CN115852568A - Antibacterial fabric, production process thereof and special spinneret plate - Google Patents

Antibacterial fabric, production process thereof and special spinneret plate Download PDF

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Publication number
CN115852568A
CN115852568A CN202211450407.5A CN202211450407A CN115852568A CN 115852568 A CN115852568 A CN 115852568A CN 202211450407 A CN202211450407 A CN 202211450407A CN 115852568 A CN115852568 A CN 115852568A
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antibacterial
fabric
yarns
gallnut
main body
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陈静
陈长梅
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Zhejiang Beirui Textile Technology Co ltd
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Zhejiang Beirui Textile Technology Co ltd
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Abstract

The invention discloses an antibacterial fabric, a production process thereof and a special spinneret plate, relates to a fabric, and aims to solve the problem that an antibacterial microcapsule is easy to fall off from the surface of the fabric, and the key points of the technical scheme are as follows: the antibacterial fabric comprises a fabric main body, wherein the fabric main body is formed by weaving antibacterial yarns, sterilization cationic groups are arranged on the surface of the fabric main body, the antibacterial yarns comprise core yarns and winding yarns, the core yarns have elasticity, the winding yarns cover the extended core yarns in a spiral mode to expose the core yarns in the tension state of the antibacterial yarns, gaps communicated with the surfaces of the core yarns are formed inside the core yarns, and gallnut antibacterial microcapsules are arranged on the surfaces of the core yarns and in the gaps. According to the invention, the gallnut antibacterial microcapsules are stored in the gaps, and the wound yarn is used for coating the elongated core yarn in a spiral manner, so that the consumption of the gallnut antibacterial microcapsules can be reduced, the antibacterial period of the gallnut antibacterial microcapsules can be prolonged, and the fabric can be antibacterial for a long time.

Description

Antibacterial fabric, production process thereof and special spinneret plate
Technical Field
The invention relates to a fabric, in particular to an antibacterial fabric, a production process thereof and a special spinneret plate.
Background
Fabric is the material used to make clothing. As one of the three elements of the garment, the fabric not only can explain the style and the characteristics of the garment, but also directly controls the expression effects of the color and the shape of the garment, and comprises a knitted fabric and a woven fabric.
Microcapsules, also known as microcapsules, are small particles that are coated, or the shell surrounds, a core material or a layer containing an active ingredient. Sometimes each microcapsule may contain some core material (either the same component, or different components). There is no known dimension of microcapsule size, and the diameter can be changed from 1-1000 μm, the color, shape, volume, mass, solubility and storage property of special core material can be changed after microencapsulation treatment, and under specific conditions, the core material can be released slowly to exert its function.
With the continuous development of science and technology, the microcapsule technology has attracted great attention, wherein the research on microcapsules and the application thereof on textiles is only about exposing the horn in recent years, but the development speed is rapid; and at the same time, its application in the antibacterial aspect of medical textile materials has led to extensive research and discussion in the scientific community. It can be said that the microcapsule technology has gradually entered the state of industrial development
The microcapsule core material is made of antibacterial substances, and the antibacterial microcapsules are attached to the surface of the fabric through the finishing liquid, so that the fabric has strong antibacterial capacity.
The preparation method of the leather fabric finishing agent disclosed in the Chinese patent with the publication number of CN109055633B has the technical key points that: extracting antibacterial components from radix et caulis Opuntiae Dillenii, and performing antibacterial and bactericidal treatment on leather; the mugwort essential oil is extracted from the mugwort, has good antibacterial effect but is easy to volatilize, the mugwort essential oil is wrapped by the microcapsules, the surface of the leather is sterilized and finished, and then the antibacterial liquid and the antibacterial microcapsules are permeated into the surface layer of the leather by the surfactant and the penetrant, so that the antibacterial liquid and the antibacterial microcapsules can be slowly released under the surface layer of the leather, and the antibacterial effect is greatly prolonged; the two antibacterial substances are extracted from natural plants, have good affinity to human skin, and are added with green tea leaves, so that the smell is improved, and the leather fabric has light green tea fragrance after being finished.
The fabric containing the antibacterial microcapsules has a common problem that: the antibacterial microcapsules are usually attached to the surface of the fabric in a finishing liquid dipping mode and are difficult to enter the fabric, and when the fabric is shaped, subjected to after-finishing and used, the antibacterial microcapsules can fall off from the surface of the fabric due to the friction of external articles of the fabric and the mutual friction of the fabric, so that the antibacterial period of the antibacterial microcapsules is greatly reduced
Therefore, a new solution is needed to solve this problem.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an antibacterial fabric, a production process thereof and a special spinneret plate.
The technical purpose of the invention is realized by the following technical scheme: the antibacterial fabric comprises a fabric main body, wherein the fabric main body is formed by weaving antibacterial yarns, sterilization cationic groups are arranged on the surface of the fabric main body, the antibacterial yarns comprise core yarns and winding yarns, the core yarns have elasticity, the winding yarns cover the elongated core yarns in a spiral mode to expose the core yarns in the tensioning state of the antibacterial yarns, gaps communicated with the surfaces of the core yarns are formed inside the core yarns, and gallnut antibacterial microcapsules are arranged on the surfaces of the core yarns and in the gaps.
By adopting the technical scheme, when a bactericidal cationic group contacts with a negatively charged cell membrane of a microorganism, coulomb attraction effect is generated, bacteria can be effectively adsorbed, bacteria die or the division and proliferation capacity is lost, and the antibacterial capacity of the fabric is improved.
The invention is further configured to: the core yarn is formed by twisting a plurality of profiled fibers, the profiled fibers comprise a plurality of radially arranged convex edges, the width of one side, away from the center of the profiled fibers, of the convex edge is larger than that of one side, close to the center of the profiled fibers, of the convex edge, and the gallnut antibacterial microcapsules are located on the side faces of the convex edge.
Through adopting above-mentioned technical scheme, the dysmorphism fibre is after the twisting, its inside clearance that forms, conveniently hold gallnut antibiotic microcapsule, play the guard action to gallnut antibiotic microcapsule, the surface fabric friction is difficult to lead to gallnut antibiotic microcapsule to drop, make things convenient for the lasting slowly-releasing of gallnut antibiotic microcapsule, improve the effective antibiotic time length of surface fabric, because the chimb is kept away from the width of dysmorphism fibre central authorities one side and is greater than its one side that is close to the dysmorphism fibre central authorities, the relative one side of two chimbs forms the shape that can restrict gallnut antibiotic microcapsule and break away from, further improve the firmness between gallnut antibiotic microcapsule and the surface fabric.
The invention is further configured to: the winding yarn is formed by twisting polyester fibers, and nano copper particles are arranged in the polyester fibers.
By adopting the technical scheme, after the polyester fiber is formed, the surface of the polyester fiber can be adhered with nano copper particles, and the nano copper particles are partially embedded into the polyester fiber and are tightly adhered with the polyester fiber, and the winding yarn is positioned on the surface, so that the high requirement on the adhesive force of the antibacterial metal particles is provided.
A production process of an antibacterial fabric comprises the following steps: s1, implanting copper into polyester fiber after nanocrystallization, and preparing the polyester fiber with nanocrystallized copper particles through spinning; s2, twisting polyester fibers to form a winding yarn; s3, in the forming process of the profiled fibers, a plurality of radially arranged convex edges are formed by adopting a profiled spinneret orifice nozzle in a spinning mode; s4, preparing a gallnut antibacterial microcapsule finishing agent; s5, attaching the gallnut antibacterial microcapsules to the profiled fibers by an impregnation method; s6, twisting the special-shaped fibers to form core yarns; s7, weaving the antibacterial yarns to form a fabric main body; and S8, attaching the bactericidal cationic groups to the fabric main body through the antibacterial finishing agent.
The invention is further configured to: step S4 comprises the following steps: a1, adding sodium alginate into deionized water, and stirring to prepare a sodium alginate solution; a2, adding a gallnut extract into a sodium alginate solution, continuously stirring uniformly, and marking as a solution A, wherein the feeding mass ratio of sodium alginate to the gallnut extract is 2.5; a3, adding deionized water into a glacial acetic acid solution, uniformly stirring, adding calcium chloride, uniformly stirring until the calcium chloride is uniformly dissolved, adding chitosan, and continuously uniformly stirring to obtain a solution B; a4, dropwise adding the solution A into the solution B, continuously stirring, adding a glutaraldehyde solution, and marking as a solution C after the microcapsule is formed; a5, filtering the solution C, and drying the prepared and formed microcapsule in an oven to obtain a finished product of the gallnut antibacterial microcapsule; a6, mixing the gallnut antibacterial microcapsule and an emulsifier according to a ratio of 20.
By adopting the technical scheme, the sodium alginate and the chitosan are natural high polymer materials, both the sodium alginate and the chitosan have good biological properties, such as biocompatibility, biodegradability, biological bacteriostasis, biological adhesion and the like, and are safe, non-toxic and healthier, and in addition, the sodium alginate and the chitosan are natural high polymer materials of polycation and polyanion respectively, a large amount of carboxyl groups are arranged on a sodium alginate molecular chain, a large amount of primary amino groups are arranged on a chitosan molecular chain, the sodium alginate and the chitosan are attracted by positive and negative charges to form a polyelectrolyte film, so that the premature rupture of the microcapsule caused by the external environment in the release process of the coated gallnut extract can be effectively prevented, in addition, the chitosan also has good broad-spectrum antibacterial property, the antibacterial effect of the fabric is multiplied and durable, and when the feeding mass of the sodium alginate and the gallnut extract is lower, the core material cannot be completely coated, so the coating rate of the gallnut antibacterial microcapsule is lower; however, when the mass ratio of the sodium alginate to the gallnut extract is too high, the viscosity of the solution a is increased, the prepared gallnut antibacterial microcapsules are easy to adhere and agglomerate, the microcapsules are easy to break when being separated, and the coating rate is reduced, and when the mass ratio of the sodium alginate to the gallnut extract is 2.5.
The invention is further configured to: b1, weighing dimethyl carbonate, tetradecyl tertiary amine and isopropyl enzyme, taking potassium hydroxide as a catalyst, and reacting for 5 hours at 130 ℃ to obtain a reactant I; b2, mixing the reactant I, hydrochloric acid and isopropanol, and reacting for 2 hours at 80 ℃; b3, dissolving amino silicone oil in isopropanol, dropwise adding the solution in the step B2 within 3h, continuously stirring, and reacting for 2h under the condition of heat preservation to obtain a second reactant; b4, carrying out rotary evaporation on the reactant for 2h to obtain a final product, and adding AEO-9 and TX-10 according to the weight ratio of 1:1, carrying out high-shear dispersion and emulsification on the prepared composite emulsifier to obtain an antibacterial finishing agent emulsion; b5, adding water and adjusting the pH value to 6 to prepare the antibacterial finishing agent.
By adopting the technical scheme, the polysiloxane quaternary ammonium salt antibacterial finishing agent contains bactericidal cationic groups, the cationic groups with bactericidal performance are combined on the surface of fibers in a chemical bond form by utilizing active groups in the polysiloxane quaternary ammonium salt, bacteria, mould and the like with negative charges are attracted, and permeate into cells of the bacteria through cell membranes to destroy the metabolism of intracellular enzymes, so that the bactericidal and bacteriostatic effects are achieved.
The invention is further configured to: the step of finishing the fabric comprises the steps of soaking the fabric main body C1 in an antibacterial finishing agent for 1 hour; c2, carrying out mangling by a mangle, wherein the mangle residual rate is 80%; c3, drying the fabric main body at 80 ℃; and C4, baking the fabric main body at 120 ℃.
The special spinneret plate for the antibacterial fabric comprises a spinneret plate main body, wherein spinneret orifices are formed in the spinneret plate main body and comprise main orifices located in the center and auxiliary orifices distributed on the outer edge of the main orifices in an annular array mode, the auxiliary orifices are arranged in an isosceles triangle mode, and the vertex angles of the auxiliary orifices face the center of the main orifices.
Through adopting above-mentioned technical scheme, when the fuse-element was spout from main entrance and a plurality of auxiliary opening, the fuse-element of spout in the main entrance was being close to auxiliary opening apex angle department with the spun fuse-element of auxiliary opening and is being connected to form the dysmorphism fibre, the auxiliary opening forms the chimb, the auxiliary opening that isosceles triangle set up makes the lug keep away from the width of dysmorphism fibre central authorities one side and be greater than its one side that is close to the dysmorphism fibre central authorities, makes things convenient for the foreign fiber shaping.
In conclusion, the invention has the following beneficial effects: when a bactericidal cationic group contacts with a negatively charged cell membrane of a microorganism, coulomb attraction effect is generated, bacteria can be effectively adsorbed, bacteria die or the division and proliferation capacity is lost, and the antibacterial capacity of the fabric is improved, the gallnut antibacterial microcapsule can slowly release gallnut extract in a capsule for a long time, the mass fraction of tannin contained in the gallnut extract can reach more than 70%, the tannin has an antibacterial effect and can effectively improve the antibacterial capacity of the fabric, and the common problem of the antibacterial microcapsule is that the gallnut extract is separated due to friction with the outside in the production process and the use process of the fabric.
Drawings
FIG. 1 is a schematic view of a weaving structure of a fabric main body in the invention;
FIG. 2 is a schematic structural view of an antibacterial yarn according to the present invention;
FIG. 3 is a cross-sectional view of an antimicrobial yarn of the present invention;
fig. 4 is a schematic structural view of a spinneret body according to the present invention.
In the figure: 1. an antimicrobial yarn; 2. a core yarn; 3. winding the yarn; 4. a gap; 5. profiled fibers; 6. a convex edge; 7. a spinneret plate body; 8. a spinneret orifice; 9. a main hole; 10. and (4) secondary holes.
Detailed Description
The invention is described in detail below with reference to the figures and examples.
An antibacterial fabric comprises a fabric main body, wherein the fabric main body is formed by weaving antibacterial yarns 1, sterilization cationic groups are arranged on the surface of the fabric main body, each antibacterial yarn 1 comprises a core yarn 2 and a winding yarn 3, the core yarn 2 is made of polyester materials and has elasticity, the winding yarn 3 covers the elongated core yarn 2 in a spiral mode to expose the core yarn 2 in the tensioning state of the antibacterial yarn 1, gaps 4 communicated with the surfaces of the core yarn 2 are formed inside the core yarn 2, gallnut antibacterial microcapsules are arranged on the surfaces of the core yarn 2 and in the gaps 4, the core yarn 2 is formed by twisting a plurality of special-shaped fibers 5, each special-shaped fiber 5 comprises a plurality of convex edges 6 which are radially arranged, the width of one side, far away from the center of each special-shaped fiber 5, of each convex edge 6 is larger than that one side is close to the center of each special-shaped fiber 5, the gallnut antibacterial microcapsules are arranged on the side faces of the convex edges 6, the winding yarns 3 are formed by twisting polyester fibers, and nano copper particles are arranged in the polyester fibers.
Has the beneficial effects that: when the bactericidal cationic groups contact with negatively charged cell membranes of microorganisms, coulomb attraction effect is generated, bacteria can be effectively adsorbed, bacteria die or the division and proliferation capacity is lost, and the antibacterial capacity of the fabric is improved, the gallnut antibacterial microcapsules can slowly release gallnut extract in the capsules for a long time, the mass fraction of tannin contained in the gallnut extract can reach more than 70%, the tannin has an antibacterial effect and can effectively improve the antibacterial capacity of the fabric, and the common problem of the antibacterial microcapsules is that the gallnut extract is separated from the outside due to friction in the production process and the use process of the fabric.
Meanwhile, after the profiled fiber 5 is twisted, a gap 4 is formed inside the profiled fiber, the gallnut antibacterial microcapsules are conveniently accommodated, the gallnut antibacterial microcapsules are protected, the shell fabric is not prone to falling off due to friction, the gallnut antibacterial microcapsules are convenient to release slowly for a long time, the effective antibacterial duration of the shell fabric is prolonged, because the width of one side, away from the center of the profiled fiber 5, of the convex edge 6 is larger than that of one side, close to the center of the profiled fiber 5, of the convex edge 6, one side, opposite to the two convex edges 6, of the convex edge forms a shape capable of limiting the gallnut antibacterial microcapsules to be separated, the firmness between the gallnut antibacterial microcapsules and the shell fabric is further improved, the loss of the gallnut antibacterial microcapsules in the production process of the core yarn 2 can be effectively avoided, the antibacterial period of the gallnut antibacterial microcapsules is further prolonged, and the shell fabric is made to be antibacterial for a long time.
In addition, the winding yarn 3 covers the extended core yarn 2 in a spiral mode, so that the core yarn 2 can be exposed when the fabric is elastically deformed, and therefore when the clothes made of the fabric is not used after standing, the consumption of the gallnut antibacterial microcapsules can be reduced, and the antibacterial cycle of the gallnut antibacterial microcapsules is further prolonged.
After the polyester fiber is formed, the surface of the polyester fiber is adhered with nano copper particles, and part of the nano copper particles are embedded into the polyester fiber and tightly adhered with the polyester fiber, and the winding yarn 3 is positioned on the surface, so that the high requirement on the adhesion of the antibacterial metal particles is provided.
A production process of an antibacterial fabric is used for preparing the antibacterial fabric and comprises the following steps: s1, implanting copper into polyester fiber after nanocrystallization, and preparing the polyester fiber with nanocrystallized copper particles through spinning; s2, twisting polyester fibers to form a winding yarn 3; s3, in the forming process of the profiled fibers 5, a plurality of radially arranged convex edges 6 are formed by adopting a profiled spinneret orifice 8 spray head; s4, preparing a gallnut antibacterial microcapsule finishing agent; s5, attaching the gallnut antibacterial microcapsules to the profiled fibers 5 through an impregnation method; s6, twisting the profiled fiber 5 to form a core yarn 2; s7, weaving the antibacterial yarns 1 to form a fabric main body; s8, attaching the bactericidal cationic groups to the fabric main body through an antibacterial finishing agent;
specifically, step S4 includes: a1, adding sodium alginate into deionized water, and stirring to prepare a sodium alginate solution; a2, adding a gallnut extract into a sodium alginate solution, continuously stirring uniformly, and marking as a solution A, wherein the feeding mass ratio of sodium alginate to the gallnut extract is 2.5; a3, adding deionized water into a glacial acetic acid solution, uniformly stirring, adding calcium chloride, uniformly stirring until the calcium chloride is uniformly dissolved, adding chitosan, and continuously uniformly stirring to obtain a solution B; a4, dropwise adding the solution A into the solution B, continuously stirring, adding a glutaraldehyde solution, and marking as a solution C after the microcapsule is formed; a5, filtering the solution C, and drying the prepared and formed microcapsule in an oven to obtain a finished product of the gallnut antibacterial microcapsule; a6, mixing the gallnut antibacterial microcapsule and an emulsifier according to a ratio of 20;
step S8 comprises the steps of preparing an antibacterial finishing agent and finishing the fabric, wherein the antibacterial finishing agent is a polysiloxane quaternary ammonium salt finishing agent, and the preparation steps comprise B1, weighing dimethyl carbonate, tetradecyl tertiary amine and isopropyl enzyme, taking potassium hydroxide as a catalyst, and reacting for 5 hours at 130 ℃ to obtain a reactant I; b2, mixing the reactant I, hydrochloric acid and isopropanol, and reacting for 2 hours at 80 ℃; b3, dissolving amino silicone oil in isopropanol, dropwise adding the solution in the step B2 within 3h, continuously stirring, and carrying out heat preservation reaction for 2h to obtain a reactant II; b4, carrying out rotary evaporation on the reactant for 2h to obtain a final product, and adding AEO-9 and TX-10 according to the weight ratio of 1:1, carrying out high-shear dispersion and emulsification on the prepared composite emulsifier to obtain an antibacterial finishing agent emulsion; b5, adding water and adjusting the pH value to 6 to prepare the antibacterial finishing agent; the step of fabric finishing comprises the steps of C1, soaking a fabric main body in an antibacterial finishing agent for 1 hour; c2, carrying out mangling by a mangle, wherein the mangle residual rate is 80%; c3, drying the fabric main body at 80 ℃; and C4, baking the fabric main body at 120 ℃.
Has the advantages that: sodium alginate and chitosan are natural polymer materials, and both have good biological properties, such as biocompatibility, biodegradability, biological bacteriostasis, biological adhesion and the like, and are safe, non-toxic and healthier, in addition, the sodium alginate and the chitosan are natural polymer materials of polycation and polyanion respectively, a large amount of carboxyl groups are arranged on a sodium alginate molecular chain, a large amount of primary amino groups are arranged on a chitosan molecular chain, and the sodium alginate and the chitosan molecular chain are attracted by positive and negative charges to form a polyelectrolyte membrane, so that the premature rupture of the microcapsule caused by the external environment in the release process of the coated Chinese gall extract can be effectively prevented, in addition, the chitosan also has good broad-spectrum antibacterial property, the antibacterial effect of the fabric is doubled and durable, and when the feeding quality of the sodium alginate and the Chinese gall extract is lower, the core material cannot be completely coated, so the coating rate of the Chinese gall antibacterial microcapsule is lower; however, when the mass ratio of the sodium alginate to the gallnut extract is too high, the viscosity of the solution a is increased, the prepared gallnut antibacterial microcapsules are easy to adhere and agglomerate, the microcapsules are easy to break when being separated, and the coating rate is reduced, and when the mass ratio of the sodium alginate to the gallnut extract is 2.5.
The polysiloxane quaternary ammonium salt antibacterial finishing agent contains bactericidal cationic groups, active groups in the polysiloxane quaternary ammonium salt are utilized to combine the cationic groups with bactericidal performance on the surface of fibers in a chemical bond form to attract bacteria, molds and the like with negative charges, and the cationic groups penetrate into cells of the bacteria through cell membranes to destroy the metabolism of enzymes in the cells, so that the bactericidal and bacteriostatic effects are achieved.
As shown in fig. 4, a special spinneret plate for an antibacterial fabric, which is used for preparing foreign fibers in the antibacterial fabric, comprises a spinneret plate main body 7, wherein spinneret holes 8 are formed in the spinneret plate main body 7, each spinneret hole 8 comprises a main hole 9 located in the center and auxiliary holes 10 distributed on the outer edge of the main hole 9 in an annular array, each auxiliary hole 10 is arranged in an isosceles triangle shape, and the vertex angle of each auxiliary hole is arranged towards the center of the main hole 9.
Has the advantages that: when the fuse-element was spout from main entrance 9 and a plurality of auxiliary opening 10, the fuse-element of spout in the main entrance 9 and the auxiliary opening 10 in the spun fuse-element is being close to auxiliary opening 10 apex angle department and is being connected to form profiled fiber 5, auxiliary opening 10 forms chimb 6, the auxiliary opening 10 that isosceles triangle set up makes the lug keep away from the width of profiled fiber 5 central side and be greater than its one side that is close to profiled fiber 5 central authorities, makes things convenient for the profiled fiber shaping.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.

Claims (8)

1. An antibacterial fabric is characterized in that: the antibacterial fabric comprises a fabric main body, wherein the fabric main body is formed by weaving antibacterial yarns (1), sterilization cationic groups are arranged on the surface of the fabric main body, the antibacterial yarns (1) comprise core yarns (2) and winding yarns (3), the core yarns (2) have elasticity, the winding yarns (3) cover the elongated core yarns (2) in a spiral mode to expose the core yarns (2) in a tensioning state of the antibacterial yarns (1), gaps (4) communicated with the surfaces of the core yarns (2) are formed inside the core yarns (2), and gallnut antibacterial microcapsules are arranged in the surfaces of the core yarns (2) and the gaps (4).
2. The antibacterial fabric according to claim 1, characterized in that: the core yarn (2) is formed by twisting a plurality of profiled fibers (5), the profiled fibers (5) comprise a plurality of radially arranged convex edges (6), the width of one side, far away from the center of the profiled fibers (5), of the convex edges (6) is larger than that of one side, close to the center of the profiled fibers (5), of the convex edges, and the gallnut antibacterial microcapsules are located on the side faces of the convex edges (6).
3. The antibacterial fabric according to claim 2, characterized in that: the winding yarn (3) is formed by twisting polyester fibers, and nano copper particles are arranged in the polyester fibers.
4. A production process of an antibacterial fabric, which is used for producing the antibacterial fabric of claim 3, and is characterized in that: the method comprises the following steps: s1, implanting copper into polyester fiber after nanocrystallization, and preparing the polyester fiber with nanocrystallized copper particles through spinning; s2, twisting polyester fibers to form a winding yarn (3); s3, in the forming process of the profiled fiber (5), a plurality of convex edges (6) which are radially arranged are formed by adopting a profiled spinneret orifice (8) spray head in a spinning way; s4, preparing a gallnut antibacterial microcapsule finishing agent; s5, attaching the gallnut antibacterial microcapsules to the profiled fibers (5) through an impregnation method; s6, twisting the profiled fiber (5) to form a core yarn (2); s7, weaving the antibacterial yarns (1) to form a fabric main body; and S8, attaching the bactericidal cationic groups to the fabric main body through the antibacterial finishing agent.
5. The production process of the antibacterial fabric according to claim 4, characterized by comprising the following steps: step S4 comprises the following steps: a1, adding sodium alginate into deionized water, and stirring to prepare a sodium alginate solution; a2, adding a gallnut extract into a sodium alginate solution, continuously stirring uniformly, and marking as a solution A, wherein the feeding mass ratio of sodium alginate to the gallnut extract is 2.5; a3, adding deionized water into a glacial acetic acid solution, uniformly stirring, adding calcium chloride, uniformly stirring until the calcium chloride is uniformly dissolved, adding chitosan, and continuously uniformly stirring to obtain a solution B; a4, dropwise adding the solution A into the solution B, continuously stirring, adding a glutaraldehyde solution, and marking as a solution C after the microcapsule is formed; a5, filtering the solution C, and drying the prepared and formed microcapsule in an oven to obtain a finished gallnut antibacterial microcapsule product; a6, mixing the gallnut antibacterial microcapsule and an emulsifier according to a ratio of 20.
6. The production process of the antibacterial fabric according to claim 4, characterized by comprising the following steps: b1, weighing dimethyl carbonate, tetradecyl tertiary amine and isopropyl enzyme, taking potassium hydroxide as a catalyst, and reacting for 5 hours at 130 ℃ to obtain a reactant I; b2, mixing the reactant I, hydrochloric acid and isopropanol, and reacting for 2 hours at 80 ℃; b3, dissolving amino silicone oil in isopropanol, dropwise adding the solution in the step B2 within 3h, continuously stirring, and carrying out heat preservation reaction for 2h to obtain a reactant II; b4, carrying out rotary evaporation on the reactant for 2h to obtain a final product, and adding AEO-9 and TX-10 according to the weight ratio of 1:1, carrying out high-shear dispersion and emulsification on the prepared composite emulsifier to obtain an antibacterial finishing agent emulsion; b5, adding water and adjusting the pH value to 6 to prepare the antibacterial finishing agent.
7. The production process of the antibacterial fabric according to claim 6, characterized by comprising the following steps: the step of finishing the fabric comprises the steps of soaking the fabric main body C1 in an antibacterial finishing agent for 1 hour; c2, mangling by a mangle, wherein the mangle residual rate is 80%; c3, drying the fabric main body at 80 ℃; and C4, baking the fabric main body at 120 ℃.
8. A special spinneret plate for an antibacterial fabric, which is used for producing the antibacterial fabric of claim 2, and is characterized in that: including spinneret main part (7), spinneret orifice (8) have been seted up on spinneret main part (7), spinneret orifice (8) are including main hole (9) and the vice hole (10) that cyclic annular array distributes along outside main hole (9) that are located central authorities, vice hole (10) are isosceles triangle and set up and its apex angle sets up towards main hole (9) central authorities.
CN202211450407.5A 2022-11-19 2022-11-19 Antibacterial fabric, production process thereof and special spinneret plate Pending CN115852568A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118422369A (en) * 2024-07-05 2024-08-02 山东南山智尚科技股份有限公司 Antibacterial wear-resistant nylon fiber and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118422369A (en) * 2024-07-05 2024-08-02 山东南山智尚科技股份有限公司 Antibacterial wear-resistant nylon fiber and preparation method thereof

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