CN115893080A - A cutter assembly for double-sided rubber roller stickers - Google Patents
A cutter assembly for double-sided rubber roller stickers Download PDFInfo
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Abstract
本发明涉及一种用于双面胶辊贴的切刀组件,包括:竖向设置的裁切挡板,双面胶由上至下沿裁切挡板表面经过;水平设置的刀座,其与裁切挡板交叉,交叉部分设置缺口,以使双面胶能由上至下经缺口穿过刀座;刀片,其设置在刀座的前端,以刀口朝向裁切挡板;自由安装气缸,其设置在裁切挡板后面,用于驱动裁切挡板移动。本发明使双面胶能够在辊贴工件后,胶薄膜自动断开,不需要连底纸一起切断,更方便底纸回收。
The invention relates to a cutter assembly for double-sided rubber roller stickers, comprising: a vertically arranged cutting baffle, the double-sided adhesive passes along the surface of the cutting baffle from top to bottom; a horizontally arranged knife seat, which Intersect with the cutting baffle, and set a gap in the crossing part, so that the double-sided adhesive tape can pass through the knife seat through the gap from top to bottom; the blade, which is set at the front end of the knife seat, faces the cutting baffle with the knife edge; freely install the cylinder , which is arranged behind the cutting baffle and is used to drive the cutting baffle to move. The invention enables the double-sided adhesive tape to be automatically cut off after the workpiece is pasted by the roll, without cutting off the backing paper together, which is more convenient for the backing paper to recycle.
Description
技术领域technical field
本发明涉及双面胶辊贴领域,尤其涉及一种用于双面胶辊贴的切刀组件。The invention relates to the field of double-sided rubber roller stickers, in particular to a cutter assembly for double-sided rubber roller stickers.
背景技术Background technique
如中国实用新型专利公告号CN 206569801 U,公开了一种灯带贴胶设备,包括设置在机架上的传输机构和贴胶机构,所述贴胶机构包括胶带盘和压料滚筒,灯带放置在传输机构上,胶带在压料滚筒的作用下与灯带贴合,所述压料滚筒和传输机构同步传动,通过料滚筒和传输机构同步传动实现喂料的作用。其灯带是在运动的过程中实现贴胶,双面胶底纸会被共同切断,留在工件上,会导致灯带不后续还要撕底纸,既会影响整体流程,也会导致底纸难撕,且不易回收。For example, China Utility Model Patent Announcement No. CN 206569801 U discloses a light strip gluing device, which includes a transmission mechanism and a gluing mechanism arranged on the frame. The gluing mechanism includes a tape reel and a pressing roller, and the light strip Placed on the transmission mechanism, the tape is attached to the light strip under the action of the pressing roller, and the pressing roller and the transmission mechanism are synchronously driven, and the feeding function is realized through the synchronous transmission of the material roller and the transmission mechanism. The light strip is glued in the process of movement, and the double-sided adhesive backing paper will be cut off together and left on the workpiece, which will cause the backing paper to be torn off if the light strip is not followed, which will affect the overall process and cause the bottom Paper is hard to tear and not easy to recycle.
发明内容Contents of the invention
本发明的目的是提供一种用于双面胶辊贴的切刀组件,本发明使双面胶能够在辊贴工件后,胶薄膜自动断开,不需要连底纸一起切断,更方便底纸回收,能提升整体效率,工件上只剩胶薄膜,方便直接进行下道工序,省去撕上层底纸的环节。The purpose of the present invention is to provide a cutter assembly for double-sided rubber roller lamination. The present invention enables the double-sided adhesive to be automatically cut off after the double-sided adhesive is rolled to the workpiece, without the need to cut off the backing paper together, which is more convenient Paper recycling can improve the overall efficiency. Only the adhesive film is left on the workpiece, which is convenient for the next process directly and saves the link of tearing off the upper backing paper.
为达到上述目的而采用了一种用于双面胶辊贴的切刀组件,其包括:In order to achieve the above purpose, a cutter assembly for double-sided rubber roller stickers is adopted, which includes:
竖向设置的裁切挡板,双面胶由上至下沿裁切挡板表面经过;The cutting baffle is set vertically, and the double-sided adhesive tape passes along the surface of the cutting baffle from top to bottom;
水平设置的刀座,其与裁切挡板交叉,交叉部分设置缺口,以使双面胶能由上至下经缺口穿过刀座;A knife seat arranged horizontally intersects with the cutting baffle, and a gap is set at the cross part, so that the double-sided adhesive tape can pass through the knife seat from top to bottom through the gap;
刀片,其设置在刀座的前端,以刀口朝向裁切挡板;The blade is arranged on the front end of the knife seat, with the knife edge facing the cutting baffle;
自由安装气缸,其设置在裁切挡板后面,用于驱动裁切挡板移动。The air cylinder is freely installed, and it is arranged behind the cutting baffle to drive the cutting baffle to move.
采用这样的结构,裁切挡板前移时,就可以带动双面胶朝刀片上的刀口移动,有利于切割双面胶薄膜。Adopting such a structure, when the cutting baffle moves forward, the double-sided adhesive tape can be driven to move toward the knife edge on the blade, which is beneficial to cutting the double-sided adhesive film.
作为切刀组件进一步的改进,所述裁切挡板后方设置加强板。As a further improvement of the cutter assembly, a reinforcing plate is arranged behind the cutting baffle.
采用这样的结构,加强板可以防止裁切挡板后退,有利于限位。By adopting such a structure, the reinforcing plate can prevent the cutting baffle from receding, which is beneficial to limit the position.
作为切刀组件进一步的改进,所述刀片由压片压紧。As a further improvement of the cutter assembly, the blade is compressed by a pressing sheet.
采用这样的结构,刀片被压后,将更稳定。With such a structure, the blade will be more stable after being pressed.
作为切刀组件进一步的改进,所述刀座后端设置微分头。As a further improvement of the cutter assembly, a differential head is provided at the rear end of the knife seat.
采用这样的结构,微分头可以精确调整位置。With such a structure, the differential head can precisely adjust its position.
作为切刀组件进一步的改进,所述加强板后端固接有裁切限位板。As a further improvement of the cutter assembly, a cutting limiting plate is fixedly connected to the rear end of the reinforcing plate.
采用这样的结构,裁切限位板有利于提供良好的支撑。With such a structure, the cutting limit plate is beneficial to provide good support.
作为切刀组件进一步的改进,所述裁切限位板下侧设置滚胶轮组件。As a further improvement of the cutter assembly, a rubber roller assembly is arranged on the lower side of the cutting limit plate.
采用这样的结构,有利于辊贴双面胶。Adopting such a structure is conducive to rolling double-sided adhesive tape.
作为切刀组件进一步的改进,还包括:As a further improvement of the cutter assembly, it also includes:
夹料压板,其与裁切挡板配合用于夹压位于二者之间的双面胶,其具有由刀座前端可穿过的缺槽;Clamping plate, which cooperates with the cutting baffle to clamp and press the double-sided adhesive between the two, and has a slot through which the front end of the knife seat can pass;
夹料滑块,其设置在夹料压板下端,用于带动夹料压板移动;The material clamping slider is arranged at the lower end of the material clamping platen and is used to drive the material clamping platen to move;
夹料气缸,其设置在加强板下面,其输出端固定夹料滑块,用于驱使其移动。The material clamping cylinder is arranged under the reinforcing plate, and its output end fixes the material clamping slider for driving it to move.
采用这样的结构,夹料压板与裁切挡板可以形成配合,共同夹紧双面胶。With such a structure, the clamping platen and the cutting baffle can form a cooperation to clamp the double-sided adhesive tape together.
作为切刀组件进一步的改进,所述滚胶轮组件包括:As a further improvement of the cutter assembly, the rubber roller assembly includes:
压轮气缸连接板;Pressure roller cylinder connecting plate;
压轮气缸,其设置在压轮气缸连接板上;The pressure roller cylinder is arranged on the pressure roller cylinder connection plate;
从动轮座,其设置在压轮气缸连接板下方,并由所述压轮气缸驱动;The driven wheel seat is arranged under the connecting plate of the pinch wheel cylinder and is driven by the pinch wheel cylinder;
包胶滚轮,其设置在从动轮座上。The rubber-covered roller is arranged on the driven wheel seat.
采用这样的结构,压轮气缸可以驱动包胶滚轮滚压双面胶。With such a structure, the pressure roller cylinder can drive the rubber-covered roller to roll the double-sided adhesive tape.
作为切刀组件进一步的改进,所述从动轮座两端由导向轴穿过,导向轴竖向延伸穿过压轮气缸连接板,所述导向轴与所述压轮气缸连接板之间设置衬套。As a further improvement of the cutter assembly, the two ends of the driven wheel seat are passed through by a guide shaft, and the guide shaft vertically extends through the connecting plate of the pressure roller cylinder, and a lining is arranged between the guide shaft and the connecting plate of the pressure roller cylinder. set.
采用这样的结构,导向效果好。With such a structure, the guiding effect is good.
作为切刀组件进一步的改进,所述压轮气缸与从动轮座之间采用浮动接头。As a further improvement of the cutter assembly, a floating joint is used between the pressure roller cylinder and the driven wheel seat.
本发明使双面胶能够在辊贴工件后,胶薄膜自动断开,不需要连底纸一起切断,更方便底纸回收,能提升整体效率,工件上只剩胶薄膜,方便直接进行下道工序,省去撕上层底纸的环节。The invention enables the double-sided adhesive to automatically cut off the adhesive film after the workpiece is rolled onto the workpiece, without cutting off the backing paper together, which is more convenient for the backing paper recycling, and can improve the overall efficiency. Only the adhesive film is left on the workpiece, which is convenient for the next process. Process, save the link of tearing the upper backing paper.
附图说明Description of drawings
图1为实施例的结构示意图。Fig. 1 is the structural representation of embodiment.
图2为实施例的另一角度示意图。Fig. 2 is a schematic diagram of another angle of the embodiment.
图3为去掉型材保护罩组件后的结构示意图。Fig. 3 is a schematic diagram of the structure after removing the profile protection cover assembly.
图4为底纸牵引组件结构示意图。Fig. 4 is a structural schematic diagram of the backing paper traction assembly.
图5为底纸牵引组件另一角度示意图。Fig. 5 is a schematic diagram of another angle of the backing paper traction assembly.
图6为Z轴模组运动组件示意图。Fig. 6 is a schematic diagram of the movement components of the Z-axis module.
图7为贴胶模块的结构示意图。Fig. 7 is a schematic structural diagram of the gluing module.
图8为切刀组件的结构示意图。Fig. 8 is a schematic structural view of the cutter assembly.
图9为切刀组件另一角度的结构示意图。Fig. 9 is a structural schematic view of another angle of the cutter assembly.
图10为包胶轮组件结构示意图。Fig. 10 is a structural schematic diagram of the rubberized wheel assembly.
附图标记:100、放料窗口;200、取料窗口;300、下层直线导轨组件;301、工位槽;302、真空吸盘;400、下层工位托盘组件;500、上层直线导轨组件;600、上层工位托盘组件;700、贴胶组件;710、Z轴模组运动组件;711、模组框架;712、模组垫板;713、拖链支板;714、把手;715、气阀安装板;716、Z轴直接模组;717、模组垫高块;718、拖链;719、电气比例阀;720、贴胶模块;721、立板;722、减速步进电机;723、切刀组件;7231、裁切挡板;7232、加强板;7233、刀座;7234、压片;7235、刀片;7236、自由安装气缸;7237、微分头;7238、裁切限位板;7239、滚胶轮组件;723a、夹料压板;723b、夹料滑块;723c、夹料气缸;723d、压轮气缸连接板;723e、压轮气缸;723f、从动轮座;723g、包胶滚轮;723h、衬套;723i、浮动接头;724、导向轴;725、同步带张紧组件;726、凹形堕轮组件;727、放料轮组件;728、放料阻尼组件;729、阻尼立板;800、X轴平行运动组件;801、模组底板;802、X轴直线模组;900、下层直线模组;1000、上层直线模组;1100、机架箱体;1200、平台板;1201、废料口;1300、第一侧立柱组件;1400、第二侧立柱组件;1500、型材保护罩组件;1600、底纸牵引组件;1601、收料底座;1602、收料牵引电机板;1603、交叉滚花轮;1604、导向轮;1605、伺服电机;1606、传动箱;1607、第一转轴;1608、牵引扣把;1609、包胶轮;1610、废料导向板;1611、第二转轴;1700、安全光栅。Reference signs: 100, discharge window; 200, reclaim window; 300, lower linear guide rail assembly; 301, station slot; 302, vacuum suction cup; 400, lower station tray assembly; 500, upper linear guide rail assembly; 600 , upper station tray assembly; 700, glue assembly; 710, Z-axis module movement assembly; 711, module frame; 712, module backing plate; 713, drag chain support plate; 714, handle; 715, air valve Mounting plate; 716, Z-axis direct module; 717, module block; 718, drag chain; 719, electric proportional valve; 720, glue module; 721, vertical plate; 722, deceleration stepping motor; Cutter assembly; 7231, cutting baffle; 7232, reinforcing plate; 7233, knife seat; 7234, pressing sheet; 7235, blade; 7236, free installation cylinder; , rubber roller assembly; 723a, clamping plate; 723b, clamping slider; 723c, clamping cylinder; 723d, pressure roller cylinder connecting plate; 723e, pressure roller cylinder; 723f, driven wheel seat; 723g, rubberized roller ;723h, bushing; 723i, floating joint; 724, guide shaft; 725, synchronous belt tensioning assembly; 726, concave drop wheel assembly; 727, discharge wheel assembly; 728, discharge damping assembly; Board; 800, X-axis parallel motion component; 801, module bottom plate; 802, X-axis linear module; 900, lower linear module; 1000, upper linear module; 1100, rack box; 1200, platform board; 1201. Waste port; 1300. First side column assembly; 1400. Second side column assembly; 1500. Profile protection cover assembly; 1600. Bottom paper traction assembly; 1601. Receiving base; 1602. Receiving traction motor board; , cross-knurled wheel; 1604, guide wheel; 1605, servo motor; 1606, transmission box; 1607, first shaft; 1608, traction buckle; 1609, rubberized wheel; 1610, waste guide plate; ; 1700, safety grating.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制;术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性;此外,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, and therefore cannot be construed as limiting the present invention; the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be construed as indicating or implying relative importance; in addition, unless otherwise Clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or a Electrical connection; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
实施例1Example 1
如图1-图10所示,一种双面胶辊贴方法,具体包括如下步骤:As shown in Fig. 1-Fig. 10, a kind of double-sided rubber roller pasting method specifically comprises the following steps:
使待辊贴的工件放置在第一工位中,并限制其水平移动,使工件与第一工位相对静止,并使第一工位由放料位置平移至双面胶正下方的贴胶位置;The workpiece to be rolled is placed in the first station, and its horizontal movement is restricted, so that the workpiece and the first station are relatively stationary, and the first station is moved from the discharge position to the glue directly below the double-sided adhesive tape Location;
执行辊贴操作时,沿工件上表面一端向另一端辊贴双面胶;When performing the roll pasting operation, roll the double-sided tape along the upper surface of the workpiece from one end to the other end;
在工件辊贴完成后,使第一工位能够平移至取料位置,取料时,使工件上移脱离第一工位,所述贴胶位置位于放料位置与取料位置之间,在第一工位上的工件取走后,使第一工位能平移返回至贴胶位置,至此,形成一个用于循环的贴胶过程;After the workpiece roll pasting is completed, the first station can be moved to the retrieving position in translation. When retrieving the material, the workpiece is moved up and away from the first station. After the workpiece on the first station is taken away, the first station can be moved back to the gluing position, so far, a gluing process for circulation is formed;
使另一个有高度间隔的第二工位能重复第一工位的贴胶过程,但是要在第一工位离开相应位置时,第二工位才能平移至第一工位所离开的位置,至此,形成一个用于循环的贴胶队列。Make another second station with a height interval repeat the gluing process of the first station, but the second station can only move to the position where the first station left when the first station leaves the corresponding position. So far, a gluing queue for circulation is formed.
在本实施例中,所述工件为灯条或灯带。In this embodiment, the workpiece is a light bar or a light strip.
在本实施例中,所述双面胶在辊贴前,先去下层底纸,保留中间层胶薄膜与上层底纸,牵引上层底纸,将中间层胶薄膜辊贴至工件上,完成上层底纸与中间层胶薄膜的分离。In this embodiment, before the double-sided adhesive tape is rolled, the lower backing paper is removed, the middle adhesive film and the upper backing paper are retained, the upper backing paper is pulled, and the middle adhesive film is rolled onto the workpiece to complete the upper layer. Separation of bottom paper and middle layer adhesive film.
提前去下层底纸,可方便后续工序,采用这样的方式,上层底纸回收后,只留下中间层胶薄膜,方便立即进行后续工艺,不需要再撕底纸。Removing the lower backing paper in advance can facilitate the follow-up process. In this way, after the upper backing paper is recycled, only the middle layer of adhesive film is left, which is convenient for the subsequent process immediately without tearing off the backing paper.
在本实施例中,所述中间层胶薄膜提前经过定长切割,使每段切割后的长度与工件长度相匹配,则在辊贴时,以每段切割位置为起始辊贴位置与终点辊贴位置,从而使胶薄膜与工件辊贴后,能自动分离。In this embodiment, the middle layer adhesive film is cut to length in advance, so that the length of each section after cutting matches the length of the workpiece. When rolling, the cutting position of each section is used as the starting position and end point of the rolling. Roller sticking position, so that the adhesive film can be automatically separated from the workpiece after rolling.
采用这样的方式,胶薄膜辊贴后,不需要再经过切割,即可使得胶薄膜能自动断开,从而与工件分离。In this way, after the adhesive film is rolled, it does not need to be cut, so that the adhesive film can be automatically disconnected and separated from the workpiece.
在本实施例中,所述胶薄膜切割时,水平切至胶薄膜厚度即可,不切上层底纸。In this embodiment, when the adhesive film is cut, it only needs to be cut horizontally to the thickness of the adhesive film, and the upper backing paper is not cut.
采用这样的方式,能预先定好辊贴长度,且保障上层底纸牵引不断。In this way, the length of the roll can be pre-determined, and the traction of the upper backing paper can be guaranteed continuously.
在本实施例中,以平推上层底纸的方式,使胶薄膜紧贴刀片,完成切割,平推过程中,使刀片的切割路径仅经过胶薄膜而不经过上层底纸。In this embodiment, the upper backing paper is pushed horizontally to make the adhesive film close to the blade to complete the cutting. During the flat pushing process, the cutting path of the blade only passes through the adhesive film and not the upper backing paper.
采用这样的方式,有利于刀片切割胶薄膜而不伤底纸。In this way, it is beneficial for the blade to cut the adhesive film without hurting the backing paper.
在本实施例中,双面胶的牵引形式是间歇的,在双面胶辊贴时,停止牵引上层底纸。In this embodiment, the pulling form of the double-sided adhesive is intermittent, and when the double-sided adhesive roller is pasted, stop pulling the upper layer of backing paper.
采用这样的方式,双面胶辊贴时,不会错位。In this way, the double-sided rubber roller will not be misaligned when pasting.
在本实施例中,双面胶辊贴时,压紧牵引端上层底纸。In this embodiment, when the double-sided rubber roller is pasted, the upper layer of backing paper at the trailing end is pressed.
采用这样的方式,双面胶辊贴时,不易滑脱。In this way, the double-sided rubber roller is not easy to slip off.
在本实施例中,双面胶辊贴时,可同时辊贴多组。In this embodiment, when the double-sided rubber roller is pasted, multiple groups can be rolled and pasted at the same time.
采用这样的方式,有利于提升辊贴效率。Adopting such a method is conducive to improving the efficiency of roll lamination.
在本实施例中,双面胶辊贴时处于张紧状态。In this embodiment, the double-sided rubber roller is in a tensioned state when sticking.
采用这样的方式,张紧状态使双面胶辊贴更均匀。In this way, the tensioned state makes the double-sided rubber roller stick more evenly.
实施例2Example 2
如图1-图10所示,一种双面胶辊贴机,其包括:As shown in Figures 1-10, a double-sided rubber roller laminating machine includes:
放料窗口100,其用于连通放料位置;The
取料窗口200,其与放料窗口100相对,并用于连通取料位置;The
下层直线导轨组件300,其设置在放料窗口100与取料窗口200之间,其靠近放料窗口100的一端上为放料位置,其靠近取料窗口200的一端上为取料位置;The lower linear
下层工位托盘组件400,其用于提供第一工位,并设置在下层直线导轨组件300上;The lower
下层直线模组900,其平行于下层直线导轨组件300,并设置在下层工位托盘组件400下面,用于驱动下层工位托盘组件400平移;The lower
上层直线导轨组件500,其平行于下层直线导轨组件300,并设置在下层直线导轨组件300与下层工位托盘组件400的侧方,且高于下层直线导轨组件300与下层工位托盘组件400;The upper linear
上层工位托盘组件600,其用于提供第二工位,并设置在上层直线导轨组件500上,所述上层工位托盘组件600高于所述下层直线导轨组件300与下层工位托盘组件400;The upper
上层直线模组1000,其平行于上层直线导轨组件500,并设置在下层直线导轨组件300与下层工位托盘组件400的侧方,以及上层工位托盘组件600的下面,用于驱动上层工位托盘组件600平移;The upper
贴胶组件700,其用于执行双面胶辊贴操作,其下方为所述贴胶位置,所述贴胶组件700设置在上层工位托盘组件600与上层直线导轨组件500的上方;
X轴平行运动组件800,其提供所述贴胶组件700的平移轨道,用于驱动所述贴胶组件700在工件上辊贴双面胶,双面胶沿工件上表面一端辊贴至另一端。X-axis
采用这样的结构,通过下层工位托盘组件400和上层工位托盘组件600的往复移动,形成循环贴胶队列。而且工件的平移方向,与双面胶的贴胶方向是不同向的,两个过程相互独立,不同时进行,有利于保障贴胶过程与循环过程的稳定。With such a structure, through the reciprocating movement of the lower
在本实施例中,所述工件为灯条或灯带。In this embodiment, the workpiece is a light bar or a light strip.
在本实施例中,所述贴胶组件700包括:Z轴模组运动组件710和贴胶模块720;In this embodiment, the gluing
所述Z轴模组运动组件710包括:The Z-axis
模组框架711,其套在X轴平行运动组件800上,由X轴平行运动组件800驱动;The
模组垫板712,其设置在模组框架711下面;
拖链支板713,其设置在模组垫板712背面;Drag
把手714,其设置在模组框架711上;handle 714, which is arranged on the
气阀安装板715,其设置在模组框架711上面;Air
Z轴直接模组716,其设置在模组垫板712上,用于驱动贴胶模块720沿Z轴移动;Z-axis
模组垫高块717,其设置在Z轴直接模组716上,并由Z轴直接模组716驱动;
拖链718,其设置在拖链支板713上;
电气比例阀719,其设置在气阀安装板715上;Electric
所述贴胶模块720包括:The
立板721,其设置在所述模组垫高块717上;
减速步进电机722,其设置在立板721上;
切刀组件723,其设置在立板721上;
导向轴724,其分布在立板721下部,用于牵引底纸;
同步带张紧组件725,其设置在立板721上;Timing
凹形堕轮组件726,其设置在立板721上;Concave
放料轮组件727,其设置在立板721上,由减速步进电机722通过传动组件驱动;The
放料阻尼组件728,其压在凹形堕轮组件726的凹槽中;The
阻尼立板729,其设置在立板721上,所述放料阻尼组件728安装在阻尼立板729上。The damping
采用这样的结构,贴胶组件700可以上下移动辊贴双面胶。With such a structure, the gluing
在本实施例中,所述切刀组件723包括:In this embodiment, the
裁切挡板7231,其用于垫平双面胶上层底纸;
加强板7232,其设置在裁切挡板7231后方;Reinforcing
刀座7233,其设置在加强板7232,其前端穿过裁切挡板7231;The
压片7234,其设置在刀座7233前端;Pressing
刀片7235,其由压片7234夹压在刀座7233前端,其刀口面向裁切挡板7231,刀口与裁切挡板7231之间设置双面胶,双面胶的胶薄膜面向刀口;The
自由安装气缸7236,其设置在裁切挡板7231后面,用于驱动裁切挡板7231移动;Freely install the
微分头7237,其用于调整刀座7233的位置,从而调整刀片7234的位置;
裁切限位板7238,其垂直固定所述加强板7232;Cutting
滚胶轮组件7239,其设置在裁切限位板7238下侧,用于辊贴双面胶。The
采用这样的结构,可以预先切割双面胶的胶薄膜,方便后续辊贴完成后,双面胶胶薄膜能自动断开。With such a structure, the double-sided adhesive film can be cut in advance, so that the double-sided adhesive film can be automatically disconnected after the subsequent roll lamination is completed.
在本实施例中,还包括:In this embodiment, it also includes:
机架箱体1100;
平台板1200,其垫平在机架箱体1100上面,用于承接所述下层直线导轨组件300、下层直线模组900以及上层直线导轨组件500、上层直线模组1000;
第一侧立柱组件1300,其设置在平台板1200一侧,其用于支撑X轴平行运动组件800的一端;The first
第二侧立柱组件1400,其设置在平台板1200的另一侧,其用于支撑X轴平行运动组件800的另一端。The second
采用这样的结构,能保障工件水平移动的稳定,以及提供稳定的支撑形式。Adopting such a structure can ensure the stability of the horizontal movement of the workpiece and provide a stable support form.
在本实施例中,所述机架箱体900上罩有型材保护罩组件1500,其环绕机架箱体1100上侧边缘,其顶板在贴胶组件700与X轴平行运动组件800之上;In this embodiment, the
所述放料窗口100与取料窗口200分别开设在型材保护罩组件1500前后对侧。The
采用这样的结构,有利于保护整个循环贴胶过程。Adopting such a structure is beneficial to protect the entire cyclic gluing process.
在本实施例中,所述第一侧立柱组件1300上设有底纸牵引组件1600,其包括:In this embodiment, the first
收料底座1601;Receiving
收料牵引电机板1602,其设置在收料底座1601两侧;The receiving
交叉滚花轮1603,其两端可转动地分别架设在两侧收料牵引电机板1602上;
导向轮1604,其架设在收料牵引电机板1602上,其上划分有间隔的底纸槽道;
伺服电机1605,其架设在收料牵引电机板1602上;
传动箱1606,其设置在收料牵引电机板1602侧面,传动连接伺服电机1605与交叉滚花轮1603;The
第一转轴1607,其两端分别架设在两侧收料牵引电机板1602上;The first
牵引扣把1608,其下端套接在第一转轴1607上,其数量与底纸槽道的数量相对应;
包胶轮1609,其可转动地架设在牵引扣把1608上端,当牵引扣把1608以第一转轴1607为圆心轴转动时,包胶轮1609能压在交叉滚花轮1603上;The
废料导向板1610,其架设在收料牵引电机板1602上,用于将底纸顺坡导向至平台板1200上开设的废料口1201中;
第二转轴1611,其两端分别架设在两侧收料牵引电机板1602上,底纸经交叉滚花轮1603与包胶轮1609夹压牵引后,再绕经第二转轴1611落至废料导向板1610的斜坡上。The second
采用这样的结构,有利于底纸的稳定牵引与回收。Adopting such a structure is conducive to the stable traction and recycling of the bottom paper.
在本实施例中,所述第一侧立柱组件1300以及第二侧立柱组件1400上设有安全光栅1700。In this embodiment, the first
采用这样的结构,安全光栅能防止操作者操作过限。With such a structure, the safety light barrier can prevent the operator from operating beyond the limit.
在本实施例中,所述X轴平行运动组件800包括:In this embodiment, the X-axis
模组底板801,其两端分别架设在第一侧立柱组件1100以及第二侧立柱组件1200上;The
X轴直线模组802,其用于驱动贴胶组件700平移,并沿模组底板801轴向设置。The X-axis
采用这样的结构,有利于驱动贴胶组件沿X轴平移。With such a structure, it is beneficial to drive the gluing component to translate along the X axis.
在本实施例中,所述第一工位和第二工位上分布有与工件适配的工位槽301,并配有真空吸盘302吸附工件,使工件与工位槽301处于相对静止状态。In this embodiment, the first station and the second station are distributed with
本实施例中可转动地连接方式可以通过设置适配的轴承来完成。In this embodiment, the rotatable connection can be accomplished by setting an adapted bearing.
本实施例能够使工件保持在静止条件下,再对工件进行辊贴,此时工件受到水平约束,限制其水平向上的移动,辊贴时粘贴力小于水平向的约束力,从而避免工件辊贴时发生移动,本发明能让此过程形成循环,不仅保障了贴胶稳定,还保障了贴胶效率。This embodiment can keep the workpiece under static conditions, and then roll the workpiece. At this time, the workpiece is subject to horizontal constraints, limiting its horizontal movement. When movement occurs, the present invention can make this process form a cycle, which not only guarantees the stability of glue application, but also ensures the efficiency of glue application.
实施例3Example 3
一种双面胶定长辊贴方法,具体包括如下步骤:A double-sided tape length-fixed roll pasting method specifically includes the following steps:
预先除去双面胶底层底纸,保留上层底纸和中间层胶薄膜;Remove the bottom backing paper of the double-sided adhesive tape in advance, and keep the upper backing paper and the middle layer of adhesive film;
对中间层胶薄膜进行切割并定长分段,再对工件进行辊贴,切割时只切胶薄膜而不切上层底纸,使后续辊贴时,被切割的位置中间层胶薄膜能自动断开,而上层底纸不断,保持牵引。Cut the middle layer of adhesive film and divide it into sections by fixed length, and then roll the workpiece. When cutting, only the adhesive film is cut without cutting the upper backing paper, so that when the subsequent roll is pasted, the middle layer of the film at the cut position can be automatically broken. Open, while the upper backing paper is continuous, keeping the traction.
采用这样的方式,上层底纸一直不断,有利于牵引回收,中间层胶薄膜经切割,每次辊贴后,能够自动断开,不粘连。In this way, the upper backing paper is always continuous, which is conducive to traction and recycling. After cutting, the middle layer of adhesive film can be automatically disconnected after each roll pasting without sticking.
在本实施例中,所述工件为灯条或灯带。In this embodiment, the workpiece is a light bar or a light strip.
在本实施例中,所述上层底纸保持在间歇牵引状态,在切割时和辊贴时停止牵引,在切割和辊贴完后继续牵引。In this embodiment, the upper backing paper is kept in an intermittent pulling state, stops pulling when cutting and rolling, and continues pulling after cutting and rolling.
采用这样的方式,能够防止错位和滑脱,保障切割和辊贴精度。In this way, misalignment and slippage can be prevented, and the accuracy of cutting and rolling can be guaranteed.
在本实施例中,使双面胶处于夹压条件下,再被切割。In this embodiment, the double-sided tape is cut under the condition of pinching and pressing.
采用这样的方式,双面胶处于夹压状态时,不会过于松弛,有利于稳定切割,保障切割质量。In this way, when the double-sided tape is in the clamped state, it will not be too loose, which is conducive to stable cutting and guaranteed cutting quality.
在本实施例中,定长分段的长度与被辊贴工件长度保持一致。In this embodiment, the length of the fixed-length segment is consistent with the length of the workpiece to be rolled.
采用这样的方式,使得每一个工件被辊贴后,其上的胶薄膜能自动断开。In this way, after each workpiece is rolled, the adhesive film on it can be automatically disconnected.
在本实施例中,切割时,保持刀口不动,使中间层胶薄膜朝刀口移动,进行切割。In this embodiment, when cutting, keep the edge of the knife still, and move the adhesive film of the middle layer towards the edge of the knife for cutting.
采用这样的方式,有利于防止上层底纸被切断。In this way, it is beneficial to prevent the upper backing paper from being cut off.
在本实施例中,刀口的位置采用微分头调整。In this embodiment, the position of the knife edge is adjusted by a differential head.
采用这样的方式,微分头方便微调。In this way, the differential head is convenient for fine-tuning.
在本实施例中,以气压推动的方式横向推动双面胶。In this embodiment, the double-sided adhesive is pushed laterally by means of air pressure.
采用这样的方式,气压推动渐变效果更好。In this way, the air pressure pushes the gradient better.
在本实施例中,使刀口提前紧贴双面胶中间层胶薄膜,使双面胶朝刀口移动中间层胶薄膜厚度的距离,以使刀口仅切割胶薄膜而不切上层底纸。In this embodiment, the edge of the knife is made to be close to the middle layer of the double-sided adhesive film in advance, and the double-sided adhesive is moved toward the edge of the knife by the distance of the thickness of the middle layer of adhesive film, so that the edge of the knife only cuts the adhesive film and does not cut the upper backing paper.
采用这样的方式,使得刀口只切胶薄膜而不伤上层底纸。In this way, the knife edge only cuts the adhesive film without hurting the upper backing paper.
在本实施例中,双面胶切割时可同时切割多组。In this embodiment, multiple groups can be cut at the same time when double-sided tape is cut.
实施例4Example 4
如图8-图10所示,一种用于双面胶辊贴的切刀组件,其包括:As shown in Figures 8-10, a cutter assembly for double-sided rubber roller stickers includes:
竖向设置的裁切挡板7231,双面胶由上至下沿裁切挡板7231表面经过;The vertically arranged cutting
水平设置的刀座7233,其与裁切挡板7231交叉,交叉部分设置缺口,以使双面胶能由上至下经缺口穿过刀座7233;A
刀片7235,其设置在刀座7233的前端,以刀口朝向裁切挡板7231;The
自由安装气缸7236,其设置在裁切挡板7231后面,用于驱动裁切挡板7231移动。The
采用这样的结构,裁切挡板7231前移时,就可以带动双面胶朝刀片7235上的刀口移动,有利于切割双面胶薄膜。With such a structure, when the cutting
在本实施例中,所述裁切挡板7231后方设置加强板7232。In this embodiment, a reinforcing
采用这样的结构,加强板7232可以防止裁切挡板7231后退,有利于限位。With such a structure, the reinforcing
在本实施例中,所述刀片7235由压片7234压紧。In this embodiment, the
采用这样的结构,刀片7235被压后,将更稳定。With such a structure, the
在本实施例中,所述刀座7233后端设置微分头7237。In this embodiment, a
采用这样的结构,微分头7237可以精确调整位置。With such a structure, the
在本实施例中,所述加强板后端固接有裁切限位板7238。In this embodiment, a cutting
采用这样的结构,裁切限位板7238有利于提供良好的支撑。With such a structure, the cutting
在本实施例中,所述裁切限位板7238下侧设置滚胶轮组件7239。In this embodiment, a
采用这样的结构,有利于辊贴双面胶。Adopting such a structure is conducive to rolling double-sided adhesive tape.
在本实施例中,还包括:In this embodiment, it also includes:
夹料压板723a,其与裁切挡板7231配合用于夹压位于二者之间的双面胶,其具有由刀座7233前端可穿过的缺槽;Clamping platen 723a, which cooperates with cutting
夹料滑块723b,其设置在夹料压板723a下端,用于带动夹料压板723a移动;The
夹料气缸723c,其设置在加强板7232下面,其输出端固定夹料滑块723b,用于驱使其移动。The
采用这样的结构,夹料压板723a与裁切挡板7231可以形成配合,共同夹紧双面胶。With such a structure, the
在本实施例中,所述滚胶轮组件7239包括:In this embodiment, the
压轮气缸连接板723d;Pressure roller
压轮气缸723e,其设置在压轮气缸连接板723d上;The
从动轮座723f,其设置在压轮气缸连接板723d下方,并由所述压轮气缸723e驱动;The driven
包胶滚轮723g,其设置在从动轮座723f上。The rubberized roller 723g is arranged on the driven
采用这样的结构,压轮气缸723e可以驱动包胶滚轮723g滚压双面胶。With such a structure, the
在本实施例中,所述从动轮座723f两端由导向轴723g穿过,导向轴723g竖向延伸穿过压轮气缸连接板723d,所述导向轴723g与所述压轮气缸连接板723d之间设置衬套723h。In this embodiment, the two ends of the driven
采用这样的结构,导向效果好。With such a structure, the guiding effect is good.
在本实施例中,所述压轮气缸723e与从动轮座723f之间采用浮动接头723i。In this embodiment, a floating joint 723i is used between the
本发明使双面胶能够在辊贴工件后,胶薄膜自动断开,不需要连底纸一起切断,更方便底纸回收,能提升整体效率,工件上只剩胶薄膜,方便直接进行下道工序,省去撕上层底纸的环节。The invention enables the double-sided adhesive to automatically cut off the adhesive film after the workpiece is rolled onto the workpiece, without cutting off the backing paper together, which is more convenient for the backing paper recycling, and can improve the overall efficiency. Only the adhesive film is left on the workpiece, which is convenient for the next process. Process, save the link of tearing the upper backing paper.
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的技术人员来说,在不脱离本发明构思的前提下,还可以做出若干等同替代或明显变型,而且性能或用途相同,都应当视为属于本发明的保护范围之内。The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be assumed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the technical field of the present invention, without departing from the concept of the present invention, several equivalent substitutions or obvious modifications can also be made, and the performance or use is the same, which should be regarded as belonging to the protection scope of the present invention. Inside.
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