CN115899203A - Four planetary row continuously variable transmission mechanism with unilateral stepped transmission and its transmission method - Google Patents
Four planetary row continuously variable transmission mechanism with unilateral stepped transmission and its transmission method Download PDFInfo
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Abstract
本发明公开了一种单边分级传动的四行星排无级变速机构及其变速方法,属于无级变速器技术领域,包括第一行星排、第二行星排、第三行星排和第四行星排,第三行星排上的第三太阳轮连接传动级,传动级包括传动齿轮A和传动齿轮B,传动齿轮A和传动齿轮B通过外齿啮合,第一行星排上的第一齿圈通过第一连接轴与第二行星排上的第二太阳轮连接,第二行星排上的第二齿圈与第三行星排上的第三行星架连接,第三行星排上的第三行星架通过第二连接轴与第四行星排上的第四太阳轮连接,第四行星架上连接着输出部件。本发明的单边分级传动的四行星排无级变速机构的第一行星排和第一驱动件之间增设有传动级,传动级提供的传动比拓宽了第一驱动件的功率选择范围。
The invention discloses a four-planet row stepless speed change mechanism and a speed change method thereof for unilateral step-by-step transmission, which belong to the technical field of stepless transmissions and include a first planetary row, a second planetary row, a third planetary row and a fourth planetary row , the third sun gear on the third planetary row is connected to the transmission stage. The transmission stage includes transmission gear A and transmission gear B. Transmission gear A and transmission gear B are meshed through external teeth. The first ring gear on the first planetary row passes through the first A connection shaft is connected with the second sun gear on the second planet row, the second ring gear on the second planet row is connected with the third planet carrier on the third planet row, and the third planet carrier on the third planet row passes through The second connecting shaft is connected with the fourth sun gear on the fourth planet row, and the output component is connected on the fourth planet carrier. A transmission stage is added between the first planetary row and the first driving member of the four-planet row stepless transmission mechanism of the present invention, and the transmission ratio provided by the transmission stage widens the power selection range of the first driving member.
Description
技术领域technical field
本发明涉及无级变速器技术领域,特别涉及一种单边分级传动的四行星排无级变速机构及其变速方法。The invention relates to the technical field of continuously variable transmissions, in particular to a four-planetary continuously variable transmission mechanism with unilateral stepped transmission and a transmission method thereof.
背景技术Background technique
随着社会对环保的要求越来越高,电动车技术成了各大车企的主流研究方向。目前电动车多采用固定速比的减速器,虽然可以选用大速比的减速器来满足车辆起步爬坡时候的动力需求,但是大速比限制车辆无法达到较高的最大车速,这也是市场上电动车最高车速普遍低于燃油车最高车速的原因。为了兼顾车辆的最高车速和爬坡能力,很多车企已经开始在电动车上安装AMT变速器,但是AMT变速器从原理上属于有级变速,先天存在换挡顿挫,有动力中断的问题;AMT变速器的传动比范围受制于挡位设置,应用在重型车上面,为了扩大传动比范围,需要设置非常多的挡位,换挡过程慢,操作复杂,导致很多大车司机不愿意踩刹车;AMT变速器换挡过程依赖复杂的控制策略,很难把握准确的换挡时机,存在能耗高、效率低的问题;AMT变速器的结构复杂,制造成本高,维修困难。As the society's requirements for environmental protection are getting higher and higher, electric vehicle technology has become the mainstream research direction of major car companies. At present, most electric vehicles use a fixed speed ratio reducer. Although a large speed ratio reducer can be used to meet the power demand when the vehicle starts to climb, but the large speed ratio limits the vehicle to a higher maximum speed. The reason why the maximum speed of electric vehicles is generally lower than that of fuel vehicles. In order to take into account the maximum speed and climbing ability of the vehicle, many car companies have begun to install AMT transmissions on electric vehicles, but AMT transmissions are step-shift transmissions in principle, and there are inherent problems of shifting frustration and power interruption; AMT transmissions The transmission ratio range is limited by the gear setting. It is applied to heavy-duty vehicles. In order to expand the transmission ratio range, it is necessary to set a lot of gears. The gearing process relies on complex control strategies, it is difficult to grasp the exact timing of gear shifting, and there are problems of high energy consumption and low efficiency; AMT transmissions have complex structures, high manufacturing costs, and difficult maintenance.
发明内容Contents of the invention
本发明的目的是为了解决上述问题,设计了一种单边分级传动的四行星排无级变速机构及其变速方法。The object of the present invention is to solve the above-mentioned problems, and a four-planet row continuously variable transmission mechanism and a transmission method thereof have been designed with unilateral step-by-step transmission.
实现上述目的本发明的技术方案为一种单边分级传动的四行星排无级变速机构,包括第一行星排、第二行星排、第三行星排和第四行星排,所述第三行星排上的第三太阳轮连接传动级,所述传动级包括传动齿轮A和传动齿轮B,所述传动齿轮A和所述传动齿轮B通过外齿啮合,所述第一行星排上的第一齿圈通过第一连接轴与所述第二行星排上的第二太阳轮连接,所述第二行星排上的第二齿圈与所述第三行星排上的第三行星架连接,所述第三行星架通过第二连接轴与所述第四行星排上的第四太阳轮连接,所述第四行星排上的第四行星架上连接着输出部件,所述第一行星排上的第一行星架、所述第二行星排上的第二行星架、所述第三行星排上的第三齿圈和所述第四行星排上的第四齿圈均连接在同转速连接体上,所述同转速连接体上设置有单向止动器,所述第三太阳轮通过传动轴依次穿过所述第三行星架、所述第二连接轴、所述第四太阳轮、所述第四行星架和所述输出部件与所述传动齿轮A连接,所述传动齿轮B通过第二输入轴与第二驱动件连接,所述第一行星排上的第一太阳轮通过第一输入轴依次穿过所述第一连接轴、所述第二太阳轮、所述第三太阳轮、所述传动轴和所述传动齿轮A与第一驱动件连接。To achieve the above object, the technical solution of the present invention is a four-planet row continuously variable transmission mechanism with unilateral staged transmission, including a first planetary row, a second planetary row, a third planetary row and a fourth planetary row, the third planetary row The third sun gear on the row is connected to the transmission stage, the transmission stage includes transmission gear A and transmission gear B, the transmission gear A and the transmission gear B are meshed through external teeth, the first planetary gear on the first planetary row The ring gear is connected to the second sun gear on the second planet row through the first connection shaft, and the second ring gear on the second planet row is connected to the third planet carrier on the third planet row, so The third planetary carrier is connected to the fourth sun gear on the fourth planetary row through the second connecting shaft, the fourth planetary carrier on the fourth planetary row is connected to the output component, and the first planetary row The first planetary carrier on the second planetary row, the second planetary carrier on the second planetary row, the third ring gear on the third planetary row and the fourth ring gear on the fourth planetary row are all connected in the same speed connection On the body, a one-way stopper is arranged on the connecting body of the same speed, and the third sun gear passes through the third planetary carrier, the second connecting shaft, and the fourth sun gear sequentially through the transmission shaft. , the fourth planetary carrier and the output member are connected with the transmission gear A, the transmission gear B is connected with the second driving member through the second input shaft, and the first sun gear on the first planetary row is connected through The first input shaft sequentially passes through the first connecting shaft, the second sun gear, the third sun gear, the transmission shaft and the transmission gear A to be connected to the first driving member.
作为对本发明的进一步说明,所述第一连接轴、第二太阳轮、第三太阳轮、第三行星架、第二连接轴、第四太阳轮、第四行星架、输出部件、传动轴和传动齿轮A均为贯穿中空结构。As a further description of the present invention, the first connecting shaft, the second sun gear, the third sun gear, the third planet carrier, the second connecting shaft, the fourth sun gear, the fourth planet carrier, the output member, the transmission shaft and The transmission gears A all pass through the hollow structure.
作为对本发明的进一步说明,所述单向止动器用于限制所述第一行星架、所述第二行星架、所述第三齿圈和所述第四齿圈的转动方向。As a further description of the present invention, the one-way stopper is used to limit the rotation direction of the first planet carrier, the second planet carrier, the third ring gear and the fourth ring gear.
本发明还提供了一种基于单边分级传动的四行星排无级变速机构的变速方法,第一驱动件通过第一输入轴和第一太阳轮连接,使所述第一驱动件的转速和所述第一太阳轮的转速相同;第二驱动件和第三太阳轮通过第二输入轴、传动级、传动轴连接,使所述第二驱动件的转速大小和所述第三太阳轮的转速大小按所述传动级的传动比成比例关系;第一行星架、第二行星架、第三齿圈和第四齿圈均连接在同转速连接体上,使所述第一行星架、所述第二行星架、所述第三齿圈和所述第四齿圈的转速相同;第一齿圈和第二太阳轮通过第一连接轴连接,使所述第一齿圈的转速和所述第二太阳轮的转速相同;第二齿圈和第三行星架连接,且所述第三行星架通过第二连接轴与第四太阳轮连接,使所述第二齿圈、所述第三行星架和所述第四太阳轮的转速相同;第四行星架和输出部件连接,使所述第四行星架的转速和所述输出部件的转速相同。The present invention also provides a speed change method based on a four-planet row continuously variable transmission mechanism based on unilateral staged transmission. The rotational speeds of the first sun gear are the same; the second drive member and the third sun gear are connected through the second input shaft, the transmission stage, and the transmission shaft, so that the rotational speed of the second drive member is the same as that of the third sun gear. The rotational speed is proportional to the transmission ratio of the transmission stage; the first planetary carrier, the second planetary carrier, the third ring gear and the fourth ring gear are all connected to the connecting body with the same rotating speed, so that the first planetary carrier, The rotation speeds of the second planet carrier, the third ring gear and the fourth ring gear are the same; the first ring gear and the second sun gear are connected through a first connecting shaft, so that the rotation speed of the first ring gear and the The rotation speeds of the second sun gear are the same; the second ring gear is connected to the third planet carrier, and the third planet carrier is connected to the fourth sun gear through a second connecting shaft, so that the second ring gear, the The rotation speed of the third planetary carrier is the same as that of the fourth sun gear; the fourth planetary carrier is connected with the output component, so that the rotation speed of the fourth planetary carrier is the same as that of the output component.
作为对本发明的进一步说明,设定:所述第一驱动件的转速和所述第一太阳轮的转速为N1;所述第三太阳轮的转速为N2,传动级的传动比为i,所述第二驱动件的转速为N2×i,所述第一行星架、所述第二行星架、所述第三齿圈和所述第四齿圈的转速为N3,所述第一齿圈的转速和所述第二太阳轮的转速为N4,所述第二齿圈、所述第三行星架和所述第四太阳轮的转速为N5,所述第四行星架和所述输出部件的转速为N6;当所述N1、N2、N3、N4、N5、N6中任意两个数值确定时,另外四个数值可以通过矢量图中线段的比例关系计算得出;通过驱动所述第一驱动件和所述第二驱动件来调节控制所述第一太阳轮的转速N1和所述第三太阳轮的转速N2,实现所述输出部件的转速N6的连续无级变化,其中,使所述第一行星架、第二行星架、第三齿圈和第四齿圈的转速N3为0时,设定所述第一太阳轮的转速N1和所述第三太阳轮的转速N2的比值为P;通过驱动所述第一驱动件和所述第二驱动件来调节控制所述第一太阳轮的转速N1和第三太阳轮的转速N2,使所述输出部件的输出状态包括状态A、状态B、状态C、状态D和状态E。As a further description of the present invention, it is assumed that: the rotational speed of the first driving member and the rotational speed of the first sun gear are N1 ; the rotational speed of the third sun gear is N2 , and the transmission ratio of the transmission stage is i , the rotational speed of the second driving member is N 2 ×i, the rotational speeds of the first planet carrier, the second planet carrier, the third ring gear and the fourth ring gear are N 3 , the The speed of the first ring gear and the second sun gear is N 4 , the speed of the second ring gear, the third planet carrier and the fourth sun gear is N 5 , and the fourth planet The rotational speed of the frame and the output part is N6 ; when any two values of N1 , N2 , N3 , N4 , N5 , N6 are determined, the other four values can be determined by the line segment in the vector diagram The proportional relationship is calculated; by driving the first driving member and the second driving member to adjust and control the rotational speed N 1 of the first sun gear and the rotational speed N 2 of the third sun gear, the The continuous stepless change of the rotation speed N6 of the output member, wherein when the rotation speed N3 of the first planet carrier, the second planet carrier, the third ring gear and the fourth ring gear is 0, the first The ratio of the rotational speed N1 of the sun gear to the rotational speed N2 of the third sun gear is P; the rotational speed N1 of the first sun gear is adjusted and controlled by driving the first driving member and the second driving member and the rotational speed N 2 of the third sun gear, so that the output states of the output member include state A, state B, state C, state D and state E.
作为对本发明的进一步说明,在所述状态A中,所述第一行星架、所述第二行星架、所述第三齿圈和所述第四齿圈的转速N3为0,所述第一驱动件和所述第二驱动件控制所述第一太阳轮的转速N1和所述第三太阳轮的转速N2的比值为P,转向均为正向,使所述输出部件的转速N6的转向为正向,此时传动比为最大值状态。As a further description of the present invention, in the state A, the rotation speed N 3 of the first planet carrier, the second planet carrier, the third ring gear and the fourth ring gear is 0, and the The first driving member and the second driving member control the ratio of the rotational speed N1 of the first sun gear to the rotational speed N2 of the third sun gear to be P, and the steering direction is both positive, so that the output member The steering of the rotational speed N6 is positive, and the transmission ratio is at the maximum value state at this time.
作为对本发明的进一步说明,在所述状态B中,所述第一行星架、所述第二行星架、所述第三齿圈和所述第四齿圈的转速N3不为0,转向为正向,所述第一驱动件和所述第二驱动件控制所述第一太阳轮的转速N1和所述第三太阳轮的转速N2的比值小于P,转向均为正向,使所述输出部件的转速N6的转向为正向。As a further description of the present invention, in the state B, the rotation speed N3 of the first planetary carrier, the second planetary carrier, the third ring gear and the fourth ring gear is not 0, and the steering Forward direction, the first driving member and the second driving member control the ratio of the rotational speed N 1 of the first sun gear to the rotational speed N 2 of the third sun gear to be less than P, and the steering is both positive, Make the rotation speed N6 of the output member positive.
作为对本发明的进一步说明,在所述状态C中,所述第一行星架、所述第二行星架、所述第三齿圈和所述第四齿圈的转速N3不为0,转向为反向,所述第一驱动件和第二驱动件控制所述第一太阳轮的转速N1和所述第三太阳轮的转速N2的比值大于P,转向均为正向,此时所述输出部件的转速N6的转向为反向,为了避免所述输出部件的转速N6的转向为反向的情况,在所述第一行星架、所述第二行星架、所述第三齿圈和所述第四齿圈连接的同转速连接体上设置单向止动器,所述单向止动器限制所述第一行星架、所述第二行星架、所述第三齿圈和所述第四齿圈的转速N3的转向只能为正向,不能为反向,使所述输出部件的转速N6的转向始终为正向。As a further description of the present invention, in the state C, the rotation speed N 3 of the first planetary carrier, the second planetary carrier, the third ring gear and the fourth ring gear is not 0, and the steering For the reverse direction, the first driving member and the second driving member control the ratio of the rotational speed N 1 of the first sun gear to the rotational speed N 2 of the third sun gear to be greater than P, and the steering is both forward, at this time The rotation speed N6 of the output member is reversed. In order to avoid the situation that the rotation speed N6 of the output member is reversed, the first planetary carrier, the second planetary carrier, and the second planetary carrier A one-way stopper is provided on the connecting body of the same rotation speed connecting the third ring gear and the fourth ring gear, and the one-way stopper restricts the first planetary carrier, the second planetary carrier, the third The rotation of the rotation speed N3 of the ring gear and the fourth ring gear can only be forward, not reverse, so that the rotation of the rotation speed N6 of the output member is always forward.
作为对本发明的进一步说明,在所述状态D中,所述第一驱动件和所述第二驱动件控制所述第一太阳轮的转速N1和所述第三太阳轮的转速N2的比值为1,转向均为正向,使所述输出部件的转速N6与所述第一太阳轮的转速N1和所述第三太阳轮的转速N2的大小相等,转向均为正向,此时的传送比为1。As a further description of the present invention, in the state D, the first driving member and the second driving member control the rotation speed N1 of the first sun gear and the rotation speed N2 of the third sun gear The ratio is 1, and the steering is positive, so that the rotational speed N6 of the output member is equal to the rotational speed N1 of the first sun gear and the rotational speed N2 of the third sun gear, and the steering is positive , the transmission ratio at this time is 1.
作为对本发明的进一步说明,在所述状态E中,所述第一驱动件和所述第二驱动件控制所述第一太阳轮的转速N1和所述第三太阳轮的转速N2的比值小于1,转向均为正向,使所述输出部件的转速N6大于所述第一太阳轮的转速N1和所述第三太阳轮的转速N2,转向为正向。As a further description of the present invention, in the state E, the first driving member and the second driving member control the rotation speed N1 of the first sun gear and the rotation speed N2 of the third sun gear If the ratio is less than 1, the steering is positive, and the rotation speed N 6 of the output member is greater than the rotation speed N 1 of the first sun gear and the rotation speed N 2 of the third sun gear, and the rotation is positive.
作为对本发明的进一步说明,当所述第一驱动件失效时,所述第二驱动件驱动所述第三太阳轮的转速为N2,转向为正向,所述第一行星架、所述第二行星架、所述第三齿圈和所述第四齿圈的转速N3有反转趋势,此时单向止动器限制其反转,使所述第一行星架、所述第二行星架、所述第三齿圈和所述第四齿圈的转速N3为0,所述输出部件的转速N6正向转动,所述第二驱动件的动力通过第三行星排和第四行星排减速增扭输出。As a further description of the present invention, when the first driving member fails, the second driving member drives the third sun gear at a speed of N 2 , and the steering direction is positive, and the first planetary carrier, the The rotation speed N3 of the second planet carrier, the third ring gear and the fourth ring gear has a tendency to reverse, and at this time, the one-way stopper restricts its reverse rotation, so that the first planet carrier, the second ring gear The rotation speed N3 of the second planetary carrier, the third ring gear and the fourth ring gear is 0, the rotation speed N6 of the output member is forward rotation, and the power of the second driving member passes through the third planetary row and The fourth planetary row decelerates and increases torque output.
作为对本发明的进一步说明,当所述第二驱动件失效时,所述第一驱动件驱动所述第一太阳轮的转速为N1,转向为正向,所述第一行星架、所述第二行星架、所述第三齿圈和所述第四齿圈的转速N3有反转的趋势,此时单向止动器限制其反转,使所述第一行星架、所述第二行星架、所述第三齿圈和所述第四齿圈的转速N3为0,所述输出部件的转速N6正向转动,所述第一驱动件的动力通过第一行星排、第二行星排和第四行星排减速增扭输出。As a further description of the present invention, when the second driving member fails, the first driving member drives the first sun gear at a speed of N 1 , and the steering direction is positive, and the first planetary carrier, the The rotation speed N3 of the second planet carrier, the third ring gear and the fourth ring gear tends to be reversed, and at this time, the one-way stopper restricts its reverse rotation, so that the first planet carrier, the The rotation speed N 3 of the second planet carrier, the third ring gear and the fourth ring gear is 0, the rotation speed N 6 of the output member is forward rotation, and the power of the first driving member passes through the first planetary row , The second planetary row and the fourth planetary row decelerate and increase the torque output.
本发明提供的单边分级传动的四行星排无级变速机构及其变速方法,通过对第一驱动件和第二驱动件的转速的调整,并通过第一行星排、第二行星排、第三行星排、第四行星排和单向止动器之间的配合,改变输入端和输出端之间的传动比,实现了输出端的无级变速,该变速机构具有传动效率高、输出扭矩大、无动力中断、结构简单可靠、制造成本低、维修容易及调速简单方便等优点。此外,本发明的单边分级传动的四行星排无级变速机构在第二输入轴和传动轴之间设置有传动级,传动级通过改变传动齿轮A和传动齿轮B的齿数比,达到改变第二驱动件与第三太阳轮之间传动比大小的目的,因此,在能达到同等使用效果的前提下,传动级提供的传动比拓宽了第二驱动件的功率选择范围。The four-planet row continuously variable transmission mechanism and its speed change method provided by the present invention, through the adjustment of the rotational speed of the first driving member and the second driving member, and through the first planetary row, the second planetary row, the second planetary row The cooperation between the three planetary rows, the fourth planetary row and the one-way stopper changes the transmission ratio between the input end and the output end, and realizes the stepless speed change at the output end. The speed change mechanism has high transmission efficiency and large output torque. , no power interruption, simple and reliable structure, low manufacturing cost, easy maintenance and simple and convenient speed regulation. In addition, the four planetary row continuously variable transmission mechanism with unilateral staged transmission of the present invention is provided with a transmission stage between the second input shaft and the transmission shaft. The purpose of the size of the transmission ratio between the second driving member and the third sun gear, therefore, on the premise of achieving the same use effect, the transmission ratio provided by the transmission stage widens the power selection range of the second driving member.
附图说明Description of drawings
图1是本发明实施例提供的单边分级传动的四行星排无级变速机构示意图;Fig. 1 is a schematic diagram of a four-planet row continuously variable transmission mechanism of a unilateral staged transmission provided by an embodiment of the present invention;
图2是本发明实施例提供的第一行星排、第二行星排、第三行星排和第四行星排的转速矢量图;Fig. 2 is the rotational speed vector diagram of the first planetary row, the second planetary row, the third planetary row and the fourth planetary row provided by the embodiment of the present invention;
图3是本发明实施例提供的将第一行星排、第二行星排、第三行星排和第四行星排合并的转速矢量图;Fig. 3 is a rotational speed vector diagram combining the first planetary row, the second planetary row, the third planetary row and the fourth planetary row according to an embodiment of the present invention;
图4是本发明实施例提供的第一太阳轮的转速N1和第三太阳轮的转速N2的比值小于P时的转速矢量图;Fig. 4 is a rotational speed vector diagram when the ratio of the rotational speed N1 of the first sun gear to the rotational speed N2 of the third sun gear is less than P according to an embodiment of the present invention;
图5是本发明实施例提供的第一太阳轮的转速N1和第三太阳轮的转速N2的大小比值大于P时的转速矢量图;Fig. 5 is a rotational speed vector diagram when the ratio between the rotational speed N1 of the first sun gear and the rotational speed N2 of the third sun gear is greater than P according to an embodiment of the present invention;
图6是本发明实施例提供的第一太阳轮的转速N1和第二太阳轮的转速N2的比值等于1且转向均为正向时的转速矢量图;Fig. 6 is a rotational speed vector diagram when the ratio of the rotational speed N 1 of the first sun gear to the rotational speed N 2 of the second sun gear is equal to 1 and the steering directions are both positive according to the embodiment of the present invention;
图7是本发明实施例提供的第一太阳轮的转速N1和第二太阳轮的转速N2的比值小于1且转向均为正向时的转速矢量图;Fig. 7 is a rotational speed vector diagram when the ratio of the rotational speed N 1 of the first sun gear to the rotational speed N 2 of the second sun gear is less than 1 and the steering directions are both positive according to the embodiment of the present invention;
图8是本发明实施例提供的第一太阳轮的转速N1不变,调整第三太阳轮的转速N2大小时的转速矢量图;Fig. 8 is a rotational speed vector diagram when the rotational speed N 1 of the first sun gear is constant and the rotational speed N 2 of the third sun gear is adjusted according to the embodiment of the present invention;
图9是本发明实施例提供的第三太阳轮的转速N2不变,调整第一太阳轮的转速N1大小时的转速矢量图;Fig. 9 is a rotational speed vector diagram when the rotational speed N 2 of the third sun gear is constant and the rotational speed N 1 of the first sun gear is adjusted according to an embodiment of the present invention;
图10是本发明实施例提供的当第一驱动件失效时,第三太阳轮的转向为正向时的转速矢量图;Fig. 10 is the rotational speed vector diagram when the steering of the third sun gear is positive when the first driving member fails according to the embodiment of the present invention;
图11是本发明实施例提供的当第二驱动件失效时,第一驱动件的转向为正向时的转速矢量图;Fig. 11 is a vector diagram of the rotational speed when the first driving member turns positive when the second driving member fails according to an embodiment of the present invention;
图12是本发明实施例提供的第一太阳轮的转速N1和第三太阳轮的转速N2的比值等于P且转向均为反向时的转速矢量图。Fig. 12 is a rotational speed vector diagram when the ratio of the rotational speed N 1 of the first sun gear to the rotational speed N 2 of the third sun gear is equal to P and the steering is reversed according to the embodiment of the present invention.
附图标记:Reference signs:
1-第一行星排,101-第一太阳轮,102-第一行星架,103-第一齿圈,2-第二行星排,201-第二太阳轮,202-第二行星架,203-第二齿圈,3-第三行星排,301-第三太阳轮,302-第三行星架,303-第三齿圈,4-第四行星排,401-第四太阳轮,402-第四行星架,403-第四齿圈,5-传动级,501-传动齿轮A,502-传动齿轮B,6-第一输入轴,7-第二输入轴,8-第一连接轴,9-第二连接轴,10-输出部件,11-单向止动器,12-传动轴。1-first planet row, 101-first sun gear, 102-first planet carrier, 103-first ring gear, 2-second planet row, 201-second sun gear, 202-second planet carrier, 203 -Second ring gear, 3-third planet row, 301-third sun gear, 302-third planet carrier, 303-third ring gear, 4-fourth planet row, 401-fourth sun gear, 402- The fourth planet carrier, 403-the fourth ring gear, 5-transmission stage, 501-transmission gear A, 502-transmission gear B, 6-first input shaft, 7-second input shaft, 8-first connecting shaft, 9-second connecting shaft, 10-output component, 11-one-way stopper, 12-transmission shaft.
具体实施方式Detailed ways
首先我们先要说明我们申报本发明实施例的目的,我们是为了解决AMT变速器先天存在换挡顿挫,有动力中断的问题;AMT变速器的传动比范围受制于挡位设置,应用在重型车上面,为了扩大传动比范围,需要设置非常多的挡位,换挡过程慢,操作复杂,导致很多大车司机不愿意踩刹车的原因;AMT变速器换挡过程依赖复杂的控制策略,很难把握准确的换挡时机,存在能耗高、效率低的问题;AMT变速器的结构复杂,制造成本高,维修困难等现有问题,故提出了一种单边分级传动的四行星排无级变速机构来解决现有存在的问题。First of all, we will first explain the purpose of our declaration of the embodiment of the present invention. We are to solve the inherent problems of shifting frustration and power interruption in the AMT transmission; In order to expand the transmission ratio range, it is necessary to set a lot of gears, the shifting process is slow and the operation is complicated, which causes many drivers of large vehicles to be reluctant to step on the brakes; the shifting process of AMT transmission relies on complex control strategies, and it is difficult to grasp accurate There are problems such as high energy consumption and low efficiency when shifting gears; AMT transmissions have complex structures, high manufacturing costs, and difficult maintenance. Therefore, a four-planetary continuously variable transmission mechanism with unilateral staged transmission is proposed to solve the problem. Existing problems.
下面结合附图对本发明实施例进行具体描述,我们先来介绍一下本发明实施例的具体结构。The embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. Let us first introduce the specific structures of the embodiments of the present invention.
参见图1,一种单边分级传动的四行星排无级变速机构,包括第一行星排1、第二行星排2、第三行星排3和第四行星排4,第三行星排3上的第三太阳轮301连接传动级5,传动级5包括传动齿轮A501和传动齿轮B502,传动齿轮A501和传动齿轮B502通过外齿啮合,第一行星排1上的第一齿圈103通过第一连接轴8与第二行星排2上的第二太阳轮201连接,第二行星排2上的第二齿圈203与第三行星排3上的第三行星架302连接,第三行星排3上的第三行星架302通过第二连接轴9与第四行星排4上的第四太阳轮401连接,第四行星排4上的第四行星架402上连接着输出部件10,第一行星排1上的第一行星架102、第二行星排2上的第二行星架202、第三行星排3上的第三齿圈303和第四行星排4上的第四齿圈403均连接在同转速连接体上,同转速连接体上设置有单向止动器11,第三行星排3上的第三太阳轮301通过传动轴12依次穿过第三行星架302、第二连接轴9、第四太阳轮401、第四行星架402和输出部件10与传动齿轮A501连接,传动齿轮B502通过第二输入轴7与第二驱动件连接,第一行星排1上的第一太阳轮101通过第一输入轴6依次穿过第一连接轴8、第二太阳轮201、第三太阳轮301、传动轴12和传动齿轮A501与第一驱动件连接。Referring to Fig. 1, a four-planet row continuously variable transmission mechanism with unilateral staged transmission, including a first planetary row 1, a second
参见图1,第一行星排1包括第一太阳轮101、第一行星架102和第一齿圈103,第二行星排2包括第二太阳轮201、第二行星架202和第二齿圈203,第三行星排3包括第三太阳轮301、第三行星架302和第三齿圈303,第四行星排4包括第四太阳轮401、第四行星架402和第四齿圈403。在实际应用中,第一连接轴8、第二太阳轮201、第三太阳轮301、第三行星架302、第二连接轴9、第四太阳轮401、第四行星架402、输出部件10、传动轴12和传动齿轮A501均为贯穿中空结构。单向止动器11用于限制第一行星架102、第二行星架202、第三齿圈303和第四齿圈403的转动方向。Referring to Fig. 1, the first planetary row 1 includes a
下面我们需要结合本发明实施例的具体结构说明基于单边分级传动的四行星排无级变速机构的变速方法。Next, we need to combine the specific structure of the embodiment of the present invention to illustrate the speed change method of the four-planet row continuously variable transmission mechanism based on the unilateral stepped transmission.
根据行星齿轮的基本原理,太阳轮、齿圈和行星架三个构件中的任意两个构件的转速确定的话,另外一个构件的转速也是确定的,并且他们的转速关系根据太阳轮齿数和齿圈齿数成相应的比例关系。According to the basic principle of planetary gears, if the speed of any two of the three components of the sun gear, ring gear and planet carrier is determined, the speed of the other member is also determined, and their speed relationship is based on the number of teeth of the sun gear and the ring gear The number of teeth is in a corresponding proportional relationship.
根据行星齿轮的基本原理,太阳轮、齿圈和行星架三个构件中任意两个构件的转速相同,另外一个构件的转速也是相同的。According to the basic principle of planetary gears, the speed of any two of the three components of the sun gear, ring gear and planet carrier is the same, and the speed of the other component is also the same.
故第三太阳轮301的转速为N2,传动级5的传动比为i,第二驱动件的转速为N2×i;第一驱动件的转速和第一太阳轮101的转速相同,设定为N1;第一行星架102、第二行星架202、第三齿圈303和第四齿圈403的转速相同,设定为N3;第一齿圈103和第二太阳轮201的转速相同,设定为N4;第二齿圈203、第三行星架302和第四太阳轮401的转速相同,设定为N5;第四行星架402和输出部件10的转速相同,设定为N6。Therefore, the rotational speed of the
根据行星齿轮的转速矢量计算方法得到第一行星排1、第二行星排2、第三行星排3和第四行星排4的转速矢量图,如图2所示。图2中线段的长度代表转速的大小,箭头方向代表转速方向,定义箭头向上为正向的转向,箭头向下为反向的转向。According to the speed vector calculation method of planetary gears, the speed vector diagrams of the first planetary row 1, the second
将第一行星排1、第二行星排2、第三行星排3和第四行星排4的转速矢量图合并,得到如图3所示的转速矢量图。The rotational speed vector diagrams of the first planetary row 1, the second
参见图3,当N1、N2、N3、N4、N5和N6中任意两个数值确定时,另外四个数值就可以通过矢量图中线段的比例关系计算得出。即第一驱动件的转速N1确定,第二驱动件的转速N2×i确定,那么输出部件10的转速N6也唯一确定。通过调节第一驱动件的转速N1和第二驱动件的转速N2×i来控制第一太阳轮101的转速N1和第三太阳轮301的转速N2,就可以实现控制输出部件10的转速N6的连续无级变化。Referring to FIG. 3 , when any two values of N 1 , N 2 , N 3 , N 4 , N 5 and N 6 are determined, the other four values can be calculated from the proportional relationship of the line segments in the vector diagram. That is, the rotational speed N 1 of the first driving member is determined, and the rotational speed N 2 ×i of the second driving member is determined, so the rotational speed N 6 of the
接下来结合具体工况说明本发明实施例单边分级传动的四行星排无级变速机构的变速原理。Next, the transmission principle of the four-planet row continuously variable transmission mechanism of the unilateral stepped transmission of the embodiment of the present invention will be described in conjunction with specific working conditions.
1、起步工况1. Starting conditions
参见图3,起步时,启动进行加速,第一驱动件和第二驱动件在转向方面控制第一太阳轮101的转速N1和第三太阳轮301的转速N2均为正向,在转速方面控制第一太阳轮101的转速N1和第三太阳轮301的转速N2的比值等于P。使输出部件10的转速N6逐渐加速,转向为正向。该工况下第一驱动件和第二驱动件的动力耦合在一起,减速增扭输出,使车辆加速向前行驶。Referring to Fig. 3, when starting, start to accelerate, the first drive member and the second drive member control the rotation speed N 1 of the
2、加减速工况2. Acceleration and deceleration conditions
参见图4,加减速时,第一驱动件和第二驱动件在转向方面控制第一太阳轮101和第三太阳轮301的转向均为正向,在转速方面控制第一太阳轮101的转速N1和第三太阳轮301的转速N2的比值小于P。第一驱动件和第二驱动件通过控制第一太阳轮101的转速N1和第三太阳轮301的转速N2的大小和增减速快慢程度,就能够实现输出部件10的转速N6的逐渐增加或减小,转向为正向,使车辆加速或减速向前行驶。Referring to Fig. 4, during acceleration and deceleration, the first driving member and the second driving member control the steering of the
另外,如图8所示,加速和减速的调速方法还可以是通过第一驱动件维持第一太阳轮101的转速N1不变,通过第二驱动件调节第三太阳轮301的转速N2的大小来调节输出部件10的转速N6的大小;如图9所示,也可以通过第二驱动件维持第三太阳轮301的转速N2不变,通过第一驱动件调节第一太阳轮101的转速N1的大小来调节输出部件10的转速N6的大小。故在实现输出部件10转速N6加速或者减速的过程中,第一驱动件和第二驱动件可以根据各自的高效工作区不同,控制系统根据当下工况控制第一驱动件和第二驱动件的加速、减速和维持转速。这样就可以使第一驱动件和第二驱动件都能够长时间工作在各自的高效工作区域,从而实现节能的效果。In addition, as shown in Figure 8, the speed regulation method of acceleration and deceleration can also be to maintain the rotation speed N1 of the
3、最高车速工况3. Maximum speed condition
参见图6,通过第一驱动件和第二驱动件控制第一太阳轮101的转速N1和第三太阳轮301的转速N2的大小相等,转向均为正向,且均达到最高转速时,输出部件10的转速N6与第一太阳轮101的转速N1和第三太阳轮301的转速N2也相等,可以设定该状态下车辆达到最高车速。Referring to Fig. 6, the first driving member and the second driving member control the rotational speed N 1 of the
参见图7,如果在达到上述最高车速状态还需要车辆达到更高的车速,可以降低第一驱动件的转速N1,第一太阳轮101的转速N1也会相对降低,第二驱动件维持第三太阳轮301的转速N2为最高转速不变,使输出部件10的转速N6继续升高。最高车速由输出部件10的转速N6的大小决定,输出部件10的转速N6的大小可以通过控制第一驱动件的转速N1和第二驱动件的转速N2×i来进行设定。故只要选用转速较低的第二驱动件,就能实现非常高的输出转速,进一步降低了对使用驱动件的功率要求。Referring to Fig. 7, if the vehicle needs to reach a higher speed after reaching the above-mentioned maximum speed state, the rotational speed N 1 of the first driving member can be reduced, and the rotational speed N 1 of the
针对上述的起步工况和加减速工况,有一种危险工况的发生需要考虑如何避免。Considering the above starting conditions and acceleration and deceleration conditions, there is a dangerous condition that needs to be considered how to avoid it.
例:参见图5,当第一驱动件和第二驱动件转速控制不准确或者控制失效时,出现第一太阳轮101的转速N1和第三太阳轮301的转速N2的大小比值大于P的情况,且第一太阳轮101和第三太阳轮301的转向均为正向时,会导致输出部件10的转速N6可能会出现转向为反向的情况,这时车辆突然出现倒退行驶,极易发生严重事故,为了防止这种情况发生,通过在第一行星架102、第二行星架202、第三齿圈303和第四齿圈403共同连接的同转速连接体上面设置单向止动器11,达到限制第一行星架102、第二行星架202、第三齿圈303和第四齿圈403的转速N3的转向只能为正向,不能为反向。这样就保证了输出部件10的转速N6的转向始终为正向。故当该危险工况发生时,由于单向止动器11限制了第一行星架102、第二行星架202、第三齿圈303和第四齿圈403的转速N3的转向只能为正向,不能为反向,此时第一驱动件和第二驱动件会相互拖拽,第一太阳轮101的转速N1和第三太阳轮301的转速N2的大小比值始终等于P,第一行星架102、第二行星架202、第三齿圈303和第四齿圈403的转速N3等于0,使输出部件10的转速N6的转向只能为正向,故车辆不会突然发生倒退行驶的情况。Example: Referring to Fig. 5, when the rotational speed control of the first driving member and the second driving member is inaccurate or the control fails, the ratio of the rotational speed N 1 of the
4、倒车工况4. Reversing condition
参见图12,倒车时,启动第一驱动件和第二驱动件进行加速,第一驱动件和第二驱动件在转向方面控制第一太阳轮101和第三太阳轮301均为反向,在转速方面控制第一太阳轮101的转速N1和第三太阳轮301的转速N2的比值等于P。使输出部件10的转速N6逐渐加速,转向为反向。该工况下第一驱动件和第二驱动件的动力耦合在一起,减速增扭输出,使车辆加速后退行驶。Referring to Fig. 12, when reversing, start the first driving member and the second driving member to accelerate, and the first driving member and the second driving member control the
除了上述的正常工况和危险工况,还有一些应急工况需要应对,本发明实施例都有将其考虑进去并解决。In addition to the above-mentioned normal working conditions and dangerous working conditions, there are also some emergency working conditions that need to be dealt with, which are taken into consideration and solved in the embodiments of the present invention.
例:参见图10,当第一驱动件失效时,第二驱动件驱动第三太阳轮301的转速为N2,转向为正向,第一行星架102、第二行星架202、第三齿圈303和第四齿圈403的转速N3有反转趋势,此时单向止动器11限制其反转,使第一行星架102、第二行星架202、第三齿圈303和第四齿圈403的转速N3为0,输出部件10的转速N6正向转动,第二驱动件的动力通过第三行星排3和第四行星排4减速增扭输出,使车辆可以继续加速或减速向前行驶。Example: Referring to Fig. 10, when the first driving member fails, the second driving member drives the
参见图11,当第二驱动件失效时,第一驱动件驱动第一太阳轮101的转速为N1,转向为正向,第一行星架102、第二行星架202、第三齿圈303和第四齿圈403的转速N3有反转的趋势,此时单向止动器11限制其反转,使第一行星架102、第二行星架202、第三齿圈303和第四齿圈403的转速N3为0,输出部件10的转速N6正向转动,第一驱动件的动力通过第一行星排1、第二行星排2和第四行星排4减速增扭输出,使车辆可以继续加速或减速向前行驶。Referring to FIG. 11 , when the second driving member fails, the first driving member drives the
由此可见,当一个驱动件发生失效时,另外一个驱动件仍然可以驱动车辆行驶,虽然动力性下降,但是可以依靠一个驱动件将车辆行驶到维修地点或者安全地点,可以大大提高车辆的可靠性。It can be seen that when one driving part fails, the other driving part can still drive the vehicle. Although the power is reduced, the vehicle can be driven to the maintenance site or a safe place by relying on one driving part, which can greatly improve the reliability of the vehicle. .
本发明实施例提供的单边分级传动的四行星排无级变速机构及其变速方法,具有如下优点:The four-planet row continuously variable transmission mechanism and its transmission method provided by the embodiment of the present invention have the following advantages:
1、本发明实施例的单边分级传动的四行星排无级变速机构,调速过程中无动力中断,并且运行安静平稳,用户在用车时,会有更好的用车体验感,在感官上可以极大地满足客户需求,为本产品的推广和使用奠定了非常好的基础。1. The four-planet row continuously variable transmission mechanism with unilateral step-by-step transmission in the embodiment of the present invention has no power interruption during the speed regulation process, and runs quietly and stably. Users will have a better car experience when using the car. It can greatly meet the needs of customers in terms of sensory perception, and has laid a very good foundation for the promotion and use of this product.
2、本发明实施例的单边分级传动的四行星排无级变速机构可以实现输出端从低速到高速均具有大扭矩,通过输出大的扭矩实现车辆在驾驶时,拥有快速加速起步的能力,且大的扭矩在车辆爬坡时可以攀爬更大的坡度,大扭矩也可以满足更多人的用车需求,使本产品的受众面更大。2. The four-planet row continuously variable transmission mechanism of the unilateral staged transmission in the embodiment of the present invention can realize that the output end has a large torque from low speed to high speed, and realizes the ability of rapid acceleration and starting when the vehicle is driven by outputting a large torque. Moreover, the large torque can climb a larger slope when the vehicle is climbing, and the high torque can also meet the needs of more people, making this product more accessible.
3、本发明实施例的单边分级传动的四行星排无级变速机构可以实现输出转速的无级连续变化,输入端驱动件可以长时间工作在高效区间内,提高了工作效率,在能源的使用方面可以做到更加节省的效果,在节能方面可以做出更多的贡献。3. The four-planet row stepless speed change mechanism of the unilateral staged transmission in the embodiment of the present invention can realize the stepless and continuous change of the output speed, and the driving part at the input end can work in the high-efficiency range for a long time, which improves the work efficiency and saves energy. In terms of use, more economical effects can be achieved, and more contributions can be made in terms of energy saving.
4、本发明实施例的单边分级传动的四行星排无级变速机构,具有调速简单方便,只需要控制第一驱动件和第二驱动件的转速,就能够实现输出转速的无级连续变化,从而降低了车辆对控制系统的要求,使本产品的推广使用范围更加的宽泛,在一定程度上保证了本产品的推广和普及度。4. The four-planetary stepless speed change mechanism of the unilateral staged transmission in the embodiment of the present invention has simple and convenient speed regulation, and only needs to control the speed of the first driving part and the second driving part to realize the stepless continuous output speed Changes, thereby reducing the requirements of the vehicle on the control system, making the promotion and use of this product wider, and ensuring the promotion and popularity of this product to a certain extent.
5、本发明实施例第一驱动件和第二驱动件的动力耦合在一起驱动车辆行驶,当其中一个驱动件发生失效时,另一个驱动件仍然可以继续带动车辆行驶,保证了车主在使用汽车时,即使一个驱动件发生失效,车主还可以依靠另一个驱动件驱动汽车,并及时将汽车开往维修地点,避免了需要叫拖车事件的发生,更好的照顾了车主的用车体验。5. In the embodiment of the present invention, the power of the first driving part and the second driving part are coupled together to drive the vehicle. When one of the driving parts fails, the other driving part can still continue to drive the vehicle, ensuring that the owner is using the car. Even if one driving part fails, the owner can rely on another driving part to drive the car and drive the car to the maintenance site in time, avoiding the need to call a tow truck, and taking better care of the car owner's car experience.
6、相对于传统单个驱动件的驱动方式,使用本发明实施例的产品不仅可以采用双驱动件进行驱动,而且还可以选取体积更小、转速更低的驱动件相适配,小体积的驱动件更利于驱动件在车体内的排布设计,更方便了后期车体外形的美观设计,并且使用更小的驱动件可以节约成本。6. Compared with the traditional driving method of a single driver, the product using the embodiment of the present invention can not only be driven by double drivers, but also can be matched with drivers with smaller volume and lower speed. The parts are more conducive to the layout design of the driving parts in the car body, which is more convenient for the beautiful design of the car body shape in the later stage, and the use of smaller driving parts can save costs.
7、本发明实施例的单边分级传动的四行星排无级变速机构具有高效的传动率,在相同的工况下,可以挑选功率更低和转速更低的电机作为驱动件,相对于大功率的电池,小功率的电池可以更好的预防电池过热情况的发生,通过本发明实施例间接提升了电池的使用安全性。7. The four-planet row continuously variable transmission mechanism with unilateral staged transmission in the embodiment of the present invention has a high-efficiency transmission rate. Under the same working conditions, a motor with lower power and lower speed can be selected as the driving member. Compared with large High-power batteries and low-power batteries can better prevent the occurrence of battery overheating, and the use safety of the battery is indirectly improved through the embodiments of the present invention.
8、本发明实施例的单边分级传动的四行星排无级变速机构采用的是四行星排传动,加大了传动比,使扭矩得到了进一步的增大,可以应用在载重更大的货车、渣土车、客车等重型大车上,进一步拓宽了本发明实施例的适用范围。8. The four-planet row continuously variable transmission mechanism of the unilateral staged transmission of the embodiment of the present invention adopts the four-planet row transmission, which increases the transmission ratio and further increases the torque, and can be applied to trucks with larger loads , muck trucks, passenger cars and other heavy-duty carts, further broadening the scope of application of the embodiments of the present invention.
9、本发明实施例的单边分级传动的四行星排无级变速机构将第一驱动件、第二驱动件和输出部件的连接端均设置在该无级变速机构的一端,使动力的输入和输出都在无级变速机构的一端,且第一输入轴是穿过第二输入轴和第二驱动件与第一驱动件连接的,这样的设计可以极大的提升空间的利用率,使整个动力设备在排布和空间利用率上更加合理。9. In the four-planetary continuously variable transmission mechanism with unilateral staged transmission in the embodiment of the present invention, the connection ends of the first driving member, the second driving member and the output member are all set at one end of the continuously variable transmission mechanism, so that the power input Both the output and the output are at one end of the continuously variable transmission mechanism, and the first input shaft is connected to the first drive member through the second input shaft and the second drive member. This design can greatly improve the utilization of space, making The entire power equipment is more reasonable in arrangement and space utilization.
10、本发明实施例的单边分级传动的四行星排无级变速机构在第二输入轴和传动轴之间设置有传动级,传动级通过改变传动齿轮A和传动齿轮B的齿数比,达到改变第二驱动件与第三太阳轮之间传动比大小的目的,因此,在能达到同等使用效果的前提下,传动级提供的传动比拓宽了第二驱动件的功率选择范围。10. The four-planet row continuously variable transmission mechanism with unilateral step-by-step transmission in the embodiment of the present invention is provided with a transmission stage between the second input shaft and the transmission shaft. The transmission stage achieves The purpose of changing the transmission ratio between the second driving member and the third sun gear, therefore, on the premise of achieving the same use effect, the transmission ratio provided by the transmission stage broadens the power selection range of the second driving member.
上述技术方案仅体现了本发明技术方案的优选技术方案,本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本发明的原理,属于本发明的保护范围之内。The above-mentioned technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention, and some changes that those skilled in the art may make to certain parts reflect the principles of the present invention and fall within the protection scope of the present invention.
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CN104747668A (en) * | 2015-04-13 | 2015-07-01 | 南京康尼精密机械有限公司 | Stepless variable transmission for differential speed regulation of planetary gears |
CN215806120U (en) * | 2021-09-23 | 2022-02-11 | 清驰汽车江苏有限公司 | Single-side step-by-step transmission four-planet-row stepless speed change mechanism |
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CN104747668A (en) * | 2015-04-13 | 2015-07-01 | 南京康尼精密机械有限公司 | Stepless variable transmission for differential speed regulation of planetary gears |
CN215806120U (en) * | 2021-09-23 | 2022-02-11 | 清驰汽车江苏有限公司 | Single-side step-by-step transmission four-planet-row stepless speed change mechanism |
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