CN115896624B - A kind of nitrided steel 31CrMoV9 annealed material and its production method - Google Patents

A kind of nitrided steel 31CrMoV9 annealed material and its production method Download PDF

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CN115896624B
CN115896624B CN202211465154.9A CN202211465154A CN115896624B CN 115896624 B CN115896624 B CN 115896624B CN 202211465154 A CN202211465154 A CN 202211465154A CN 115896624 B CN115896624 B CN 115896624B
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furnace
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李超群
赵千水
卢秉军
张秀香
曹羽
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Bengang Steel Plates Co Ltd
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Abstract

The invention relates to a nitriding steel 31CrMoV9 annealing material and a production method thereof, wherein the steel comprises the chemical components of 0.27-0.33% of C, 0.28-0.36% of Si, 0.63-0.70% of Mn, less than or equal to 0.025% of P, less than or equal to 0.025% of S, 2.43-2.53% of Cr, less than or equal to 0.10% of Ni, 0.17-0.23% of Mo, 0.10-0.16% of V, less than or equal to 0.10% of Cu, 0.015-0.045% of Alt, and the balance of Fe and impurities. The 31CrMoV9 steel produced by the invention can meet the requirement that the steel delivery hardness is not more than 248HBW; tensile strength after quenching and tempering is 1000-1200 MPa, and yield strength is more than or equal to 800MPa; the depth of the total decarburized layer at each side of the steel is not more than 1.0% of the nominal diameter, so that the material has good processing performance.

Description

一种氮化钢31CrMoV9退火材及其生产方法A kind of nitrided steel 31CrMoV9 annealed material and its production method

技术领域Technical field

本发明涉及氮化钢生产技术领域,尤其涉及一种氮化钢31CrMoV9退火材及其生产方法。The invention relates to the technical field of nitrided steel production, and in particular to a nitrided steel 31CrMoV9 annealed material and a production method thereof.

背景技术Background technique

31CrMoV9是氮化钢典型牌号,也是欧盟标准EN10085中的代表牌号。31CrMoV9经调质渗氮处理后,产品表面硬度可达1000维氏硬度以上,具有高淬透性和优异的强韧性、耐磨性、抗“咬卡”性及抗腐蚀性,用于制造精密的液压活塞、液压活塞杆、连接轴、重载大型零件、联轴节、风电变速箱齿圈、发动机传动轴及其它重要的深层渗氮零件。但是,由于31CrMoV9钢的特殊成分组成导致其热轧组织复杂,实际生产条件下,31CrMoV9钢的热轧状态为“B+P+M+少量F”组织,硬度偏高(达到300HBW以上),不利于随后的加工制造。31CrMoV9 is a typical grade of nitrided steel and a representative grade in the European Union standard EN10085. After tempering and nitriding treatment, the surface hardness of 31CrMoV9 can reach over 1000 Vickers hardness. It has high hardenability and excellent toughness, wear resistance, "seizure" resistance and corrosion resistance. It is used for manufacturing precision products. Hydraulic pistons, hydraulic piston rods, connecting shafts, heavy-duty large parts, couplings, wind turbine gearbox ring gears, engine drive shafts and other important deep nitriding parts. However, due to the special composition of 31CrMoV9 steel, its hot-rolled structure is complex. Under actual production conditions, the hot-rolled state of 31CrMoV9 steel is a "B+P+M+a small amount of F" structure, with a high hardness (above 300HBW), which is not conducive to Subsequent processing and manufacturing.

目前,针对提供31CrMoV9氮化钢加工性能的相关技术,国内外可查的资料较少。At present, there is little information available at home and abroad regarding the related technologies that provide the processing performance of 31CrMoV9 nitrided steel.

申请公布号为CN109402350A的中国专利申请公开了“一种钢材的热处理工艺”,所述钢材选自42CrMo4、42CrMo、34CrNiMo6和31CrMoV9中的一种。热处理工艺包括以下步骤:1)淬火处理:温度为880-940℃,保温时间为1-7h,然后在35-135s冷却至500-600℃;2)回火处理:温度为590-630℃,保温时间为3-8h,然后冷却至室温。经热处理后的钢材能够有效提升钢材的抗拉强度和屈服强度,更能够有效改善钢材的冲击功;但是其没有考虑钢材的可加工性。The Chinese patent application with application publication number CN109402350A discloses "a heat treatment process for steel", and the steel is selected from one of 42CrMo4, 42CrMo, 34CrNiMo6 and 31CrMoV9. The heat treatment process includes the following steps: 1) Quenching treatment: The temperature is 880-940°C, the holding time is 1-7h, and then cooled to 500-600°C in 35-135s; 2) Tempering treatment: The temperature is 590-630°C, The holding time is 3-8h, and then cooled to room temperature. Heat-treated steel can effectively improve the tensile strength and yield strength of the steel, and can also effectively improve the impact energy of the steel; however, it does not consider the processability of the steel.

申请公布号为CN106086671A的中国专利申请公开了“一种轴用合金氮化钢”,按照重量百分比计含有C:0.25%~0.35%、Si:0.2~0.5%、Mn:0.5~1%、Cr:1.5%~2.5%、Mo:0.40~0.60%、V:0.15~0.25%、S:0.001~0.030%、Al:0.1~0.5%、Ti:0.6%~1.2%、Ni:0.05~0.2%,剩余部分包括Fe和不可避免的杂质;并且将以下元素限制为:P:0.02%以下、O:0.06%以下。制备方法包括:冶炼:采用电弧炉冶炼,配料为重量百分比大于或等于40%的铁水和重量百分比为40%~60%的废钢,控制终点C≥0.25%、P≤0.020%,残余元素含量符合设计要求,钢水的出钢温度为1600℃~1650℃,其中,在钢包内进行预脱氧合金化,出钢过程加入Al;然后,进行LF炉外精炼,精炼过程全程吹氩,保持白渣时间在20~30min;精炼后进行真空处理,真空度小于67Pa,保持时间在20~25min,真空处理后软吹氩时间大于12分钟;浇注:采用连铸全程保护浇注,连铸中采用电磁搅拌;轧制:对连铸坯进行缓冷后轧制,控制加热炉均热温度为1200℃~1240℃,加热时间为2.5~3小时,开轧温度为1100℃~1110℃,终轧温度为860℃~960℃;轧制完毕后,堆冷至室温;退火:退火炉中以700-720℃保温12~15小时后,随炉冷却至520-550℃出炉。但其解决的技术问题是:传统的氮化钢中的铝含量高,造成钢中夹杂物多,钢的表面质量差和渗氮热处理氮化层较脆。导致传统的氮化钢38CrMoAl生产难度高,连续浇注炉数少,因此很多钢厂仍采用模铸工艺生产,造成钢的质量和成本控制困难。本发明所述31CrMoV9属于不含铝渗氮钢,钢中Alt仅为0.015%~0.045%,远远低于该专利申请中的Al含量(0.1~0.5%),因此不存在该专利申请所述的技术问题。The Chinese patent application with application publication number CN106086671A discloses "an alloy nitrided steel for shafts", which contains C: 0.25% ~ 0.35%, Si: 0.2 ~ 0.5%, Mn: 0.5 ~ 1%, Cr in weight percentage : 1.5%~2.5%, Mo: 0.40~0.60%, V: 0.15~0.25%, S: 0.001~0.030%, Al: 0.1~0.5%, Ti: 0.6%~1.2%, Ni: 0.05~0.2%, The remainder includes Fe and inevitable impurities; and the following elements are limited to: P: 0.02% or less, O: 0.06% or less. The preparation method includes: smelting: smelting in an electric arc furnace. The ingredients are molten iron with a weight percentage greater than or equal to 40% and scrap steel with a weight percentage of 40% to 60%. The control endpoints are C≥0.25%, P≤0.020%, and the residual element content complies with The design requirements are that the tapping temperature of molten steel is 1600°C to 1650°C, in which pre-deoxidation and alloying is carried out in the ladle, and Al is added during the tapping process; then, LF refining outside the furnace is carried out, and argon is blown throughout the refining process to maintain the white slag time. 20 to 30 minutes; vacuum treatment is performed after refining, the vacuum degree is less than 67Pa, the holding time is 20 to 25 minutes, and the soft argon blowing time after vacuum treatment is more than 12 minutes; Pouring: continuous casting is used to protect the pouring throughout the casting, and electromagnetic stirring is used during continuous casting; Rolling: The continuous casting billet is slowly cooled and then rolled. The soaking temperature of the heating furnace is controlled to be 1200℃~1240℃, the heating time is 2.5~3 hours, the opening rolling temperature is 1100℃~1110℃, and the final rolling temperature is 860 ℃ ~ 960 ℃; after rolling is completed, the pile is cooled to room temperature; annealing: after being kept at 700-720 ℃ for 12 to 15 hours in the annealing furnace, it is cooled to 520-550 ℃ and released. However, the technical problems it solves are: the high aluminum content in traditional nitrided steel results in many inclusions in the steel, poor surface quality of the steel and a brittle nitrided layer during nitriding heat treatment. As a result, the production of traditional nitrided steel 38CrMoAl is difficult and the number of continuous pouring furnaces is small. Therefore, many steel plants still use the mold casting process for production, making it difficult to control the quality and cost of steel. The 31CrMoV9 described in the present invention belongs to aluminum-free nitrided steel, and the Alt in the steel is only 0.015% to 0.045%, which is far lower than the Al content (0.1 to 0.5%) in the patent application. Therefore, there is no such thing as the aluminum content in the patent application. technical issues.

申请公布号为CN102443740A的中国专利申请公开了“一种合金氮化钢及其制造方法”,其各化学元素的质量百分比为:碳:0.30~0.36wt%;硅:0.60~0.80wt%;锰:0.60~0.90wt%;铬:2.90~3.40wt%;钼:0.40~0.60wt%;钒:0.15~0.25wt%;铌:0.02~0.06wt%;硫:≤0.015wt%;磷:≤0.020wt%;铜:≤0.15wt%;镍:≤0.15wt%;余量为Fe和其他不可避免的杂质。制造方法包括下列步骤:(1)冶炼:将原料经过真空感应冶炼和电渣重熔后,熔铸成钢锭;(2)钢锭在均热炉内以80-90℃/h的升温速度至800-820℃保温80-100分钟后,以180-200℃/h的升温速度加热至1280-1290℃后保温160-180分钟;(3)钢锭初轧开坯后缓冷,然后表面精整;(4)轧制加热温度1180~1220℃,均热温度1160~1200℃,总加热时间135-150分钟;终轧温度≥850℃,轧制完毕后,堆冷至室温;(5)退火:退火炉中以700-720℃保温10~15小时后,随炉冷却至500-550℃出炉。其主要解决的技术问题是:1.调质38CrMoAl钢的强度和热稳定性满足不了基体支撑强度要求;2.渗氮时间过长,不仅成本高,且长时间的渗氮处理也降低了基体的支撑强度。另外,38CrMoAl钢还存在以下不足:淬透性不高,界面直径小于30mm时才可在油中淬透,尺寸直径60mm的零件油冷淬火后,表面与中心的硬度差可达60HB左右;此钢的临界点较高,故其正火和淬火的温度亦相应地较高;由于含铝铁素体稳定性高,不易溶入奥氏体中,所以保温时间要比一般合金结构钢长1.5倍左右。此外,38CrMoAl钢在冶金制造时还存在下述问题:由于钢中铝含量高,在冶炼时,铝元素极易氧化,使其收得率很不稳定,造成不合格率极高;38CrMoAl钢的低倍点状偏析问题较严重。该专利申请生产的合金氮化钢淬透性较高,经热处理后应当具有良好的强韧性;氮化后和含铝渗氮钢相比,渗层深度、心部硬度均应当高于含铝渗氮钢,应当具有优于现有渗氮钢的耐热性;此外,该合金氮化钢还应当具有良好的经济性。可见,该专利申请所解决的技术问题与本发明完全不同。The Chinese patent application with application publication number CN102443740A discloses "an alloy nitrided steel and its manufacturing method". The mass percentage of each chemical element is: carbon: 0.30~0.36wt%; silicon: 0.60~0.80wt%; manganese : 0.60~0.90wt%; Chromium: 2.90~3.40wt%; Molybdenum: 0.40~0.60wt%; Vanadium: 0.15~0.25wt%; Niobium: 0.02~0.06wt%; Sulfur: ≤0.015wt%; Phosphorus: ≤0.020 wt%; copper: ≤0.15wt%; nickel: ≤0.15wt%; the balance is Fe and other inevitable impurities. The manufacturing method includes the following steps: (1) Smelting: After vacuum induction smelting and electroslag remelting, the raw materials are melted and cast into steel ingots; (2) The steel ingots are heated in a soaking furnace at a heating rate of 80-90°C/h to 800-800°C. After holding at 820°C for 80-100 minutes, heat to 1280-1290°C at a heating rate of 180-200°C/h and then hold for 160-180 minutes; (3) The steel ingot is slowly cooled after rough rolling and then surface finishing; (3) 4) The rolling heating temperature is 1180~1220℃, the soaking temperature is 1160~1200℃, and the total heating time is 135-150 minutes; the final rolling temperature is ≥850℃. After the rolling is completed, the pile is cooled to room temperature; (5) Annealing: Annealing After being kept warm at 700-720℃ for 10 to 15 hours in the furnace, it is cooled to 500-550℃ and released. The main technical problems it solves are: 1. The strength and thermal stability of quenched and tempered 38CrMoAl steel cannot meet the matrix support strength requirements; 2. The nitriding time is too long, not only the cost is high, but the long-term nitriding treatment also reduces the strength of the matrix. the support strength. In addition, 38CrMoAl steel also has the following shortcomings: the hardenability is not high, and it can be quenched in oil only when the interface diameter is less than 30mm. After oil-cooling quenching of parts with a diameter of 60mm, the hardness difference between the surface and the center can reach about 60HB; this The critical point of steel is higher, so its normalizing and quenching temperatures are correspondingly higher; because aluminum-containing ferrite is highly stable and difficult to dissolve into austenite, the holding time is 1.5 times longer than that of general alloy structural steel. About times. In addition, 38CrMoAl steel also has the following problems during metallurgical manufacturing: due to the high aluminum content in the steel, the aluminum element is easily oxidized during smelting, making the yield very unstable, resulting in an extremely high failure rate; 38CrMoAl steel The problem of point-like segregation at low magnification is serious. The alloy nitrided steel produced by this patent application has high hardenability and should have good strength and toughness after heat treatment; after nitriding, compared with aluminum-containing nitrided steel, the nitrided layer depth and core hardness should be higher than those of aluminum-containing nitrided steel. Nitrided steel should have better heat resistance than existing nitrided steel; in addition, the alloy nitrided steel should also have good economy. It can be seen that the technical problem solved by this patent application is completely different from that of the present invention.

发明内容Contents of the invention

本发明提供了一种氮化钢31CrMoV9退火材及其生产方法,所生产的31CrMoV9钢能够满足钢材交货硬度不超过248HBW的要求;调质处理后抗拉强度1000~1200MPa,屈服强度≥800MPa;钢材每边总脱碳层深度(铁素体+过渡层)不超过公称直径的1.0%,保证了材料具有良好的加工性能。The invention provides a nitrided steel 31CrMoV9 annealed material and a production method thereof. The produced 31CrMoV9 steel can meet the requirement that the delivery hardness of the steel material does not exceed 248HBW; the tensile strength after quenching and tempering treatment is 1000-1200MPa, and the yield strength is ≥800MPa; The total decarburized layer depth (ferrite + transition layer) on each side of the steel does not exceed 1.0% of the nominal diameter, ensuring the material has good processing performance.

为了达到上述目的,本发明采用以下技术方案实现:In order to achieve the above objects, the present invention adopts the following technical solutions:

一种氮化钢31CrMoV9退火材,钢中化学成分按质量百分比计包括C:0.27%~0.33%,Si:0.28%~0.36%,Mn:0.63%~0.70%,P≤0.025%,S≤0.025%,Cr:2.43%~2.53%,Ni≤0.10%,Mo:0.17%~0.23%,V:0.10%~0.16%,Cu≤0.10%,Alt:0.015%~0.045%,其余为Fe及不可避免的杂质。A kind of nitrided steel 31CrMoV9 annealed material. The chemical composition of the steel includes, in terms of mass percentage, C: 0.27% ~ 0.33%, Si: 0.28% ~ 0.36%, Mn: 0.63% ~ 0.70%, P ≤ 0.025%, S ≤ 0.025 %, Cr: 2.43% ~ 2.53%, Ni ≤ 0.10%, Mo: 0.17% ~ 0.23%, V: 0.10% ~ 0.16%, Cu ≤ 0.10%, Alt: 0.015% ~ 0.045%, the rest is Fe and unavoidable of impurities.

一种氮化钢31CrMoV9退火材的生产方法,原料依次通过EBT电炉冶炼、LF炉精炼、VD炉精炼、连铸、保温、加热、轧制、缓冷、退火后,得到产品钢材,具体步骤如下:A method for producing nitrided steel 31CrMoV9 annealed material. The raw materials are sequentially passed through EBT electric furnace smelting, LF furnace refining, VD furnace refining, continuous casting, heat preservation, heating, rolling, slow cooling, and annealing to obtain product steel. The specific steps are as follows :

1)EBT电炉冶炼:冶炼温度1640~1680℃,冶炼终点C:0.05%~0.10%、P≤0.013%,残余元素含量符合设计要求;出钢前先加入2.0~3.0kg/t铝粉进行预脱氧,出钢过程中加入预脱氧剂、造渣材料、合金及增碳剂,并留钢、留渣,出钢时间控制在3~6min;1) EBT electric furnace smelting: smelting temperature 1640~1680℃, smelting end point C: 0.05%~0.10%, P≤0.013%, residual element content meets the design requirements; add 2.0~3.0kg/t aluminum powder for pre-production before tapping. For deoxidation, pre-deoxidizer, slagging materials, alloys and carburizing agents are added during the tapping process, and steel and slag are retained. The tapping time is controlled at 3 to 6 minutes;

2)LF炉精炼:全程进行底吹氩搅拌,并控制氩气压力为0.2~0.3MPa;在LF炉中进行白渣精炼,控制炉渣碱度R≥3.5,并控制渣中A12O3含量25%~30%,FeO+MnO含量<1.0%;白渣操作保持时间≥20min;2) LF furnace refining: perform bottom-blown argon stirring throughout the process, and control the argon gas pressure to 0.2~0.3MPa; perform white slag refining in the LF furnace, control the slag basicity R≥3.5, and control the A1 2 O 3 content in the slag 25%~30%, FeO+MnO content <1.0%; white slag operation holding time ≥20min;

3)VD炉精炼:真空泵启动前氩气压力控制在0.1~0.3MPa;真空度达到100Pa后保持10min以上,并将氩气压力调整至0.3~0.5MPa;破真空后终脱氧,喂Al线调节钢中Al含量在0.025%~0.035%;喂Ca-Si线100~120m调整氮化铝夹杂物;破真空后静吹氩10~35min,调整氩气压力为0.1~0.3MPa;静吹氩结束后加入保温剂30~80kg/炉;3) VD furnace refining: before starting the vacuum pump, control the argon pressure at 0.1~0.3MPa; after the vacuum reaches 100Pa, maintain it for more than 10 minutes, and adjust the argon pressure to 0.3~0.5MPa; after the vacuum is broken, deoxidize and feed the Al line for adjustment The Al content in the steel is between 0.025% and 0.035%; feed the Ca-Si line 100 to 120m to adjust the aluminum nitride inclusions; after breaking the vacuum, blow argon statically for 10~35min, adjust the argon gas pressure to 0.1~0.3MPa; end the static argon blowing Then add 30~80kg/furnace of heat preservation agent;

4)连铸:采用三机三流弧形连铸机,连铸头炉吊包温度1589~1594℃,第2炉吊包温度1577~1587℃,第3炉至尾炉吊包温度1567~1577℃,氩气保护浇注;4) Continuous casting: A three-machine three-flow arc continuous casting machine is used. The temperature of the lifting bag of the first furnace of continuous casting is 1589~1594℃, the temperature of the lifting bag of the second furnace is 1577~1587℃, and the temperature of the lifting bag of the third furnace to the tail furnace is 1567~1577 ℃, argon gas protection casting;

5)加热:预热段炉温500~750℃,加热时间45~50min;加热段按照钢坯升温速度的不同分为加热一段和加热二段,加热一段升温速度140~170℃/h,炉温1220~1230℃,加热时间55~60min;加热二段升温速度300~330℃/h,炉温1060~1080℃,加热时间60~65min;均热段炉温1200~1220℃,均热时间60~90min;钢坯出炉温度1180~1200℃,总加热时间220~265min;5) Heating: The furnace temperature in the preheating section is 500~750℃, and the heating time is 45~50min; the heating section is divided into a heating section and a heating section according to the different heating speeds of the steel billets. The heating speed in the heating section is 140~170℃/h, and the furnace temperature 1220~1230℃, heating time 55~60min; second heating section heating speed 300~330℃/h, furnace temperature 1060~1080℃, heating time 60~65min; soaking section furnace temperature 1200~1220℃, soaking time 60 ~90min; billet exit temperature is 1180~1200℃, total heating time is 220~265min;

6)轧制:开轧温度1100~1200℃,终轧温度850~1000℃,钢材下冷床后即刻入坑保温或堆冷;6) Rolling: The opening rolling temperature is 1100~1200℃, the final rolling temperature is 850~1000℃, and the steel is immediately put into the pit for heat preservation or pile cooling after being placed on the cooling bed;

7)退火:采用等温退火工艺;先将钢材以70~100℃/h的加热速率升温至760~780℃后均温并保温3小时以上,然后炉冷至690~710℃后均温并保温2小时以上,随炉冷却至500℃以下后出炉,空冷至室温。7) Annealing: Adopt isothermal annealing process; first heat the steel to 760-780°C at a heating rate of 70-100°C/h, then equalize and maintain the temperature for more than 3 hours, then cool the furnace to 690-710°C, then equalize and maintain the temperature. Leave it for more than 2 hours, cool it in the furnace to below 500°C, then take it out and cool it to room temperature in the air.

进一步的,所述步骤1)中,采用废钢加铁水作为原料,先装入废钢,给电待穿井到底并形成熔池后兑入铁水,兑铁时铁水温度>1150℃;通过供氧、造渣、通电进行脱碳、脱磷及温度调整。Further, in the step 1), scrap steel and molten iron are used as raw materials. Scrap steel is first loaded, electricity is supplied, the well is penetrated to the bottom and a molten pool is formed, and then molten iron is added. When the iron is blended, the temperature of the molten iron is >1150°C; through oxygen supply, Slagging, power supply for decarburization, dephosphorization and temperature adjustment.

进一步的,所述铁水成分要求按质量百分比:C≥3.5%,Mn≤0.80%,Si:0.20%~1.00%,P≤0.070%,S≤0.070%。Furthermore, the molten iron components are required to be in mass percentage: C ≥ 3.5%, Mn ≤ 0.80%, Si: 0.20% to 1.00%, P ≤ 0.070%, S ≤ 0.070%.

进一步的,所述步骤4)中,采用结晶器M-EMS与凝固末端F-EMS联合搅拌,电子搅拌电流为360~400A。Further, in the step 4), the crystallizer M-EMS and the solidification terminal F-EMS are used for joint stirring, and the electronic stirring current is 360-400A.

进一步的,所述步骤6)轧制前采用高压水除鳞,除鳞压力28~30MPa。Further, in step 6), high-pressure water is used to remove scales before rolling, and the descaling pressure is 28-30MPa.

进一步的,所述步骤6)中,的钢材采用入炉保温,出坑温度≤300℃,保温时间≥24h;/>的钢材,采用堆冷。Further, in step 6), The steel is insulated when entering the furnace, the temperature when exiting the pit is ≤300℃, and the holding time is ≥24h;/> The steel is pile-cooled.

进一步的,所生产的31CrMoV9钢的硬度≤248HBW;调质处理后抗拉强度1000~1200MPa,屈服强度≥800MPa。Furthermore, the hardness of the produced 31CrMoV9 steel is ≤248HBW; the tensile strength after quenching and tempering is 1000~1200MPa, and the yield strength is ≥800MPa.

进一步的,所生产的31CrMoV9钢每边总脱碳层深度不超过公称直径的1.0%。Furthermore, the total decarburized layer depth on each side of the produced 31CrMoV9 steel does not exceed 1.0% of the nominal diameter.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

所生产的31CrMoV9钢能够满足钢材交货硬度不超过248HBW的要求;调质处理后抗拉强度1000~1200MPa,屈服强度≥800MPa;钢材每边总脱碳层深度(铁素体+过渡层)不超过公称直径的1.0%,保证了材料具有良好的加工性能。The 31CrMoV9 steel produced can meet the requirement that the delivery hardness of the steel does not exceed 248HBW; the tensile strength after quenching and tempering is 1000~1200MPa, and the yield strength is ≥800MPa; the total decarburized layer depth (ferrite + transition layer) on each side of the steel is not Exceeding 1.0% of the nominal diameter ensures that the material has good processing properties.

附图说明Description of the drawings

图1是本发明所述氮化钢31CrMoV9的热处理工艺曲线。Figure 1 is a heat treatment process curve of nitrided steel 31CrMoV9 according to the present invention.

图2是本发明所述氮化钢31CrMoV9的轧后金相组织照片(组织为B+P+M+F)。Figure 2 is a photo of the metallographic structure after rolling of the nitrided steel 31CrMoV9 of the present invention (the structure is B+P+M+F).

图3是本发明所述氮化钢31CrMoV9的退火状态金相组织照片(组织为粒状P组织)。Figure 3 is a photo of the metallographic structure of the nitrided steel 31CrMoV9 in the annealed state of the present invention (the structure is a granular P structure).

具体实施方式Detailed ways

本发明所述一种氮化钢31CrMoV9退火材,钢中化学成分按质量百分比计包括C:0.27%~0.33%,Si:0.28%~0.36%,Mn:0.63%~0.70%,P≤0.025%,S≤0.025%,Cr:2.43%~2.53%,Ni≤0.10%,Mo:0.17%~0.23%,V:0.10%~0.16%,Cu≤0.10%,Alt:0.015%~0.045%,其余为Fe及不可避免的杂质。The chemical composition of the nitrided steel 31CrMoV9 annealed material of the present invention includes, in terms of mass percentage, C: 0.27% ~ 0.33%, Si: 0.28% ~ 0.36%, Mn: 0.63% ~ 0.70%, P ≤ 0.025% , S ≤ 0.025%, Cr: 2.43% ~ 2.53%, Ni ≤ 0.10%, Mo: 0.17% ~ 0.23%, V: 0.10% ~ 0.16%, Cu ≤ 0.10%, Alt: 0.015% ~ 0.045%, the rest are Fe and inevitable impurities.

本发明所述一种氮化钢31CrMoV9退火材的生产方法,原料依次通过EBT电炉冶炼、LF炉精炼、VD炉精炼、连铸、保温、加热、轧制、缓冷、退火后,得到产品钢材,具体步骤如下:According to the production method of nitrided steel 31CrMoV9 annealed material of the present invention, the raw materials are sequentially passed through EBT electric furnace smelting, LF furnace refining, VD furnace refining, continuous casting, heat preservation, heating, rolling, slow cooling and annealing to obtain product steel. ,Specific steps are as follows:

1)EBT电炉冶炼:冶炼温度1640~1680℃,冶炼终点C:0.05%~0.10%、P≤0.013%,残余元素含量符合设计要求;出钢前先加入2.0~3.0kg/t铝粉进行预脱氧,出钢过程中加入预脱氧剂、造渣材料、合金及增碳剂,并留钢、留渣,出钢时间控制在3~6min;1) EBT electric furnace smelting: smelting temperature 1640~1680℃, smelting end point C: 0.05%~0.10%, P≤0.013%, residual element content meets the design requirements; add 2.0~3.0kg/t aluminum powder for pre-production before tapping. For deoxidation, pre-deoxidizer, slagging materials, alloys and carburizing agents are added during the tapping process, and steel and slag are retained. The tapping time is controlled at 3 to 6 minutes;

2)LF炉精炼:全程进行底吹氩搅拌,并控制氩气压力为0.2~0.3MPa;在LF炉中进行白渣精炼,控制炉渣碱度R≥3.5,并控制渣中A12O3含量25%~30%,FeO+MnO含量<1.0%;白渣操作保持时间≥20min;2) LF furnace refining: perform bottom-blown argon stirring throughout the process, and control the argon gas pressure to 0.2~0.3MPa; perform white slag refining in the LF furnace, control the slag basicity R≥3.5, and control the A1 2 O 3 content in the slag 25%~30%, FeO+MnO content <1.0%; white slag operation holding time ≥20min;

3)VD炉精炼:真空泵启动前氩气压力控制在0.1~0.3MPa;真空度达到100Pa后保持10min以上,并将氩气压力调整至0.3~0.5MPa;破真空后终脱氧,喂Al线调节钢中Al含量在0.025%~0.035%;喂Ca-Si线100~120m调整氮化铝夹杂物;破真空后静吹氩10~35min,调整氩气压力为0.1~0.3MPa;静吹氩结束后加入保温剂30~80kg/炉;3) VD furnace refining: before starting the vacuum pump, control the argon pressure at 0.1~0.3MPa; after the vacuum reaches 100Pa, maintain it for more than 10 minutes, and adjust the argon pressure to 0.3~0.5MPa; after the vacuum is broken, deoxidize and feed the Al line for adjustment The Al content in the steel is between 0.025% and 0.035%; feed the Ca-Si line 100 to 120m to adjust the aluminum nitride inclusions; after breaking the vacuum, blow argon statically for 10~35min, adjust the argon gas pressure to 0.1~0.3MPa; end the static argon blowing Then add 30~80kg/furnace of heat preservation agent;

4)连铸:采用三机三流弧形连铸机,连铸头炉吊包温度1589~1594℃,第2炉吊包温度1577~1587℃,第3炉至尾炉吊包温度1567~1577℃,氩气保护浇注;4) Continuous casting: A three-machine three-flow arc continuous casting machine is used. The temperature of the lifting bag of the first furnace of continuous casting is 1589~1594℃, the temperature of the lifting bag of the second furnace is 1577~1587℃, and the temperature of the lifting bag of the third furnace to the tail furnace is 1567~1577 ℃, argon gas protection casting;

5)加热:预热段炉温500~750℃,加热时间45~50min;加热段按照钢坯升温速度的不同分为加热一段和加热二段,加热一段升温速度140~170℃/h,炉温1220~1230℃,加热时间55~60min;加热二段升温速度300~330℃/h,炉温1060~1080℃,加热时间60~65min;均热段炉温1200~1220℃,均热时间60~90min;钢坯出炉温度1180~1200℃,总加热时间220~265min;5) Heating: The furnace temperature in the preheating section is 500~750℃, and the heating time is 45~50min; the heating section is divided into a heating section and a heating section according to the different heating speeds of the steel billets. The heating speed in the heating section is 140~170℃/h, and the furnace temperature 1220~1230℃, heating time 55~60min; second heating section heating speed 300~330℃/h, furnace temperature 1060~1080℃, heating time 60~65min; soaking section furnace temperature 1200~1220℃, soaking time 60 ~90min; billet exit temperature is 1180~1200℃, total heating time is 220~265min;

6)轧制:开轧温度1100~1200℃,终轧温度850~1000℃,钢材下冷床后即刻入坑保温或堆冷;6) Rolling: The opening rolling temperature is 1100~1200℃, the final rolling temperature is 850~1000℃, and the steel is immediately put into the pit for heat preservation or pile cooling after being placed on the cooling bed;

7)退火:采用等温退火工艺;先将钢材以70~100℃/h的加热速率升温至760~780℃后均温并保温3小时以上,然后炉冷至690~710℃后均温并保温2小时以上,随炉冷却至500℃以下后出炉,空冷至室温。7) Annealing: Adopt isothermal annealing process; first heat the steel to 760-780°C at a heating rate of 70-100°C/h, then equalize and maintain the temperature for more than 3 hours, then cool the furnace to 690-710°C, then equalize and maintain the temperature. Leave it for more than 2 hours, cool it in the furnace to below 500°C, then take it out and cool it to room temperature in the air.

进一步的,所述步骤1)中,采用废钢加铁水作为原料,先装入废钢,给电待穿井到底并形成熔池后兑入铁水,兑铁时铁水温度>1150℃;通过供氧、造渣、通电进行脱碳、脱磷及温度调整。Further, in the step 1), scrap steel and molten iron are used as raw materials. Scrap steel is first loaded, electricity is supplied, the well is penetrated to the bottom and a molten pool is formed, and then molten iron is added. When the iron is blended, the temperature of the molten iron is >1150°C; through oxygen supply, Slagging, power supply for decarburization, dephosphorization and temperature adjustment.

进一步的,所述铁水成分要求按质量百分比:C≥3.5%,Mn≤0.80%,Si:0.20%~1.00%,P≤0.070%,S≤0.070%。Furthermore, the molten iron components are required to be in mass percentage: C ≥ 3.5%, Mn ≤ 0.80%, Si: 0.20% to 1.00%, P ≤ 0.070%, S ≤ 0.070%.

进一步的,所述步骤4)中,采用结晶器M-EMS与凝固末端F-EMS联合搅拌,电子搅拌电流为360~400A。Further, in the step 4), the crystallizer M-EMS and the solidification terminal F-EMS are used for joint stirring, and the electronic stirring current is 360-400A.

进一步的,所述步骤6)轧制前采用高压水除鳞,除鳞压力28~30MPa。Further, in step 6), high-pressure water is used to remove scales before rolling, and the descaling pressure is 28-30MPa.

进一步的,所述步骤6)中,的钢材采用入炉保温,出坑温度≤300℃,保温时间≥24h;/>的钢材,采用堆冷。Further, in step 6), The steel is insulated when entering the furnace, the temperature when exiting the pit is ≤300℃, and the holding time is ≥24h;/> The steel is pile-cooled.

进一步的,所生产的31CrMoV9钢的硬度≤248HBW;调质处理后抗拉强度1000~1200MPa,屈服强度≥800MPa。Furthermore, the hardness of the produced 31CrMoV9 steel is ≤248HBW; the tensile strength after quenching and tempering is 1000~1200MPa, and the yield strength is ≥800MPa.

进一步的,所生产的31CrMoV9钢每边总脱碳层深度不超过公称直径的1.0%。Furthermore, the total decarburized layer depth on each side of the produced 31CrMoV9 steel does not exceed 1.0% of the nominal diameter.

本发明所述氮化钢31CrMoV9的化学成分中各元素对应的主要作用和设计依据如下:The main functions and design basis of each element in the chemical composition of nitrided steel 31CrMoV9 according to the present invention are as follows:

渗氮也叫氮化,是化学热处理中重要的工艺之一。适用于渗氮工艺的钢种,叫做渗氮钢,也叫氮化钢。用其制造机器零件,经渗氮处理后,能获得较高的表面硬度,良好的耐磨性,高的疲劳强度和较低的缺口敏感性,一定的抗腐蚀能力,高的热稳定性。Nitriding, also called nitriding, is one of the important processes in chemical heat treatment. The type of steel suitable for the nitriding process is called nitrided steel, also called nitrided steel. Using it to make machine parts, after nitriding treatment, can obtain high surface hardness, good wear resistance, high fatigue strength and low notch sensitivity, certain corrosion resistance, and high thermal stability.

31CrMoV9属于不含铝渗氮钢,钢中加入形成氮化物元素能使钢吸收氮的能力提高,并使氮化物表层具有良好的附着性。这类元素与氮有较强的亲和力并形成稳定而高度弥散的氮化物,从而提高硬度,这类元素包括铬、钒、钼、钛等。31CrMoV9 is an aluminum-free nitrided steel. Adding nitride-forming elements to the steel can improve the steel's ability to absorb nitrogen and make the nitride surface layer have good adhesion. Such elements have a strong affinity with nitrogen and form stable and highly dispersed nitrides, thereby increasing the hardness. Such elements include chromium, vanadium, molybdenum, titanium, etc.

铬是优良的氮化物促进元素,也是渗氮钢中的主要合金化元素。在不含铝渗氮钢中,铬是最主要的元素,再与钒或钼相配合,进一步优化性能。铬对提高钢的淬透性、强度和表面硬度都是有利的,但含量过高时,渗氮后由于钢的体积膨胀逐渐显著,因而零件变形增大,严重时表层容易脱落。Chromium is an excellent nitride promoting element and the main alloying element in nitrided steel. In aluminum-free nitrided steel, chromium is the most important element, and is combined with vanadium or molybdenum to further optimize performance. Chromium is beneficial to improving the hardenability, strength and surface hardness of steel. However, when the content is too high, the volume expansion of the steel will gradually become significant after nitriding, so the deformation of the parts will increase. In severe cases, the surface layer will easily fall off.

钒能形成稳定的氮化物,是不含铝渗氮钢中的常用元素,起到提高渗氮层硬度的作用,表面硬度虽然没有含铝渗氮钢高,可是韧性良好,对于受磨损又受一定冲击负荷的零件十分相宜。Vanadium can form stable nitrides and is a commonly used element in aluminum-free nitrided steel. It plays a role in improving the hardness of the nitrided layer. Although the surface hardness is not as high as that of aluminum-containing nitrided steel, it has good toughness and is resistant to wear and stress. Parts with a certain impact load are very suitable.

钼在渗氮钢中的重要作用,就是避免渗氮过程中产生回火脆性。The important role of molybdenum in nitrided steel is to avoid temper brittleness during the nitriding process.

碳是不利于渗氮的元素,它会降低氮的扩散系数,从而降低渗氮速度。碳对渗碳层表面硬度及其分布也有不利的影响。然而碳又是保证钢强度的基本元素,心部强度不足对氮化层性能尤其是疲劳强度有不利的影响,因此为保证传动轴心部强度,含碳量不宜过低。Carbon is an element that is not conducive to nitriding. It will reduce the diffusion coefficient of nitrogen, thereby reducing the nitriding speed. Carbon also has an adverse effect on the surface hardness and distribution of the carburized layer. However, carbon is the basic element that ensures the strength of steel. Insufficient strength in the core has a negative impact on the performance of the nitrided layer, especially the fatigue strength. Therefore, in order to ensure the strength of the core of the transmission shaft, the carbon content should not be too low.

从力学性能角度考虑各合金元素的不同作用。硅不仅增加钢的淬透性,还增加钢淬火后的抗回火性。锰和铁形成固溶体,提高钢中铁素体和奥氏体的强度和硬度,锰在钢中由于降低临界转变温度,起到细化珠光体的作用,也间接地起到提高珠光体钢强度的作用。铝用于细化钢的晶粒,固定钢中的氮和氧,因而可以减轻钢对缺口的敏感性,减少或消除钢的时效现象,并提高钢的冲击韧性。钼对铁素体有固溶强化作用,同时也提高碳化物的稳定性,因此对钢的强度产生有利的作用,调质钢中加入适量的钼,不仅可以提高钢的淬透性,从而提高钢的强度和延展性,更由于钼可以消除或减轻因其它合金元素所导致的回火脆性而大大有利于钢的冲击韧性。钒对退火低碳钢力学性能的影响是:当含量低并固溶于铁素体时,将略增钢的强度,并略降低其塑性和韧性;如以聚集的碳化物存在时,因其固定了一部分碳,反而降低钢的强度。铬加入钢中,在一定含量内能提高钢的强度和韧性,但碳素钢中单独加入铬对改善正火或调质后的力学性能不显著,同时提高或加入其它合金元素如锰、钼等,才能显示出较好的性能。Consider the different effects of each alloy element from the perspective of mechanical properties. Silicon not only increases the hardenability of steel, but also increases its resistance to tempering after quenching. Manganese and iron form a solid solution, which increases the strength and hardness of ferrite and austenite in steel. Manganese in steel plays a role in refining pearlite by lowering the critical transformation temperature, and also indirectly improves the strength of pearlitic steel. effect. Aluminum is used to refine the grains of steel and fix nitrogen and oxygen in the steel, thereby reducing the sensitivity of the steel to notches, reducing or eliminating the aging phenomenon of the steel, and improving the impact toughness of the steel. Molybdenum has a solid solution strengthening effect on ferrite and also improves the stability of carbides, so it has a beneficial effect on the strength of steel. Adding an appropriate amount of molybdenum to quenched and tempered steel can not only improve the hardenability of the steel, thereby improving The strength and ductility of steel, and because molybdenum can eliminate or reduce the temper brittleness caused by other alloying elements, greatly benefit the impact toughness of steel. The effect of vanadium on the mechanical properties of annealed low carbon steel is: when the content is low and solid dissolved in ferrite, it will slightly increase the strength of the steel and slightly reduce its plasticity and toughness; if it exists in the form of aggregated carbides, it will Part of the carbon is fixed, but the strength of the steel is reduced. Adding chromium to steel can improve the strength and toughness of the steel within a certain content. However, adding chromium alone to carbon steel does not significantly improve the mechanical properties after normalizing or quenching and tempering. At the same time, other alloying elements such as manganese and molybdenum are added or added. Wait to show better performance.

综合考虑各元素对钢渗氮性能及力学性能的影响,本发明确定氮化钢31CrMoV9的冶炼控制成分要求为C:0.27%~0.33%,Si:0.28%~0.36%,Mn:0.63%~0.70%,P:≤0.025%,S:≤0.025%,Cr:2.43%~2.53%,Ni:≤0.10%,Mo:0.17%~0.23%,V:0.10%~0.16%,Cu:≤0.10%,Alt:0.015%~0.045%。其余为Fe,以及不可避免的杂质。Comprehensive consideration of the effects of various elements on the nitriding performance and mechanical properties of steel, the present invention determines that the smelting control component requirements of nitrided steel 31CrMoV9 are C: 0.27% ~ 0.33%, Si: 0.28% ~ 0.36%, Mn: 0.63% ~ 0.70 %, P: ≤ 0.025%, S: ≤ 0.025%, Cr: 2.43% ~ 2.53%, Ni: ≤ 0.10%, Mo: 0.17% ~ 0.23%, V: 0.10% ~ 0.16%, Cu: ≤ 0.10%, Alt:0.015%~0.045%. The remainder is Fe and unavoidable impurities.

本发明所述一种氮化钢31CrMoV9退火材的生产工艺全流程为:优质铁水+废钢→EBT电炉→LF精炼炉→VD真空处理炉→235×265mm中方坯连铸机→端进端出步进梁式加热炉→1150BD轧机+850棒材连轧机组→高精度精整线→理化组织等检验→成品包装缴库。其中主要控制工序如下:The whole production process of the nitrided steel 31CrMoV9 annealed material according to the invention is: high-quality molten iron + scrap steel → EBT electric furnace → LF refining furnace → VD vacuum treatment furnace → 235×265mm medium billet continuous casting machine → end in and end out Beam-type heating furnace → 1150BD rolling mill + 850 bar continuous rolling mill unit → high-precision finishing line → physical and chemical structure inspection → finished product packaging and delivery to the warehouse. The main control processes are as follows:

电炉冶炼采用废钢加铁水作为原料,铁水要求C含量≥3.5%,Mn≤0.80%,Si:0.20%~1.00%,P≤0.070%,S≤0.070%。先装入废钢(装料前炉底垫活性石灰,以减轻对炉底的冲击,提前形成熔池,稳定电弧和早期脱磷),给电待穿井到底并形成一定熔池后兑入铁水(铁水温度≤1150℃不能兑铁)。通过供氧、造渣、通电的手段脱碳、脱磷、调整温度。冶炼温度1640~1680℃,化学成分C:0.05%~0.10%、P≤0.013%,残余元素符合要求即可出钢。出钢前先加入2.0~3.0kg/t铝粉进行预脱氧。出钢过程中加入预脱氧剂、造渣材料、合金及增碳剂等。出钢需要注意留钢、留渣,防止氧化渣进入钢包中。出钢时间控制在3~6min。Electric furnace smelting uses scrap steel plus molten iron as raw materials. The molten iron requires C content ≥ 3.5%, Mn ≤ 0.80%, Si: 0.20% ~ 1.00%, P ≤ 0.070%, S ≤ 0.070%. First load the scrap steel (the furnace bottom is padded with active lime before charging to reduce the impact on the furnace bottom, form a molten pool in advance, stabilize the arc and achieve early dephosphorization), then add electricity until the well is penetrated to the bottom and a certain molten pool is formed, and then the molten iron is added (The molten iron temperature is ≤1150℃ and cannot be mixed with iron). Decarburization, dephosphorization, and temperature adjustment are achieved through oxygen supply, slagging, and electricity. The smelting temperature is 1640~1680℃, the chemical composition C: 0.05%~0.10%, P≤0.013%, and the steel can be tapped if the residual elements meet the requirements. Before tapping, add 2.0~3.0kg/t aluminum powder for pre-deoxidation. During the tapping process, pre-deoxidizer, slagging materials, alloys and carburizing agents are added. When tapping steel, attention must be paid to retaining steel and slag to prevent oxidized slag from entering the ladle. The tapping time is controlled at 3 to 6 minutes.

LF精炼过程中,全程进行底吹氩搅拌(精炼期间氩气控制以渣面波动,钢水不裸露为宜)。钢包到接收位,先接通氩气吹开渣面测温、取一次样分析全成分,一次样分析结果报回后按要求下限进行成分粗调;钢包入LF工位,采用大电流升温化渣,一次性供电升温至目标值(1580~1620℃),在LF炉中进行白渣精炼,控制炉渣碱度R≥3.5,渣中w(A12O3)=25%~30%,w(FeO+MnO)<1.0%(优选<0.5%),实现炉渣对钢水的扩散脱氧,同时完成脱硫的任务。渣白后取二次样分析全成分,二次样取走后继续用扩散脱氧剂调渣,保持合适的炉渣碱度及流动性良好,并全程保持白渣操作,二次样结果报回,喂入Al线,将钢中Al含量调整到0.020%以上;按目标成分进行成分微调。白渣保持时间≥20min,全程控制氩气压力0.2~0.3MPa。During the LF refining process, bottom-blown argon stirring is performed throughout the process (it is appropriate to control the argon gas during refining so that the slag surface fluctuates and the molten steel is not exposed). When the ladle arrives at the receiving position, the argon gas is first turned on to blow open the slag surface to measure the temperature, and a primary sample is taken to analyze the full composition. After the primary sample analysis results are reported back, the composition is roughly adjusted according to the required lower limit; the ladle enters the LF station, and a large current is used to raise the temperature. The slag is heated to the target value (1580~1620℃) with one-time power supply, and the white slag is refined in the LF furnace. The basicity of the slag is controlled R≥3.5, w(A12O3) in the slag=25%~30%, w(FeO+ MnO) <1.0% (preferably <0.5%), realizes diffusion deoxidation of molten steel by slag, and simultaneously completes the task of desulfurization. After the slag is whitened, take a secondary sample to analyze all components. After the secondary sample is taken away, continue to use diffusion deoxidizer to adjust the slag, maintain appropriate slag alkalinity and good fluidity, and maintain the white slag operation throughout the process. The results of the secondary sample will be reported. Feed the Al wire and adjust the Al content in the steel to above 0.020%; fine-tune the composition according to the target composition. The white slag holding time is ≥20min, and the argon pressure is controlled at 0.2~0.3MPa throughout the process.

VD精炼时,真空泵启动前氩气压力控制在0.1~0.3MPa,以渣面微动钢水不裸露为宜。当真空度达到100Pa时开始计时,保持时间≥10min,此时将氩气压力调整至0.3~0.5MPa。破真空后终脱氧,喂Al线,控制钢水Al含量0.025%~0.035%,喂Ca-Si线100~120m调整氮化铝夹杂物,保证钢材可浇性;破真空后静吹氩,静吹10~35min,氩气压力0.1~0.3MPa,以渣面微动钢水不裸露为宜。静吹氩结束后,加入保温剂30~80kg/炉,保温剂应在每炉静吹氩末期钢水液面尚有波动时加入,并保证其均匀覆盖。During VD refining, the argon gas pressure is controlled at 0.1~0.3MPa before starting the vacuum pump, so that the slag surface is not exposed to fretting molten steel. Start timing when the vacuum degree reaches 100Pa and keep the time ≥10min. At this time, adjust the argon gas pressure to 0.3~0.5MPa. After the vacuum is broken, final deoxidation is carried out, and the Al line is fed to control the Al content of the molten steel to 0.025% to 0.035%. The Ca-Si line is fed to 100 to 120m to adjust the aluminum nitride inclusions to ensure the castability of the steel; after the vacuum is broken, static blowing of argon is performed. 10~35min, argon gas pressure 0.1~0.3MPa, it is appropriate that the slag surface is fretting and the molten steel is not exposed. After the static argon blowing is completed, add 30 to 80kg/furnace of thermal insulating agent. The thermal insulating agent should be added when the molten steel level still fluctuates at the end of each furnace to ensure uniform coverage.

连铸采用三机三流弧形连铸机连铸钢坯,连铸头炉吊包温度1589~1594℃,第2炉吊包温度1577~1587℃,第3炉至尾炉吊包温度1567~1577℃,氩气保护浇注;电子搅拌采用结晶器(M-EMS)与凝固末端(F-EMS)联合搅拌,电子搅拌电流设定为380~420A。Continuous casting adopts a three-machine three-flow arc continuous casting machine to continuously cast steel billets. The temperature of the continuous casting head furnace bag is 1589~1594℃, the temperature of the second furnace bag is 1577~1587℃, and the temperature of the third furnace to the tail furnace bag is 1567~1577. ℃, argon gas protection pouring; electronic stirring uses the combined stirring of the crystallizer (M-EMS) and the solidification end (F-EMS), and the electronic stirring current is set to 380~420A.

加热阶段中,设定预热段炉温500~750℃,加热时间45~50min;加热段按照钢坯升温速度的要求不同分为加热一段和加热二段,其中加热一段升温速度140~170℃/h,炉温1220~1230℃,加热时间55~60min;加热二段升温速度300~330℃/h,炉温1060~1080℃,加热时间60~65min;均热段炉温1200~1220℃,均热时间60~90min。钢坯出炉温度1180~1200℃,总加热时间220~265min。In the heating stage, the furnace temperature of the preheating section is set to 500~750℃, and the heating time is 45~50min; the heating section is divided into a heating section and a heating section according to the different requirements of the billet heating speed, of which the heating speed of the heating section is 140~170℃/ h, the furnace temperature is 1220~1230℃, the heating time is 55~60min; the second heating section heating speed is 300~330℃/h, the furnace temperature is 1060~1080℃, the heating time is 60~65min; the soaking section furnace temperature is 1200~1220℃, Soaking time is 60~90min. The billet exit temperature is 1180~1200℃, and the total heating time is 220~265min.

轧制阶段,轧制前采用高压水除鳞,除鳞压力28~30MPa,开轧温度1100~1200℃,终轧温度850~1000℃,钢材下冷床后即刻入坑保温或堆冷。具体是:的钢材采用入坑保温,出坑温度≤300℃,保温时间≥24h;/>的钢材采用堆冷。氮化钢31CrMoV9的轧后金相组织照片如图2所示,组织为B+P+M+F。During the rolling stage, high-pressure water is used for descaling before rolling. The descaling pressure is 28 to 30 MPa. The starting rolling temperature is 1100 to 1200°C, and the final rolling temperature is 850 to 1000°C. After the steel is placed on the cooling bed, it is immediately put into the pit for heat preservation or pile cooling. specifically is: The steel is insulated into the pit, the temperature out of the pit is ≤300℃, and the insulation time is ≥24h;/> The steel is pile cooled. The photo of the metallographic structure of nitrided steel 31CrMoV9 after rolling is shown in Figure 2. The structure is B+P+M+F.

退火阶段,基于31CrMoV9钢成分、性能特点,在对等温退火加热温度、加热时间、等温温度、等温时间制定原则分析基础上,设计等温退火工艺,等温退火工艺曲线见图1。氮化钢31CrMoV9的退火状态金相组织照片如图3所示,组织为粒状P组织。In the annealing stage, based on the composition and performance characteristics of 31CrMoV9 steel, and based on the analysis of the principles of isothermal annealing heating temperature, heating time, isothermal temperature, and isothermal time, the isothermal annealing process is designed. The isothermal annealing process curve is shown in Figure 1. The photo of the annealed metallographic structure of nitrided steel 31CrMoV9 is shown in Figure 3. The structure is granular P structure.

以下实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The following examples are implemented on the premise of the technical solution of the present invention and provide detailed implementation modes and specific operating processes. However, the protection scope of the present invention is not limited to the following examples.

【实施例1】[Example 1]

本实施例采用本发明所述方法制造氮化钢31CrMoV9退火材,按照质量百分比含量,钢中化学成分包括C:0.29%,Si:0.33%,Mn:0.67%,P:0.011%,S:0.002%,Cr:2.49%,Ni:0.02%,Mo:0.19%,Cu:0.03%,Alt:0.026%,V:0.13%,余量为Fe以及不可避免的杂质。In this embodiment, the method of the present invention is used to manufacture nitrided steel 31CrMoV9 annealed material. According to the mass percentage content, the chemical composition of the steel includes C: 0.29%, Si: 0.33%, Mn: 0.67%, P: 0.011%, S: 0.002 %, Cr: 2.49%, Ni: 0.02%, Mo: 0.19%, Cu: 0.03%, Alt: 0.026%, V: 0.13%, the balance is Fe and inevitable impurities.

生产过程控制如下步骤:The production process controls the following steps:

1、EBT电炉冶炼1. EBT electric furnace smelting

电炉装入废钢17t,送电20min后兑入铁水,铁水温度1250℃~1350℃,重35.8t。氧气氧化,激烈沸腾,氧化温度1679℃,氧化前期形成高碱度、大渣量、低温炉渣以加强脱磷效果,炉料熔化70%以上时向渣中喷吹电炉发泡剂,钢铁料熔清后,取样分析C、Mn、P、S及残余元素。出钢时C含量为0.05%,P含量为0.008%,出钢温度1678℃。电炉出钢1/4时加入适量渣料,预脱氧剂铝铁102kg,合金硅锰201kg,低铬1000kg。17t of scrap steel is loaded into the electric furnace, and after 20 minutes of power transmission, molten iron is added. The temperature of the molten iron is 1250℃~1350℃ and the weight is 35.8t. Oxygen oxidation, violent boiling, oxidation temperature 1679°C, high alkalinity, large slag volume, low temperature slag is formed in the early stage of oxidation to enhance the dephosphorization effect. When the furnace charge is melted more than 70%, the electric furnace foaming agent is sprayed into the slag, and the steel material is melted. Afterwards, samples were taken to analyze C, Mn, P, S and residual elements. During tapping, the C content is 0.05%, the P content is 0.008%, and the tapping temperature is 1678°C. When the electric furnace is tapping 1/4 of the steel, add an appropriate amount of slag, 102kg of pre-deoxidizer aluminum and iron, 201kg of silicon-manganese alloy, and 1000kg of low chromium.

2、LF炉精炼2. LF furnace refining

钢包到接收位,先接通氩气吹开渣面测温、取一次样分析全成分,一次样分析结果报回后按要求下限进行成分粗调;LF精炼全程进行底吹氩搅拌,加入活性石灰499kg、焦粉增碳剂10kg、萤石压块50kg造渣,液渣形成后,加入氧化铝球200kg进行扩散脱氧。渣白、温度符合要求后取二次样分析全成分;二次样取走后继续用扩散脱氧剂调渣,保持合适的炉渣碱度及流动性良好,并全程保持白渣操作,二次样结果报回,按目标控制成分进行成分微调。白渣保持时间≥20min。全程控制氩气压力0.2~0.3MPa,防止钢水裸露造成二次氧化。吊包温度1690℃。When the ladle arrives at the receiving position, the argon gas is first turned on to blow open the slag surface to measure the temperature, and a primary sample is taken to analyze the full composition. After the primary sample analysis results are reported back, the composition is roughly adjusted according to the required lower limit; bottom blowing argon is used for stirring throughout the LF refining process, and activity is added 499kg of lime, 10kg of coke powder carburizer, and 50kg of fluorite briquettes are used to make slag. After the liquid slag is formed, 200kg of alumina balls are added for diffusion deoxidation. After the slag whiteness and temperature meet the requirements, take a secondary sample to analyze the full composition; after taking the secondary sample, continue to use diffusion deoxidizer to adjust the slag, maintain appropriate slag alkalinity and good fluidity, and maintain white slag operation throughout the process. The results are reported back and the ingredients are fine-tuned according to the target control ingredients. The retention time of white residue is ≥20min. The argon gas pressure is controlled at 0.2~0.3MPa throughout the process to prevent secondary oxidation caused by exposure of molten steel. The temperature of the lifting bag is 1690℃.

3、VD炉精炼3. VD furnace refining

钢水入VD炉温度为1677℃。真空泵启动前氩气压力控制在0.1~0.3MPa,以渣面微动钢水不裸露为宜。当真空度达到100Pa时开始计时,保持15min。破真空后喂入Ca-Si线100m。喂线结束开始吹氩气,静吹氩20~35min,氩气压力0.1~0.3MPa调,以渣面微动钢水不裸露为宜。静吹氩结束后,加入保温剂碳化稻壳80kg,均匀覆盖,吊包温度1604℃。The temperature of molten steel entering the VD furnace is 1677°C. Before starting the vacuum pump, the argon gas pressure is controlled at 0.1~0.3MPa, so that the molten steel is not exposed on the slag surface. Start timing when the vacuum degree reaches 100Pa and keep it for 15 minutes. After breaking the vacuum, feed the Ca-Si wire for 100m. After the wire feeding is completed, argon gas is blown, and the argon gas is blown quietly for 20 to 35 minutes. The argon gas pressure is adjusted to 0.1 to 0.3MPa, so that the slag surface is fretting and the molten steel is not exposed. After the static argon blowing is completed, 80kg of carbonized rice husk is added as a heat preservation agent, covering it evenly, and the temperature of the hanging bag is 1604°C.

4、连铸4. Continuous casting

采用三机三流弧形连铸机连铸钢坯,连铸头炉吊包温度1598℃,氩气保护浇注;中包烘烤4个小时;浸入式水口插入深度:距结晶器液面85mm;拉速0.80m/min,连铸头炉过热度31℃,结晶器水流量160m3/h,二冷水比水量0.30L/kg,电子搅拌电流360A。A three-machine three-flow arc continuous casting machine is used to continuously cast the steel billet. The temperature of the continuous casting head furnace is 1598°C, and the casting is protected by argon gas. The middle bag is baked for 4 hours. The insertion depth of the immersed nozzle is 85mm from the crystallizer liquid level. The speed is 0.80m/min, the continuous casting head furnace superheat is 31°C, the crystallizer water flow is 160m 3 /h, the secondary cooling water specific water volume is 0.30L/kg, and the electronic stirring current is 360A.

5、加热5. Heating

预热段炉温600℃,加热时间50min;加热段按照钢坯升温速度的不同分为加热一段和加热二段,加热一段升温速度150℃/h,炉温1230℃,加热时间60min;加热二段升温速度320℃/h,炉温1060℃,加热时间60min;均热段炉温1220℃,均热时间70min;钢坯出炉温度1180℃,总加热时间240min。The furnace temperature in the preheating section is 600℃, and the heating time is 50min; the heating section is divided into a heating section and a heating section according to the different heating speeds of the billets. The heating speed in the heating section is 150℃/h, the furnace temperature is 1230℃, and the heating time is 60min; the second heating section The heating rate is 320℃/h, the furnace temperature is 1060℃, and the heating time is 60min; the furnace temperature in the soaking section is 1220℃, the soaking time is 70min; the billet exit temperature is 1180℃, and the total heating time is 240min.

6、轧制6. Rolling

轧制前高压水除鳞,除鳞压力28~30MPa,开轧温度1150℃,终轧温度910℃,轧制规格为钢材下冷床后即刻堆冷。High-pressure water descaling before rolling, the descaling pressure is 28~30MPa, the opening rolling temperature is 1150℃, the final rolling temperature is 910℃, and the rolling specifications are The steel is piled and cooled immediately after being placed on the cooling bed.

7、退火7. Annealing

采用等温退火工艺,先将钢材放入炉温300℃的加热炉内,以80℃/h的加热速率升温至770℃,共加热6h,保持8h,后炉冷至700℃后保持3h,后随炉冷却至500℃以下后出炉,空冷至室温。在炉时间23h。Using the isothermal annealing process, first put the steel into a heating furnace with a furnace temperature of 300°C, raise the temperature to 770°C at a heating rate of 80°C/h, heat for a total of 6 hours, and keep it for 8 hours. After cooling the furnace to 700°C, keep it for 3 hours. After cooling in the furnace to below 500℃, it is released from the furnace and air cooled to room temperature. The furnace time is 23h.

对本实施例所制备的钢材进行检测,结果如下:The steel prepared in this example was tested and the results are as follows:

屈服强度Yield Strength 抗拉强度tensile strength 面缩率Area shrinkage 伸长率Elongation 硬度hardness 脱碳层decarburization layer 1022MPa1022MPa 1149MPa1149MPa 62%62% 20%20% 237HB237HB 0.15mm0.15mm

【实施例2】[Example 2]

本实施例采用本发明所述方法制造氮化钢31CrMoV9退火材,按照质量百分比含量,钢中化学成分包括C:0.31%,Si:0.34%,Mn:0.68%,P:0.011%,S:0.004%,Cr:2.52%,Ni:0.02%,Mo:0.19%,Cu:0.01%,Alt:0.024%,V:0.14%,余量为Fe以及不可避免的杂质。In this embodiment, the method of the present invention is used to manufacture nitrided steel 31CrMoV9 annealed material. According to the mass percentage content, the chemical composition of the steel includes C: 0.31%, Si: 0.34%, Mn: 0.68%, P: 0.011%, S: 0.004 %, Cr: 2.52%, Ni: 0.02%, Mo: 0.19%, Cu: 0.01%, Alt: 0.024%, V: 0.14%, the balance is Fe and inevitable impurities.

生产过程控制如下步骤:The production process controls the following steps:

1、EBT电炉冶炼1. EBT electric furnace smelting

电炉装入废钢18t,送电20min后兑入铁水,铁水温度1250℃~1350℃,重35.5t。氧气氧化,激烈沸腾,氧化温度1683℃,氧化前期形成高碱度、大渣量、低温炉渣以加强脱磷效果,炉料熔化70%以上时向渣中喷吹电炉发泡剂,钢铁料熔清后,取样分析C、Mn、P、S及残余元素。出钢时C含量为0.08%,P含量为0.008%,出钢温度1678℃。电炉出钢1/4时加入适量渣料,并加入预脱氧剂铝铁103kg,硅锰合金203kg,低铬钢球1009kg。18t of scrap steel is loaded into the electric furnace, and after 20 minutes of power transmission, molten iron is added. The temperature of the molten iron is 1250℃~1350℃ and the weight is 35.5t. Oxygen oxidation, violent boiling, oxidation temperature 1683°C, high alkalinity, large slag volume, low temperature slag is formed in the early stage of oxidation to enhance the dephosphorization effect. When the furnace charge is melted more than 70%, the electric furnace foaming agent is sprayed into the slag, and the steel material is melted. Afterwards, samples were taken to analyze C, Mn, P, S and residual elements. During tapping, the C content is 0.08%, the P content is 0.008%, and the tapping temperature is 1678°C. When the electric furnace is tapping 1/4 of the steel, add an appropriate amount of slag, and add 103kg of pre-deoxidizer ferro-aluminum, 203kg of silicon-manganese alloy, and 1009kg of low-chromium steel balls.

2、LF炉精炼2. LF furnace refining

钢包到接收位,先接通氩气吹开渣面测温、取一次样分析全成分,一次样分析结果报回后按要求下限进行成分粗调;LF精炼全程进行底吹氩搅拌,加入活性石灰500kg、焦粉增碳剂20kg、萤石压块80kg造渣,液渣形成后,加入氧化铝球200kg进行扩散脱氧。渣白、温度符合要求后取二次样分析全成分;二次样取走后继续用扩散脱氧剂调渣,保持合适的炉渣碱度及流动性良好,并全程保持白渣操作,二次样结果报回,按目标控制成分进行成分微调。白渣保持时间≥20min。全程控制氩气压力0.2~0.3MPa,防止钢水裸露造成二次氧化。吊包温度1680℃。When the ladle arrives at the receiving position, the argon gas is first turned on to blow open the slag surface to measure the temperature, and a primary sample is taken to analyze the full composition. After the primary sample analysis results are reported back, the composition is roughly adjusted according to the required lower limit; bottom blowing argon is used for stirring throughout the LF refining process, and activity is added 500kg of lime, 20kg of coke powder carburizer, and 80kg of fluorite briquettes are used to make slag. After the liquid slag is formed, 200kg of alumina balls are added for diffusion deoxidation. After the slag whiteness and temperature meet the requirements, take a secondary sample to analyze the full composition; after taking the secondary sample, continue to use diffusion deoxidizer to adjust the slag, maintain appropriate slag alkalinity and good fluidity, and maintain white slag operation throughout the process. The results are reported back and the ingredients are fine-tuned according to the target control ingredients. The retention time of white residue is ≥20min. The argon gas pressure is controlled at 0.2~0.3MPa throughout the process to prevent secondary oxidation caused by exposure of molten steel. The temperature of the lifting bag is 1680℃.

3、VD炉精炼3. VD furnace refining

钢水入VD炉温度为1663℃。真空泵启动前氩气压力控制在0.1~0.3MPa,以渣面微动钢水不裸露为宜。当真空度达到100Pa时开始计时,保持15min。破真空后喂入Ca-Si线100m。喂线结束开始吹氩气,静吹氩20~35min,氩气压力0.1~0.3MPa调,以渣面微动钢水不裸露为宜。静吹氩结束后,加入保温剂碳化稻壳80kg,均匀覆盖,吊包温度1570℃。The temperature of molten steel entering the VD furnace is 1663°C. Before starting the vacuum pump, the argon gas pressure is controlled at 0.1~0.3MPa, so that the molten steel is not exposed on the slag surface. Start timing when the vacuum degree reaches 100Pa and keep it for 15 minutes. After breaking the vacuum, feed the Ca-Si wire for 100m. After the wire feeding is completed, argon gas is blown, and the argon gas is blown quietly for 20 to 35 minutes. The argon gas pressure is adjusted to 0.1 to 0.3MPa, so that the slag surface is fretting and the molten steel is not exposed. After the static argon blowing is completed, 80kg of carbonized rice husk is added as a thermal insulation agent, covering it evenly, and the temperature of the hanging bag is 1570°C.

4、连铸4. Continuous casting

采用三机三流弧形连铸机连铸钢坯,连铸吊包温度1561℃,氩气保护浇注;中包烘烤4个小时;浸入式水口插入深度:距结晶器液面85mm;拉速0.85m/min,连铸头炉过热度26℃,结晶器水流量160m3/h,二冷水比水量0.30L/kg,电子搅拌电流380A。A three-machine three-flow arc continuous casting machine is used to continuously cast the steel billet. The temperature of the continuous casting bag is 1561°C, and the pouring is protected by argon gas. The middle bag is baked for 4 hours. The insertion depth of the immersed nozzle is: 85mm from the crystallizer liquid level; the pulling speed is 0.85 m/min, the superheat of the continuous casting head furnace is 26°C, the crystallizer water flow is 160m3/h, the secondary cooling water specific water volume is 0.30L/kg, and the electronic stirring current is 380A.

5、加热5. Heating

预热段炉温600℃,加热时间50min;加热段按照钢坯升温速度的不同分为加热一段和加热二段,加热一段升温速度150℃/h,炉温1230℃,加热时间60min;加热二段升温速度320℃/h,炉温1060℃,加热时间60min;均热段炉温1220℃,均热时间70min;钢坯出炉温度1190℃,总加热时间240min。The furnace temperature in the preheating section is 600℃, and the heating time is 50min; the heating section is divided into a heating section and a heating section according to the different heating speeds of the billets. The heating speed in the heating section is 150℃/h, the furnace temperature is 1230℃, and the heating time is 60min; the second heating section The heating rate is 320℃/h, the furnace temperature is 1060℃, and the heating time is 60min; the furnace temperature in the soaking section is 1220℃, the soaking time is 70min; the billet exit temperature is 1190℃, and the total heating time is 240min.

6、轧制6. Rolling

轧制前高压水除鳞,除鳞压力28~30MPa,开轧温度1150℃,终轧温度910℃,轧制规格为钢材下冷床后即刻堆冷。High-pressure water descaling before rolling, the descaling pressure is 28~30MPa, the opening rolling temperature is 1150℃, the final rolling temperature is 910℃, and the rolling specifications are The steel is piled and cooled immediately after being placed on the cooling bed.

7、退火7. Annealing

采用等温退火工艺,先将钢材放入炉温300℃的加热炉内,以90℃/h的加热速率升温至770℃,共加热6h,保持8h,后炉冷至690℃后保持3h,后随炉冷却至500℃以下后出炉,空冷至室温。在炉时间23h。Using the isothermal annealing process, first put the steel into a heating furnace with a furnace temperature of 300°C, raise the temperature to 770°C at a heating rate of 90°C/h, heat for a total of 6 hours, and keep it for 8 hours. Then, the furnace is cooled to 690°C and kept for 3 hours. After cooling in the furnace to below 500℃, it is released from the furnace and air cooled to room temperature. The furnace time is 23h.

对本实施例所制备的钢材进行检测,结果如下:The steel prepared in this example was tested and the results are as follows:

屈服强度Yield Strength 抗拉强度tensile strength 面缩率Area shrinkage 伸长率Elongation 硬度hardness 脱碳层深度Decarburization layer depth 1018MPa1018MPa 1147MPa1147MPa 64%64% 18%18% 229HB229HB 0.14mm0.14mm

【实施例3】[Example 3]

21C5351本实施例采用本发明所述方法制造氮化钢31CrMoV9退火材,按照质量百分比含量,钢中化学成分包括C:0.29%,Si:0.32%,Mn:0.67%,P:0.015%,S:0.001%,Cr:2.47%,Ni:0.02%,Mo:0.19%,Cu:0.03%,Alt:0.022%,V:0.12%,余量为Fe以及不可避免的杂质。21C5351 In this example, the method of the present invention is used to manufacture nitrided steel 31CrMoV9 annealed material. According to the mass percentage content, the chemical composition of the steel includes C: 0.29%, Si: 0.32%, Mn: 0.67%, P: 0.015%, S: 0.001%, Cr: 2.47%, Ni: 0.02%, Mo: 0.19%, Cu: 0.03%, Alt: 0.022%, V: 0.12%, the balance is Fe and inevitable impurities.

生产过程控制如下步骤:The production process controls the following steps:

1、EBT电炉冶炼1. EBT electric furnace smelting

电炉装入废钢18t,送电20min后兑入铁水,铁水温度1250℃~1350℃,重25.9t。氧气氧化,激烈沸腾,氧化温度1678℃,氧化前期形成高碱度、大渣量、低温炉渣以加强脱磷效果,炉料熔化70%以上时向渣中喷吹电炉发泡剂,钢铁料熔清后,取样分析C、Mn、P、S及残余元素。出钢时C含量为0.05%,P含量为0.0012%,出钢温度1676℃。电炉出钢1/4时加入适量渣料,预脱氧剂铝铁102kg,合金硅锰201kg,低铬1000kg。18t of scrap steel is loaded into the electric furnace, and after 20 minutes of power transmission, molten iron is added. The temperature of the molten iron is 1250℃~1350℃ and the weight is 25.9t. Oxygen oxidation, violent boiling, oxidation temperature 1678°C, high alkalinity, large slag volume, low temperature slag is formed in the early stage of oxidation to enhance the dephosphorization effect. When the furnace charge is melted more than 70%, the electric furnace foaming agent is sprayed into the slag, and the steel material is melted. Afterwards, samples were taken to analyze C, Mn, P, S and residual elements. During tapping, the C content is 0.05%, the P content is 0.0012%, and the tapping temperature is 1676°C. When the electric furnace is tapping 1/4 of the steel, add an appropriate amount of slag, 102kg of pre-deoxidizer aluminum and iron, 201kg of silicon-manganese alloy, and 1000kg of low chromium.

2、LF炉精炼2. LF furnace refining

钢包到接收位,先接通氩气吹开渣面测温、取一次样分析全成分,一次样分析结果报回后按要求下限进行成分粗调;LF精炼全程进行底吹氩搅拌,加入活性石灰452kg、焦粉增碳剂45kg,液渣形成后,加入氧化铝球200kg进行扩散脱氧。渣白、温度符合要求后取二次样分析全成分;二次样取走后继续用扩散脱氧剂调渣,保持合适的炉渣碱度及流动性良好,并全程保持白渣操作,二次样结果报回,按目标控制成分进行成分微调。白渣保持时间≥20min。全程控制氩气压力0.2~0.3MPa,防止钢水裸露造成二次氧化。吊包温度1682℃。When the ladle arrives at the receiving position, the argon gas is first turned on to blow open the slag surface to measure the temperature, and a primary sample is taken to analyze the full composition. After the primary sample analysis results are reported back, the composition is roughly adjusted according to the required lower limit; bottom blowing argon is used for stirring throughout the LF refining process, and activity is added 452kg of lime, 45kg of coke powder carburizer, and after the liquid slag is formed, add 200kg of alumina balls for diffusion deoxidation. After the slag whiteness and temperature meet the requirements, take a secondary sample to analyze the full composition; after taking the secondary sample, continue to use diffusion deoxidizer to adjust the slag, maintain appropriate slag alkalinity and good fluidity, and maintain white slag operation throughout the process. The results are reported back and the ingredients are fine-tuned according to the target control ingredients. The retention time of white residue is ≥20min. The argon gas pressure is controlled at 0.2~0.3MPa throughout the process to prevent secondary oxidation caused by exposure of molten steel. The temperature of the lifting bag is 1682℃.

3、VD炉精炼3. VD furnace refining

钢水入VD炉温度为1660℃。真空泵启动前氩气压力控制在0.1~0.3MPa,以渣面微动钢水不裸露为宜。当真空度达到100Pa时开始计时,保持15min。破真空后喂入Ca-Si线100m。喂线结束开始吹氩气,静吹氩20~35min,氩气压力0.1~0.3MPa调,以渣面微动钢水不裸露为宜。静吹氩结束后,加入保温剂碳化稻壳80kg,均匀覆盖,吊包温度1568℃。The temperature of molten steel entering the VD furnace is 1660°C. Before starting the vacuum pump, the argon gas pressure is controlled at 0.1~0.3MPa, so that the molten steel is not exposed on the slag surface. Start timing when the vacuum degree reaches 100Pa and keep it for 15 minutes. After breaking the vacuum, feed the Ca-Si wire for 100m. After the wire feeding is completed, argon gas is blown, and the argon gas is blown quietly for 20 to 35 minutes. The argon gas pressure is adjusted to 0.1 to 0.3MPa, so that the slag surface is fretting and the molten steel is not exposed. After the static argon blowing is completed, 80kg of carbonized rice husk is added as a thermal insulation agent, covering it evenly, and the temperature of the hanging bag is 1568°C.

4、连铸4. Continuous casting

采用三机三流弧形连铸机连铸钢坯,连铸头炉吊包温度1563℃,氩气保护浇注;中包烘烤4个小时;浸入式水口插入深度:距结晶器液面85mm;拉速0.85m/min,连铸头炉过热度27℃,结晶器水流量160m3/h,二冷水比水量0.30L/kg,电子搅拌电流380A。A three-machine three-flow arc continuous casting machine is used to continuously cast the steel billet. The temperature of the continuous casting head furnace is 1563°C, and the casting is protected by argon gas. The middle package is baked for 4 hours. The insertion depth of the immersed nozzle is 85mm from the crystallizer liquid level. The speed is 0.85m/min, the continuous casting head furnace superheat is 27°C, the crystallizer water flow is 160m 3 /h, the secondary cold water specific water volume is 0.30L/kg, and the electronic stirring current is 380A.

5、加热5. Heating

预热段炉温600℃,加热时间50min;加热段按照钢坯升温速度的不同分为加热一段和加热二段,加热一段升温速度150℃/h,炉温1230℃,加热时间60min;加热二段升温速度320℃/h,炉温1060℃,加热时间60min;均热段炉温1220℃,均热时间70min;钢坯出炉温度1200℃,总加热时间240min。The furnace temperature in the preheating section is 600℃, and the heating time is 50min; the heating section is divided into a heating section and a heating section according to the different heating speeds of the billets. The heating speed in the heating section is 150℃/h, the furnace temperature is 1230℃, and the heating time is 60min; the second heating section The heating rate is 320℃/h, the furnace temperature is 1060℃, and the heating time is 60min; the furnace temperature in the soaking section is 1220℃, the soaking time is 70min; the billet exit temperature is 1200℃, and the total heating time is 240min.

6、轧制6. Rolling

轧制前高压水除鳞,除鳞压力28MPa,开轧温度1150℃,终轧温度910℃,轧制规格为钢材下冷床后即刻堆冷。High-pressure water descaling before rolling, the descaling pressure is 28MPa, the opening rolling temperature is 1150℃, the final rolling temperature is 910℃, and the rolling specifications are The steel is piled and cooled immediately after being placed on the cooling bed.

7、退火7. Annealing

采用等温退火工艺,先将钢材放入炉温300℃的加热炉内,以85℃/h的加热速率升温至770℃,共加热6h,保持8h,后炉冷至690℃后保持3h,后随炉冷却至500℃以下后出炉,空冷至室温。在炉时间23h。Using the isothermal annealing process, first put the steel into a heating furnace with a furnace temperature of 300°C, raise the temperature to 770°C at a heating rate of 85°C/h, heat for a total of 6 hours, and maintain it for 8 hours. After the furnace is cooled to 690°C, it is maintained for 3 hours. After cooling in the furnace to below 500℃, it is released from the furnace and air cooled to room temperature. The furnace time is 23h.

对本实施例所制备的钢材进行检测,结果如下:The steel prepared in this example was tested and the results are as follows:

屈服强度Yield Strength 抗拉强度tensile strength 面缩率Area shrinkage 伸长率Elongation 硬度hardness 脱碳层深度Decarburization layer depth 1015MPa1015MPa 1129MPa1129MPa 65%65% 18%18% 239HB239HB 0.12mm0.12mm

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can, within the technical scope disclosed in the present invention, implement the technical solutions of the present invention. Equivalent substitutions or changes of the inventive concept thereof shall be included in the protection scope of the present invention.

Claims (7)

1. A production method of a nitriding steel 31CrMoV9 annealing material is characterized in that the steel comprises, by mass, 0.27% -0.33% of C, 0.28% -0.36% of Si, 0.63% -0.70% of Mn, less than or equal to 0.025% of P, less than or equal to 0.025% of S, 2.43% -2.53% of Cr, less than or equal to 0.10% of Ni, 0.17% -0.23% of Mo, 0.10% -0.16% of V, less than or equal to 0.10% of Cu, 0.015% -0.045% of Alt, and the balance of Fe and unavoidable impurities;
the raw materials sequentially pass through an EBT electric furnace smelting, an LF furnace refining, a VD furnace refining, continuous casting, heat preservation, heating, rolling, slow cooling and annealing to obtain the product steel, and the specific steps are as follows:
1) Smelting by an EBT electric furnace: smelting temperature 1640-1680 ℃, smelting end point C:0.05 to 0.10 percent, P is less than or equal to 0.013 percent, and the content of residual elements meets the design requirement; 2.0-3.0 kg/t aluminum powder is added for pre-deoxidation before tapping, a pre-deoxidizer, a slag-forming material, an alloy and a carburant are added in the tapping process, steel is reserved, slag is reserved, and the tapping time is controlled to be 3-6 min;
2) Refining in an LF furnace: stirring by bottom blowing argon in the whole process, and controlling the pressure of the argon to be 0.2-0.3 MPa; refining white slag in LF furnace, controlling slag alkalinity R not less than 3.5, and controlling A1 in slag 2 O 3 25% -30% FeO+MnO content less than 1.0%; the operation and holding time of the white slag is more than or equal to 20min;
3) Refining by a VD furnace: the argon pressure is controlled to be 0.1-0.3 MPa before the vacuum pump is started; maintaining for more than 10min after the vacuum degree reaches 100Pa, and adjusting the argon pressure to 0.3-0.5 MPa; finally deoxidizing after breaking vacuum, and feeding Al wires to adjust the Al content in the steel to be 0.025% -0.035%; feeding Ca-Si wire 100-120 m to regulate aluminum nitride inclusion; after breaking vacuum, static argon blowing is carried out for 10-35 min, and the argon pressure is regulated to be 0.1-0.3 MPa; after the static argon blowing is finished, adding 30-80 kg of heat preservation agent into the furnace;
4) Continuous casting: adopting a three-machine three-stream arc continuous casting machine, wherein the temperature of a continuous casting head furnace ladle is 1589-1594 ℃, the temperature of a 2 nd furnace ladle is 1577-1587 ℃, and the temperature of a 3 rd furnace to a tail furnace ladle is 1567-1577 ℃, and carrying out argon protection casting;
5) Heating: the furnace temperature of the preheating section is 500-750 ℃, and the heating time is 45-50 min; the heating section is divided into a first heating section and a second heating section according to the difference of the heating speeds of the billets, the heating speed of the first heating section is 140-170 ℃/h, the furnace temperature is 1220-1230 ℃, and the heating time is 55-60 min; heating the second stage at a heating speed of 300-330 ℃/h, a furnace temperature of 1060-1080 ℃ and a heating time of 60-65 min; furnace temperature of the soaking section is 1200-1220 ℃, and soaking time is 60-90 min; the billet tapping temperature is 1180-1200 ℃, and the total heating time is 220-265 min;
6) Rolling: the initial rolling temperature is 1100-1200 ℃, the final rolling temperature is 850-1000 ℃, and the steel is immediately put into a pit for heat preservation or cold piling after being put into a cooling bed;
7) Annealing: an isothermal annealing process is adopted; firstly raising the temperature of steel to 760-780 ℃ at a heating rate of 70-100 ℃/h, then homogenizing the temperature and preserving the heat for more than 3 hours, then cooling the steel to 690-710 ℃ in a furnace, homogenizing the temperature and preserving the heat for more than 2 hours, cooling the steel to below 500 ℃ along with the furnace, discharging the steel, and cooling the steel to room temperature in an air;
the hardness of the produced 31CrMoV9 steel is less than or equal to 248HBW; the tensile strength after quenching and tempering is 1000-1200 MPa, and the yield strength is more than or equal to 800MPa.
2. The method for producing the nitriding steel 31CrMoV9 annealed material according to claim 1, wherein in the step 1), scrap steel and molten iron are adopted as raw materials, the scrap steel is firstly filled, molten iron is added after the steel is fed through a well to form a molten pool, and the temperature of the molten iron is more than 1150 ℃ when the molten iron is added; decarburization, dephosphorization and temperature adjustment are carried out through oxygen supply, slag formation and electrifying.
3. The production method of the nitrided steel 31CrMoV9 annealed material according to claim 2, wherein the molten iron composition is as follows: c is more than or equal to 3.5%, mn is less than or equal to 0.80%, si is 0.20% -1.00%, P is less than or equal to 0.070%, and S is less than or equal to 0.070%.
4. The method for producing a nitrided steel 31CrMoV9 annealed material according to claim 1, characterized in that in the step 4), a crystallizer M-EMS and a solidification end F-EMS are used for combined stirring, and an electric stirring current is 360-400A.
5. The method for producing a 31CrMoV9 annealed steel sheet according to claim 1, wherein the step 6) is performed with high-pressure water for descaling before rolling, and the descaling pressure is 28-30 MPa.
6. The method for producing a 31CrMoV9 annealed steel sheet according to claim 1, wherein in the step 6), the steel sheet with a specification of not less than 85mm is subjected to heat preservation by entering a furnace, the pit outlet temperature is not more than 300 ℃, and the heat preservation time is not less than 24 hours; for steel with the specification of < 85mm, heap cooling is adopted.
7. The method of producing a 31CrMoV9 annealed steel as set forth in claim 1, wherein the total decarburized depth of each side of the 31CrMoV9 steel to be produced is not more than 1.0% of the nominal diameter.
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