CN115855336A - Method for automatically debugging torque of rotating shaft - Google Patents

Method for automatically debugging torque of rotating shaft Download PDF

Info

Publication number
CN115855336A
CN115855336A CN202211481565.7A CN202211481565A CN115855336A CN 115855336 A CN115855336 A CN 115855336A CN 202211481565 A CN202211481565 A CN 202211481565A CN 115855336 A CN115855336 A CN 115855336A
Authority
CN
China
Prior art keywords
torque
angle
fastener
parameter
test object
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202211481565.7A
Other languages
Chinese (zh)
Inventor
代启龙
胡明
赵刚
金火星
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LCFC Hefei Electronics Technology Co Ltd
Original Assignee
LCFC Hefei Electronics Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by LCFC Hefei Electronics Technology Co Ltd filed Critical LCFC Hefei Electronics Technology Co Ltd
Priority to CN202211481565.7A priority Critical patent/CN115855336A/en
Publication of CN115855336A publication Critical patent/CN115855336A/en
Pending legal-status Critical Current

Links

Images

Landscapes

  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

The present disclosure provides a method, an apparatus, an electronic device, and a storage medium for automatic debugging of a torque of a rotating shaft, wherein the method comprises: acquiring a first image through an image acquisition unit, and identifying a first test object based on pixel point information in the first image; if the first test object is identified in the first image, outputting a first driving instruction to a testing device to drive a first component in the first test object to rotate relative to a second component by at least a first angle; acquiring a first torque parameter which is measured by the testing device and drives the first test object; determining a fastener rotation angle based on the first torque parameter, a preset second torque parameter and a part specification parameter, and generating a first torque adjusting instruction; and enabling the adjusting device to control the fastener in the first test object to rotate by a second angle in response to the first torque adjusting instruction. The automatic adjustment of the torque of the rotating shaft is realized, and the torque adjustment efficiency of the rotating shaft is improved.

Description

Method for automatically debugging torque of rotating shaft
Technical Field
The disclosure relates to a notebook computer rotating shaft, in particular to a rotating shaft torque debugging method.
Background
The notebook computer has been popularized as a portable office tool, the rotating shaft of the notebook computer is used for controlling the opening and closing angle of the computer screen, the opening and closing angle is controlled by the torque of the rotating shaft, the structure is loose due to the fact that the torque is too small, and the use experience of a user is influenced due to the fact that the torque is too large.
In the prior art, the fixing component in the notebook rotating shaft industry is locked by a manual mode, the torque during locking is determined according to experience, the torque difference is large after locking, and more working hours are needed for adjusting the torque of the rotating shaft by screwing or unscrewing a nut. The torque of the rotating shaft is adjusted manually, the torque tester can only display the instantaneous value of the torque, the torque is adjusted within the specification by screwing or unscrewing the nut by the wrench, the subjective judgment of operators is relied on, different operation methods have large influence on the result, and the stability is poor.
Disclosure of Invention
The present disclosure provides a method for automated debugging of a torque of a rotating shaft, so as to solve at least the aforementioned technical problems.
A method for automated commissioning of torque of a rotating shaft, wherein the method comprises:
acquiring a first image through an image acquisition unit, and identifying a first test object based on pixel point information in the first image;
under the condition that a first test object is identified in the first image, outputting a first driving instruction to the test device, and enabling the test device to respond to the first driving instruction and drive a first component in the first test object to rotate relative to a second component by at least a first angle;
acquiring a first torque parameter which is measured by a testing device and drives a first test object;
determining a fastener rotating angle based on the first torque parameter, a preset second torque parameter and the part specification parameter, and generating a first torque adjusting instruction based on the fastener rotating angle; and outputting a first torque adjusting instruction to the adjusting device, and enabling the adjusting device to respond to the first torque adjusting instruction and control the fastener in the first test object to rotate by a second angle.
In some embodiments, measuring a first torque parameter of a test device driving a first test object comprises:
after the first assembly is determined to rotate at least a first angle relative to the second assembly, a first measurement instruction is sent to a torque sensor arranged on the second assembly, and the torque sensor is enabled to measure a torque value generated by a shaft body in the second assembly to serve as a first torque parameter.
In some embodiments, wherein controlling the fastener in the first test object to rotate a second angle comprises:
determining a difference value of the second torque parameter and the first torque parameter, and determining a first angle to be adjusted of the fastener based on the difference value;
under the condition that the difference value is positive, controlling the fastener to rotate by a to-be-adjusted angle in the first rotating direction; under the condition that the difference value is negative, controlling the fastener to rotate by a to-be-adjusted angle in a second rotating direction; wherein the first rotational direction is opposite to the second rotational direction.
In some embodiments, after controlling the fastener in the first test object to rotate by the second angle, the method further comprises:
after the fastener in the first test object rotates by a second angle, a second test object is obtained;
outputting a driving instruction to the testing device, and enabling the driving device to respond to the second driving instruction and drive the first component in the second test object to rotate at least a third angle relative to the second component;
after the first assembly of the second test object is determined to rotate at least a third angle relative to the second assembly, a second measurement instruction is sent to a torque sensor arranged on the second assembly, and the torque sensor is enabled to measure a torque value generated by a shaft body in the second assembly to serve as a third torque parameter;
and under the condition that the third torque parameter is determined to be beyond the preset torque parameter range, outputting the information that the second test object is unqualified.
In some embodiments, wherein outputting the information that the second test object fails comprises:
determining a difference value between the third torque parameter and the second torque parameter, determining a second angle to be adjusted of the fastener based on the difference value, and generating a second torque adjustment instruction based on the second angle to be adjusted of the fastener;
outputting a second torque adjusting instruction to the adjusting device, and enabling the adjusting device to respond to the second torque adjusting instruction and control the fastener in the first test object to rotate by a fourth angle;
under the condition that the difference value is positive, controlling the fastener to rotate a second angle to be adjusted in the first rotating direction; under the condition that the difference value is negative, controlling the fastener to rotate a second angle to be adjusted in a second rotation direction; wherein the first and second rotational directions are opposite.
In some embodiments, among others, the method further comprises:
calculating the variation of the torque parameter based on the third torque parameter and the first torque parameter;
calculating a preset part specification parameter change value according to the variable quantity of the torque parameter and the second angle;
and calculating the average value of the variation values of all the part specification parameters in the preset test time period, and taking the average value as the part specification parameter of the next test time period.
An apparatus for automated commissioning of torque of a rotating shaft, wherein the apparatus comprises:
the image acquisition unit is used for acquiring a first image and identifying a first test object based on pixel point information in the first image;
a first processing unit, configured to output a first driving instruction to a testing apparatus if the first test object is recognized in the first image;
the first processing unit is further used for acquiring a first torque parameter measured by the testing device and used for driving the first test object;
the first processing unit is further used for determining a fastener rotating angle based on the first torque parameter, a preset second torque parameter and a part specification parameter, generating a first torque adjusting instruction based on the fastener rotating angle, and outputting the first torque adjusting instruction to an adjusting device;
the test unit is used for responding to the first driving instruction and driving a first assembly in the first test object to rotate at least a first angle relative to a second assembly;
and the adjusting unit is used for responding to the first torque adjusting instruction and controlling the fastener in the first test object to rotate by a second angle to obtain a second test object.
In some embodiments, wherein the apparatus further comprises:
the first processing unit is further used for sending a first measurement instruction to a torque sensor arranged on the second assembly after determining that the first assembly rotates at least a first angle relative to the second assembly;
the first processing unit is further used for determining a difference value of the second torque parameter and the first torque parameter, and determining a first angle to be adjusted of the fastener based on the difference value;
the first processing unit is also used for outputting a driving instruction to the testing device;
the first processing unit is further used for sending a second measurement instruction to a torque sensor arranged on the second assembly after determining that the first assembly of the second test object rotates at least a third angle relative to the second assembly;
the first processing unit is further used for outputting the information that the second test object is unqualified under the condition that the third torque parameter is determined to exceed the preset torque parameter range;
the first processing unit is further used for determining a difference value between the third torque parameter and the second torque parameter, determining a second angle to be adjusted of the fastener based on the difference value, and generating a second torque adjustment instruction based on the second angle to be adjusted of the fastener;
the first processing unit is further used for outputting a second torque adjusting instruction to the adjusting device;
the test unit is also used for enabling the torque sensor to measure a torque value generated by a shaft body in the second assembly as the first torque parameter;
the test unit is also used for responding to the second driving instruction and driving the first component in the second test object to rotate at least a third angle relative to the second component;
the test unit is also used for enabling the torque sensor to measure a torque value generated by a shaft body in the second assembly as the third torque parameter;
the adjusting unit is also used for responding to the second torque adjusting instruction and controlling the fastener in the first test object to rotate by a fourth angle;
the adjusting unit is further used for controlling the fastener to rotate the angle to be adjusted in a first rotating direction under the condition that the difference value is positive; under the condition that the difference value is negative, controlling the fastener to rotate the angle to be adjusted in a second rotating direction; wherein the first rotational direction and the second rotational direction are opposite;
the adjusting unit is further used for controlling the fastener to rotate the second angle to be adjusted in the first rotating direction under the condition that the difference value is positive; under the condition that the difference value is negative, controlling the fastener to rotate the second angle to be adjusted in a second rotation direction; wherein the first rotational direction and the second rotational direction are opposite;
and the second processing unit is used for calculating the variation of the torque parameter based on the third torque parameter and the first torque parameter, calculating the preset variation value of the part specification parameter according to the variation of the torque parameter and the second angle, calculating the average value of the variation values of all the part specification parameters in the preset test time period, and taking the average value as the part specification parameter of the next test time period.
An electronic device, comprising:
at least one processor; and
a memory communicatively coupled to the at least one processor; wherein the content of the first and second substances,
the memory stores instructions executable by the at least one processor to enable the at least one processor to perform the method of any one of the above.
A non-transitory computer readable storage medium having stored thereon computer instructions for causing a computer to perform the method of any of the above.
The method for automatically debugging the torque of the rotating shaft is implemented by automatic equipment instead of manual operation, adjusts the torque into the specification by controlling an adjusting mechanism and a testing mechanism through a computer algorithm, realizes that both the torque adjustment and the test are automatically completed, is stable in manufacturing, cannot be influenced by personnel change, can automatically collect test data through equipment, analyzes the data, and can monitor the process capability and the quality condition in real time.
It should be understood that the statements in this section are not intended to identify key or critical features of the embodiments of the present disclosure, nor are they intended to limit the scope of the present disclosure. Other features of the present disclosure will become apparent from the following description.
Drawings
The above and other objects, features and advantages of exemplary embodiments of the present disclosure will become readily apparent from the following detailed description read in conjunction with the accompanying drawings. Several embodiments of the present disclosure are illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings and in which:
in the drawings, the same or corresponding reference numerals indicate the same or corresponding parts.
FIG. 1 shows a schematic flow chart of an implementation of a method for automated commissioning of a torque of a rotating shaft according to an embodiment of the present disclosure;
FIG. 2 is a schematic flow chart illustrating an implementation of a method for automated debugging of a torque of a rotating shaft according to an embodiment of the present disclosure;
FIG. 3 is a schematic diagram of an automatic torque adjustment device for a rotating shaft according to an embodiment of the present disclosure;
fig. 4 shows a schematic structural diagram of an electronic device according to an embodiment of the present disclosure.
Detailed Description
In order to make the objects, features and advantages of the present disclosure more apparent and understandable, the technical solutions in the embodiments of the present disclosure will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present disclosure, and it is apparent that the described embodiments are only a part of the embodiments of the present disclosure, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments disclosed herein without making any creative effort, shall fall within the protection scope of the present disclosure.
The essence of the technical solution of the embodiments of the present application is explained in detail below with reference to the accompanying drawings.
Fig. 1 is a schematic flowchart of a method for automatically debugging a torque of a rotating shaft according to an embodiment of the present application, and as shown in fig. 1, the method for automatically debugging a torque of a rotating shaft according to an embodiment of the present application includes the following processing steps:
step 101, collecting a first image through an image collecting unit, and identifying a first test object based on pixel point information of the first image.
In the embodiment of the application, the workpiece at the preset fixed position is shot by the camera in the image acquisition unit, and the shot image is sent to the image processor as the first image to be recognized. In the embodiment of the application, the identifying the first image based on the pixel point information may be identifying structural features of a workpiece in the first image, identifying gray scale color elements of the first image, determining that the workpiece at the preset fixed position is a workpiece to be processed, determining relevant specification and size of the workpiece, and taking the successfully identified workpiece as a first test object.
And 102, under the condition that the first test object is identified by the first image, outputting a driving instruction to a test device, and enabling the test device to respond to the driving instruction to drive a first component of the first test object to rotate relative to a second component by at least a first angle.
In the embodiment of the application, the testing device is used for measuring the torque generated when the rotating shaft workpiece rotates, the testing device comprises a torque sensor connected with the rotating shaft and a clamping device connected with the servo motor and used for controlling the rotating shaft to rotate, and preferably, the clamping device can be a shifting fork and other devices used for fixing the rotating shaft arm. In the embodiment of the application, the first assembly comprises a first rotating shaft arm and a friction plate; the second assembly comprises a second rotating shaft arm, a fastener, a shaft body, an elastic sheet and a gasket; the first angle is the maximum opening and closing angle of the first rotating shaft arm relative to the second rotating shaft arm. Preferably, the first rotating shaft arm and the second rotating shaft arm can be used as workpieces which are connected with a screen and a machine body of the notebook computer to drive the rotating shafts to rotate to control the opening and closing angles of the notebook computer.
Step 103, acquiring a first torque parameter of the first test object driven by the test device.
In an embodiment of the present application, the first torque parameter is generated when the spindle workpiece rotates relative to the second spindle arm, and is collected by a torque sensor connected to the spindle.
104, determining a fastener rotating angle based on the first torque parameter, a preset second torque parameter and a part specification parameter, and generating a first torque adjusting instruction based on the fastener rotating angle; and outputting a first torque adjusting instruction to the adjusting device, and controlling the fastener in the first test object to rotate by a second angle.
In the embodiment of the application, the fastener in the first test object is rotated by using the adjusting device, preferably, the adjusting device can be a floating lock head connected with the servo motor, the servo motor is controlled by the PLC control system to rotate forwards or reversely by a certain angle so as to realize the rotation of the fastener, and in the embodiment, the fastener is a fixing nut.
In the embodiment of the application, the rotating shaft torque is generated by the rotating friction among the rotating shaft assembly, namely the rotating shaft, the first rotating shaft arm and the friction plate in the first assembly and the second assembly, and the elastic sheet is used for providing the pressure required by friction generation. Preferably, there are a plurality of friction plates, and two friction plates are used in this embodiment. Simplifying the two friction plates into two friction disks, R being the outside diameter, R 0 Is the inner diameter, and F is the pressure born by the friction surface;
spring force F = KS;
k is the elastic coefficient of the elastic sheet, and S is the compression distance of the elastic sheet.
The above-mentioned components are fixed by fasteners, i.e. fixing nuts, after assembly. L is the pitch of the nut, theta is the angle of rotation of the nut for compression, and mu is the coefficient of dynamic friction, since two friction plates are included in this embodiment, there are 4 pairs of friction surfaces,mu for different materials 1234 Is represented by a unit micro-ring, a radius r and a width d r And then the torque T of the smooth zone:
Figure BDA0003961870880000081
when the component design of pivot is fixed, the above equation is the definite value except theta, then can simplify to:
is provided with
Figure BDA0003961870880000082
T=X·θ;
In the embodiment of the application, before starting the automatic debugging of the rotating shaft, a certain number of nuts of the rotating shaft need to be rotated according to the algorithm, the difference value delta T between the rotating angle and the standard torque is calculated according to the rotating angle, so that the X values of different rotating shafts are obtained, the average value of the X values is calculated, and the obtained average value of the X values is used as a coefficient in the algorithm, so that the algorithm can automatically calculate the angle theta of the nut needing to be rotated when the torque sensor measures the difference value between the torque and the standard torque.
Fig. 2 is a schematic flowchart of a method for automatically debugging a torque of a rotating shaft according to an embodiment of the present application, and as shown in fig. 2, the method for automatically debugging a torque of a rotating shaft according to an embodiment of the present application includes the following processing steps:
step 201, feeding and collecting images. In the method for automatically adjusting the torque of the rotating shaft according to the embodiment, a loading operation is required at the beginning, and preferably, an automatic loading device is used for clamping the assembled rotating shaft on a turntable station at a predetermined position, and correspondingly fixing the torque testing mechanism, the mechanical adjusting mechanism and the rotating shaft.
Preferably, the torque testing mechanism and the mechanical adjusting mechanism are respectively matched with two ends of the rotating shaft, so that the torque can be directly adjusted without transmitting a rotating shaft workpiece to the adjusting mechanism after the torque of the rotating shaft is tested.
In the embodiment of the application, the image acquisition device is adopted to acquire and identify the image of the clamped rotating shaft, the identification result is sent to the processor, and the processor responds to the identification result to call a preset algorithm program.
Step 202, testing the torque of the rotating shaft. The torque of the rotating shaft is tested by the torque testing mechanism, preferably, the torque testing mechanism adopts a servo motor to drive the torque sensor, the torque sensor is connected with a shifting fork, the shifting fork shifts a rotating shaft arm to rotate, the rotating shaft torque value is automatically tested during rotation, and the rotating shaft torque value is output by the torque sensor in real time.
And step 203, comparing whether the torque of the rotating shaft obtained by the test meets the specification torque. In this embodiment, preferably, the PLC processor receives data output by the torque sensor, compares a measured torque value with a specification torque, and determines that the rotating shaft workpiece is qualified if the measured torque value is within the specification torque range after the comparison; if the torque is not within the specification torque range after the comparison, the spindle workpiece is determined to be unqualified, and step 204 is executed.
And step 204, adjusting the rotating shaft according to the test result. In this embodiment, since the specification parameters of each component are determined after the design of the rotating shaft is finished, when the difference between the torque of the rotating shaft and the specification torque is measured, the angle at which the fastening nut needs to rotate can be directly obtained according to a preset program algorithm, and therefore the system controls and guides the lock nut mechanism to rotate forwards or backwards and how many angles the fastening nut needs to rotate, and the torque of the rotating shaft is adjusted to be within the specification through a specific algorithm.
Step 205, retest the torque of the rotating shaft.
In the embodiment of the present application, the torque of the rotating shaft adjusted in step 204 is retested to obtain an adjusted torque test result. The retested rotating shaft torque is also used for correcting the X value, and the retested rotating shaft torque specifically comprises the following steps: and recalculating the X value according to the retest result and the rotation angle of the fixing nut obtained by calculation, and revising the initial X value by collecting a certain number of X values.
Preferably, since the processing flow and the specification and size of the part are less affected by the outside, the value X is corrected by setting a processing time, for example: after the rotating shaft is adjusted for 1h, collecting the retest value of the rotating shaft adjusted within 1h, re-calculating the X value corresponding to each rotating shaft within 1h according to the operation relation among the X value, the retest value and the rotating angle in the algorithm, calculating an average value, and using the calculated average value for the X value of the next time period; or by setting a machining number to correct the X value, for example: after each 100 rotating shaft adjustments are completed, the retest torques of the 100 rotating shafts after the adjustments are completed are collected, the X values corresponding to the 100 rotating shafts are re-solved according to the operation relation among the X values, the retest values and the rotating angles in the algorithm, the average value is calculated, and the calculated average value is used as the X value in the subsequent 100 rotating shaft adjustments.
And step 206, comparing whether the torque of the rotating shaft obtained by retesting meets the specification torque.
In the embodiment of the application, the torque value obtained by retesting is compared with the specification torque value to ensure that the final rotating shaft is within the specification. If yes, the torque automatic adjustment process is ended as a qualified product, and if not, step 207 is performed.
And step 207, adjusting the torque of the rotating shaft according to the retest result.
In this embodiment, when the retest result does not satisfy the specification torque, the difference between the retest result and the specification torque is determined to replace the difference between the torque of the rotating shaft and the specification torque in step 204, and the algorithm program in step 204 is executed to adjust the rotating shaft, so as to ensure that the final torque meets the specification torque.
Fig. 3 is a schematic view of an automatic debugging device for a rotating shaft torque according to an embodiment of the present application, and as shown in fig. 3, the automatic debugging device for a rotating shaft torque according to an embodiment of the present application includes the following devices:
the image acquisition unit 301 is configured to acquire a first image and identify a first test object based on pixel point information in the first image.
A first processing unit 302, configured to output a first driving instruction to a testing apparatus if the first test object is identified in the first image;
the first processing unit 302 is further configured to obtain a first torque parameter measured by the testing apparatus to drive the first test object;
the first processing unit 302 is further configured to determine a fastener rotation angle based on the first torque parameter, a preset second torque parameter and the part specification parameter, generate a first torque adjustment instruction based on the fastener rotation angle, and output the first torque adjustment instruction to the adjusting device;
the first processing unit 302 is further configured to send a first measurement instruction to a torque sensor disposed on the second assembly after determining that the first assembly rotates at least a first angle relative to the second assembly;
the first processing unit 302 is further configured to determine a difference between the second torque parameter and the first torque parameter, and determine a first to-be-adjusted angle of the fastener based on the difference;
the first processing unit 302 is further configured to output a driving instruction to the testing apparatus;
the first processing unit 302 is further configured to send a second measurement instruction to a torque sensor disposed on the second assembly after determining that the first assembly of the second test object rotates at least a third angle relative to the second assembly;
the first processing unit 302 is further configured to output information that the second test object is not qualified when it is determined that the third torque parameter exceeds a preset torque parameter range;
the first processing unit 302 is further configured to determine a difference between the third torque parameter and the second torque parameter, determine a second to-be-adjusted angle of the fastener based on the difference, and generate a second torque adjustment instruction based on the second to-be-adjusted angle of the fastener;
the first processing unit 302 is further configured to output a second torque adjustment command to the regulating device.
The second processing unit 303 is configured to calculate a variation of the torque parameter based on the third torque parameter and the first torque parameter, calculate a preset part specification parameter variation value according to the variation of the torque parameter and the second angle, calculate an average value of the variation values of all the part specification parameters in a preset test time period, and use the average value as the part specification parameter in the next test time period.
A test unit 304, configured to drive a first component in the first test object to rotate at least a first angle relative to a second component in response to the first driving instruction;
the test unit 304 is further configured to enable the torque sensor to measure a torque value generated by a shaft in the second component as the first torque parameter;
the test unit 304 is further configured to drive the first component to rotate at least a third angle relative to the second component in the second test object in response to the second driving instruction;
the test unit 304 is further configured to enable the torque sensor to measure a torque value generated by a shaft in the second component as the third torque parameter.
An adjusting unit 305, configured to control a fastener in the first test object to rotate by a second angle in response to the first torque adjustment instruction, so as to obtain a second test object;
the adjusting unit is also used for responding to the second torque adjusting instruction and controlling the fastener in the first test object to rotate by a fourth angle;
the adjusting unit 305 is further configured to control the fastener to rotate the angle to be adjusted in a first rotation direction if the difference is positive; under the condition that the difference value is negative, controlling the fastener to rotate the angle to be adjusted in a second rotating direction; wherein the first rotational direction and the second rotational direction are opposite;
the adjusting unit 305 is further configured to control the fastener to rotate the second angle to be adjusted in the first rotation direction if the difference is positive; under the condition that the difference value is negative, controlling the fastener to rotate the second angle to be adjusted in a second rotation direction; wherein the first rotational direction and the second rotational direction are opposite.
In an exemplary embodiment, the image capturing Unit 301, the first Processing Unit 302, the second Processing Unit 303, the testing Unit 304, and the adjusting Unit 305 may be implemented by one or more Central Processing Units (CPUs), graphics Processing Units (GPUs), application Specific Integrated Circuits (ASICs), DSPs, programmable Logic Devices (PLDs), complex Programmable Logic Devices (CPLDs), field Programmable Gate Arrays (FPGAs), general purpose processors, controllers, micro Controllers (MCUs), microprocessors (microprocessors), or other electronic elements.
With regard to the apparatus in the above embodiments, the specific manner in which each module and unit performs operations has been described in detail in the embodiments related to the method, and will not be described in detail here.
The present disclosure also provides an electronic device and a readable storage medium according to an embodiment of the present disclosure.
Fig. 4 shows a schematic block diagram of an example electronic device 800 that may be used to implement embodiments of the present disclosure. Electronic devices are intended to represent various forms of digital computers, such as laptops, desktops, workstations, personal digital assistants, servers, blade servers, mainframes, and other appropriate computers. The electronic device may also represent various forms of mobile devices, such as personal digital processing, cellular phones, smart phones, wearable devices, and other similar computing devices. The components shown herein, their connections and relationships, and their functions, are meant to be examples only, and are not meant to limit implementations of the disclosure described and/or claimed herein.
As shown in fig. 4, the apparatus 800 includes a computing unit 801 that can perform various appropriate actions and processes according to a computer program stored in a Read Only Memory (ROM) 802 or a computer program loaded from a storage unit 808 into a Random Access Memory (RAM) 803. In the RAM 803, various programs and data required for the operation of the device 800 can also be stored. The calculation unit 801, the ROM 802, and the RAM 803 are connected to each other by a bus 804. An input/output (I/O) interface 805 is also connected to bus 804.
A number of components in the device 800 are connected to the I/O interface 805, including: an input unit 806 such as a keyboard, a mouse, or the like; an output unit 807 such as various types of displays, speakers, and the like; a storage unit 808, such as a magnetic disk, optical disk, or the like; and a communication unit 809 such as a network card, modem, wireless communication transceiver, etc. The communication unit 809 allows the device 800 to exchange information/data with other devices via a computer network such as the internet and/or various telecommunication networks.
Computing unit 801 may be a variety of general and/or special purpose processing components with processing and computing capabilities. Some examples of the computing unit 801 include, but are not limited to, a Central Processing Unit (CPU), a Graphics Processing Unit (GPU), various dedicated Artificial Intelligence (AI) computing chips, various computing units running machine learning model algorithms, a Digital Signal Processor (DSP), and any suitable processor, controller, microcontroller, and the like. The computing unit 801 performs the various methods and processes described above, such as a spindle torque automation commissioning method. For example, in some embodiments, the spindle torque automation debugging method may be implemented as a computer software program tangibly embodied in a machine-readable medium, such as the storage unit 808. In some embodiments, part or all of the computer program can be loaded and/or installed onto device 800 via ROM 802 and/or communications unit 809. When loaded into RAM 803 and executed by computing unit 801, may perform one or more of the steps of the spindle torque automation commissioning method described above. Alternatively, in other embodiments, the computing unit 801 may be configured to perform the spindle torque automation commissioning method by any other suitable means (e.g., by means of firmware).
Various implementations of the systems and techniques described here above may be implemented in digital electronic circuitry, integrated circuitry, field Programmable Gate Arrays (FPGAs), application Specific Integrated Circuits (ASICs), application Specific Standard Products (ASSPs), systems on a chip (SOCs), complex Programmable Logic Devices (CPLDs), computer hardware, firmware, software, and/or combinations thereof. These various embodiments may include: implemented in one or more computer programs that are executable and/or interpretable on a programmable system including at least one programmable processor, which may be special or general purpose, receiving data and instructions from, and transmitting data and instructions to, a storage system, at least one input device, and at least one output device.
Program code for implementing the methods of the present disclosure may be written in any combination of one or more programming languages. These program codes may be provided to a processor or controller of a general purpose computer, special purpose computer, or other programmable data processing apparatus, such that the program codes, when executed by the processor or controller, cause the functions/operations specified in the flowchart and/or block diagram to be performed. The program code may execute entirely on the machine, partly on the machine, as a stand-alone software package, partly on the machine and partly on a remote machine or entirely on the remote machine or server.
In the context of this disclosure, a machine-readable medium may be a tangible medium that can contain, or store a program for use by or in connection with an instruction execution system, apparatus, or device. The machine-readable medium may be a machine-readable signal medium or a machine-readable storage medium. A machine-readable medium may include, but is not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any suitable combination of the foregoing. More specific examples of a machine-readable storage medium would include an electrical connection based on one or more wires, a portable computer diskette, a hard disk, a Random Access Memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a compact disc read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing.
To provide for interaction with a user, the systems and techniques described here can be implemented on a computer having: a display device (e.g., a CRT (cathode ray tube) or LCD (liquid crystal display) monitor) for displaying information to a user; and a keyboard and a pointing device (e.g., a mouse or a trackball) by which a user can provide input to the computer. Other kinds of devices may also be used to provide for interaction with a user; for example, feedback provided to the user can be any form of sensory feedback (e.g., visual feedback, auditory feedback, or tactile feedback); and input from the user may be received in any form, including acoustic, speech, or tactile input.
The systems and techniques described here can be implemented in a computing system that includes a back-end component (e.g., as a data server), or that includes a middleware component (e.g., an application server), or that includes a front-end component (e.g., a user computer having a graphical user interface or a web browser through which a user can interact with an implementation of the systems and techniques described here), or any combination of such back-end, middleware, or front-end components. The components of the system can be interconnected by any form or medium of digital data communication (e.g., a communication network). Examples of communication networks include: local Area Networks (LANs), wide Area Networks (WANs), and the Internet.
The computer system may include clients and servers. A client and server are generally remote from each other and typically interact through a communication network. The relationship of client and server arises by virtue of computer programs running on the respective computers and having a client-server relationship to each other. The server may be a cloud server, a server of a distributed system, or a server with a combined blockchain.
In another aspect, embodiments of the present invention provide a computer-readable storage medium, which includes a set of computer-executable instructions, when executed, for performing any one of the above-mentioned methods for automatically debugging a torque of a rotating shaft.
It should be understood that various forms of the flows shown above may be used, with steps reordered, added, or deleted. For example, the steps described in the present disclosure may be executed in parallel, sequentially, or in different orders, as long as the desired results of the technical solutions disclosed in the present disclosure can be achieved, and the present disclosure is not limited herein.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present disclosure, "a plurality" means two or more unless specifically limited otherwise.
The above description is only for the specific embodiments of the present disclosure, but the scope of the present disclosure is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present disclosure, and all the changes or substitutions should be covered within the scope of the present disclosure. Therefore, the protection scope of the present disclosure shall be subject to the protection scope of the claims.

Claims (10)

1. A method for automated commissioning of a torque of a rotating shaft, the method comprising:
acquiring a first image through an image acquisition unit, and identifying a first test object based on pixel point information in the first image;
if the first test object is identified in the first image, outputting a first driving instruction to a testing device, and enabling the testing device to respond to the first driving instruction to drive a first component in the first test object to rotate relative to a second component by at least a first angle;
acquiring a first torque parameter which is measured by the testing device and drives the first test object;
the method comprises the steps of determining a fastener rotating angle based on the first torque parameter, a preset second torque parameter and a part specification parameter, generating a first torque adjusting instruction based on the fastener rotating angle, outputting the first torque adjusting instruction to an adjusting device, and enabling the adjusting device to respond to the first torque adjusting instruction and control a fastener in a first test object to rotate by a second angle.
2. The method of claim 1, the measuring a first torque parameter of the test device driving the first test object, comprising:
after the first component is determined to rotate at least a first angle relative to the second component, a first measurement instruction is sent to a torque sensor arranged on the second component, so that the torque sensor can measure a torque value generated by a shaft body in the second component to serve as the first torque parameter.
3. The method of claim 1, wherein controlling the fastener in the first test object to rotate a second angle comprises:
determining a difference between the second torque parameter and the first torque parameter, determining a first to-be-adjusted angle of the fastener based on the difference;
under the condition that the difference value is positive, controlling the fastener to rotate the angle to be adjusted in a first rotating direction; under the condition that the difference value is negative, controlling the fastener to rotate the angle to be adjusted in a second rotating direction; wherein the first rotational direction and the second rotational direction are opposite.
4. The method of claim 1, wherein after controlling the fastener in the first test object to rotate by a second angle, the method further comprises:
after the fastener in the first test object rotates by a second angle, a second test object is obtained;
outputting a driving instruction to a testing device, and enabling the driving device to respond to the second driving instruction and drive the first component in the second test object to rotate at least a third angle relative to the second component;
after the first assembly of the second test object is determined to rotate at least a third angle relative to the second assembly, a second measurement instruction is sent to a torque sensor arranged on the second assembly, so that the torque sensor can measure a torque value generated by a shaft body in the second assembly to serve as a third torque parameter;
and under the condition that the third torque parameter is determined to exceed the preset torque parameter range, outputting the information that the second test object is unqualified.
5. The method of claim 4, wherein outputting the information that the second test object fails comprises:
determining a difference value of the third torque parameter and the second torque parameter, determining a second angle to be adjusted of the fastener based on the difference value, and generating a second torque adjustment instruction based on the second angle to be adjusted of the fastener;
outputting a second torque adjusting instruction to an adjusting device, and enabling the adjusting device to respond to the second torque adjusting instruction and control a fastener in the first test object to rotate by a fourth angle;
under the condition that the difference value is positive, controlling the fastener to rotate the second angle to be adjusted in a first rotating direction; under the condition that the difference value is negative, controlling the fastener to rotate the second angle to be adjusted in a second rotation direction; wherein the first rotational direction and the second rotational direction are opposite.
6. The method of claim 4, further comprising:
calculating the variation of the torque parameter based on the third torque parameter and the first torque parameter;
calculating a preset part specification parameter change value according to the variable quantity of the torque parameter and the second angle;
and calculating the average value of the variation values of all the part specification parameters in the preset test time period, and taking the average value as the part specification parameter of the next test time period.
7. An apparatus for automated commissioning of torque of a rotating shaft, the apparatus comprising:
the image acquisition unit is used for acquiring a first image and identifying a first test object based on pixel point information in the first image;
a first processing unit, configured to output a first driving instruction to a testing apparatus if the first test object is recognized in the first image;
the first processing unit is further used for acquiring a first torque parameter measured by the testing device and used for driving the first test object;
the first processing unit is further used for determining a fastener rotating angle based on the first torque parameter, a preset second torque parameter and a part specification parameter, generating a first torque adjusting instruction based on the fastener rotating angle, and outputting the first torque adjusting instruction to an adjusting device;
the test unit is used for responding to the first driving instruction and driving a first assembly in the first test object to rotate at least a first angle relative to a second assembly;
and the adjusting unit is used for responding to the first torque adjusting instruction and controlling the fastener in the first test object to rotate by a second angle to obtain a second test object.
8. The apparatus of claim 7, further comprising:
the first processing unit is further used for sending a first measurement instruction to a torque sensor arranged on the second assembly after determining that the first assembly rotates at least a first angle relative to the second assembly;
the first processing unit is further used for determining a difference value of the second torque parameter and the first torque parameter, and determining a first angle to be adjusted of the fastener based on the difference value;
the first processing unit is also used for outputting a driving instruction to the testing device;
the first processing unit is further used for sending a second measurement instruction to a torque sensor arranged on the second assembly after determining that the first assembly of the second test object rotates at least a third angle relative to the second assembly;
the first processing unit is further used for outputting the information that the second test object is unqualified under the condition that the third torque parameter is determined to exceed the preset torque parameter range;
the first processing unit is further configured to determine a difference between the third torque parameter and the second torque parameter, determine a second to-be-adjusted angle of the fastener based on the difference, and generate a second torque adjustment instruction based on the second to-be-adjusted angle of the fastener;
the first processing unit is further used for outputting a second torque adjusting instruction to the adjusting device;
the test unit is also used for enabling the torque sensor to measure a torque value generated by a shaft body in the second assembly as the first torque parameter;
the test unit is also used for responding to the second driving instruction and driving the first component in the second test object to rotate at least a third angle relative to the second component;
the test unit is also used for enabling the torque sensor to measure a torque value generated by a shaft body in the second assembly as the third torque parameter;
the adjusting unit is also used for responding to the second torque adjusting instruction and controlling the fastener in the first test object to rotate by a fourth angle;
the adjusting unit is further used for controlling the fastener to rotate the angle to be adjusted in a first rotating direction under the condition that the difference value is positive; under the condition that the difference value is negative, controlling the fastener to rotate the angle to be adjusted in a second rotating direction; wherein the first rotational direction and the second rotational direction are opposite;
the adjusting unit is further used for controlling the fastener to rotate the second angle to be adjusted in the first rotating direction under the condition that the difference value is positive; under the condition that the difference value is negative, controlling the fastener to rotate the second angle to be adjusted in a second rotation direction; wherein the first rotational direction and the second rotational direction are opposite;
and the second processing unit is used for calculating the variation of the torque parameter based on the third torque parameter and the first torque parameter, calculating a preset part specification parameter variation value according to the variation of the torque parameter and the second angle, calculating an average value of the variation values of all the part specification parameters in a preset test time period, and taking the average value as the part specification parameter of the next test time period.
9. An electronic device, comprising:
at least one processor; and
a memory communicatively coupled to the at least one processor; wherein, the first and the second end of the pipe are connected with each other,
the memory stores instructions executable by the at least one processor to enable the at least one processor to perform the method of any one of claims 1-6.
10. A non-transitory computer readable storage medium storing computer instructions for causing a computer to perform the method according to any one of claims 1-6.
CN202211481565.7A 2022-11-24 2022-11-24 Method for automatically debugging torque of rotating shaft Pending CN115855336A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211481565.7A CN115855336A (en) 2022-11-24 2022-11-24 Method for automatically debugging torque of rotating shaft

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211481565.7A CN115855336A (en) 2022-11-24 2022-11-24 Method for automatically debugging torque of rotating shaft

Publications (1)

Publication Number Publication Date
CN115855336A true CN115855336A (en) 2023-03-28

Family

ID=85665791

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211481565.7A Pending CN115855336A (en) 2022-11-24 2022-11-24 Method for automatically debugging torque of rotating shaft

Country Status (1)

Country Link
CN (1) CN115855336A (en)

Similar Documents

Publication Publication Date Title
Fu et al. Timely online chatter detection in end milling process
US10126718B2 (en) Control device, control program, and recording medium
CN111051008B (en) Method and system for mounting a screw connection for a predetermined operating load
US11422525B2 (en) Method for controlling the level of screwing quality of a screwdriver, associated device and program implementing the method
CN113741343A (en) Machine tool double-shaft synchronous control method and system and machine tool
WO2021014670A1 (en) Abnormality detecting device, abnormality detecting method, and abnormality detecting program
US10209093B2 (en) Servo gear idle position measuring device and method
CN115855336A (en) Method for automatically debugging torque of rotating shaft
US20210191357A1 (en) Method for controlling a level of quality of screwing by a screwdriver, associated device and program implementing the method
US20210229282A1 (en) Abnormality determination device and abnormality determination method
CN114742831B (en) Artificial intelligence-based quality detection method for electric batch head
CN113211426A (en) Robot fault diagnosis method and device, computer equipment and storage medium
CN115756095A (en) Hinge rotating shaft torque adjusting method
CN115544772B (en) Dynamic parachute opening simulation data multiple regression and fitting method, device and terminal for parachute
US20220395941A1 (en) Automatic screw tightening method and automatic screw tightening apparatus
CN111855151A (en) Detection device and detection method for polarizer transmission shaft
CN113758626A (en) Torque angle method tightening process parameter determination and bolt tightening method
US10153722B2 (en) System and method for detecting abnormal state of velocity outputted from motor
TWI465705B (en) An automatic checking method and the device therefore
CN115935537A (en) Rotating shaft torque adjusting method and device, electronic equipment and storage medium
CN115793733A (en) Rotating shaft torque adjusting method and device, electronic equipment and storage medium
CN110632418A (en) CNN and RNN-based machine state acquisition method and system and electronic equipment
US11269309B2 (en) Analysis unit and method for determining at least one forming process characteristic of a servo press
CN111739452B (en) Method and device for debugging dark state voltage of liquid crystal display panel and storage medium
CN112326270B (en) Tire uniformity test load force control method and device

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination