CN115886315B - Processing equipment is used in production of cigarette heater - Google Patents
Processing equipment is used in production of cigarette heater Download PDFInfo
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- CN115886315B CN115886315B CN202211478762.3A CN202211478762A CN115886315B CN 115886315 B CN115886315 B CN 115886315B CN 202211478762 A CN202211478762 A CN 202211478762A CN 115886315 B CN115886315 B CN 115886315B
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- 238000012545 processing Methods 0.000 title claims abstract description 72
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 238000005498 polishing Methods 0.000 claims abstract description 49
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 18
- 238000001179 sorption measurement Methods 0.000 claims abstract description 14
- 238000003754 machining Methods 0.000 claims abstract description 10
- 238000010438 heat treatment Methods 0.000 claims description 34
- 239000002699 waste material Substances 0.000 claims description 32
- 238000000034 method Methods 0.000 claims description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 238000001514 detection method Methods 0.000 claims description 25
- 238000003860 storage Methods 0.000 claims description 16
- 230000001276 controlling effect Effects 0.000 claims description 14
- 239000002351 wastewater Substances 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 9
- 239000007924 injection Substances 0.000 claims description 9
- 239000000428 dust Substances 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 7
- 230000033001 locomotion Effects 0.000 claims description 7
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 238000012546 transfer Methods 0.000 claims description 6
- 238000013519 translation Methods 0.000 claims description 6
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 238000007517 polishing process Methods 0.000 claims description 2
- 230000003068 static effect Effects 0.000 claims description 2
- 238000005728 strengthening Methods 0.000 claims description 2
- 230000001960 triggered effect Effects 0.000 claims description 2
- 230000002787 reinforcement Effects 0.000 claims 1
- 244000309464 bull Species 0.000 description 3
- 230000003116 impacting effect Effects 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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- Processing Of Solid Wastes (AREA)
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Abstract
The invention discloses processing equipment for producing a cigarette heater, which relates to the technical field of heater processing, and mainly solves the technical problems that the front end of the existing heater cannot be polished, so that the thickness of the front end of the heater is uneven, the heat conduction efficiency of the heater is uneven, a processing assembly is fixedly arranged on a lifting block, and the processing assembly comprises a reinforcing shell, a processing rod, an auxiliary rotating rod, a lower vertical plate, a polishing plate and an adsorption hole, wherein the processing assembly comprises: the reinforced shell is matched with the lifting block, a first bolt hole is formed in the reinforced shell, a second bolt hole matched with the bolt hole is also formed in the lifting block, before the equipment operates, a person checks whether the bolt is stably installed or not, and meanwhile, the fixing of a machining rod is realized by rotating the bolt, so that the person can conveniently replace the machining rod periodically; the processing rod is arranged between the reinforced shell and the lifting block, a first driving piece is arranged at the bottom of the processing rod, and the output end of the first driving piece is fixedly connected with the auxiliary rotating rod.
Description
Technical Field
The invention relates to the technical field of heater processing, in particular to processing equipment for producing a cigarette heater.
Background
The tipping paper needs to be heated in the cigarette process, the tipping paper needs to be heated and then can be rolled up, so that in the cigarette production process, the heater needs to work for a long time, the heat resistance of the heater is high standard, the conventional heater shell (hereinafter simply called as the heater) needs to polish and clean the heater before leaving the factory, the front end of the heater needs to be ensured to be smooth because the front end of the heater contacts with a cigarette end, the front end of the heater cannot be polished at present, the thickness of the front end of the heater is uneven, and the heat conduction efficiency of the heater is uneven, so that the design of the processing equipment for producing the cigarette heater is very necessary.
Disclosure of Invention
The invention aims to provide processing equipment for producing a cigarette heater, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: a processing device for producing a cigarette heater comprises a bracket and a first rail arranged on the bracket; a first slideway is arranged at the top of the first track; a second track is arranged on the first slideway; the second rail completes transverse translation on the first rail through the first slideway; a second slideway is arranged at the top of the second track; a base is arranged on the second slideway; the base completes longitudinal translation on a second track through a second slideway; the base is provided with a bearing plate; a third track is arranged at the top of the base; a third slideway is arranged on the third rail; a lifting plate is arranged on the third slideway; and lifting blocks are arranged on the side walls of the lifting plates.
According to the above technical scheme, be equipped with the fixed section of thick bamboo of heater on the loading board, the inside of the fixed section of thick bamboo of heater is equipped with the clamping assembly, the clamping assembly is including strengthening piece, clamping lever and temperature detect sensor, wherein:
the reinforcing block is arranged on the inner wall of the heater fixing cylinder, a groove is formed in the outer side wall of the reinforcing block, a side wall sliding rail is fixedly arranged on the inner wall of the groove, and the side wall sliding rail is in sliding connection with the clamping rod;
the temperature control sensor is arranged on the side wall of the reinforcing block and is used for detecting the processing temperature of the heater in real time.
According to the above technical scheme, fixed mounting has the processing subassembly on the lifter block, the processing subassembly is including adding the shell, processing pole, supplementary bull stick, riser down, polishing board, absorption hole, wherein:
the reinforced shell is matched with the lifting block, a first bolt hole is formed in the reinforced shell, a second bolt hole matched with the bolt hole is also formed in the lifting block, before equipment operates, a person checks whether the bolts are stably installed or not, and meanwhile, the fixing of a machining rod is realized through rotating the bolts, so that the person can conveniently replace the machining rod periodically;
the processing rod is arranged between the reinforcing shell and the lifting block, a first driving piece is arranged at the bottom of the processing rod, the output end of the first driving piece is fixedly connected with the auxiliary rotating rod, the lower vertical plate is arranged at the bottom of the auxiliary rotating rod, the adsorption hole is arranged in the middle area of the lower vertical plate, a bearing sleeve assembly is arranged at the bottom of the lower vertical plate, and the bearing sleeve assembly is fixedly connected with the polishing plate;
the polishing range of the polishing plate is adjusted through the bearing sleeve assembly so as to adapt to heaters with different diameters;
and a heating element is fixedly arranged on the side wall of the lower vertical plate.
According to the technical scheme, the adsorption hole is connected with one end of the main pipe, three pipe orifices are arranged at the port of the other end of the main pipe, one pipe orifice is connected with the waste residue storage tank, the other pipe orifice is connected with a water source, the last pipe orifice is connected with the waste water tank, and the three pipe orifices are respectively provided with a first electromagnetic valve, a second electromagnetic valve and a third electromagnetic valve;
the first electromagnetic valve controls the opening and closing of the waste residue storage box, the second electromagnetic valve controls the starting and stopping of a water source, and the third electromagnetic valve controls the opening and closing of the waste water box;
the waste residue storage box is internally provided with a first suction pump, the bottom of the waste residue storage box is provided with an electronic scale, the electronic scale is used for weighing the waste residue in the waste residue storage box, and the waste water box is internally provided with a second suction pump.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the polishing plate is arranged, and the polishing interval is controlled by controlling the up-down movement distance of the lifting plate, so that the condition that the unnecessary area is polished by the polishing plate is avoided.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the overall front cross-sectional structure of the present invention;
FIG. 2 is an enlarged schematic view of area A of FIG. 1 in accordance with the present invention;
FIG. 3 is a schematic view of a clamping assembly of the present invention;
FIG. 4 is a schematic view of a tooling bar of the present invention;
FIG. 5 is a schematic diagram of the connecting main pipe of the adsorption hole of the present invention, showing the waste residue storage tank, the water source and the waste water tank in this order from top to bottom;
in the figure: 1. a bracket; 2. a first track; 3. a first slideway; 4. a second track; 5. a second slideway; 6. a base; 7. a carrying plate; 8. a heater fixing cylinder; 9. a third slideway; 10. a lifting plate; 11. a lifting block; 12. machining a rod; 13. a reinforcing block; 14. a clamping rod; 15. a third track; 16. adding a solid shell; 17. an auxiliary rotating rod; 18. polishing the plate; 19. adsorption holes; 20. a lower riser; 21. and a heating member.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-5, the present invention provides the following technical solutions: the processing equipment for producing the cigarette heater comprises a bracket 1 and a first rail 2 arranged on the bracket 1, wherein a first slideway 3 is fixedly arranged at the top of the first rail 2, and a second rail 4 is slidably arranged on the first slideway 3;
the second rail 4 completes the transverse translation on the first rail 2 through the first slideway 3;
the top of the second track 4 is fixedly provided with a second slideway 5, and a base 6 is slidably arranged on the second slideway 5;
the base 6 completes the longitudinal translation on the second track 4 through the second slideway 5;
the bearing plate 7 is fixedly arranged on the base 6, the third rail 15 is fixedly arranged at the top of the base 6, the third slideway 9 is fixedly arranged on the third rail 15, the lifting plate 10 is slidably arranged on the third slideway 9, and the lifting block 11 is fixedly arranged on the side wall of the lifting plate 10;
the bearing plate 7 is fixedly provided with a heater fixing cylinder 8, the inner wall of the heater fixing cylinder 8 is fixedly provided with a reinforcing block 13, the side wall of the reinforcing block 13 is provided with a groove, the inner wall of the groove is fixedly provided with a side wall sliding rail, the side wall sliding rail is slidably provided with a clamping rod 14, the reinforcing block 13 is fixedly provided with a temperature control sensor, and the temperature control sensor is small in size and is used for detecting the processing temperature of the heater in real time;
a reinforcing shell 16 is arranged on one side of the reinforcing block 13, a first bolt hole is formed in the reinforcing shell 16, a second bolt hole matched with the first bolt hole is correspondingly formed in the lifting block 11, the lifting block 11 and the reinforcing shell 16 are fixed by using bolts, a processing rod 12 is arranged between the reinforcing shell 16 and the lifting block 11, before equipment runs, a person checks whether the bolts are stably installed, and meanwhile, the fixing of the processing rod 12 is realized by rotating the bolts, so that the person can conveniently replace the processing rod 12 periodically;
the bottom of the processing rod 12 is provided with a first driving piece, the output end of the first driving piece is fixedly provided with an auxiliary rotating rod 17, the bottom of the auxiliary rotating rod 17 is fixedly provided with a lower vertical plate 20, meanwhile, the middle area of the side wall of the auxiliary rotating rod 17 is provided with an adsorption hole 19, the bottom of the lower vertical plate 20 is provided with a bearing sleeve assembly, the bearing sleeve assembly is fixedly provided with a polishing plate 18, and the polishing plate 18 rotates on one side of the lower vertical plate 20 through the bearing sleeve assembly;
the polishing plate 18 adjusts the polishing range through the bearing sleeve assembly to adapt to heaters with different diameters and lengths;
a heating element 21 is fixedly arranged on the side wall of the lower vertical plate 20;
the adsorption hole 19 is connected with a main pipe, one end of the main pipe is connected with the adsorption hole 19, sealing treatment is added at the joint, three pipe orifices are arranged at the port of the other end of the main pipe, one pipe orifice is connected with a waste residue storage box, the other pipe orifice is connected with a water source, and the last pipe orifice is connected with a waste water tank;
the three pipe orifices are respectively provided with a first electromagnetic valve, a second electromagnetic valve and a third electromagnetic valve;
the first electromagnetic valve controls the opening and closing of the waste residue storage box, the second electromagnetic valve controls the starting and stopping of a water source, and the third electromagnetic valve controls the opening and closing of the waste water box;
the waste residue bin is provided with a first suction pump, the bottom of the waste residue bin is provided with an electronic scale, the electronic scale is used for weighing the waste residue in the waste residue bin, and the waste water bin is provided with a second suction pump.
The processing system matched with the processing equipment for producing the cigarette heater comprises a driving unit, a detecting unit, a marking interface and an adjusting unit;
the driving unit comprises a positioning module, a clamping module, a polishing module, a heating piece module and a dust removing module;
the detection unit comprises a temperature control detection module, a waste detection module and a radial length detection module;
the adjusting unit comprises a clamping plate adjusting and controlling module, a heating adjusting and controlling module and a double-pipe adjusting and controlling module.
The first embodiment is a process movement flow:
step S1, a positioning module drives a second track 4 to slide on a first track 2, and a first step positioning process is completed through the sliding process;
step S2, the positioning module drives the base 6 to slide on the second track 4, and the second positioning process is completed through the sliding process;
the heater is moved through the two positioning processes, and then the heater is sequentially moved to the lower part of the processing rod 12 according to the processing sequence, the processing rod 12 is waited to process the heater, the purpose of positioning without errors is realized, and the aim of aligning the processing rod 12 with the heater in each processing is ensured;
in step S3, the preliminary position of the processing rod 12 is located at the uppermost position of the third track 15, and the positioning module waits for the positioning module to complete the first two positioning processes, i.e. the first heater moves to the position right below the processing rod 12, then the positioning module drives the lifting plate 10 to descend along the third slideway 9, the lifting plate 10 descends to drive the lifting block 11 to descend, the lifting block 11 descends to drive the processing rod 12 to descend, the processing rod 12 descends to contact with the heater, and finally the heater is processed.
The second embodiment is a polishing process:
step S21, a heater is placed in the heater fixing cylinder 8, a pressure sensor is arranged at the bottom of the heater fixing cylinder 8, when the pressure sensor is triggered after the heater is placed in, the pressure sensor sends a signal to a clamping module, the clamping module drives a clamping rod 14 to rise out of a groove of a reinforcing block 13, the heater is clamped, the heater is prevented from sliding when a machining rod 12 is used for machining the heater, and the polishing accuracy is high;
for the clamping process, the diameter length of the heater needs to be detected in advance, a worker inputs the diameter length of the batch of heaters in advance, the diameter length of the heater is set to be K, the diameter length is divided into six layers of K1-K6, K1 represents the shortest diameter length of the heater, K6 represents the longest diameter length of the heater, the corresponding clamping plate regulating and controlling module sets the moving distance of the clamping rod 14 to be L, the diameter length of the clamping rod is divided into six layers of L1-L6, L1 represents the shortest extending distance of the clamping rod 14, L6 represents the longest extending distance of the clamping rod 14, K1-K6 corresponds to L1-L6 one by one, the moving distance of the clamping rod 14 is controlled to adjust the clamping conditions of the heaters of each specification, the clamping force of each heater is guaranteed to be matched, the situation that the clamping force is too large or too small is avoided, and the clamping process is a preliminary clamping process;
when the polishing module drives the processing rod 12 to start moving, the clamping plate regulating and controlling module sets the working two-section clamping data to be m, namely once the processing rod 12 runs, the clamping rod 14 moves for m distance again on the basis of the primary clamping flow, so that the clamping rod 14 further clamps the heater to stabilize the heater, when the processing rod 12 is changed from a moving state to a static state, the clamping plate regulating and controlling module drives the clamping rod 14 to shrink inwards for m distance, the clamping state of the primary clamping flow is kept, the clamping force in the working state of the processing rod 12 is deviated, the clamping force in the mode can cause certain damage to the heater for a long time, and the clamping mode increases the polishing precision of the heater;
step S22, after the processing rod 12 descends and stretches into the heater, the polishing module drives the polishing plate 18 to expand outwards through the bearing sleeve assembly until the polishing plate 18 is close to the inner wall of the heater, and after the polishing plate 18 contacts the heater, the polishing module drives the processing rod 12 to operate;
the first driving piece of module drive motion of polishing, the first driving piece motion drives supplementary bull stick 17 operation, supplementary bull stick 17 operation rotates and drives the board 18 of polishing and rotate, and the board 18 of polishing rotates and polishes the heater inner tube, and the while of polishing positioning module drive lifter plate 10 carries out elevating movement on third track 15, polishes the board 18 and polishes in the upper and lower fixed interval of heater pipe wall, controls the interval of polishing through controlling lifter plate 10's up-and-down motion distance, avoids polishing the board 18 to polish the condition emergence of falling with unnecessary regional.
The third embodiment is a scrap adsorbing flow:
step S31, a large amount of scraps can be continuously generated in the process of polishing the heater by the processing rod 12, the dust removal module and the polishing module are synchronously started and stopped, the dust removal module drives the first suction pump to operate, when the first suction pump operates, the first electromagnetic valve is opened, the second electromagnetic valve and the third electromagnetic valve are closed, adsorbed scraps are ensured to directly enter the waste residue storage box, the quantity of the scraps in the heater is reduced, after all heating pipes of the same batch are polished, namely, after the preliminary cleaning work of the scraps is finished, the waste detection module drives the electronic scale to weigh the waste residue storage box, the mass of the scraps in the waste residue storage box is recorded as N1, the waste detection module records the number of the heaters subjected to detection as P, the mass of the scraps generated by the single heater after polishing is calculated to be N2=N1/P, the mass of the scraps generated by the single heater is set to be controlled within N3, if the mass of the scraps generated by the single heater exceeds N3, the waste residue detection module indicates that the factory standard error of the heater is large, the shell of the heater does not reach the factory standard, and the manual heater is marked by the waste detection module to detect whether the factory batch reaches the factory standard;
step S32, waiting for the end of the dust removal process, repeating the moving path by the bearing plate 7, aligning each heating pipe with the processing rod 12 again, repeatedly extending the processing rod 12 into the heater, opening the second electromagnetic valve by the double-pipe regulating and controlling module, closing the first electromagnetic valve and the third electromagnetic valve, injecting water into the heater by the water source, cleaning the heater by the single heater, namely, cleaning each heater independently, setting water injection quantity when water is injected, ensuring that the injected water quantity matches with the capacity of the heater, adding a pressurizing process to water flow when the water source is injected, impacting the heater by the pressurized water flow through the adsorption hole 19, impacting the bottom of the heater by the water flow, impacting and floating the waste scraps left at the bottom, and because the capacity of the heater is small, after the set water quantity is injected, closing the second electromagnetic valve and the first electromagnetic valve, opening the third electromagnetic valve, operating the second suction pump to collect the water in the heater quickly through the adsorption hole 19, and completing the process until the waste scraps are completely collected in a short time, and are discharged into the waste water tank before the waste scraps are impacted by the water;
the water injection-drainage process is repeated three times, so that the cleaning efficiency of the heater is ensured to be high.
The fourth embodiment is a heat transfer detection flow of the heater:
step S41, during the polishing of the heater by the processing rod 12, the heater is heated up, at the moment, heat transfer detection cannot be carried out, and after water injection cleaning, on one hand, scraps attached to the inner wall of the heater are removed, a preparation is made for a heat transfer detection flow, on the other hand, the temperature of the heater is reduced to be within a normal temperature range;
step S42, the processing rod 12 stretches into the heater, the heating element module drives the heating element 21 to heat, the heating regulation and control module sets the heating temperature of the heating element 21 to be B1, after the temperature of the heating element 21 reaches B1, the heating element 21 continues to stay in the heater for a period of time V, and when the stay time reaches, the lifting plate 10 drives the heating element 21 to move upwards, and the heating element 21 is far away from the heater until the heating element 21 is reset;
step S43, waiting for the completion of resetting the heating element 21, wherein the temperature control detection module detects the temperature of the heater through the temperature control sensor and records the temperature as B2, and because the heater needs a certain heat resistance, the qualified temperature of the heater is set as B3, after the heater is heated for a period of time V when the temperature of the heating element 21 is B1, the temperature of the heater is within B3, the temperature control detection module compares B2 with B3, if the value of B2 exceeds B3, the heat resistance of the shell of the heater does not reach the standard, and if the value of B2 is smaller than or equal to B3, the heat resistance of the shell of the heater reaches the standard;
marking the unqualified heaters detected in the batch, and taking out the unqualified heaters according to the positioning on the marking interface by personnel at the positions where the unqualified heaters appear on the marking interface, thereby realizing the screening flow of the heaters.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. A processing apparatus for cigarette heater production, comprising:
the support (1) and the first track (2) arranged on the support (1);
the first slideway (3) is arranged at the top of the first track (2);
the second rail (4) is arranged on the first slideway (3) in a sliding way;
the second rail (4) completes transverse translation on the first rail (2) through the first slideway (3);
the second slideway (5) is arranged at the top of the second track (4);
the base (6) is slidably arranged on the second slideway (5);
the base (6) completes longitudinal translation on the second track (4) through the second slideway (5);
the bearing plate (7), the said bearing plate (7) locates on base (6);
the third rail (15) is fixedly arranged at the top of the base (6);
the third slideway (9), the said third slideway (9) locates on third orbit (15);
the lifting plate (10) is arranged on the third slideway (9) in a sliding manner;
the lifting block (11), the said lifting block (11) is fixedly mounted on sidewall of the lifting plate (10);
be equipped with heater fixed cylinder (8) on loading board (7), the inside of heater fixed cylinder (8) is equipped with clamping assembly, clamping assembly is including strengthening piece (13), clamping lever (14) and temperature detect sensor, wherein:
the reinforcing block (13) is arranged on the inner wall of the heater fixing cylinder (8), a groove is formed in the outer side wall of the reinforcing block (13), a side wall sliding rail is fixedly arranged on the inner wall of the groove, and the side wall sliding rail is in sliding connection with the clamping rod (14);
the lifting block (11) is fixedly provided with a processing assembly, the processing assembly comprises a reinforced shell (16), a processing rod (12), an auxiliary rotating rod (17), a lower vertical plate (20), a polishing plate (18) and an adsorption hole (19), wherein:
the reinforcement shell (16) is matched with the lifting block (11);
the processing rod (12) is arranged between the reinforcing shell (16) and the lifting block (11), a first driving piece is arranged at the bottom of the processing rod (12), the output end of the first driving piece is fixedly connected with the auxiliary rotating rod (17), the lower vertical plate (20) is arranged at the bottom of the auxiliary rotating rod (17), the adsorption hole (19) is formed in the middle area of the lower vertical plate (20), a bearing sleeve assembly is arranged at the bottom of the lower vertical plate (20), and the bearing sleeve assembly is fixedly connected with the polishing plate (18);
a heating element (21) is fixedly arranged on the side wall of the lower vertical plate (20);
the adsorption hole (19) is connected with one end of the main pipe, three pipe orifices are arranged at the port of the other end of the main pipe, one pipe orifice is connected with the waste residue storage tank, the other pipe orifice is connected with a water source, and the last pipe orifice is connected with the waste water tank;
the three pipe orifices are respectively provided with a first electromagnetic valve, a second electromagnetic valve and a third electromagnetic valve;
the waste residue storage tank is internally provided with a first suction pump, the bottom of the waste residue storage tank is provided with an electronic scale, and the waste water tank is internally provided with a second suction pump.
2. A processing system for producing a cigarette heater, which is used for the processing equipment for producing the cigarette heater according to claim 1, and is characterized in that the processing system comprises a driving unit, a detecting unit, a marking interface and an adjusting unit;
the driving unit comprises a positioning module, a clamping module, a polishing module, a heating piece module and a dust removal module;
the detection unit comprises a temperature control detection module, a waste detection module and a radial length detection module;
the adjusting unit comprises a clamping plate adjusting and controlling module, a heating adjusting and controlling module and a double-pipe adjusting and controlling module.
3. The processing system for producing cigarette heaters according to claim 2, wherein the processing movement process comprises:
step S1, a positioning module drives a second track (4) to slide on a first track (2), and a first positioning process is completed through the sliding process;
s2, the positioning module drives the base (6) to slide on the second track (4), and the second positioning process is completed through the sliding process;
and S3, the preliminary position of the processing rod (12) is positioned at the uppermost part of the third track (15), and the first two positioning processes are completed by the waiting positioning module, namely the first heater fixing cylinder (8) is moved to the position right below the processing rod (12).
4. The processing system for cigarette heater production of claim 3, wherein the polishing process comprises:
step S21, a heater is placed in a heater fixing cylinder (8), a pressure sensor is arranged at the bottom of the heater fixing cylinder (8), when the heater is placed in, the pressure sensor is triggered, the pressure sensor sends a signal to a clamping module, and the clamping module drives a clamping rod (14) to fix the heater;
for the clamping flow, the diameter length of the heaters needs to be detected in advance, a diameter length detection module inputs the diameter length of the batch of heaters in advance by personnel, so that the clamping force of each heater is ensured to be matched, the situation that the clamping force is too large or too small is avoided, and the clamping flow is a primary clamping flow;
when the polishing module drives the machining rod (12) to start moving, the clamping plate regulating and controlling module sets the two-section clamping data to be m, namely once the machining rod (12) runs, the clamping rod (14) moves for m distances again on the basis of a preliminary clamping flow, and when the machining rod (12) is changed from a moving state to a static state, the clamping plate regulating and controlling module drives the clamping rod (14) to shrink inwards for m distances;
step S22, after the processing rod (12) descends and stretches into the heater, the polishing module drives the polishing plate (18) to expand outwards through the bearing sleeve assembly until the polishing plate (18) is close to the inner wall of the heater, and after the polishing plate (18) contacts the heater, the polishing module drives the processing rod (12) to operate;
the polishing module drives the first driving piece to move, the first driving piece moves to drive the auxiliary rotating rod (17) to operate, the auxiliary rotating rod (17) operates to rotate to drive the polishing plate (18) to rotate, the polishing plate (18) rotates to polish the heater inner tube, the positioning module drives the lifting plate (10) to lift on the third track (15) while polishing, and the polishing plate (18) polishes in the upper and lower fixed interval of the heater tube wall.
5. The processing system for producing cigarette heaters according to claim 4, wherein the waste adsorption process:
step S31, continuously generating a large amount of scraps in the process of polishing the heater by the processing rod (12), starting and stopping the dust removal module and the polishing module synchronously, driving the first suction pump to operate by the dust removal module, opening a first electromagnetic valve when the first suction pump operates, closing a second electromagnetic valve and a third electromagnetic valve, ensuring that the adsorbed scraps directly enter a waste residue storage box, reducing the amount of the scraps in the heater, and weighing the waste residue storage box by the waste detection module after the heaters in the same batch are polished completely, namely after the primary cleaning work of the scraps is completed;
step S32, wait for the dust removal flow to finish, aim at the processing pole (12) with every heater fixed cylinder (8), processing pole (12) repeatedly stretch into in the heater, the second solenoid valve of double-barrelled regulation and control module control is opened, first solenoid valve and third solenoid valve are closed, the water source is with water injection in the heater, implement single heater clearance, each heater washs alone, therefore when the water injection, set for the water injection volume, guarantee the water injection volume and heater capacity match, will increase a pressure boost flow to rivers when the water source water injection, the rivers through the pressure boost strikes the heater through absorption hole (19), rivers impact heater bottom, with the remaining sweeps impact of bottom come-up, because the capacity of heater is little, after accomplishing with the water injection of settlement, second solenoid valve and first solenoid valve are closed, the third solenoid valve is opened, the water in the heater is collected fast through absorption hole (19) to the operation of second suction pump.
6. The processing system for cigarette heater production of claim 5, wherein the heater heat transfer detection process:
step S41, during the polishing of the heater by the processing rod (12), the heater is heated, at the moment, heat transfer detection cannot be carried out, and after water injection cleaning, on one hand, scraps attached to the inner wall of the heater are removed, a heat transfer detection flow is prepared, on the other hand, the temperature of the heater is reduced to be within a normal temperature range;
step S42, the processing rod (12) stretches into the heater, the heating element module drives the heating element (21) to heat, the heating regulation and control module sets the heating temperature of the heating element (21) to be B1, after the temperature of the heating element (21) reaches B1, the heating element (21) continues to stay in the heater for V time, and when the stay time reaches, the lifting plate (10) drives the heating element (21) to move upwards, and the heating element (21) is far away from the heater until the heating element (21) is reset;
and S43, waiting for the completion of resetting of the heating element (21), wherein the temperature control detection module detects the temperature of the heater through the temperature control sensor, records the temperature as B2, and sets the qualified temperature of the heater as B3 because the heater needs a certain heat resistance, the temperature of the heater should be within B3 after the heater is heated for a period of time V when the temperature of the heating element (21) is B1, the temperature control detection module compares the B2 with the B3, if the value of the B2 exceeds the B3, the heat resistance of the shell of the heater is not up to standard, and if the value of the B2 is less than or equal to the B3, the heat resistance of the shell of the heater is up to standard.
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| US4640059A (en) * | 1984-03-14 | 1987-02-03 | Hauni-Werke Korber & Co. Kg. | Apparatus for grinding the knives in tobacco cutting machines |
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| CN113059055A (en) * | 2021-03-31 | 2021-07-02 | 成渝钒钛科技有限公司 | Efficient punching forming device for steel rolling finished products and using method thereof |
| CN113059445A (en) * | 2021-02-08 | 2021-07-02 | 刘琪 | Grinding device for die production and grinding method |
| CN216577317U (en) * | 2021-11-23 | 2022-05-24 | 东莞伟信达精密制造有限公司 | Center tool is used in electron cigarette production |
| CN115319614A (en) * | 2022-08-10 | 2022-11-11 | 连云港恒鹏机械设备有限公司 | Automatic grinding device of single crystal growing furnace heater |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101990702B (en) * | 2008-04-09 | 2013-06-19 | 应用材料公司 | Polishing system having track |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US4640059A (en) * | 1984-03-14 | 1987-02-03 | Hauni-Werke Korber & Co. Kg. | Apparatus for grinding the knives in tobacco cutting machines |
| US5666978A (en) * | 1992-09-11 | 1997-09-16 | Philip Morris Incorporated | Electrical smoking system for delivering flavors and method for making same |
| CN212705936U (en) * | 2020-06-28 | 2021-03-16 | 大连藤峰铸件有限公司 | Grinding device is used in car heater production |
| CN113059445A (en) * | 2021-02-08 | 2021-07-02 | 刘琪 | Grinding device for die production and grinding method |
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