CN115889145B - High-durability oil-water separation net and preparation method thereof - Google Patents

High-durability oil-water separation net and preparation method thereof Download PDF

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CN115889145B
CN115889145B CN202211581987.1A CN202211581987A CN115889145B CN 115889145 B CN115889145 B CN 115889145B CN 202211581987 A CN202211581987 A CN 202211581987A CN 115889145 B CN115889145 B CN 115889145B
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resin
oil
preparation
coating
fumed silica
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CN115889145A (en
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叶向东
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Suzhou Weishiqi New Material Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/20Controlling water pollution; Waste water treatment
    • Y02A20/204Keeping clear the surface of open water from oil spills

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Abstract

The embodiment of the disclosure discloses a preparation method of a high-durability oil-water separation net, which is characterized in that fumed silica nano particles are modified by adopting sodium perfluoro octoate and chitosan quaternary ammonium salt, acrylic resin is introduced to prepare a coating based on a resin-coated nano particle composite structure, and the coating is sprayed on a stainless steel net, so that the oil-water separation net based on the resin-coated nano particle composite structure is prepared. The oil-water separation net prepared by simple equipment and technology has super oleophobic/super hydrophilic property and mechanical durability, and has higher separation efficiency and separation flux in a severe oil-water environment.

Description

High-durability oil-water separation net and preparation method thereof
Technical Field
The embodiment of the disclosure relates to the technical field of micro-nano manufacturing, in particular to a high-durability oil-water separation net based on a resin coated nanoparticle composite structure, which is simple in process and convenient to prepare, and a preparation method thereof.
Background
Frequent leakage of offshore oil and discharge of oily wastewater can cause serious consequences for animals, humans and the environment, and the omentum separation method has become a research hot spot for the problem of oil-water separation due to low cost, high efficiency and stable performance. At present, most of super-hydrophobic/super-oleophylic net membranes for oil-water separation are easy to be polluted by oil in the separation process, so that oil flux is reduced, and the materials are required to be periodically cleaned. The superhydrophilic/underwater superoleophobic surface has excellent underwater oil resistance, and can prevent the omentum from being contaminated, but each pore of the underwater superoleophobic surface needs to be pre-wetted with water and the oleophobic property of the omentum coating depends on the formation and maintenance of the surface water film, resulting in limited applications. The surface of the coating with super oleophobic property and super hydrophilic property in the air is an ideal material for realizing oil-water separation, and the addition of nano particles into the modified liquid is a mode for effectively improving the surface roughness and optimizing the oil-water separation capability of the coating.
Poplar et al (Yang, zhang, xu, et al, superhydro-pyl-superolephobic coatings [ J ]. J Phys Chem,2012,22 (7): 2834) reacted with PFO by SiO2 doped PDDA to obtain a composite polymer with good oleophobic/hydrophilic properties, however, such coating surface attachment materials are susceptible to flaking and thus reduced efficacy. Chen et al (Chen,Dong,Zhang,et al.A Novel Sepiolite-based Superhydrophilic/Superoleophobic Coating and Its Application in Oil-Water Separation:Letter[J].Chemistry Letters,2020,49(12)) propose to spray an epoxy glue solution onto a substrate, followed by multiple layers of super oleophobic/super hydrophilic coating, the cured epoxy resin causing the coating to adhere to the substrate surface, but the method only has a certain mechanical durability in the part of the functional layer that is in close contact with the glue layer. Land et al (Lu,Li,Miao,et al.Superhydrophilic/superoleophobic shell powder coating as aversatile platform for both oil/water and oil/oil separation[J].Journal of Membrane Science,2021,637) propose that 3M adhesive is sprayed onto the substrate surface, then superoleophobic/superhydrophilic coating and 3M adhesive are sprayed repeatedly in sequence, and finally the preparation is finished by spraying the modified coating, and the alternative spraying mode greatly improves the mechanical durability of the coating, but the preparation process is relatively complicated.
Therefore, the inventor provides a high-durability oil-water separation net based on a resin coated nanoparticle composite structure and a preparation method thereof, and the oil-water separation net prepared by the method has super oleophobic/super hydrophilic property and mechanical durability, and has simple and convenient manufacturing process and low cost.
Disclosure of Invention
The embodiment of the disclosure provides an oil-water separation net based on a resin coated nanoparticle composite structure and a preparation method thereof, and the oil-water separation net has the advantages of simple process, low cost, super oleophobic/super hydrophilic property and mechanical durability.
According to an aspect of the present disclosure, a method for preparing a high durability oil-water separation net is provided, including: preparing a coating based on a resin-coated nanoparticle composite structure; spraying the prepared coating based on the resin-coated nanoparticle composite structure on a stainless steel substrate; and after the paint is dried, obtaining the high-durability oil-water separation net with the coating based on the resin-coated nanoparticle composite structure.
Alternatively, in the above method, the nanoparticle is a fumed silica nanoparticle exhibiting hydrophilicity and a specific surface area of 200m 2/g.
Alternatively, in the above method, the resin is a hydroxy acrylic resin.
Optionally, in the above method, preparing the coating based on the resin-coated nanoparticle composite structure specifically includes: adding fumed silica nanoparticles into absolute ethyl alcohol, and uniformly stirring to prepare fumed silica dispersion; adding perfluoro caprylic acid and sodium hydroxide into absolute ethyl alcohol, and uniformly stirring to prepare perfluoro caprylic acid sodium alcohol solution; adding chitosan quaternary ammonium salt into deionized water, and uniformly stirring to prepare a chitosan quaternary ammonium salt aqueous solution; adding the prepared sodium perfluor octoate ethanol solution and the chitosan quaternary ammonium salt water solution into the prepared fumed silica dispersion liquid under the stirring state, and reacting to prepare the super oleophobic/super hydrophilic coating; and adding the super oleophobic/super hydrophilic coating into an acrylic resin glue solution, and uniformly stirring to prepare the coating with the resin-coated nano particle composite structure.
Alternatively, in the above method, the fumed silica particles are present at a concentration of 0.013g/ml.
Optionally, in the above method, the mass ratio of the hydroxyacrylic resin to the fumed silica nanoparticle is 2:1.
Optionally, in the above method, the stainless steel substrate is a 304 stainless steel mesh of 100-400 mesh.
According to another aspect of the present disclosure, there is also provided a high durability oil-water separation net prepared by the above-described preparation method.
Compared with the prior art, the embodiment of the disclosure has at least the following beneficial technical effects:
(1) The oil-water separation net prepared by adopting the composite structure of the hydroxyl acrylic resin coated fumed silica nano particles has super oleophobic/super hydrophilic property and mechanical durability, and has good practicability;
(2) The preparation method adopts a one-pot method to prepare the coating, the preparation related instrument and process are simple, the coating can be prepared at normal temperature, the reaction is mild, and the operation is convenient;
(3) The prepared separation net has good separation efficiency and separation flux in a complex and severe oil-water environment, and meanwhile, the separation efficiency is still high after multiple times of separation.
Drawings
FIG. 1 is a topography of a stainless steel mesh sample surface prepared according to an embodiment of the present disclosure after being oiled and water, respectively;
FIG. 2 is an optical microscopy image of a stainless steel mesh sample prepared in an embodiment of the present disclosure;
FIG. 3 is a Scanning Electron Microscope (SEM) image of a stainless steel mesh sample prepared according to an embodiment of the present disclosure;
FIGS. 4A-4B are SEM images of the surface of a stainless steel mesh before and after 30 wear cycles, respectively;
FIG. 5 is a schematic flow chart of a method of making a high durability oil-water separation web according to an embodiment of the present disclosure; and
Fig. 6 is a schematic flow chart of the preparation of a coating based on a resin-coated nanoparticle composite structure in the above preparation method.
Detailed description of the preferred embodiments
According to an embodiment of the disclosure, a preparation method of a high-durability oil-water separation net based on a resin-coated nanoparticle composite structure is provided, which specifically comprises the following steps:
(1) Preparation of fumed silica dispersion: adding fumed silica nano particles into absolute ethyl alcohol, and uniformly stirring;
(2) Preparation of the modification solution: adding perfluoro caprylic acid and sodium hydroxide into absolute ethyl alcohol, and reacting for a period of time; adding chitosan quaternary ammonium salt into deionized water, and uniformly stirring to obtain chitosan quaternary ammonium salt aqueous solution;
(3) Adding the sodium perfluor octoate ethanol solution and the chitosan quaternary ammonium salt water solution into the fumed silica dispersion liquid under the stirring state, and reacting for a period of time to obtain the super oleophobic/super hydrophilic coating;
(4) Adding acrylic resin glue solution into super oleophobic/super hydrophilic paint;
(5) And spraying the obtained coating on a stainless steel net, and drying the coating to obtain the high-durability oil-water separation net based on the resin coated nanoparticle composite structure.
In the preparation method, the 304 stainless steel mesh is sequentially and respectively put into solutions such as acetone, ethanol, deionized water and the like, and the stainless steel mesh is cleaned in an ultrasonic manner to ensure that the surface of the stainless steel mesh is clean;
In the preparation method, the reaction temperature adopted in all the reaction steps is room temperature;
in the preparation method, the mass ratio of the perfluorooctanoic acid to the sodium hydroxide in the step (2) is 10:1;
in the preparation method, the acrylic resin in the step (4) is hydroxy acrylic resin and is dissolved in ethyl acetate.
As an example, the above preparation method may include the steps of:
(1) To 15mL of absolute ethanol was added 0.4g of fumed silica nanoparticles, and the mixture was magnetically stirred for 2 hours to obtain a fumed silica dispersion.
(2) To 2ml of deionized water, 0.03g of chitosan quaternary ammonium salt was added, and the solution was completely dissolved by magnetic stirring for 30 minutes to obtain a transparent and slightly viscous chitosan quaternary ammonium salt aqueous solution, which was designated as solution A.
(3) To 10ml of absolute ethanol, 0.05g of sodium hydroxide and 0.5g of perfluorooctanoic acid were added, and the mixture was magnetically stirred for 1 hour to obtain a sodium perfluorooctanoate ethanol solution, which was designated as liquid B.
(4) Slowly adding the solution A prepared in the step (2) and the solution B prepared in the step (3) into the fumed silica dispersion liquid under the condition of stirring, and magnetically stirring for 2 hours to prepare the modified nanoparticle dispersion liquid.
(5) 0.8G of a hydroxyacrylic acid resin was dissolved in 2ml of ethyl acetate, and then slowly added to the modified nanoparticle dispersion prepared in the step (4), and stirring was continued for 30min to prepare a coating.
(6) And (3) spraying the coating prepared in the step (5) on a stainless steel net to obtain the high-durability oil-water separation net based on the resin coated nanoparticle composite structure.
Fig. 1 shows a topography diagram of an oil-water separation net sample after oil and water are dropped on the surface, the oil drops are in a nearly spherical state on a coating, and the water is quickly wetted and completely spread on the surface, so that the prepared oil-water separation net has excellent super-oleophobic/super-hydrophilic property.
Through tests, the oil-water separation net prepared according to the scheme has a contact angle of 155 degrees on the surface of engine oil and a contact angle of 0 degree on the surface of water, the prepared separation net still maintains super oleophobic/super hydrophilic property even after 30 times of abrasive paper abrasion cycles, has more than 96 percent of separation efficiency and more than 1.6X10 4L/(m2 h of separation flux in mixed solution of oil and water (alkaline, acidic, neutral, cold and hot), and has 96.33 percent of separation efficiency after 20 times of separation cycles.
Fig. 2 shows an optical microscopic image of a prepared oil-water separation net sample, the stainless steel net surface is completely covered by fumed silica nanoparticles, and the stainless steel net has high surface roughness, a certain mesh area is reserved, and high separation flux is achieved.
Fig. 3 shows a Scanning Electron Microscope (SEM) image of an oil-water separation network sample, and it can be seen that the micron-sized agglomerates overlap with the nano-sized particles, and the fumed silica has higher porosity and specific surface area, and the micro morphology of the micro-nano composite structure enables the stainless steel network to have higher super wettability.
Fig. 4 shows SEM images of the surface of the oil-water separation net before and after 30 wear cycles, the mechanical durability test was performed on the coating, and the surface morphology of the coating before and after wear was not significantly changed due to the addition of acrylic resin.
Fig. 5 shows a schematic flow chart of a method of manufacturing a high durability oil-water separation net according to an embodiment of the present disclosure. As shown in fig. 5, the preparation method may include: s505, preparing a coating based on a resin-coated nanoparticle composite structure; s510, spraying the prepared coating based on the resin-coated nanoparticle composite structure on a stainless steel substrate; and S515, after the paint is dried, obtaining the high-durability oil-water separation net with the coating based on the resin-coated nanoparticle composite structure.
As an example, as shown in fig. 6, preparing a coating based on a resin-coated nanoparticle composite structure may include: s605, adding fumed silica nano particles into absolute ethyl alcohol, and uniformly stirring to prepare fumed silica dispersion; s610, adding perfluoro caprylic acid and sodium hydroxide into absolute ethyl alcohol, and uniformly stirring to prepare perfluoro caprylic acid sodium alcohol solution; s615, adding chitosan quaternary ammonium salt into deionized water, and uniformly stirring to prepare a chitosan quaternary ammonium salt aqueous solution; s620, adding the prepared sodium perfluorooctanoate ethanol solution and the chitosan quaternary ammonium salt water solution into the prepared fumed silica dispersion liquid under the stirring state to react, so as to prepare the super oleophobic/super hydrophilic coating; s625, adding the super oleophobic/super hydrophilic coating into an acrylic resin glue solution, and uniformly stirring to prepare the coating based on the resin-coated nanoparticle composite structure.
Although the steps are shown as having a certain order to each other in fig. 6 for convenience of explanation, this is not meant to limit the principles of the present disclosure to the order described above. In practice, the steps may be performed in a sequence that is adjusted to each other or in parallel, as desired. For example, steps S610, S615, and S620 may be performed simultaneously or permuted without departing from the principles of the present disclosure.
Alternatively, in the above method, the nanoparticle is a fumed silica nanoparticle exhibiting hydrophilicity and a specific surface area of 200m 2/g.
Alternatively, in the above method, the resin is a hydroxy acrylic resin.
Alternatively, in the above method, the fumed silica particles are present at a concentration of 0.013g/ml.
Optionally, in the above method, the mass ratio of the hydroxyacrylic resin to the fumed silica nanoparticle is 2:1.
Optionally, in the above method, the stainless steel substrate is a 304 stainless steel mesh of 100-400 mesh.
According to another aspect of the present disclosure, there is also provided a high durability oil-water separation net prepared by the above-described preparation method.
Compared with the prior art, the embodiment of the disclosure has at least the following beneficial technical effects: the oil-water separation net prepared by coating the aerosil nano particle composite structure with the hydroxy acrylic resin has super oleophobic/super hydrophilic property and mechanical durability, and has good practicability; the preparation method adopts a one-pot method to prepare the coating, the preparation related instrument and process are simple, the coating can be prepared at normal temperature, the reaction is mild, and the operation is convenient; the prepared separation net has good separation efficiency and separation flux in a complex and severe oil-water environment, and meanwhile, the separation efficiency is still high after multiple times of separation.

Claims (8)

1. A preparation method of a high-durability oil-water separation net comprises the following steps:
Preparing a coating based on a resin-coated nanoparticle composite structure;
spraying the prepared coating based on the resin-coated nanoparticle composite structure on a stainless steel substrate; and
After the paint is dried, a high-durability oil-water separation net with a coating based on a resin-coated nanoparticle composite structure is obtained; wherein, the preparation of the coating based on the resin-coated nanoparticle composite structure comprises the following steps:
adding fumed silica nanoparticles into absolute ethyl alcohol, and uniformly stirring to prepare fumed silica dispersion;
Adding perfluoro caprylic acid and sodium hydroxide into absolute ethyl alcohol, and uniformly stirring to prepare perfluoro caprylic acid sodium alcohol solution;
Adding chitosan quaternary ammonium salt water solution and prepared perfluoro sodium octoate ethanol solution into the prepared fumed silica dispersion liquid under the stirring state, and reacting to prepare the super oleophobic/super hydrophilic coating; and
And adding the super oleophobic/super hydrophilic coating into a resin glue solution, and uniformly stirring to prepare the coating with the resin-coated nano particle composite structure.
2. The preparation method according to claim 1, wherein the fumed silica nanoparticle has a specific surface area of 200m 2/g.
3. The production method according to claim 2, wherein the resin is a hydroxy acrylic resin.
4. The preparation method according to claim 3, wherein,
And adding chitosan quaternary ammonium salt into deionized water, and uniformly stirring to prepare the chitosan quaternary ammonium salt aqueous solution.
5. The production method according to claim 3, wherein the fumed silica particles have a concentration of 0.013g/ml.
6. The preparation method according to claim 3, wherein the mass ratio of the hydroxyacrylic resin to the fumed silica nanoparticle is 2:1.
7. The method of any one of claims 1-6, wherein the stainless steel substrate is a 100 mesh 304 stainless steel mesh.
8. A high durability oil-water separation net prepared by the preparation method of any one of claims 1 to 7.
CN202211581987.1A 2022-12-09 2022-12-09 High-durability oil-water separation net and preparation method thereof Active CN115889145B (en)

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