.000 claims abstract description 54
- 239000011248 coating agent Substances 0.000 claims abstract description 13
- 238000000576 coating method Methods 0.000 claims abstract description 13
- 239000012774 insulation material Substances 0.000 claims abstract description 4
- 238000004321 preservation Methods 0.000 claims description 11
- 238000005303 weighing Methods 0.000 claims description 7
- 238000013112 stability test Methods 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 abstract description 2
- 238000009413 insulation Methods 0.000 abstract 1
- 101100441413 Caenorhabditis elegans cup-15 gene Proteins 0.000 description 11
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Abstract
Description
技术领域technical field
本发明属于涂料性能检测,尤其涉及一种多功能涂料性能检测装置及使用方法。The invention belongs to paint performance detection, in particular to a multifunctional paint performance detection device and a using method.
背景技术Background technique
涂料质量稳定性是影响涂装质量的关键因素,在影响成品漆膜质量一致性的同时还决定着涂料的使用成本,当涂料质量发生变化时,其外观、黏度、密度、贮存稳定性等理化性能会发生明显变化,因此可通过上述涂料理化性能项目评价涂料质量稳定性。目前,涂料外观、黏度、密度、贮存稳定性等理化性能检测独立进行,存在不利于涂料节约、检测时间长、检测仪器分散不方便管理等问题,此外,环境温度对于黏度、密度测试结果影响较大,对于入场检验,很难控制环境温度,导致检测结果不准确,无法精准判断涂料质量稳定性。The quality stability of paint is the key factor affecting the quality of paint. It not only affects the quality consistency of finished paint film, but also determines the cost of paint. When the quality of paint changes, its appearance, viscosity, density, storage stability and other physical and chemical factors The performance will change obviously, so the quality stability of the coating can be evaluated through the above physical and chemical performance items of the coating. At present, physical and chemical properties such as paint appearance, viscosity, density, and storage stability are tested independently, which is not conducive to saving paint, long testing time, and inconvenient management of scattered testing instruments. In addition, the ambient temperature has a greater impact on the viscosity and density test results. Large, for the entrance inspection, it is difficult to control the ambient temperature, resulting in inaccurate test results and the inability to accurately judge the stability of the paint quality.
因此,亟需开发一种温度可控的多功能涂料性能检测装置及方法,以实现涂料性能的快速、准确、精益化检测。Therefore, there is an urgent need to develop a temperature-controllable multifunctional coating performance testing device and method to achieve rapid, accurate and lean testing of coating properties.
发明内容Contents of the invention
发明目的:为了克服现有技术中的不足,本发明提供一种多功能涂料性能检测装置及使用方法,通过温度控制装置、承接装置、以及黏度测试装置能够对涂料样品同时进行温度、外观、黏度、密度、贮存稳定性等多个维度方向的精确检测,缩短检测周期和检测次数。Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides a multi-functional paint performance testing device and its use method, through which the temperature, appearance, viscosity and , density, storage stability and other dimensions of accurate detection, shorten the detection cycle and detection times.
技术方案:第一方面本发明提供一种多功能涂料性能检测装置,包括:Technical solution: In the first aspect, the present invention provides a multifunctional paint performance detection device, comprising:
箱体,分别设置在箱体中的温度控制装置、承接装置、以及黏度测试装置;A box body, a temperature control device, a receiving device, and a viscosity testing device respectively arranged in the box body;
所述温度控制装置用于箱体内部的温度调节;The temperature control device is used for temperature regulation inside the box;
所述承接装置位于及黏度测试装置的下方,对黏度测试装置起到承接作用用于涂料粘度、密度、贮存稳定性的性能测试;The receiving device is located below the viscosity testing device, and plays a role in receiving the viscosity testing device for performance testing of paint viscosity, density, and storage stability;
所述箱体内部设有保温材料,用于保温;Insulation material is provided inside the box for heat preservation;
所述箱体为内部中空结构,相对称的两侧面上设有可视化箱体侧门。The box body is a hollow structure inside, and there are visible side doors of the box body on opposite sides.
在进一步的实施例中,所述温度控制装置包括:分别安装在箱体内壁上的温度传感器、加热器、制冷器,安装在箱体外侧面上分别与温度传感器、加热器、制冷器电联的控制单元,安装在箱体外侧面上且与控制单元通讯的显示单元。In a further embodiment, the temperature control device includes: a temperature sensor, a heater, and a refrigerator installed on the inner wall of the box, respectively, and electrically connected to the temperature sensor, the heater, and the refrigerator installed on the outer side of the box, respectively. A control unit, a display unit installed on the outer side of the box and communicating with the control unit.
在进一步的实施例中,所述控制单元包括:安装在箱体上的多个控制按钮、数据采集单元;In a further embodiment, the control unit includes: a plurality of control buttons and a data acquisition unit installed on the box body;
所述多个控制按钮分别与加热器、制冷器以及承接装置电联,多个控制按钮的数量与加热器、制冷器以及承接装置数量相匹配并通过单个控制按钮对加热器或制冷器或承接装置中的单个设备进行逐一的独立控制;The plurality of control buttons are electrically connected with the heater, the refrigerator and the receiving device respectively, the number of the plurality of control buttons matches the number of the heater, the refrigerator and the receiving device, and the heater or the refrigerator or the receiving device is controlled by a single control button. Individual devices in the device are independently controlled one by one;
所述数据采集单元与温度传感器、加热器、制冷器、承接装置通讯;用于采集温度传感器、加热器、制冷器、承接装置的数据,并将数据进行转换发送至显示单元进行实时显示。The data acquisition unit communicates with the temperature sensor, heater, refrigerator, and receiving device; it is used to collect data from the temperature sensor, heater, refrigerator, and receiving device, and convert the data and send it to the display unit for real-time display.
在进一步的实施例中,所述显示单元包括:安装在箱体外侧面上的显示器、秒表。In a further embodiment, the display unit includes: a display installed on the outer side of the box, and a stopwatch.
在进一步的实施例中,所述承接装置包括:安装在箱体底板上的转盘,开设在转盘上且在转盘上呈径向分布的多个凹槽,放置在每个凹槽中的电子天平,放置在每个电子天平称重处的承接杯;In a further embodiment, the receiving device includes: a turntable installed on the bottom plate of the box, a plurality of grooves arranged on the turntable and radially distributed on the turntable, an electronic balance placed in each groove , the receiving cup placed at the weighing place of each electronic balance;
所述箱体底板开设有限位圆形轨道,所述限位圆形轨道的直径大于转盘的直径用于收容转盘;The bottom plate of the box is provided with a limited circular track, and the diameter of the limited circular track is larger than the diameter of the turntable for accommodating the turntable;
所述电子天平与控制单元电联,且控制单元分别对单个电子天平设有开独立的多个控制按钮,并通过显示单元输出称重值。The electronic balance is electrically connected with the control unit, and the control unit is provided with a plurality of independent control buttons for a single electronic balance, and outputs the weighing value through the display unit.
在进一步的实施例中,所述转盘转动安装在箱体底板上,通过向转盘表面施加径向的推力或拉力驱动转盘进行径向旋转。In a further embodiment, the turntable is rotatably mounted on the bottom plate of the box body, and the turntable is driven to rotate radially by applying a radial thrust or pull to the surface of the turntable.
在进一步的实施例中,所述承接杯为带盖定容刻度承接杯。In a further embodiment, the receiving cup is a fixed-volume graduated receiving cup with a lid.
在进一步的实施例中,所述黏度测试装置包括:固定安装在转盘中心点处的支架,通过十字夹固定在支架远离转盘端的粘度杯支架,放置在粘度杯支架上的粘度杯;In a further embodiment, the viscosity testing device includes: a bracket fixedly installed at the center point of the turntable, a viscosity cup bracket fixed on the end of the bracket away from the turntable through a cross clamp, and a viscosity cup placed on the viscosity cup bracket;
所述粘度杯支架通过所述十字夹实现在支架上的高度调整;The viscosity cup bracket realizes the height adjustment on the bracket through the cross clamp;
所述粘度杯支架通过所述十字夹上实现在支架上的高度限位;The viscosity cup bracket realizes the height limit on the bracket through the cross clamp;
所述粘度杯的底部设有流出口和手动开关,所述流出口通过手动开关的开/闭实现与外界的封闭和连通;The bottom of the viscosity cup is provided with an outflow port and a manual switch, and the outflow port is closed and communicated with the outside world through the opening/closing of the manual switch;
所述流出口位于所述承接杯的正上方。The outlet is located directly above the receiving cup.
在进一步的实施例中,所述支架的高度大于承接杯与粘度杯的高度总和,所述支架与转盘的高度和小于箱体内部顶板的高度;In a further embodiment, the height of the support is greater than the sum of the heights of the receiving cup and the viscosity cup, and the sum of the heights of the support and the turntable is less than the height of the top plate inside the box;
所述粘度杯与所述承接杯的容积相等。The volume of the viscosity cup is equal to that of the receiving cup.
第二方面本发明提供一种多功能涂料性能检测装置使用方法,基于上述的检测装置,检测装置包括:温度控制装置,箱体,温度传感器,加热器,制冷器,控制按钮,秒表,显示器,承接装置,转盘,承接杯,凹槽,黏度测试装置,支架,粘度杯,粘度杯支架;检测方法包括:In a second aspect, the present invention provides a method for using a multifunctional paint performance detection device. Based on the above-mentioned detection device, the detection device includes: a temperature control device, a cabinet, a temperature sensor, a heater, a refrigerator, a control button, a stopwatch, a display, Receiving device, turntable, receiving cup, groove, viscosity testing device, bracket, viscosity cup, viscosity cup holder; detection methods include:
通过控制按钮控制电子天平开启,将所述承接杯及杯盖置于所述电子天平上并进行称量后,拿掉杯盖;Control the opening of the electronic balance through the control button, place the receiving cup and the cup cover on the electronic balance and weigh, then remove the cup cover;
将所述粘度杯置于所述粘度杯支架上,关闭所述粘度杯开关,将单个测试样品加入到粘度杯中,调整粘度杯支架在所述支架上的高度和旋转粘度杯支架的角度,使所述粘度杯位于完成称量的承接杯的正上方;Place the viscosity cup on the viscosity cup support, turn off the viscosity cup switch, add a single test sample into the viscosity cup, adjust the height of the viscosity cup support on the support and the angle of the rotating viscosity cup support, Make the viscosity cup be positioned directly above the receiving cup that has been weighed;
通过所述控制按钮开启加热器或制冷器,并通过温度传感器采集箱体温度,获得箱体内的待测样品温度,并将温度通过显示器进行显示;Turn on the heater or refrigerator through the control button, and collect the temperature of the cabinet through the temperature sensor to obtain the temperature of the sample to be tested in the cabinet, and display the temperature through the display;
观察到显示器显示的测样品温度达到预定试验温度时,打开所述粘度杯开关,待测样品从流出口流向承接杯;同时启动秒表,关闭箱体侧门,并在试验过程中记录粘度杯中样品流束中断时的秒表读数、天平读数、承接杯中样品体积,秒表读数、天平读数、样品体积用于样品粘度、密度计算;When the temperature of the test sample displayed on the display reaches the predetermined test temperature, turn on the switch of the viscosity cup, and the sample to be tested flows from the outlet to the receiving cup; at the same time, start the stopwatch, close the side door of the box, and record the viscosity of the sample in the viscosity cup during the test. Stopwatch readings, balance readings, and sample volume in the receiving cup when the stream is interrupted, stopwatch readings, balance readings, and sample volumes are used for sample viscosity and density calculations;
打开所述箱体侧门,将杯盖盖在承接样品的承接杯上,并进行密封,关闭箱体侧门,通过控制按钮开启加热器或制冷器,进而控制箱体内温度,待样品温度达到预设的试验温度时,通过控制按钮保温定时,超出保温定时后保温停止,开启箱体侧门完成对样品的贮存稳定性测试。Open the side door of the box, put the lid on the receiving cup that accepts the sample, and seal it, close the side door of the box, turn on the heater or refrigerator through the control button, and then control the temperature in the box, and wait until the sample temperature reaches the preset When the test temperature is set, the heat preservation timing is controlled by the control button. After the heat preservation timing is exceeded, the heat preservation stops, and the side door of the box is opened to complete the storage stability test of the sample.
有益效果:本发明与现有技术相比具有以下优点:Beneficial effect: compared with the prior art, the present invention has the following advantages:
通过温度控制装置、承接装置、以及黏度测试装置能够对涂料样品同时进行温度、外观、黏度、密度、贮存稳定性等多个维度方向的精确测量,并通过温度调控能够保证试验条件的稳定性,以实现涂料性能的快速、准确、精益化检测。Through the temperature control device, the receiving device, and the viscosity testing device, the coating sample can be accurately measured in multiple dimensions such as temperature, appearance, viscosity, density, storage stability, etc., and the stability of the test conditions can be guaranteed through temperature control. In order to realize the rapid, accurate and lean detection of coating performance.
附图说明Description of drawings
图1为本发明检测装置的结构组成示意图。Fig. 1 is a schematic diagram of the structure and composition of the detection device of the present invention.
附图标记:1.温度控制装置,2.箱体,3.温度传感器,4.加热器,5.制冷器,6.控制按钮,7.秒表,8.显示器,9.承接装置,10.转盘,11.承接杯,12.凹槽,13.黏度测试装置,14.支架,15.粘度杯,16.粘度杯支架。Reference signs: 1. temperature control device, 2. cabinet, 3. temperature sensor, 4. heater, 5. refrigerator, 6. control button, 7. stopwatch, 8. display, 9. receiving device, 10. Turntable, 11. Accepting cup, 12. Groove, 13. Viscosity testing device, 14. Bracket, 15. Viscosity cup, 16. Viscosity cup bracket.
具体实施方式Detailed ways
为了更充分理解本发明的技术内容,下面结合具体实施例对本发明的技术方案进一步介绍和说明,但不局限于此。In order to fully understand the technical content of the present invention, the technical solutions of the present invention will be further introduced and illustrated below in conjunction with specific examples, but not limited thereto.
如图1所示的一种多功能涂料性能检测装置,包括:箱体2、温度控制装置1、承接装置9、以及黏度测试装置13;A multifunctional paint performance testing device as shown in Figure 1, comprising: a box body 2, a temperature control device 1, a receiving device 9, and a
其中,温度控制装置1、承接装置9、以及黏度测试装置13分别设置在箱体2中;温度控制装置1用于箱体2内部的温度调节;承接装置9位于及黏度测试装置13的下方,对黏度测试装置13起到承接作用用于涂料粘度、密度的性能测试;箱体2内部设有保温材料,用于保温;箱体2为内部中空结构,相对称的两侧面上设有可视化箱体2侧门。Wherein, the temperature control device 1, the receiving device 9, and the
温度控制装置1包括:温度传感器3、加热器4、制冷器5、控制单元、显示单元;The temperature control device 1 includes: a temperature sensor 3, a heater 4, a
温度传感器3、加热器4、制冷器5分别安装在箱体2内壁上,控制单元安装在箱体2外侧面上分别与温度传感器3、加热器4、制冷器5电联,显示单元安装在箱体2外侧面上且与控制单元通讯。The temperature sensor 3, the heater 4, and the
控制单元包括:控制按钮6、数据采集单元;The control unit includes:
控制按钮6的数量为多个,多个控制按钮6安装在箱体2上、数据采集单元也按照在安装在箱体2上;The number of
多个控制按钮6分别与加热器4、制冷器5以及承接装置9电联,多个控制按钮6的数量与加热器4、制冷器5以及承接装置9数量相匹配并通过单个控制按钮6对加热器4或制冷器5或承接装置9中的单个电子天平进行逐一的独立控制;A plurality of
数据采集单元与温度传感器3、加热器4、制冷器5、承接装置9通讯;用于采集温度传感器3、加热器4、制冷器5、承接装置9的数据,并将数据进行转换发送至显示单元进行实时显示。The data acquisition unit communicates with the temperature sensor 3, the heater 4, the
显示单元包括:安装在箱体2外侧面上的显示器8、秒表7,秒表7用于计时,显示器8用于显示温度、称重值数据。The display unit includes: a
承接装置9包括:转盘10、电子天平、承接杯11、凹槽12;The receiving device 9 includes: a
转盘10安装在箱体2底板上,凹槽12的数量为多个,多个凹槽12开设在转盘10上且在转盘10上呈径向分布,电子天平放置在每个凹槽12中,承接杯11放置在每个电子天平的称重处;The
箱体2底板开设有限位圆形轨道,限位圆形轨道的直径大于转盘10的直径用于收容转盘10;The bottom plate of the box body 2 is provided with a limited circular track, and the diameter of the limited circular track is larger than the diameter of the
电子天平与控制单元电联,且控制单元分别对单个电子天平设有开独立的多个控制按钮6,并通过显示单元输出称重值。The electronic balance is electrically connected with the control unit, and the control unit is provided with a plurality of
可选的,转盘10转动安装在箱体2底板上,通过向转盘10表面施加径向的推力或拉力驱动转盘10进行径向旋转。Optionally, the
承接杯11为带盖定容刻度承接杯11,具有显示容积和密封的功能。The receiving
可选的,黏度测试装置13包括:支架14、粘度杯支架16、粘度杯15;Optionally, the
支架14固定安装在转盘10中心点处,粘度杯支架16通过十字夹固定在支架14的远离转盘10端,粘度杯15放置在粘度杯支架16上;The
粘度杯支架16通过十字夹实现在支架14上的高度调整;
粘度杯支架16通过十字夹上实现在支架14上的高度限位;The
粘度杯15的底部设有流出口和手动开关,流出口通过手动开关的开/闭实现与外界的封闭和连通;The bottom of the
流出口位于承接杯11的正上方。The outlet is located directly above the receiving
支架14的高度大于承接杯11与粘度杯15的高度总和,支架14与转盘10的高度和小于箱体2内部顶板的高度;粘度杯15与承接杯11的容积相等。The height of the
工作原理为:The working principle is:
通过控制按钮6控制电子天平开启,将承接杯11及杯盖置于电子天平上并进行称量后,拿掉杯盖;将粘度杯15置于粘度杯支架16上,关闭粘度杯15开关,将单个测试样品加入到粘度杯15中,调整粘度杯支架16在支架14上的高度和旋转粘度杯支架16的角度,使粘度杯15位于完成称量的承接杯11的正上方;通过控制按钮6开启加热器4或制冷器5,并通过温度传感器3采集箱体2温度,获得箱体2内的待测样品温度,并将温度通过显示器8进行显示;观察到显示器8显示的测样品温度达到预定试验温度时,打开粘度杯15开关,待测样品从流出口流向承接杯11;同时启动秒表7,关闭箱体2侧门,并在试验过程中记录粘度杯15中样品流束中断时的秒表7读数、天平读数、承接杯11中样品体积,秒表7读数、天平读数、样品体积用于样品粘度、密度计算;打开箱体2侧门,将杯盖盖在承接样品的承接杯11上,并进行密封,关闭箱体2侧门,通过控制按钮6开启加热器4或制冷器5,进而控制箱体2内温度,待样品温度达到预设的试验温度时,通过控制按钮6保温定时,超出保温定时后保温停止,开启箱体2侧门完成对样品的贮存稳定性测试。Control the opening of the electronic balance through the control button 6, place the receiving cup 11 and the cup cover on the electronic balance and weigh it, then remove the cup cover; place the viscosity cup 15 on the viscosity cup bracket 16, close the switch of the viscosity cup 15, Add a single test sample into the viscosity cup 15, adjust the height of the viscosity cup support 16 on the support 14 and the angle of the rotation viscosity cup support 16, so that the viscosity cup 15 is positioned directly above the receiving cup 11 that has been weighed; through the control button 6 Turn on the heater 4 or the refrigerator 5, and collect the temperature of the cabinet 2 through the temperature sensor 3, obtain the temperature of the sample to be measured in the cabinet 2, and display the temperature through the display 8; observe the temperature of the sample displayed on the display 8 When the predetermined test temperature is reached, the viscosity cup 15 switch is turned on, and the sample to be tested flows from the outflow port to the receiving cup 11; at the same time, the stopwatch 7 is started, the side door of the box 2 is closed, and the time when the flow of the sample in the viscosity cup 15 is interrupted is recorded during the test. The readings of the
本发明通过温度控制装置1、承接装置9、以及黏度测试装置13能够对涂料样品同时进行温度、外观、黏度、密度等多个维度方向的精确测量,并通过温度调控能够保证试验条件的稳定性,以实现涂料性能的快速、准确、精益化检测。In the present invention, the temperature control device 1, the receiving device 9, and the
以上仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本发明的保护范围。The above are only preferred embodiments of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and deformations can also be made, and these improvements and deformations should also be It is regarded as the protection scope of the present invention.
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