CN115873399A - High-rigidity low-warpage reinforced composite material and preparation method thereof - Google Patents

High-rigidity low-warpage reinforced composite material and preparation method thereof Download PDF

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CN115873399A
CN115873399A CN202310024705.6A CN202310024705A CN115873399A CN 115873399 A CN115873399 A CN 115873399A CN 202310024705 A CN202310024705 A CN 202310024705A CN 115873399 A CN115873399 A CN 115873399A
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parts
composite material
composite
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nano
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魏欣
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Xinrun New Material Technology Jiangsu Co ltd
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Xinrun New Material Technology Jiangsu Co ltd
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Abstract

The invention discloses a high-rigidity low-warpage reinforced composite material and a preparation method thereof, wherein the composite material comprises 50-70 parts by weight of nylon resin, 3-9 parts by weight of glass fiber, 4-10 parts by weight of steel fiber, 4-12 parts by weight of nano talcum powder, 4-10 parts by weight of sodium fluosilicate, 4-12 parts by weight of nano zinc oxide, 1-3 parts by weight of flame retardant, 2-4 parts by weight of composite inorganic filler and 4-10 parts by weight of carbon nano tube; the added composite inorganic filler can greatly improve the dimensional stability and the warping resistance of the composite material; the added glass fiber and steel fiber can further enhance the toughness of the composite material.

Description

High-rigidity low-warpage reinforced composite material and preparation method thereof
Technical Field
The invention relates to the technical field of reinforced composite material preparation, in particular to a high-rigidity low-warpage reinforced composite material and a preparation method thereof.
Background
The composite material is a material with new performance formed by two or more than two materials with different properties through a physical or chemical method on a macroscopic (microscopic) scale. The materials mutually make up for the deficiencies in performance to generate a synergistic effect, so that the comprehensive performance of the composite material is superior to that of the original composition material to meet various different requirements. The matrix materials of the composite materials are divided into two main categories of metal and nonmetal. Commonly used metal substrates are aluminum, magnesium, copper, titanium and alloys thereof. The non-metal matrix mainly comprises synthetic resin, rubber, ceramic, graphite, carbon and the like. The reinforced material mainly comprises glass fiber, carbon fiber, boron fiber, aramid fiber, silicon carbide fiber, asbestos fiber, crystal whisker, metal wire, hard fine particles and the like.
Prior art patent numbers: 202011520636.0, discloses a flame-retardant high-rigidity ACS composite material, a preparation method and application thereof, which has higher rigidity and toughness; however, the dimensional stability and warpage resistance of the product processed from the composite material still need to be improved, and thus, improvements are required.
Disclosure of Invention
The invention aims to provide a high-rigidity low-warpage reinforced composite material and a preparation method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the reinforced composite material with high rigidity and low warpage comprises, by weight, 50-70 parts of nylon resin, 3-9 parts of glass fiber, 4-10 parts of steel fiber, 4-12 parts of nano talcum powder, 4-10 parts of sodium fluosilicate, 4-12 parts of nano zinc oxide, 1-3 parts of a flame retardant, 2-4 parts of a composite inorganic filler and 4-10 parts of a carbon nano tube.
Preferably, the composite material comprises 60 parts of nylon resin, 6 parts of glass fiber, 7 parts of steel fiber, 8 parts of nano talcum powder, 7 parts of sodium fluosilicate, 8 parts of nano zinc oxide, 2 parts of flame retardant, 3 parts of composite inorganic filler and 7 parts of carbon nano tube.
Preferably, the composite inorganic filler consists of 60% of graphene/silica composite filler and 40% of graphene/calcium carbonate composite filler.
Preferably, the flame retardant consists of 20% of carbon black, 20% of magnesium hydroxide, 20% of aluminum hydroxide, 30% of expanded graphite and 10% of melamine cyanurate.
Preferably, the preparation method comprises the following steps:
A. adding nylon resin, glass fiber, steel fiber, nano talcum powder, sodium fluosilicate, nano zinc oxide and a flame retardant into a mixing roll for mixing to obtain a mixture A;
B. adding composite inorganic filler and carbon nano tubes into the mixture A, mixing, and then adding into a vibration dispersion machine for dispersion treatment to obtain a mixture B;
C. and adding the mixture B into a double-screw extruder for extrusion, wherein the extruded material is the composite material.
Preferably, the mixing temperature of the mixing roll in the step A is 170-190 ℃ and the mixing time is 2-3 h.
Preferably, the dispersion speed of the disperser in the step B is 3000-4000 rpm, and the time is 80-120 min.
Preferably, the extrusion temperature in the step C is 190-210 ℃.
Compared with the prior art, the invention has the beneficial effects that: the preparation method is simple, and the prepared composite material has high structural strength, is not easy to warp, has high rigidity and toughness, bending strength and bending modulus, and can be widely applied to the industries of electric appliances, chemical engineering, medical treatment, machinery and the like; the added composite inorganic filler can greatly improve the dimensional stability and the warping resistance of the composite material; the added glass fiber and steel fiber can further enhance the toughness of the composite material.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides the following technical scheme: the reinforced composite material with high rigidity and low warpage comprises, by weight, 50-70 parts of nylon resin, 3-9 parts of glass fiber, 4-10 parts of steel fiber, 4-12 parts of nano talcum powder, 4-10 parts of sodium fluosilicate, 4-12 parts of nano zinc oxide, 1-3 parts of a flame retardant, 2-4 parts of a composite inorganic filler and 4-10 parts of a carbon nano tube.
The first embodiment is as follows:
the composite material comprises, by weight, 50 parts of nylon resin, 3 parts of glass fiber, 4 parts of steel fiber, 4 parts of nano talcum powder, 4 parts of sodium fluosilicate, 4 parts of nano zinc oxide, 1 part of flame retardant, 2 parts of composite inorganic filler and 4 parts of carbon nano tube.
In this example, the composite inorganic filler is composed of 60% of graphene/silica composite filler and 40% of graphene/calcium carbonate composite filler.
In this example, the flame retardant consists of 20% of carbon black, 20% of magnesium hydroxide, 20% of aluminum hydroxide, 30% of expanded graphite, and 10% of melamine cyanurate.
The preparation method of the embodiment comprises the following steps:
A. adding nylon resin, glass fiber, steel fiber, nano talcum powder, sodium fluosilicate, nano zinc oxide and flame retardant into a mixing roll for mixing to obtain a mixture A;
B. adding composite inorganic filler and carbon nano tubes into the mixture A, mixing, and then adding into a vibration dispersion machine for dispersion treatment to obtain a mixture B;
C. and adding the mixture B into a double-screw extruder for extrusion, wherein the extruded material is the composite material.
In this example, the mixing temperature of the mixer in step A was 170 ℃ and the mixing time was 2 hours.
In this example, the dispersion rate of the disperser in step B was 3000 rpm, and the time was 80min.
In this example, the extrusion temperature in step C was 190 ℃.
Example two:
the composite material comprises, by weight, 70 parts of nylon resin, 9 parts of glass fiber, 10 parts of steel fiber, 12 parts of nano talcum powder, 10 parts of sodium fluosilicate, 12 parts of nano zinc oxide, 3 parts of flame retardant, 4 parts of composite inorganic filler and 10 parts of carbon nano tube.
In this example, the composite inorganic filler is composed of 60% of graphene/silica composite filler and 40% of graphene/calcium carbonate composite filler.
In this example, the flame retardant consists of 20% of carbon black, 20% of magnesium hydroxide, 20% of aluminum hydroxide, 30% of expanded graphite, and 10% of melamine cyanurate.
The preparation method of this example includes the following steps:
A. adding nylon resin, glass fiber, steel fiber, nano talcum powder, sodium fluosilicate, nano zinc oxide and a flame retardant into a mixing roll for mixing to obtain a mixture A;
B. adding composite inorganic filler and carbon nano tubes into the mixture A, mixing, and then adding into a vibration dispersion machine for dispersion treatment to obtain a mixture B;
C. and adding the mixture B into a double-screw extruder for extrusion, wherein the extruded material is the composite material.
In this example, the mixing temperature of the mixer in step A was 190 ℃ and the mixing time was 3 hours.
In this embodiment, the dispersion rate of the disperser in step B is 4000 rpm, and the time is 120min.
In this example, the extrusion temperature in step C was 210 ℃.
Example three:
the composite material comprises, by weight, 55 parts of nylon resin, 4 parts of glass fiber, 5 parts of steel fiber, 5 parts of nano talcum powder, 6 parts of sodium fluosilicate, 6 parts of nano zinc oxide, 2 parts of flame retardant, 3 parts of composite inorganic filler and 5 parts of carbon nano tube.
In this example, the composite inorganic filler is composed of 60% graphene/silica composite filler and 40% graphene/calcium carbonate composite filler.
In this example, the flame retardant consists of 20% of carbon black, 20% of magnesium hydroxide, 20% of aluminum hydroxide, 30% of expanded graphite, and 10% of melamine cyanurate.
The preparation method of the embodiment comprises the following steps:
A. adding nylon resin, glass fiber, steel fiber, nano talcum powder, sodium fluosilicate, nano zinc oxide and a flame retardant into a mixing roll for mixing to obtain a mixture A;
B. adding composite inorganic filler and carbon nano tubes into the mixture A, mixing, and then adding into a vibration dispersion machine for dispersion treatment to obtain a mixture B;
C. and adding the mixture B into a double-screw extruder for extrusion, wherein the extruded material is the composite material.
In this example, the mixing temperature of the mixer in step A was 175 ℃ and the mixing time was 2 hours.
In this embodiment, the dispersing speed of the disperser in step B is 3200 rpm, and the time is 90min.
In this example, the extrusion temperature in step C was 195 ℃.
Example four:
the composite material comprises 65 parts by weight of nylon resin, 8 parts by weight of glass fiber, 9 parts by weight of steel fiber, 10 parts by weight of nano talcum powder, 8 parts by weight of sodium fluosilicate, 10 parts by weight of nano zinc oxide, 2 parts by weight of flame retardant, 3 parts by weight of composite inorganic filler and 9 parts by weight of carbon nano tube.
In this example, the composite inorganic filler is composed of 60% graphene/silica composite filler and 40% graphene/calcium carbonate composite filler.
In this example, the flame retardant consists of 20% of carbon black, 20% of magnesium hydroxide, 20% of aluminum hydroxide, 30% of expanded graphite, and 10% of melamine cyanurate.
The preparation method of this example includes the following steps:
A. adding nylon resin, glass fiber, steel fiber, nano talcum powder, sodium fluosilicate, nano zinc oxide and a flame retardant into a mixing roll for mixing to obtain a mixture A;
B. adding composite inorganic filler and carbon nano tubes into the mixture A, mixing, and then adding into a vibration dispersion machine for dispersion treatment to obtain a mixture B;
C. and adding the mixture B into a double-screw extruder for extrusion, wherein the extruded material is the composite material.
In this example, the mixing temperature of the mixer in step A was 185 ℃ and the mixing time was 3 hours.
In this embodiment, the dispersing speed of the disperser in step B is 3800 rpm, and the time is 110min.
In this example, the extrusion temperature in step C was 205 ℃.
Example five:
the composite material comprises, by weight, 60 parts of nylon resin, 6 parts of glass fiber, 7 parts of steel fiber, 8 parts of nano talcum powder, 7 parts of sodium fluosilicate, 8 parts of nano zinc oxide, 2 parts of flame retardant, 3 parts of composite inorganic filler and 7 parts of carbon nano tube.
In this example, the composite inorganic filler is composed of 60% of graphene/silica composite filler and 40% of graphene/calcium carbonate composite filler.
In this example, the flame retardant consists of 20% of carbon black, 20% of magnesium hydroxide, 20% of aluminum hydroxide, 30% of expanded graphite, and 10% of melamine cyanurate.
The preparation method of this example includes the following steps:
A. adding nylon resin, glass fiber, steel fiber, nano talcum powder, sodium fluosilicate, nano zinc oxide and flame retardant into a mixing roll for mixing to obtain a mixture A;
B. adding composite inorganic filler and carbon nano tubes into the mixture A, mixing, and then adding into a vibration dispersion machine for dispersion treatment to obtain a mixture B;
C. and adding the mixture B into a double-screw extruder for extrusion, wherein the extruded material is the composite material.
In this example, the mixing temperature of the mixer in step A was 180 ℃ and the mixing time was 3 hours.
In this example, the dispersion rate of the disperser in step B was 3500 rpm, and the time was 100min.
In this example, the extrusion temperature in step C was 200 ℃.
Experimental example:
the composite material prepared by the embodiments of the invention is used for performance test, and the obtained data is as follows:
impact strength (MPA) Compressive Strength (MPA)
Example one 87 58
Example two 86 59
EXAMPLE III 87 58
Example four 88 60
EXAMPLE five 90 62
The preparation method is simple, and the prepared composite material has high structural strength, is not easy to warp, has high rigidity and toughness, bending strength and bending modulus, and can be widely applied to the industries of electric appliances, chemical engineering, medical treatment, machinery and the like; the composite inorganic filler added in the invention can greatly improve the dimensional stability and the warping resistance of the composite material; the added glass fiber and steel fiber can further enhance the toughness of the composite material.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. A high-rigidity low-warpage reinforced composite material is characterized in that: the composite material comprises, by weight, 50-70 parts of nylon resin, 3-9 parts of glass fiber, 4-10 parts of steel fiber, 4-12 parts of nano talcum powder, 4-10 parts of sodium fluosilicate, 4-12 parts of nano zinc oxide, 1-3 parts of a flame retardant, 2-4 parts of a composite inorganic filler and 4-10 parts of a carbon nano tube.
2. A high stiffness low warpage reinforced composite as claimed in claim 1 wherein: the preferable component proportion of the composite material comprises 60 parts of nylon resin, 6 parts of glass fiber, 7 parts of steel fiber, 8 parts of nano talcum powder, 7 parts of sodium fluosilicate, 8 parts of nano zinc oxide, 2 parts of flame retardant, 3 parts of composite inorganic filler and 7 parts of carbon nano tube.
3. A high stiffness low warpage reinforced composite as claimed in claim 1 wherein: the composite inorganic filler is composed of 60% of graphene/silicon dioxide composite filler and 40% of graphene/calcium carbonate composite filler.
4. A high stiffness low warpage reinforced composite as claimed in claim 1 wherein: the flame retardant consists of 20% of carbon black, 20% of magnesium hydroxide, 20% of aluminum hydroxide, 30% of expanded graphite and 10% of melamine cyanurate.
5. The preparation method for realizing the high-rigidity low-warpage reinforced composite material disclosed by claim 1 is characterized by comprising the following steps of: the preparation method comprises the following steps:
A. adding nylon resin, glass fiber, steel fiber, nano talcum powder, sodium fluosilicate, nano zinc oxide and a flame retardant into a mixing roll for mixing to obtain a mixture A;
B. adding composite inorganic filler and carbon nano tubes into the mixture A, mixing, and then adding into a vibration dispersion machine for dispersion treatment to obtain a mixture B;
C. and adding the mixture B into a double-screw extruder for extrusion, wherein the extruded material is the composite material.
6. The method for preparing the high-rigidity low-warpage reinforced composite material as claimed in claim 5, wherein: the mixing temperature of the mixing roll in the step A is 170-190 ℃, and the mixing time is 2-3 h.
7. The method for preparing the reinforced composite material with high rigidity and low warpage as claimed in claim 5, wherein: and in the step B, the dispersion speed of the dispersion machine is 3000-4000 rpm, and the time is 80-120 min.
8. The method for preparing the reinforced composite material with high rigidity and low warpage as claimed in claim 5, wherein: the extrusion temperature in the step C is 190-210 ℃.
CN202310024705.6A 2023-01-09 2023-01-09 High-rigidity low-warpage reinforced composite material and preparation method thereof Pending CN115873399A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104004347A (en) * 2014-05-28 2014-08-27 广东银禧科技股份有限公司 PA6 (polyamide 6) composite material and preparation method thereof
CN104559146A (en) * 2014-12-16 2015-04-29 惠州力王佐信科技有限公司 Whisker reinforced thermally conductive plastic material and preparation method thereof
CN105283286A (en) * 2012-12-04 2016-01-27 巴斯夫欧洲公司 Process for producing a fibre-reinforced composite material
CN109836817A (en) * 2019-01-28 2019-06-04 杭州本松新材料技术股份有限公司 Halogen flame and its application
CN114133560A (en) * 2021-12-13 2022-03-04 山东广垠新材料有限公司 Process for preparing semiaromatic polyamides with improved impact strength, semiaromatic polyamides and moulding compositions

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105283286A (en) * 2012-12-04 2016-01-27 巴斯夫欧洲公司 Process for producing a fibre-reinforced composite material
CN104004347A (en) * 2014-05-28 2014-08-27 广东银禧科技股份有限公司 PA6 (polyamide 6) composite material and preparation method thereof
CN104559146A (en) * 2014-12-16 2015-04-29 惠州力王佐信科技有限公司 Whisker reinforced thermally conductive plastic material and preparation method thereof
CN109836817A (en) * 2019-01-28 2019-06-04 杭州本松新材料技术股份有限公司 Halogen flame and its application
CN114133560A (en) * 2021-12-13 2022-03-04 山东广垠新材料有限公司 Process for preparing semiaromatic polyamides with improved impact strength, semiaromatic polyamides and moulding compositions

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