CN115893372A - Method for preparing carbon microspheres from pitch depolymerized by supercritical methanol and application of carbon microspheres - Google Patents

Method for preparing carbon microspheres from pitch depolymerized by supercritical methanol and application of carbon microspheres Download PDF

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CN115893372A
CN115893372A CN202310000982.3A CN202310000982A CN115893372A CN 115893372 A CN115893372 A CN 115893372A CN 202310000982 A CN202310000982 A CN 202310000982A CN 115893372 A CN115893372 A CN 115893372A
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carbon microspheres
asphalt
depolymerized
washing
carbon
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夏道宏
徐芳
段卫锋
刘元直
周政
李春秀
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China University of Petroleum East China
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Abstract

The invention relates to a method for preparing carbon microspheres by utilizing pitch depolymerized by supercritical methanol and application thereof. Then mixing the depolymerized asphalt and the dimethyl silicone oil according to a certain proportion, preparing a crude product of the carbon microsphere by an emulsification-thermal polycondensation method, and obtaining the pure carbon microsphere after centrifugal separation, washing and drying. The asphalt raw material used in the invention is cheap and easy to obtain, and the cost is lower; the reaction process is simple to operate, and complex equipment is not needed; the prepared carbon microsphere has smooth surface, narrow particle size distribution range and excellent electrochemical performance, and has good application prospect in capacitor electrode material.

Description

Method for preparing carbon microspheres from asphalt depolymerized by supercritical methanol and application of carbon microspheres
Technical Field
The invention belongs to the field of high-efficiency processing and utilization of heavy oil, and particularly relates to a method for preparing carbon microspheres by utilizing pitch depolymerized by supercritical methanol, wherein the carbon microspheres are applied to the field of electrochemical materials.
Background
In recent years, carbon materials such as carbon microspheres, carbon fibers, mesophase pitch, electrode materials and the like produced from petroleum pitch have been hot research points for high value-added utilization of heavy oil.
The carbon microsphere is a novel functional material, has good chemical and thermal stability, is easy to graphitize, is an excellent electric conduction and thermal conduction material, and has wide application and development prospects in the aspects of lithium ion batteries, electrode materials, catalyst carriers and the like. The focus of the technical research and development in the field at present is the preparation method of the mesocarbon microbeads, which mainly comprises a solvothermal method, a chemical vapor deposition method, a thermal polycondensation method, an emulsification method and a suspension method.
In the preparation process of the carbon microsphere, besides the preparation mode has important influence on the formation of the microsphere, the raw material composition and the nucleating agent play a key role in the nucleation, growth and fusion process of the mesophase and influence the coalescence, crystallization and particle size distribution of the carbon microsphere. The raw materials adopted in the prior art mainly comprise coal pitch, coal tar, petroleum pitch, synthetic resin, synthetic pitch and the like, for example, patent 201810173414.2 discloses that medium-temperature coal tar pitch and an aromatic active copolycondensation agent are mixed according to a certain mass proportion, and the mesophase carbon microspheres with high yield and uniform particle size are prepared through copolycondensation, so that the requirements of high-quality and high-value-added carbon materials on the raw materials are met. Patent 201610470744.9 discloses that coal tar pitch and petroleum asphalt are mixed according to the mass ratio of 10:90 to 90: mixing in 10 range, adding catalyst FeBr 3 Then, the intermediate phase carbon microsphere with controllable grain diameter can be prepared by thermal polycondensation.
The petroleum asphalt has rich resources, and is mainly prepared by passing residual oil obtained by atmospheric and vacuum distillation of crude oil through a C 3 -C 5 Extracting with alkane solvent. Although there are many reports on the preparation of carbon materials directly from petroleum pitch, petroleum pitch is the heaviest component in petroleum, has strong aromaticity and polarity, and is usually highly aggregated under normal conditions and exists as supramolecular aggregates. In the high-temperature processing process, the pitch is easy to further condense to cause coking, so that in the process of preparing a carbon material by using petroleum pitch as a raw material, the pitch is prepared byThe asphaltene grows in a primary compact aggregation state, and high-performance materials such as carbon microspheres and carbon fibers are difficult to prepare. If the primary aggregation state of the depolymerized asphalt is broken, the grade of the prepared carbon material can be greatly improved. Until now, no technical report for preparing carbon microspheres by utilizing pitch depolymerized by supercritical methanol is available.
Disclosure of Invention
The invention aims to solve the problem of developing an efficient processing and utilizing way of inferior heavy oil, and aims to provide a preparation method and application of carbon microspheres. The method for depolymerizing the asphalt aggregate by using the supercritical methanol is used for efficiently depolymerizing the asphalt aggregate to a substructure level or even a monomolecular state so as to prepare the carbon microsphere with excellent performance by using an emulsification-thermal polycondensation method in the subsequent process, and is applied to the field of electrode materials.
In order to overcome the defects of the prior art, the invention aims to provide a method for preparing carbon microspheres by utilizing pitch depolymerized by supercritical methanol.
In order to achieve the purpose, the invention is realized by the following technical scheme:
(1) Asphalt depolymerization
The asphalt used in the invention is residual oil obtained from naphthenic base crude oil to mix C 4 The alkane serves as the bitumen after solvent extraction. Mixing methanol and asphalt according to the mass ratio of 10 to 1;
(2) Preparation of carbon microspheres
Separating the depolymerized asphalt in the step (1), mixing the depolymerized asphalt with dimethyl silicon oil according to a mass ratio of 1 to 1;
(3) Separating and purifying carbon microballoon
And (3) cooling the reaction kettle after the preparation process of the carbon microspheres in the step (2) to room temperature, taking out a product, carrying out centrifugal separation on the product in a centrifugal machine at the rotating speed of 4800rpm, wherein the liquid with the gray upper layer obtained by the centrifugation is emulsified dimethyl silicone oil, and the sediment at the bottom is the crude carbon microspheres prepared by the emulsion polycondensation method. And taking out the crude carbon microspheres, washing with petroleum ether to remove light components and dimethyl silicone oil on the surfaces of the crude carbon microspheres until the washing liquid becomes colorless, and continuing washing with absolute ethyl alcohol. And (5) after washing, placing the carbon microspheres in a vacuum drying oven for drying for 5 hours to obtain the carbon microspheres.
(4) Carbon microsphere application
In order to use the prepared carbon microspheres as capacitor electrode materials, the carbon microspheres are loaded on foamed nickel and used as working electrodes.
The evaluation method of the carbon microsphere used as the electrochemical electrode material comprises the following steps: and (4) carrying out electrochemical performance test on the working electrode at room temperature by adopting an electrochemical workstation. The test system uses silver-silver chloride as a reference electrode, a platinum electrode as a counter electrode and foam nickel loaded with carbon microspheres as a working electrode to form a three-electrode system, constant current charge/discharge test and cyclic voltammetry performance test are carried out in 1mol/L KOH electrolyte with the current density of 0.1A/g, and the specific capacitance of the carbon microsphere electrode material is calculated according to the formula (1).
Figure SMS_1
Description of the symbols: c in the formula (1) is specific capacitance (F/g); i is a charge/discharge current (A); m is 1cm 2 Mass (g) of the carbon microspheres loaded on the foamed nickel; Δ t is the discharge time(s); and delta V is a charge-discharge voltage interval.
Compared with the prior art, the invention mainly has the following advantages:
(1) The asphalt raw material used in the invention is cheap and easy to obtain, and the cost is lower.
(2) Methanol is used as a supercritical solvent and a reactant, and raw materials are easy to obtain; the asphalt depolymerization process is simple to operate and does not need complex equipment;
(3) The asphalt is depolymerized by adopting supercritical methanol, the aromatic lamellar stacking degree of the asphalt is weakened, and the prepared carbon microsphere has good sphericity and controllable particle size.
(4) The invention adopts the emulsification-thermal polycondensation method to prepare the carbon microspheres without adding other auxiliary agents, has simple product separation and is beneficial to large-scale production.
(5) The carbon microspheres prepared from the pitch depolymerized by the supercritical methanol are applied to electrochemical electrode materials, and show good electron transport performance.
Drawings
Fig. 1 is a constant current charge and discharge curve of examples 2, 4 and comparative example 1.
Detailed Description
The concept and technical effects of the present invention will be clearly and completely described below in conjunction with the embodiments to fully understand the objects, features and effects of the present invention. Other embodiments that are within the scope of the invention will be apparent to those of ordinary skill in the art from the embodiments disclosed herein.
The asphalt mixed by methanol and a certain mass ratio refers to residual oil obtained from naphthenic base crude oil and mixed C 4 And (3) extracting the obtained asphalt by using alkane as a solvent.
Example 1
Mixing methanol and asphalt according to a mass ratio of 10 to 1, transferring the mixture to a high-temperature high-pressure magnetic stirring reaction kettle, replacing air in the kettle with nitrogen, screwing all valves, heating to 300 ℃ at a heating rate of 4 ℃/min, wherein the pressure reaches 8MPa, depolymerizing the asphalt with supercritical methanol for 2h, and then filtering and separating the depolymerized asphalt; mixing depolymerized asphalt and dimethyl silicone oil according to a mass ratio of 1. And taking out the crude carbon microspheres, washing with petroleum ether to remove light components and dimethyl silicone oil on the surfaces of the crude carbon microspheres until the washing liquid becomes colorless, and continuing washing with absolute ethyl alcohol. And (5) after washing, placing the carbon microspheres in a vacuum drying oven for drying for 5 hours to obtain the carbon microspheres. The carbon microspheres have smooth surfaces, good sphericity and a particle size of 1-6 μm. The electrochemical performance of the carbon microsphere prepared in this example as a working electrode of a capacitor was measured, and the discharge time and specific capacitance of the electrode material are shown in table 1.
Example 2
Mixing methanol and asphalt according to a mass ratio of 30; mixing depolymerized asphalt and dimethyl silicone oil according to a mass ratio of 1. And taking out the crude carbon microspheres, washing with petroleum ether to remove light components and dimethyl silicone oil on the surfaces of the crude carbon microspheres until the washing liquid becomes colorless, and continuing washing with absolute ethyl alcohol. And (5) after washing, placing the carbon microspheres in a vacuum drying oven for drying for 5 hours to obtain the carbon microspheres. The carbon microspheres have smooth surfaces, good sphericity and a particle size of 1-6 μm. The electrochemical performance of the carbon microsphere prepared in this example as a working electrode of a capacitor was measured, and the discharge time and specific capacitance of the electrode material are shown in table 1.
Example 3
Mixing methanol and asphalt according to a mass ratio of 50 to 1, transferring the mixture to a high-temperature high-pressure magnetic stirring reaction kettle, replacing air in the kettle with nitrogen, screwing all valves, heating to 350 ℃ at a heating rate of 4 ℃/min, depolymerizing the asphalt with supercritical methanol for 4 hours when the pressure reaches 10MPa, and then filtering and separating the depolymerized asphalt; mixing depolymerized asphalt and dimethyl silicone oil according to a mass ratio of 1. And taking out the crude carbon microspheres, washing with petroleum ether to remove light components and dimethyl silicone oil on the surfaces of the crude carbon microspheres until the washing liquid becomes colorless, and continuing washing with absolute ethyl alcohol. And (5) after washing, placing the carbon microspheres in a vacuum drying oven for drying for 5 hours to obtain the carbon microspheres. The carbon microspheres have smooth surfaces, good sphericity and a particle size of 1-6 μm. The carbon microspheres prepared in this example were used as capacitor working electrodes to measure their electrochemical properties, and the discharge time and specific capacitance values of the electrode materials are shown in table 1.
Example 4
Mixing methanol and asphalt according to a mass ratio of 70 to 1, transferring the mixture to a high-temperature high-pressure magnetic stirring reaction kettle, replacing air in the kettle with nitrogen, screwing all valves, heating the mixture to 380 ℃ at a heating rate of 4 ℃/min, wherein the pressure reaches 11MPa, depolymerizing the asphalt with supercritical methanol for 5 hours, and then filtering and separating the depolymerized asphalt; mixing depolymerized asphalt and dimethyl silicone oil according to a mass ratio of 1. And taking out the crude carbon microspheres, washing with petroleum ether to remove light components and dimethyl silicone oil on the surfaces of the crude carbon microspheres until the washing liquid becomes colorless, and then continuously washing with absolute ethyl alcohol. And (5) after washing, placing the carbon microspheres in a vacuum drying oven for drying for 5 hours to obtain the carbon microspheres. The carbon microsphere has smooth surface, good sphericity and 1-6 μm particle size. The carbon microspheres prepared in this example were used as capacitor working electrodes to measure their electrochemical properties, and the discharge time and specific capacitance values of the electrode materials are shown in table 1.
Example 5
Mixing methanol and asphalt according to a mass ratio of 100 to 1, transferring the mixture to a high-temperature high-pressure magnetic stirring reaction kettle, replacing air in the kettle with nitrogen, screwing all valves, heating to 400 ℃ at a heating rate of 4 ℃/min, wherein the pressure reaches 12MPa, depolymerizing the asphalt with supercritical methanol for 2h, and then filtering and separating the depolymerized asphalt; mixing depolymerized asphalt and dimethyl silicone oil according to a mass ratio of 1. And taking out the crude carbon microspheres, washing with petroleum ether to remove light components and dimethyl silicone oil on the surfaces of the crude carbon microspheres until the washing liquid becomes colorless, and continuing washing with absolute ethyl alcohol. And (5) after washing, placing the carbon microspheres in a vacuum drying oven for drying for 5 hours to obtain the carbon microspheres. The carbon microspheres have smooth surfaces, good sphericity and a particle size of 1-6 μm. The carbon microspheres prepared in this example were used as capacitor working electrodes to measure their electrochemical properties, and the discharge time and specific capacitance values of the electrode materials are shown in table 1.
Example 6
Mixing methanol and asphalt according to a mass ratio of 20 to 1, transferring the mixture to a high-temperature high-pressure magnetic stirring reaction kettle, replacing air in the kettle with nitrogen, screwing all valves, heating to 320 ℃ at a heating rate of 4 ℃/min, wherein the pressure reaches 8MPa, depolymerizing the asphalt with supercritical methanol for 3 hours, and then filtering and separating the depolymerized asphalt; mixing depolymerized asphalt and dimethyl silicone oil according to a mass ratio of 1. And taking out the crude carbon microspheres, washing with petroleum ether to remove light components and dimethyl silicone oil on the surfaces of the crude carbon microspheres until the washing liquid becomes colorless, and continuing washing with absolute ethyl alcohol. And (5) after washing, placing the carbon microspheres in a vacuum drying oven for drying for 5 hours to obtain the carbon microspheres. The carbon microspheres have smooth surfaces, good sphericity and a particle size of 1-6 μm. The carbon microspheres prepared in this example were used as capacitor working electrodes to measure their electrochemical properties, and the discharge time and specific capacitance values of the electrode materials are shown in table 1.
Example 7
Mixing methanol and asphalt according to a mass ratio of 40:1, transferring the mixture into a high-temperature high-pressure magnetic stirring reaction kettle, replacing air in the kettle with nitrogen, screwing all valves, heating to 340 ℃ at a heating rate of 4 ℃/min, depolymerizing the asphalt with supercritical methanol for 4 hours when the pressure reaches 9MPa, and then filtering and separating the depolymerized asphalt; mixing depolymerized asphalt and dimethyl silicone oil according to a mass ratio of 1. And taking out the crude carbon microspheres, washing with petroleum ether to remove light components and dimethyl silicone oil on the surfaces of the crude carbon microspheres until the washing liquid becomes colorless, and continuing washing with absolute ethyl alcohol. And (5) after washing, placing the carbon microspheres in a vacuum drying oven for drying for 5 hours to obtain the carbon microspheres. The carbon microspheres have smooth surfaces, good sphericity and a particle size of 1-6 μm. The carbon microspheres prepared in this example were used as capacitor working electrodes to measure their electrochemical properties, and the discharge time and specific capacitance values of the electrode materials are shown in table 1.
Example 8
Mixing methanol and asphalt according to a mass ratio of 60 to 1, transferring the mixture to a high-temperature high-pressure magnetic stirring reaction kettle, replacing air in the kettle with nitrogen, screwing all valves, heating to 360 ℃ at a heating rate of 4 ℃/min, wherein the pressure reaches 11MPa, depolymerizing the asphalt with supercritical methanol for 5 hours, and then filtering and separating the depolymerized asphalt; mixing depolymerized asphalt and dimethyl silicone oil according to a mass ratio of 1. And taking out the crude carbon microspheres, washing with petroleum ether to remove light components and dimethyl silicone oil on the surfaces of the crude carbon microspheres until the washing liquid becomes colorless, and then continuously washing with absolute ethyl alcohol. And (5) after washing, placing the carbon microspheres in a vacuum drying oven for drying for 5 hours to obtain the carbon microspheres. The carbon microsphere has smooth surface, good sphericity and 1-6 μm particle size. The carbon microspheres prepared in this example were used as capacitor working electrodes to measure their electrochemical properties, and the discharge time and specific capacitance values of the electrode materials are shown in table 1.
Example 9
Mixing methanol and asphalt according to a mass ratio of 80 to 1, transferring the mixture to a high-temperature high-pressure magnetic stirring reaction kettle, replacing air in the kettle with nitrogen, screwing all valves, heating to 380 ℃ at a heating rate of 4 ℃/min, allowing the pressure to reach 12MPa, depolymerizing the asphalt with supercritical methanol for 2 hours, and filtering to separate depolymerized asphalt; mixing depolymerized asphalt and dimethyl silicone oil according to a mass ratio of 1. And taking out the crude carbon microspheres, washing with petroleum ether to remove light components and dimethyl silicone oil on the surfaces of the crude carbon microspheres until the washing liquid becomes colorless, and then continuously washing with absolute ethyl alcohol. And (5) after washing, placing the carbon microspheres in a vacuum drying oven for drying for 5 hours to obtain the carbon microspheres. The carbon microsphere has smooth surface, good sphericity and 1-6 μm particle size. The electrochemical performance of the carbon microsphere prepared in this example as a working electrode of a capacitor was measured, and the discharge time and specific capacitance of the electrode material are shown in table 1.
Example 10
Mixing methanol and asphalt according to a mass ratio of 90 to 1, transferring the mixture to a high-temperature high-pressure magnetic stirring reaction kettle, replacing air in the kettle with nitrogen, screwing all valves, heating to 320 ℃ at a heating rate of 4 ℃/min, wherein the pressure reaches 8MPa, depolymerizing the asphalt with supercritical methanol for 5 hours, and then filtering and separating the depolymerized asphalt; mixing depolymerized asphalt and dimethyl silicone oil according to a mass ratio of 1. And taking out the crude carbon microspheres, washing with petroleum ether to remove light components and dimethyl silicone oil on the surfaces of the crude carbon microspheres until the washing liquid becomes colorless, and then continuously washing with absolute ethyl alcohol. And (5) after washing, placing the carbon microspheres in a vacuum drying oven for drying for 5 hours to obtain the carbon microspheres. The carbon microsphere has smooth surface, good sphericity and 1-6 μm particle size. The carbon microspheres prepared in this example were used as capacitor working electrodes to measure their electrochemical properties, and the discharge time and specific capacitance values of the electrode materials are shown in table 1.
Comparative example 1
In this example, the asphalt without being depolymerized by supercritical methanol was directly prepared into carbon microspheres by the emulsion-thermal polycondensation method, and the reaction conditions and the operation steps were the same as those of example 2. The carbon microsphere prepared by the comparative example has unsmooth surface, flocculent particles are attached to the surface of the carbon microsphere, the sphericity is general, and the particle size is 0.5-22 mu m. The carbon microspheres prepared in this example were used as capacitor working electrodes to measure their electrochemical properties, and the discharge time and specific capacitance values of the electrode materials are shown in table 1. The discharge time is only 3.6s, and the specific capacitance is very small, which indicates that the electron transport rate of the carbon microsphere prepared by the comparative example as an electrode material is poor.
TABLE 1 discharge time and specific capacitance of carbon microsphere electrode materials
Item Discharge time(s) Specific capacitance (F/g)
Comparative example 1 3.6 0.45
Example 1 225.1 28.14
Example 2 169.9 21.23
Example 3 215.7 26.96
Example 4 128.5 16.07
Example 5 223.6 27.95
Example 6 241.7 30.21
Example 7 210.9 26.36
Example 8 237.0 29.63
Example 9 241.4 30.18
Example 10 255.6 31.95

Claims (3)

1. A method for preparing carbon microspheres by utilizing pitch depolymerized by supercritical methanol is characterized by comprising the following steps:
(1) Mixing methanol and asphalt according to a mass ratio of 10 to 1;
(2) Separating out the depolymerized asphalt in the step (1) by filtering, mixing the depolymerized asphalt with dimethyl silicone oil according to a mass ratio of 1;
(3) And (3) cooling to room temperature after the heating in the step (2) is finished, taking out a product, and performing centrifugal separation at the rotating speed of 4800rpm to obtain bottom sediment, namely the prepared crude carbon microspheres. And (3) washing the crude carbon microspheres with petroleum ether until the eluate is colorless, then continuing washing with absolute ethyl alcohol, and drying in a vacuum drying oven for 5 hours after washing to obtain the carbon microspheres.
2. The method for preparing carbon microspheres by using asphalt depolymerized by supercritical methanol according to claim 1, wherein the asphalt used in the step (1) is residual oil obtained from naphthenic crude oil to mix C 4 The alkane serves as the bitumen after solvent extraction.
3. The method for preparing carbon microspheres from pitch depolymerized with supercritical methanol according to claim 1, wherein the prepared carbon microspheres are used as capacitor electrode materials, and the specific capacitance can reach 15-32F/g at a current density of 0.1A/g.
CN202310000982.3A 2023-01-03 2023-01-03 Method for preparing carbon microspheres from pitch depolymerized by supercritical methanol and application of carbon microspheres Pending CN115893372A (en)

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