CN115852679A - Method for realizing copper-nickel double-layer chemical plating by silk fabric iron activation method - Google Patents
Method for realizing copper-nickel double-layer chemical plating by silk fabric iron activation method Download PDFInfo
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 89
- 239000004744 fabric Substances 0.000 title claims abstract description 74
- 238000000034 method Methods 0.000 title claims abstract description 61
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 49
- 238000007747 plating Methods 0.000 title claims abstract description 41
- 229910000570 Cupronickel Inorganic materials 0.000 title claims abstract description 29
- YOCUPQPZWBBYIX-UHFFFAOYSA-N copper nickel Chemical compound [Ni].[Cu] YOCUPQPZWBBYIX-UHFFFAOYSA-N 0.000 title claims abstract description 29
- 230000004913 activation Effects 0.000 title claims description 87
- 239000000126 substance Substances 0.000 title claims description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000000243 solution Substances 0.000 claims abstract description 29
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims abstract description 23
- 229910052700 potassium Inorganic materials 0.000 claims abstract description 23
- 239000011591 potassium Substances 0.000 claims abstract description 23
- 230000008569 process Effects 0.000 claims abstract description 22
- 238000007772 electroless plating Methods 0.000 claims abstract description 19
- 229960002089 ferrous chloride Drugs 0.000 claims abstract description 18
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical compound Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 claims abstract description 18
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 15
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910052802 copper Inorganic materials 0.000 claims abstract description 13
- 239000010949 copper Substances 0.000 claims abstract description 13
- 229920001690 polydopamine Polymers 0.000 claims abstract description 13
- -1 iron ions Chemical class 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 21
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 18
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 13
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 claims description 8
- 239000003381 stabilizer Substances 0.000 claims description 8
- 239000008367 deionised water Substances 0.000 claims description 7
- 229910021641 deionized water Inorganic materials 0.000 claims description 7
- 230000004048 modification Effects 0.000 claims description 6
- 238000012986 modification Methods 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 claims description 6
- ZGTMUACCHSMWAC-UHFFFAOYSA-L EDTA disodium salt (anhydrous) Chemical compound [Na+].[Na+].OC(=O)CN(CC([O-])=O)CCN(CC(O)=O)CC([O-])=O ZGTMUACCHSMWAC-UHFFFAOYSA-L 0.000 claims description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 4
- 239000004471 Glycine Substances 0.000 claims description 4
- 241000080590 Niso Species 0.000 claims description 4
- BHZOKUMUHVTPBX-UHFFFAOYSA-M sodium acetic acid acetate Chemical compound [Na+].CC(O)=O.CC([O-])=O BHZOKUMUHVTPBX-UHFFFAOYSA-M 0.000 claims description 4
- 239000007983 Tris buffer Substances 0.000 claims description 3
- 125000000896 monocarboxylic acid group Chemical group 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 2
- 230000003197 catalytic effect Effects 0.000 claims 1
- 230000009920 chelation Effects 0.000 claims 1
- 239000011248 coating agent Substances 0.000 abstract description 6
- 238000000576 coating method Methods 0.000 abstract description 6
- 239000013522 chelant Substances 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 3
- 239000012670 alkaline solution Substances 0.000 abstract 1
- 238000001994 activation Methods 0.000 description 79
- 238000005406 washing Methods 0.000 description 18
- 238000000151 deposition Methods 0.000 description 12
- 230000008021 deposition Effects 0.000 description 12
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- 238000001878 scanning electron micrograph Methods 0.000 description 4
- 238000005238 degreasing Methods 0.000 description 3
- 238000001465 metallisation Methods 0.000 description 3
- 238000007788 roughening Methods 0.000 description 3
- KWSLGOVYXMQPPX-UHFFFAOYSA-N 5-[3-(trifluoromethyl)phenyl]-2h-tetrazole Chemical compound FC(F)(F)C1=CC=CC(C2=NNN=N2)=C1 KWSLGOVYXMQPPX-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000010355 oscillation Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229910001379 sodium hypophosphite Inorganic materials 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- VTLYFUHAOXGGBS-UHFFFAOYSA-N Fe3+ Chemical compound [Fe+3] VTLYFUHAOXGGBS-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- WJEIYVAPNMUNIU-UHFFFAOYSA-N [Na].OC(O)=O Chemical compound [Na].OC(O)=O WJEIYVAPNMUNIU-UHFFFAOYSA-N 0.000 description 1
- MQRWBMAEBQOWAF-UHFFFAOYSA-N acetic acid;nickel Chemical compound [Ni].CC(O)=O.CC(O)=O MQRWBMAEBQOWAF-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 229910001429 cobalt ion Inorganic materials 0.000 description 1
- XLJKHNWPARRRJB-UHFFFAOYSA-N cobalt(2+) Chemical compound [Co+2] XLJKHNWPARRRJB-UHFFFAOYSA-N 0.000 description 1
- 239000008139 complexing agent Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 229940078494 nickel acetate Drugs 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- CHWRSCGUEQEHOH-UHFFFAOYSA-N potassium oxide Chemical compound [O-2].[K+].[K+] CHWRSCGUEQEHOH-UHFFFAOYSA-N 0.000 description 1
- 229910001950 potassium oxide Inorganic materials 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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Abstract
以蚕丝织物作为基材,首先将织物放入配制好的聚多巴胺溶液中静置24h,然后将织物进行清洗并烘干,再放入35~45g/L浓度的氯化亚铁溶液中浸润5min,对铁离子进行螯合并吸附,此过程中,施加以超声波辅助震荡2min,然后再置于4~5g/L的硼氢化钾的碱性溶液中还原织物上的铁离子5~15min,得到具有催化活性的单质铁并进行化学镀铜,镀铜后的织物同样采取该方法进行化学镀镍,最终成功地实现了在蚕丝织物上铜‑镍双层化学镀,该工艺环保且经济,双层金属化后的织物镀层结合牢固,在频率为0.5~18GHZ区间其电磁屏蔽性能可达到90dB,满足军工要求。
Using silk fabric as the base material, first put the fabric into the prepared polydopamine solution and let it stand for 24 hours, then wash and dry the fabric, and then soak it in 35-45g/L ferrous chloride solution for 5 minutes , to chelate and adsorb iron ions. During this process, ultrasonic waves are used to oscillate for 2 minutes, and then placed in an alkaline solution of 4-5 g/L potassium borohydride to reduce iron ions on the fabric for 5-15 minutes. Catalytically active elemental iron and electroless copper plating, the copper-plated fabric also adopts this method for electroless nickel plating, and finally successfully realized copper-nickel double-layer electroless plating on silk fabrics. This process is environmentally friendly and economical. The metallized fabric coating is firmly bonded, and its electromagnetic shielding performance can reach 90dB in the frequency range of 0.5-18GHZ, which meets the requirements of military industry.
Description
技术领域technical field
本发明涉及蚕丝织物上化学镀铜和镀镍的前处理活化工艺,属于化学镀领域。The invention relates to a pretreatment activation process for electroless copper plating and nickel plating on silk fabrics, and belongs to the field of electroless plating.
背景技术Background technique
金属化后的织物表面可具备电磁屏蔽性能以抵御电磁波对人体造成的伤害,比如特殊环境作业的人员和孕妇需要穿上这种具备电磁屏蔽性能的织物,蚕丝作为一种高性能纺织材料,具有亲肤、柔软等特点。镍具有吸磁性,电磁波通过镍层产生磁损耗,而金属铜具有良好的导电性,铜-镍双层化学镀后织物表面能具备梯度结构的金属层以起到良好的电磁屏蔽性能,目前,在蚕丝织物表面双层金属化的研究还较少。The surface of the metalized fabric can have electromagnetic shielding performance to resist the harm caused by electromagnetic waves to the human body. For example, personnel working in special environments and pregnant women need to wear this kind of fabric with electromagnetic shielding performance. As a high-performance textile material, silk has Skin-friendly, soft and other characteristics. Nickel has magnetism, and electromagnetic waves generate magnetic loss through the nickel layer, while metallic copper has good conductivity. After copper-nickel double-layer electroless plating, the surface of the fabric can have a metal layer with a gradient structure to achieve good electromagnetic shielding performance. At present, There are few studies on double-layer metallization on the surface of silk fabrics.
化学镀作为一种优良的表面金属化处理技术,而化学镀铜和镀镍采用的活化方法大多采用了贵金属,如钯活化或银活化,该活化方法成本较高且对环境存在危害性,有研究通过高温促使乙酸镍与次亚磷酸钠反应生成镍单质形成自催化活化中心进行化学镀镍的活化法,但是该活化法不适用于织物这类不耐高温材料,也有研究通过硼氢化钠还原钴离子得到单质钴的活化方法,然而钴仍是一种对会环境产生不利影响的重金属,中国专利CN101096756A公布了一种化学镀镍的铁活化法,以次亚磷酸钠对三价铁进行还原,但在实验中发现该方法应用到织物上时存在活化效果不理想,无法对织物表面进行完全施镀,且镀层结合力较差。Electroless plating is an excellent surface metallization treatment technology, but most of the activation methods used in electroless copper plating and nickel plating use precious metals, such as palladium activation or silver activation. This activation method is costly and harmful to the environment. Research on the activation method of electroless nickel plating by promoting the reaction of nickel acetate and sodium hypophosphite to form nickel element by high temperature to form a self-catalytic activation center, but this activation method is not suitable for materials that are not resistant to high temperatures such as fabrics. Cobalt ion obtains the activation method of elemental cobalt, but cobalt is still a kind of heavy metal that can have adverse impact on the environment. Chinese patent CN101096756A has announced a kind of iron activation method of electroless nickel plating, and ferric iron is reduced by sodium hypophosphite , but in the experiment, it was found that when this method is applied to the fabric, the activation effect is not ideal, the surface of the fabric cannot be completely plated, and the bonding force of the coating is poor.
发明内容Contents of the invention
本发明提供一种在蚕丝织物上化学镀铜和镀镍的前处理活化新工艺,该方法节约成本且对环境无危害,无需高温条件且结合力良好。The invention provides a new process for pretreatment and activation of electroless copper plating and nickel plating on silk fabrics. The method saves cost, has no harm to the environment, does not require high temperature conditions and has good bonding force.
为解决上述问题,本发明采用的活化液的组成为:35~45g/L浓度的氯化亚铁溶液,4~5g/L的硼氢化钾溶液和0.8~1.5g/L氢氧化钾。首先将经过聚多巴胺修饰的蚕丝织物放入氯化亚铁溶液中对铁离子进行螯合,以吸附更多的铁离子,并伴随超声波震荡作用使铁离子浸润到织物孔隙内部,使其吸附均匀,超声波震荡时间2min,功率80w,再利用碱性硼氢化钾溶液还原织物表面的铁离子得到具有活化能力的铁单质,此过程活化时间为5~15min,活化温度30~40℃,然后进行化学镀铜-镍,实现了蚕丝织物上的双层金属化,且聚多巴胺修饰后的蚕丝织物表面镀层在反复弯曲后无脱落和起皮,表现出良好的结合力。In order to solve the above problems, the activating solution used in the present invention consists of: 35-45g/L ferrous chloride solution, 4-5g/L potassium borohydride solution and 0.8-1.5g/L potassium hydroxide. First, put the polydopamine-modified silk fabric into the ferrous chloride solution to chelate the iron ions to absorb more iron ions, and with the action of ultrasonic vibration, the iron ions infiltrate into the pores of the fabric to make the adsorption even , ultrasonic oscillation time 2min, power 80w, and then use alkaline potassium borohydride solution to reduce iron ions on the surface of the fabric to obtain iron element with activation ability. The activation time of this process is 5-15min, the activation temperature is 30-40℃, and then chemical Copper-nickel plating realizes double-layer metallization on the silk fabric, and the surface coating of the silk fabric modified by polydopamine does not fall off or peel after repeated bending, showing good bonding force.
蚕丝织物铁活化法实现铜-镍双层化学镀,包括以下步骤:除油→水洗→除胶→水洗→粗化→水洗→聚多巴胺修饰→水洗→铁活化→水洗→化学镀铜→水洗→铁活化→水洗→化学镀镍→水洗→烘干。Copper-nickel double-layer electroless plating is realized by the iron activation method of silk fabrics, including the following steps: degreasing→water washing→glue removal→water washing→roughening→water washing→polydopamine modification→water washing→iron activation→water washing→electroless copper plating→water washing→ Iron activation→water washing→electroless nickel plating→water washing→drying.
所述的蚕丝织物铁活化法实现铜-镍双层化学镀,其除油步骤采用无水乙醇,除胶采用的是NaOH 4g/L,在50℃温度下,时间为15min,也可采用碳酸钠20g/L在65℃温度下30min进行除胶。The described silk fabric iron activation method realizes copper-nickel double-layer electroless plating, and its degreasing step adopts absolute ethanol, and what degumming adopts is NaOH 4g/L, at 50 ℃ temperature, time is 15min, also can adopt carbonic acid Sodium 20g/L at 65°C for 30min to remove gum.
所述的蚕丝织物铁活化法实现铜-镍双层化学镀,其粗化工艺为盐酸30g/L,乙酸50g/L,溶于蒸馏水与乙醇体积比为1:1的混合溶液,45℃,1.5h。The described silk fabric iron activation method realizes copper-nickel double-layer electroless plating, and its roughening process is hydrochloric acid 30g/L, acetic acid 50g/L, dissolves in distilled water and the mixed solution that ethanol volume ratio is 1:1, 45 ℃, 1.5h.
所述的蚕丝织物铁活化法实现铜-镍双层化学镀,聚多巴胺的修饰工艺为:先称取Tris(三羟甲基氨基甲烷)粉末加入到去离子水中并配制成2.8g/L的溶液,并以4g/L浓度加入盐酸聚多巴胺粉末,然后用盐酸调节PH至8.5,将粗化后的织物浸在该溶液中,在室温下静置24h后用去离子水清洗,然后在烘箱中45℃烘干。The silk fabric iron activation method realizes copper-nickel double-layer electroless plating, and the modification process of polydopamine is as follows: first weigh Tris (trishydroxymethylaminomethane) powder and add it to deionized water and prepare 2.8g/L Solution, and add polydopamine hydrochloride powder at a concentration of 4g/L, then adjust the pH to 8.5 with hydrochloric acid, soak the roughened fabric in the solution, leave it at room temperature for 24h, wash it with deionized water, and then dry it in an oven Dry at 45°C.
所述的蚕丝织物铁活化法实现铜-镍双层化学镀,该活化法采用的镀铜配方和工艺条件为CuSO4∙5H2O 16 g/L,NaKC4H4O6 14g/L,EDTA-2Na 20g/L,NaOH 15g/L,HCHO 12ml/L,稳定剂痕量,温度30~40℃,时间45min。The silk fabric iron activation method realizes copper-nickel double-layer electroless plating. The copper plating formula and process conditions used in the activation method are CuSO 4 ∙ 5H 2 O 16 g/L, NaKC 4 H 4 O 6 14g/L, EDTA-2Na 20g/L, NaOH 15g/L, HCHO 12ml/L, trace amount of stabilizer, temperature 30~40℃, time 45min.
所述的蚕丝织物铁活化法实现铜-镍双层化学镀,该活化法采用的镀镍配方和工艺条件为:NiSO4∙6H2O 28g/L,H2NCH2COOH(甘氨酸) 8g/L,HAC-NaAC(乙酸-乙酸钠)15g/L,NaH2PO2∙H2O 30g/L,稳定剂痕量,温度80℃,时间45min。The described silk fabric iron activation method realizes copper-nickel double-layer electroless plating, and the nickel plating formula and process condition that this activation method adopts are: NiSO 4 ∙ 6H 2 O 28g/L, H 2 NCH 2 COOH (glycine) 8g/ L, HAC-NaAC (acetic acid-sodium acetate) 15g/L, NaH 2 PO 2 ∙H 2 O 30g/L, trace amount of stabilizer,
其中,水洗步骤是为了洗去织物表面的有机溶剂和残余杂质,但活化后的织物应适当水洗,避免水洗过度造成织物表面的大量铁单质的脱离,粗化的目的是使织物表面产生凹坑,为后续活化微粒的附着和镀层的沉积提供生长载体,本发明中,并不限定氯化亚铁、硼氢化钾和氢氧化钾的具体添加量,也不限定具体活化时间和活化温度,但应控制在以上所述范围。Among them, the water washing step is to wash away the organic solvent and residual impurities on the surface of the fabric, but the activated fabric should be washed properly to avoid the detachment of a large amount of iron on the surface of the fabric caused by excessive washing, and the purpose of roughening is to make pits on the surface of the fabric , to provide the growth carrier for the deposition of follow-up activated particle attachment and coating, in the present invention, do not limit the specific addition amount of ferrous chloride, potassium borohydride and potassium hydroxide, also do not limit specific activation time and activation temperature, but It should be controlled within the range mentioned above.
本发明具有以下有益效果:本发明采用了聚多巴胺对织物表面的修饰,不仅使基体表面变得更加粗糙,也能对铁离子进行螯合并吸附,使其蚕丝织物镀层均匀性和结合力的到改善,硼氢化钾对铁离子的还原效果良好,且氢氧化钾的加入使硼氢化钾溶液稳定性得到提升,不易失效,并且,像织物这类基材需要大面积的化学镀的工艺,以铁作为活化的方法从经济性较其他活化方式明显占优,环保无污染。The invention has the following beneficial effects: the invention uses polydopamine to modify the surface of the fabric, which not only makes the surface of the substrate rougher, but also can chelate and adsorb iron ions, so that the uniformity and binding force of the silk fabric coating can be improved. Improvement, the reduction effect of potassium borohydride on iron ions is good, and the addition of potassium hydroxide improves the stability of potassium borohydride solution and is not easy to fail. Moreover, substrates such as fabrics require a large-area electroless plating process to As an activation method, iron is obviously superior to other activation methods in terms of economy, and is environmentally friendly and pollution-free.
附图说明Description of drawings
图1为蚕丝织物原始SEM图。Figure 1 is the original SEM image of silk fabric.
图2为蚕丝织物活化后SEM图。Figure 2 is the SEM image of silk fabric after activation.
图3为蚕丝织物化学镀铜后SEM图。Figure 3 is the SEM image of the silk fabric after electroless copper plating.
图4为蚕丝织物化学镀铜-镍后SEM图。Figure 4 is a SEM image of silk fabric after electroless copper-nickel plating.
图5为蚕丝织物活化后EDS图。Figure 5 is the EDS diagram of silk fabric after activation.
图6为蚕丝织物化学镀铜-镍后EDS图。Figure 6 is an EDS image of silk fabric after electroless copper-nickel plating.
图7为蚕丝织物化学镀前后电磁屏蔽性能图。Figure 7 is a diagram of the electromagnetic shielding performance of silk fabrics before and after electroless plating.
具体实施方式Detailed ways
本发明对具体操作和实现方式做出以下说明。The present invention makes the following descriptions for specific operations and implementations.
实施例1:蚕丝织物铁活化法化学镀铜-镍双层金属的工艺流程为:除油(无水乙醇)→水洗→除胶(氢氧化钠4g/L,50℃,15min)→水洗→粗化(将盐酸30g/L,乙酸50g/L,溶于蒸馏水与乙醇体积比为1:1的混合溶液,45℃,1.5h)→水洗→聚多巴胺修饰→水洗→铁活化→水洗→化学镀铜→水洗→铁活化→水洗→化学镀镍→水洗→烘干,聚多巴胺修饰的处理工艺为:称取Tris(三羟甲基氨基甲烷)粉末加入到去离子水中并配制成2.8g/L的溶液,然后称取4g的盐酸聚多巴胺粉末加入到该溶液中,并用盐酸调节PH至8.5,将粗化后的织物浸在该溶液中,在室温下静置24h后用去离子水清洗,然后在烘箱中45℃烘干。Example 1: The technological process of electroless copper-nickel double-layer metal plating by iron activation method on silk fabrics is: degreasing (absolute ethanol)→water washing→degumming (sodium hydroxide 4g/L, 50°C, 15min)→water washing→ Coarsening (dissolve hydrochloric acid 30g/L, acetic acid 50g/L in a mixed solution of distilled water and ethanol with a volume ratio of 1:1, 45°C, 1.5h)→water washing→polydopamine modification→water washing→iron activation→water washing→chemical Copper plating→water washing→iron activation→water washing→electroless nickel plating→water washing→drying, the treatment process of polydopamine modification is as follows: Weigh Tris (trishydroxymethylaminomethane) powder into deionized water and prepare 2.8g/ L solution, then weigh 4g of polydopamine hydrochloride powder and add it to the solution, and adjust the pH to 8.5 with hydrochloric acid, soak the roughened fabric in the solution, and wash it with deionized water after standing at room temperature for 24h , and then dried in an oven at 45°C.
蚕丝织物铁活化的具体操作方式为:先将聚多巴胺修饰后的蚕丝织物用镊子夹取并放入盛有35~45g/L氯化亚铁溶液的烧杯中浸润5min,在该过程中施加超声波辅助震荡2min,以此将铁离子充分渗入蚕丝织物孔隙内部,超声波功率为80w,然后从该溶液中取出织物并置于盛有碱性硼氢化钾溶液的烧杯中进行还原并得到具有催化活性的铁单质,该过程活化时间为5~15min,活化温度30~40℃,其中碱性硼氢化钾的配制方式为:先向一烧杯中加入0.8~1.5g氢氧化钾,然后加入去离子水至溶液接近为1L搅匀,最后加入4~5g的硼氢化钾并再次搅匀。The specific operation method for the iron activation of silk fabrics is as follows: First, the silk fabrics modified by polydopamine are picked up with tweezers and soaked in a beaker filled with 35-45g/L ferrous chloride solution for 5 minutes, and ultrasonic waves are applied during the process. Auxiliary vibration for 2 minutes, in order to fully infiltrate the iron ions into the pores of the silk fabric, the ultrasonic power is 80w, then take out the fabric from the solution and place it in a beaker filled with alkaline potassium borohydride solution for reduction and obtain a catalytically active For simple iron, the activation time of this process is 5-15 minutes, and the activation temperature is 30-40°C. The preparation method of alkaline potassium borohydride is: first add 0.8-1.5g potassium hydroxide to a beaker, and then add deionized water to The solution was nearly 1L and stirred evenly, and finally 4-5g of potassium borohydride was added and stirred evenly again.
镀铜配方和工艺条件为CuSO4∙5H2O 16g/L,NaKC4H4O6 14g/L,EDTA-2Na 20g/L,NaOH 15g/L,HCHO 12ml/L,稳定剂痕量,温度30~40℃,时间45min,具体操作为:先将NaKC4H4O6 14g/L,EDTA-2Na 20g/L两溶液混合组成复配的络合剂,然后依次加入CuSO4∙5H2O16g/L、NaOH 15g/L溶液,再加入还原剂HCHO 12ml/L并搅拌均匀,最后加入稳定剂,将活化后的蚕丝织物置于该溶液中进行化学镀铜。Copper plating formula and process conditions are CuSO 4 ∙ 5H 2 O 16g/L, NaKC 4 H 4 O 6 14g/L, EDTA-2Na 20g/L, NaOH 15g/L, HCHO 12ml/L, trace amount of stabilizer, temperature 30~40℃, time 45min, the specific operation is: first mix NaKC 4 H 4 O 6 14g/L, EDTA-2Na 20g/L two solutions to form a compound complexing agent, then add CuSO 4 ∙ 5H 2 O 16g in turn /L, NaOH 15g/L solution, then add reducing agent HCHO 12ml/L and stir evenly, finally add stabilizer, place the activated silk fabric in the solution for electroless copper plating.
镀镍配方和工艺条件为NiSO4∙6H2O 28g/L,H2NCH2COOH(甘氨酸) 8g/L,HAC-NaAC(乙酸-乙酸钠)15g/L,NaH2PO2∙H2O 30g/L,稳定剂痕量,温度80℃,时间45min,具体操作为:先将H2NCH2COOH(甘氨酸) 8g/L,HAC-NaAC(乙酸-乙酸钠)15g/L组成的络合剂混合,再依次加入NiSO4∙6H2O 28g/L,NaH2PO2∙H2O 30g/L和稳定剂,之间过程中每加一种试剂都搅拌均匀,将镀铜后的蚕丝织物清洗烘干后进行铁活化工艺处理,再放入该镀镍溶液中进行化学镀。Nickel plating formula and process conditions are NiSO 4 ∙6H 2 O 28g/L, H 2 NCH 2 COOH (glycine) 8g/L, HAC-NaAC (acetic acid-sodium acetate) 15g/L, NaH 2 PO 2 ∙H 2 O 30g/L, trace amount of stabilizer,
利用扫描电镜对蚕丝织物化学镀主要工艺阶段表面形貌进行观察,如图1、图2、图3、图4所示,织物化学镀铜-镍后其表面镀层均匀致密,通过能谱仪分析蚕丝织物化学镀前后表面元素成分,如图5、图6,且图5中显示,活化后的织物表面含有较多的铁元素,并结合图2可以看出,织物表面附着了铁活性微粒,图4、图6则进一步证明该活化方法成功地实现了蚕丝织物上铜-镍双层化学镀,从图7中,原始蚕丝织物不具备电磁屏蔽性能,化学镀铜-镍后,在0.5~18GHZ宽频区间其电磁屏蔽性能可达到90分贝,满足军工技术要求。Use scanning electron microscope to observe the surface morphology of the main process stages of silk fabric electroless plating, as shown in Figure 1, Figure 2, Figure 3, and Figure 4, the surface coating of the fabric is uniform and dense after electroless copper-nickel plating, and analyzed by energy spectrometer The surface element composition of silk fabric before and after electroless plating is shown in Figure 5 and Figure 6, and Figure 5 shows that the surface of the activated fabric contains more iron elements, and it can be seen from Figure 2 that iron active particles are attached to the surface of the fabric. Figure 4 and Figure 6 further prove that the activation method has successfully realized copper-nickel double-layer electroless plating on silk fabrics. From Figure 7, the original silk fabric does not possess electromagnetic shielding performance. In the 18GHZ broadband range, its electromagnetic shielding performance can reach 90 decibels, which meets the technical requirements of military industry.
以镀铜层沉积速率为评价指标,在浸润时间5min,超声波辅助震荡时间2min,功率80w,氢氧化钾浓度取为1g/L的条件下,对氯化亚铁浓度(35~45g/L),硼氢化钾浓度(4~5g/L),活化时间(5~15min),活化温度(30~40℃)四个因素采取正交试验进行实施例2~10。Taking the copper plating layer deposition rate as the evaluation index, under the conditions of immersion time of 5 minutes, ultrasonic assisted oscillation time of 2 minutes, power of 80w, and potassium hydroxide concentration of 1g/L, the concentration of ferrous chloride (35-45g/L) , Potassium borohydride concentration (4-5g/L), activation time (5-15min), activation temperature (30-40°C) and four factors are carried out by orthogonal experiments in Examples 2-10.
实施例2:蚕丝织物表面铁活化法化学镀铜-镍,活化因素为:氯化亚铁35g/L,硼氢化钾4g/L,活化时间5min,活化温度25/℃,其余条件同实施例1,得到的沉积速率为6.31μm/h。Embodiment 2: Electroless copper-nickel plating by iron activation method on the surface of silk fabrics, the activation factors are: ferrous chloride 35g/L, potassium borohydride 4g/L, activation time 5min, activation temperature 25/°C, all the other conditions are the same as in the
实施例3:蚕丝织物表面铁活化法化学镀铜-镍,活化因素为:氯化亚铁35g/L,硼氢化钾4.5g/L,活化时间10min,活化温度30/℃,其余条件同实施例1,得到的沉积速率为6.65μm/h。Embodiment 3: Electroless copper-nickel plating by iron activation method on the surface of silk fabrics, activation factors are: ferrous chloride 35g/L, potassium borohydride 4.5g/L, activation time 10min, activation temperature 30/°C, and other conditions are the same as implementation In Example 1, a deposition rate of 6.65 μm/h was obtained.
实施例4:蚕丝织物表面铁活化法化学镀铜-镍,其活化因素为:氯化亚铁35g/L,硼氢化钾5g/L,活化时间15min,活化温度35/℃,其余条件同实施例1,得到的沉积速率为6.63μm/h。Embodiment 4: Iron activation method electroless copper-nickel plating on the surface of silk fabrics, its activation factors are: ferrous chloride 35g/L, potassium borohydride 5g/L, activation time 15min, activation temperature 35/°C, all the other conditions are implemented with In Example 1, a deposition rate of 6.63 μm/h was obtained.
实施例5:蚕丝织物表面铁活化法化学镀铜-镍,其活化因素为:氯化亚铁40g/L,硼氢化钾4g/L,活化时间15min,活化温度30/℃,其余条件同实施例1,得到的沉积速率为7.23μm/h。Embodiment 5: Electroless copper-nickel plating by iron activation method on the surface of silk fabrics, the activation factors are: ferrous chloride 40g/L, potassium borohydride 4g/L, activation time 15min, activation temperature 30/°C, and other conditions are the same as implementation In Example 1, a deposition rate of 7.23 μm/h was obtained.
实施例6:蚕丝织物表面铁活化法化学镀铜-镍,其活化因素为:氯化亚铁40g/L,硼氢化钾4.5g/L,活化时间5min,活化温度35/℃,其余条件同实施例1,得到的沉积速率为6.96μm/h。Embodiment 6: Iron activation method electroless copper-nickel plating on silk fabric surface, its activation factors are: ferrous chloride 40g/L, potassium borohydride 4.5g/L, activation time 5min, activation temperature 35/℃, all the other conditions are the same Example 1, the obtained deposition rate is 6.96 μm/h.
实施例7:蚕丝织物表面铁活化法化学镀铜-镍,其活化因素为:氯化亚铁40g/L,硼氢化钾5g/L,活化时间10min,活化温度25/℃,其余条件同实施例1,得到的沉积速率为7.21μm/h。Embodiment 7: Electroless copper-nickel plating by iron activation method on the surface of silk fabrics, the activation factors are: ferrous chloride 40g/L, potassium borohydride 5g/L, activation time 10min, activation temperature 25/°C, and other conditions are the same as implementation In Example 1, a deposition rate of 7.21 μm/h was obtained.
实施例8:蚕丝织物表面铁活化法化学镀铜-镍,其活化因素为:氯化亚铁45g/L,硼氢化钾4g/L,活化时间10min,活化温度35/℃,其余条件同实施例1,得到的沉积速率为7.56μm/h。Embodiment 8: Electroless copper-nickel plating by iron activation method on the surface of silk fabrics, the activation factors are: ferrous chloride 45g/L, potassium borohydride 4g/L, activation time 10min, activation temperature 35/°C, and other conditions are the same as implementation In Example 1, a deposition rate of 7.56 μm/h was obtained.
实施例9:蚕丝织物表面铁活化法化学镀铜-镍,其活化因素为:氯化亚铁45g/L,硼氢化钾4.5g/L,活化时间15min,活化温度25/℃,其余条件同实施例1,得到的沉积速率为7.13μm/h。Embodiment 9: Electroless copper-nickel plating by iron activation method on the surface of silk fabrics, the activation factors are: ferrous chloride 45g/L, potassium borohydride 4.5g/L, activation time 15min, activation temperature 25/°C, and other conditions are the same Example 1, the obtained deposition rate is 7.13 μm/h.
实施例10:蚕丝织物表面铁活化法化学镀铜-镍,其活化因素为:氯化亚铁45g/L,硼氢化钾5g/L,活化时间5min,活化温度30/℃,其余条件同实施例1,得到的沉积速率为7.39μm/h。Example 10: Electroless copper-nickel plating by iron activation method on the surface of silk fabrics, the activation factors are: ferrous chloride 45g/L, potassium borohydride 5g/L, activation time 5min, activation temperature 30/°C, and the rest of the conditions are the same as the implementation In Example 1, a deposition rate of 7.39 μm/h was obtained.
从以上实施例可知:实施例8的沉积速率为7.56μm/h,为较优实施例,即活化液的配方和工艺条件为:氯化亚铁45g/L,硼氢化钾4g/L,氢氧化钾浓度1g/L,活化时间10min,活化温度35℃,本发明最佳实施例方式不仅限于此,对于本领域的技术人员来说,凡在权利要求中做出的修改和替换均属于本发明的保护范围。Known from the above examples: the deposition rate of Example 8 is 7.56 μm/h, which is a preferred example, that is, the formula and process conditions of the activation solution are: ferrous chloride 45g/L, potassium borohydride 4g/L, hydrogen The concentration of potassium oxide is 1g/L, the activation time is 10min, and the activation temperature is 35°C. The best embodiment of the present invention is not limited thereto. For those skilled in the art, all modifications and replacements made in the claims belong to the present invention. protection scope of the invention.
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