CN115852111A - Strengthening method of PH13-8Mo material - Google Patents
Strengthening method of PH13-8Mo material Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于不锈钢加工技术领域,具体涉及一种PH13-8Mo材料的强化方法。The invention belongs to the technical field of stainless steel processing, and in particular relates to a strengthening method of PH13-8Mo material.
背景技术Background technique
目前航空航天、深海工程、高铁、舰船、石化超高压容器连接件、盾构机等领域由于连接紧固需要,通常采用超高强度螺栓,且对于螺栓的可靠性要求较高;螺栓材料通常采用30CrMnSiA等合金钢材料,这类材料虽然能满足强度要求,但实际应用时需要采用电镀来达到防腐要求,由于电镀溶液中含有大量的氢,导致电镀过程吸氢,该材料使用时会存在氢脆、铬脆的风险,螺纹容易发生脆断,引起事故的发生。At present, in fields such as aerospace, deep sea engineering, high-speed rail, ships, petrochemical ultra-high pressure vessel connectors, and shield machines, ultra-high-strength bolts are usually used due to the need for connection and fastening, and the reliability requirements for bolts are high; bolt materials are usually Alloy steel materials such as 30CrMnSiA are used. Although such materials can meet the strength requirements, electroplating is required to meet anti-corrosion requirements in practical applications. Because the electroplating solution contains a large amount of hydrogen, hydrogen will be absorbed during the electroplating process, and hydrogen will exist when the material is used. The risk of brittleness and chrome brittleness, the thread is prone to brittle fracture, causing accidents.
为解决30CrMnSiA材料在应用时存在的氢脆问题,中国发明专利CN 111020424B公开了一种高强度铝合金螺栓,对铝合金螺栓毛坯经双级固溶处理和双级时效处理后,可满足产品抗拉强度≥630MPa的强度要求,相关强度性能能够满足航空航天紧固件的承载需求,但由实施例可知,该材料的抗拉强度最大为726.8MPa,在实际应用时,仍需寻找强度更高、且耐腐蚀性能好的材料。In order to solve the problem of hydrogen embrittlement in the application of 30CrMnSiA material, Chinese invention patent CN 111020424B discloses a high-strength aluminum alloy bolt. The strength requirement of tensile strength ≥ 630MPa, the relevant strength performance can meet the load-bearing requirements of aerospace fasteners, but it can be seen from the examples that the maximum tensile strength of this material is 726.8MPa. In practical applications, it is still necessary to find higher strength. , and good corrosion resistance materials.
PH13-8Mo材料为沉淀硬化不锈钢,国产牌号为0Cr13Ni8Mo2Al,具有优良的机械性能和优良的耐蚀性,但为了获得这类合金较好的机械性能,必须进行适当的强化加工工艺,且目前该材料的超高强度螺栓的加工方法较少,批量加工存在问题。PH13-8Mo material is precipitation hardening stainless steel, the domestic grade is 0Cr13Ni8Mo2Al, which has excellent mechanical properties and excellent corrosion resistance, but in order to obtain better mechanical properties of this type of alloy, appropriate strengthening processing must be carried out, and the current material There are fewer processing methods for ultra-high-strength bolts, and there are problems in batch processing.
发明内容Contents of the invention
本发明的目的是提供一种PH13-8Mo材料的强化方法,使该材料具有高强度和高耐腐蚀性,解决现有技术中30CrMnSiA材料在应用时存在氢脆导致断裂的问题。The purpose of the present invention is to provide a strengthening method of PH13-8Mo material, so that the material has high strength and high corrosion resistance, and solve the problem of hydrogen embrittlement leading to fracture in the application of 30CrMnSiA material in the prior art.
为了实现上述目的,本发明所采用的技术方案为:In order to achieve the above object, the technical solution adopted in the present invention is:
一种PH13-8Mo材料的强化方法,包括以下热处理步骤:依次对坯料进行固溶处理、冷却和时效处理;所述坯料为沉淀硬化不锈钢0Cr13Ni8Mo2Al;所述固溶处理为将坯料在670~690℃保温55~65min,然后升温至915~935℃保温55~65min;将固溶处理后的工件在-5~5℃进行冷处理,然后在530~550℃保温240~270min进行时效处理,得到热处理工件。A method for strengthening a PH13-8Mo material, comprising the following steps of heat treatment: performing solution treatment, cooling and aging treatment on a billet in sequence; the billet is precipitation hardening stainless steel 0Cr13Ni8Mo2Al; the solution treatment is to heat the billet at 670-690°C Keep warm for 55-65 minutes, then raise the temperature to 915-935°C and keep warm for 55-65 minutes; cold-treat the workpiece after solution treatment at -5-5°C, and then hold it at 530-550°C for 240-270 minutes for aging treatment to obtain heat-treated workpieces .
本发明通过上述热处理工艺,使得PH13-8Mo材料具有较高的抗拉强度(1410~1560MPa)、屈服强度、抗冲击韧性、抗疲劳能力和耐腐蚀性,大大提高了该材料用于连接紧固时的可靠性和安全性,同时能够避免氢脆问题。The present invention makes the PH13-8Mo material have higher tensile strength (1410-1560MPa), yield strength, impact toughness, fatigue resistance and corrosion resistance through the above-mentioned heat treatment process, which greatly improves the use of the material for connection and fastening Timely reliability and safety, while avoiding the problem of hydrogen embrittlement.
优选地,所述固溶处理在真空条件下进行。Preferably, the solution treatment is carried out under vacuum conditions.
为了进一步提高PH13-8Mo材料的强度和韧性,优选地,所述冷处理时间为60~120min。In order to further improve the strength and toughness of the PH13-8Mo material, preferably, the cold treatment time is 60-120 min.
优选地,还包括使用钝化液对所述热处理工件进行钝化处理,所述钝化液为硝酸钝化液;所述硝酸钝化液中硝酸的浓度为400~500g/L。硝酸钝化液可在PH13-8Mo材料表面形成一层富铬钝化膜,从而提高PH13-8Mo材料的耐腐蚀性能。Preferably, it also includes using a passivation solution to passivate the heat-treated workpiece, and the passivation solution is a nitric acid passivation solution; the concentration of nitric acid in the nitric acid passivation solution is 400-500 g/L. Nitric acid passivation solution can form a chromium-rich passivation film on the surface of PH13-8Mo material, thereby improving the corrosion resistance of PH13-8Mo material.
为了进一步提高PH13-8Mo材料的耐腐蚀性能,优选地,所述钝化前采用酸洗液对热处理工件进行酸洗;所述酸洗液为硝酸、硫酸、氢氟酸的混合酸液;所述酸洗液中硝酸浓度为70~80g/L,硫酸浓度为80~100g/L,氢氟酸浓度为40~50g/L。通过酸洗可去除PH13-8Mo材料热处理后形成的氧化皮,严格控制酸洗时间,保证氧化皮完全去除;所述酸洗时间为20~40min。In order to further improve the corrosion resistance of the PH13-8Mo material, preferably, the heat-treated workpiece is pickled with a pickling solution before the passivation; the pickling solution is a mixed acid solution of nitric acid, sulfuric acid, and hydrofluoric acid; The concentration of nitric acid in the pickling solution is 70-80g/L, the concentration of sulfuric acid is 80-100g/L, and the concentration of hydrofluoric acid is 40-50g/L. The scale formed after the heat treatment of the PH13-8Mo material can be removed by pickling, and the pickling time is strictly controlled to ensure complete removal of the scale; the pickling time is 20-40 minutes.
为了进一步提高PH13-8Mo材料的耐腐蚀性能,优选地,所述热处理工件酸洗后还进行抛光处理。In order to further improve the corrosion resistance of the PH13-8Mo material, preferably, the heat-treated workpiece is also subjected to polishing treatment after pickling.
优选地,所述热处理工件为紧固件。PH13-8Mo材料热处理后具有较高的抗拉强度、屈服强度、抗冲击韧性和耐腐蚀性,大大提高了该材料用于连接紧固时的可靠性和安全性,同时能够避免氢脆问题。Preferably, the heat-treated workpiece is a fastener. PH13-8Mo material has high tensile strength, yield strength, impact toughness and corrosion resistance after heat treatment, which greatly improves the reliability and safety of the material when it is used for connection and fastening, and can avoid hydrogen embrittlement at the same time.
优选地,所述紧固件为螺栓。Preferably, the fasteners are bolts.
优选地,所述螺栓包括以下加工步骤:下料、镦制、热处理、酸洗、预加工、滚丝、滚R、探伤、抛光、钝化;所述预加工为加工螺栓光杆尺寸、帽厚尺寸和滚丝坯径。其中,滚丝保留了螺栓的金属流线,使螺栓具有更高的强度;滚R增加了PH13-8Mo螺栓的抗疲劳能力,平均疲劳寿命不低于6.5万次;探伤可剔除存在裂纹缺陷的螺栓,有利于实现超高强度螺栓的批量生产。Preferably, the bolt includes the following processing steps: blanking, heading, heat treatment, pickling, preprocessing, thread rolling, rolling R, flaw detection, polishing, passivation; the preprocessing is to process the bolt polished rod size, cap thickness Dimensions and billet diameter. Among them, the rolling wire retains the metal flow line of the bolt, so that the bolt has higher strength; the rolling R increases the fatigue resistance of the PH13-8Mo bolt, and the average fatigue life is not less than 65,000 times; the flaw detection can eliminate crack defects Bolts are conducive to the mass production of ultra-high-strength bolts.
经过以上方法加工的PH13-8Mo螺栓,抗拉强度为1410~1560MPa,耐疲劳能达13万次,盐雾试验192小时以上,既能满足超高强度条件下使用,又具有高耐蚀性,大大提高了关键部位螺纹连接的可靠性和安全性。The PH13-8Mo bolt processed by the above method has a tensile strength of 1410-1560MPa, a fatigue resistance of 130,000 times, and a salt spray test of more than 192 hours. It can not only be used under ultra-high strength conditions, but also has high corrosion resistance. The reliability and safety of the threaded connection of key parts are greatly improved.
优选地,所述镦制为热镦,温度为600~800℃;通过热镦模具镦制螺栓的螺帽,该螺帽可以是六角头、内六花沉头、十二角头等。Preferably, the upsetting is hot upsetting at a temperature of 600-800°C; the nuts of the bolts are upset by the hot upsetting die, and the nuts can be hexagonal heads, hexagonal countersunk heads, dodecagonal heads, etc.
优选地,所述热镦后进行喷砂处理。喷砂处理可去除热镦过程中PH13-8Mo材料产生的氧化皮。Preferably, sandblasting is performed after the hot heading. Sandblasting can remove the oxide scale produced by PH13-8Mo material during hot heading.
具体实施方式Detailed ways
以下结合具体实施方式对本发明的技术方案作进一步的说明。The technical solution of the present invention will be further described below in combination with specific embodiments.
一、本发明PH13-8Mo材料的强化方法的具体实施例如下:One, the concrete embodiment of the strengthening method of PH13-8Mo material of the present invention is as follows:
本发明实施例中采用的硫酸为市售品,浓度93~98%。The sulfuric acid used in the embodiment of the present invention is a commercial product with a concentration of 93-98%.
本发明实施例中采用的硝酸为市售品,浓度65~68%。The nitric acid used in the embodiments of the present invention is a commercially available product with a concentration of 65-68%.
本发明实施例中采用的氢氟酸为市售品,浓度40~50%。The hydrofluoric acid used in the embodiment of the present invention is a commercial product with a concentration of 40-50%.
本发明实施例中采用的电化学抛光液为凯盟环保电化学抛光液。The electrochemical polishing liquid used in the embodiment of the present invention is Kaimeng Environmental Protection Electrochemical Polishing Liquid.
实施例1Example 1
本实施例的PH13-8Mo材料的强化方法包括以下热处理步骤:首先采用真空炉对PH13-8Mo材料进行固溶处理,固溶温度为680℃,保温55min,然后升温到925℃,保温65min后进行油冷,冷却时间10min;固溶完成后进行冷处理,冷处理温度为0℃,时间为60min,固溶处理与冷处理间隔时间不超过1h,然后再采用空气炉对PH13-8Mo材料进行时效处理,时效温度为530℃,保温270min,然后进行空冷,得到热处理工件。The strengthening method of the PH13-8Mo material in this embodiment includes the following heat treatment steps: firstly, the PH13-8Mo material is subjected to solution treatment in a vacuum furnace, the solution temperature is 680°C, and the temperature is kept for 55 minutes, and then the temperature is raised to 925°C, and the heat preservation is carried out after 65 minutes. Oil cooling, cooling time 10min; after solid solution is completed, cold treatment is carried out, the temperature of cold treatment is 0°C, and the time is 60min. The temperature is 530°C, the temperature is kept for 270 minutes, and then air-cooled to obtain a heat-treated workpiece.
本实施例的PH13-8Mo材料的强化方法还包括使用钝化液对上述热处理工件进行钝化处理,具体包括:先采用酸洗液对热处理工件进行酸洗,去除热处理工件表面的氧化皮,酸洗液为硝酸、硫酸、氢氟酸的混合酸液,酸洗液中硝酸浓度为70g/L,硫酸浓度为100g/L,氢氟酸浓度为40g/L,酸洗时间为30min;酸洗后,采用电化学抛光液对PH13-8Mo材料进行电抛光处理;最后采用硝酸钝化液对PH13-8Mo材料进行钝化处理,硝酸钝化液中硝酸的浓度为400g/L,可在PH13-8Mo材料表面形成一层富铬钝化膜,提高PH13-8Mo材料的耐蚀性。The strengthening method of the PH13-8Mo material in this embodiment also includes using a passivation solution to passivate the above-mentioned heat-treated workpiece, which specifically includes: first pickling the heat-treated workpiece with a pickling solution to remove the scale on the surface of the heat-treated workpiece, acid The washing solution is a mixed acid solution of nitric acid, sulfuric acid and hydrofluoric acid. The concentration of nitric acid in the pickling solution is 70g/L, the concentration of sulfuric acid is 100g/L, the concentration of hydrofluoric acid is 40g/L, and the pickling time is 30min; Finally, the PH13-8Mo material is electropolished with an electrochemical polishing solution; finally, the PH13-8Mo material is passivated with a nitric acid passivation solution. The concentration of nitric acid in the nitric acid passivation solution is 400g/L, which can be A layer of chromium-rich passivation film is formed on the surface of 8Mo material to improve the corrosion resistance of PH13-8Mo material.
本实施例的PH13-8Mo材料为超高强度螺栓,规格为M8,包括以下加工步骤:The PH13-8Mo material of this embodiment is an ultra-high-strength bolt with a specification of M8, including the following processing steps:
(1)备料:选择直径φ8.5mm的PH13-8Mo圆棒料;(1) Material preparation: choose PH13-8Mo round bar material with a diameter of φ8.5mm;
(2)普车:按螺栓需要的单件用量加工镦制前的棒料;(2) Ordinary car: process the bar before heading according to the single-piece quantity required by the bolt;
(3)热镦:采用加热线圈将PH13-8Mo圆棒料加热到600℃,再通过热镦模具镦制螺栓的六角头螺帽;(3) Hot upsetting: heating the PH13-8Mo round bar to 600°C with a heating coil, and then upsetting the hexagonal head nut of the bolt through the hot upsetting die;
(4)喷砂:去除热镦过程产生的氧化皮;(4) Sand blasting: remove the scale produced by the hot heading process;
(5)热处理:采用上述热处理工艺对PH13-8Mo圆棒料进行热处理;(5) Heat treatment: use the above heat treatment process to heat treat the PH13-8Mo round bar;
(6)酸洗:采用硝酸、硫酸、氢氟酸混合酸液对PH13-8Mo圆棒料进行酸洗,酸洗液中硝酸浓度为70g/L,硫酸浓度为100g/L,氢氟酸浓度为40g/L,酸洗时间为30min;(6) Pickling: Use nitric acid, sulfuric acid, hydrofluoric acid mixed acid solution to pickle the PH13-8Mo round bar. The concentration of nitric acid in the pickling solution is 70g/L, the concentration of sulfuric acid is 100g/L, and the concentration of hydrofluoric acid 40g/L, pickling time is 30min;
(7)数控车:利用数控车加工螺栓光杆尺寸、帽厚尺寸和滚丝坯径;(7) Numerical control car: use the numerical control car to process the size of the polished rod of the bolt, the thickness of the cap and the diameter of the rolling blank;
(8)滚丝:利用滚丝机滚制螺栓的螺纹;(8) Thread rolling: use the thread rolling machine to roll the thread of the bolt;
(9)滚R:利用滚R机滚压螺帽和螺栓光杆的过渡R角;(9) Rolling R: use the rolling R machine to roll the transition R angle of the nut and the polished rod of the bolt;
(10)探伤:利用无损检测剔除可能存在裂纹缺陷的螺栓;(10) Flaw detection: Use non-destructive testing to eliminate bolts that may have crack defects;
(11)电抛光:利用电化学抛光液对PH13-8Mo螺栓进行电抛光处理;(11) Electropolishing: use electrochemical polishing solution to electropolish PH13-8Mo bolts;
(12)钝化:利用硝酸钝化液对PH13-8Mo螺栓进行钝化处理,硝酸钝化液中硝酸的浓度为400g/L。(12) Passivation: Use nitric acid passivation solution to passivate PH13-8Mo bolts. The concentration of nitric acid in the nitric acid passivation solution is 400g/L.
在其他实施例中,步骤(3)中,热镦温度可调整为650℃、680℃、700℃、750℃、800℃;螺帽可以为内六花沉头、十二角头。In other embodiments, in step (3), the hot heading temperature can be adjusted to 650°C, 680°C, 700°C, 750°C, 800°C; the nut can be a hexagonal countersunk head or a dodecagonal head.
实施例2Example 2
本实施例的PH13-8Mo材料的强化方法包括以下热处理步骤:首先采用真空炉对PH13-8Mo材料进行固溶处理,固溶温度为670℃,保温60min,然后升温到915℃,保温60min后进行油冷,冷却时间为10min;固溶完成后进行冷处理,冷处理温度为-5℃,时间为90min,固溶处理与冷处理间隔时间不超过1h,然后再采用空气炉对PH13-8Mo材料进行时效处理,时效温度为540℃,保温250min进行空冷,得到热处理工件。The strengthening method of the PH13-8Mo material in this embodiment includes the following heat treatment steps: first, the PH13-8Mo material is subjected to solution treatment in a vacuum furnace, the solution temperature is 670°C, and the temperature is kept for 60 minutes, and then the temperature is raised to 915°C, and the heat preservation is carried out after 60 minutes. Oil cooling, the cooling time is 10min; cold treatment is carried out after the solution is completed, the temperature of the cold treatment is -5°C, the time is 90min, the interval between solution treatment and cold treatment is not more than 1h, and then the PH13-8Mo material is subjected to aging treatment in an air furnace , the aging temperature was 540°C, and the temperature was kept at 250 minutes for air cooling to obtain heat-treated workpieces.
本实施例的PH13-8Mo材料的强化方法还包括使用钝化液对上述热处理工件进行钝化处理,具体包括:先采用酸洗液对热处理工件进行酸洗,去除热处理工件表面的氧化皮,酸洗液为硝酸、硫酸、氢氟酸的混合酸液,酸洗液中硝酸浓度为70g/L,硫酸浓度为80g/L,氢氟酸浓度为50g/L,酸洗时间为30min;酸洗后,采用电化学抛光液对PH13-8Mo材料进行电抛光处理;最后采用硝酸钝化液对PH13-8Mo材料进行钝化处理,硝酸钝化液中硝酸的浓度为450g/L,可在PH13-8Mo材料表面形成一层富铬钝化膜,提高PH13-8Mo材料的耐蚀性。The strengthening method of the PH13-8Mo material in this embodiment also includes using a passivation solution to passivate the above-mentioned heat-treated workpiece, which specifically includes: first pickling the heat-treated workpiece with a pickling solution to remove the scale on the surface of the heat-treated workpiece, acid The washing solution is a mixed acid solution of nitric acid, sulfuric acid and hydrofluoric acid. The concentration of nitric acid in the pickling solution is 70g/L, the concentration of sulfuric acid is 80g/L, the concentration of hydrofluoric acid is 50g/L, and the pickling time is 30min; Finally, the PH13-8Mo material is electropolished with an electrochemical polishing solution; finally, the PH13-8Mo material is passivated with a nitric acid passivation solution. The concentration of nitric acid in the nitric acid passivation solution is 450g/L, which can be A layer of chromium-rich passivation film is formed on the surface of 8Mo material to improve the corrosion resistance of PH13-8Mo material.
本实施例的PH13-8Mo材料为超高强度螺栓,规格为M8,包括以下加工步骤:The PH13-8Mo material of this embodiment is an ultra-high-strength bolt with a specification of M8, including the following processing steps:
(1)备料:选择直径φ8.5mm的PH13-8Mo圆棒料;(1) Material preparation: choose PH13-8Mo round bar material with a diameter of φ8.5mm;
(2)普车:按螺栓需要的单件用量加工镦制前的棒料;(2) Ordinary car: process the bar before heading according to the single-piece quantity required by the bolt;
(3)热镦:采用加热线圈将PH13-8Mo圆棒料加热到600℃,再通过热镦模具镦制螺栓的十二角头螺帽;(3) Hot upsetting: Heating the PH13-8Mo round bar to 600°C with a heating coil, and then upsetting the dodecagonal head nuts of the bolts through the hot upsetting die;
(4)喷砂:去除热镦过程产生的氧化皮;(4) Sand blasting: remove the scale produced by the hot heading process;
(5)热处理:采用上述热处理工艺对PH13-8Mo圆棒料进行热处理;(5) Heat treatment: use the above heat treatment process to heat treat the PH13-8Mo round bar;
(6)酸洗:采用硝酸、硫酸、氢氟酸混合酸液对PH13-8Mo圆棒料进行酸洗,酸洗液中硝酸浓度为70g/L,硫酸浓度为80g/L,氢氟酸浓度为50g/L,酸洗时间为30min;(6) Pickling: The PH13-8Mo round bar is pickled with nitric acid, sulfuric acid and hydrofluoric acid mixed acid solution. The concentration of nitric acid in the pickling solution is 70g/L, the concentration of sulfuric acid is 80g/L, and the concentration of hydrofluoric acid 50g/L, pickling time is 30min;
(7)数控车:利用数控车加工螺栓光杆尺寸、帽厚尺寸和滚丝坯径;(7) Numerical control car: use the numerical control car to process the size of the polished rod of the bolt, the thickness of the cap and the diameter of the rolling blank;
(8)滚丝:利用滚丝机滚制螺栓的螺纹;(8) Thread rolling: use the thread rolling machine to roll the thread of the bolt;
(9)滚R:利用滚R机滚压螺帽和螺栓光杆的过渡R角;(9) Rolling R: use the rolling R machine to roll the transition R angle of the nut and the polished rod of the bolt;
(10)探伤:利用无损检测剔除可能存在裂纹缺陷的螺栓;(10) Flaw detection: Use non-destructive testing to eliminate bolts that may have crack defects;
(11)电抛光:利用电化学抛光液对PH13-8Mo螺栓进行电抛光处理;(11) Electropolishing: use electrochemical polishing solution to electropolish PH13-8Mo bolts;
(12)钝化:利用硝酸钝化液对PH13-8Mo螺栓进行钝化处理,硝酸钝化液中硝酸的浓度为450g/L。(12) Passivation: Use nitric acid passivation solution to passivate PH13-8Mo bolts. The concentration of nitric acid in the nitric acid passivation solution is 450g/L.
实施例3Example 3
本实施例的PH13-8Mo材料的强化方法的强化方法包括以下热处理步骤:首先采用真空炉对PH13-8Mo材料进行固溶处理,固溶温度为690℃,保温65min,然后升温到935℃,保温55min后进行油冷,冷却时间为10min;固溶完成后进行冷处理,冷处理温度为5℃,时间为60min,固溶处理与冷处理间隔时间不超过1h,,然后再采用空气炉对PH13-8Mo材料进行时效处理,时效温度为550℃,保温240min进行空冷,得到热处理工件。The strengthening method of the PH13-8Mo material in this embodiment The strengthening method includes the following heat treatment steps: first, use a vacuum furnace to perform solution treatment on the PH13-8Mo material. After 55 minutes, carry out oil cooling, and the cooling time is 10 minutes; after solid solution is completed, carry out cold treatment, the temperature of cold treatment is 5 ° C, and the time is 60 minutes. Carry out aging treatment, aging temperature is 550 ℃, keep warm for 240min and carry out air cooling, obtain heat treatment workpiece.
本实施例的PH13-8Mo材料的强化方法还包括使用钝化液对上述热处理工件进行钝化处理,具体包括:先采用酸洗液对热处理工件进行酸洗,去除热处理工件表面的氧化皮,酸洗液为硝酸、硫酸、氢氟酸的混合酸液,酸洗液中硝酸浓度为80g/L,硫酸浓度为90g/L,氢氟酸浓度为40g/L,酸洗时间为30min;酸洗后,采用电化学抛光液对PH13-8Mo材料进行电抛光处理;最后采用硝酸钝化液对PH13-8Mo材料进行钝化处理,硝酸钝化液中硝酸的浓度为500g/L,可在PH13-8Mo材料表面形成一层富铬钝化膜,提高PH13-8Mo材料的耐蚀性。The strengthening method of the PH13-8Mo material in this embodiment also includes using a passivation solution to passivate the above-mentioned heat-treated workpiece, which specifically includes: first pickling the heat-treated workpiece with a pickling solution to remove the scale on the surface of the heat-treated workpiece, acid The washing solution is a mixed acid solution of nitric acid, sulfuric acid and hydrofluoric acid. The concentration of nitric acid in the pickling solution is 80g/L, the concentration of sulfuric acid is 90g/L, the concentration of hydrofluoric acid is 40g/L, and the pickling time is 30min; Finally, the PH13-8Mo material is electropolished with an electrochemical polishing solution; finally, the PH13-8Mo material is passivated with a nitric acid passivation solution. The concentration of nitric acid in the nitric acid passivation solution is 500g/L, which can be A layer of chromium-rich passivation film is formed on the surface of 8Mo material to improve the corrosion resistance of PH13-8Mo material.
本实施例的PH13-8Mo材料为超高强度螺栓,规格为M8,包括以下加工步骤:The PH13-8Mo material of this embodiment is an ultra-high-strength bolt with a specification of M8, including the following processing steps:
(1)备料:选择直径φ8.5mm的PH13-8Mo圆棒料;(1) Material preparation: choose PH13-8Mo round bar material with a diameter of φ8.5mm;
(2)普车:按螺栓需要的单件用量加工镦制前的棒料;(2) Ordinary car: process the bar before heading according to the single-piece quantity required by the bolt;
(3)热镦:采用加热线圈将PH13-8Mo圆棒料加热到600℃,再通过热镦模具镦制螺栓的内六花沉头螺帽;(3) Hot upsetting: use heating coil to heat PH13-8Mo round bar to 600°C, and then make hexagonal countersunk nuts of bolts through hot upsetting die;
(4)喷砂:去除热镦过程产生的氧化皮;(4) Sand blasting: remove the scale produced by the hot heading process;
(5)热处理:采用上述热处理工艺对PH13-8Mo圆棒料进行热处理;(5) Heat treatment: use the above heat treatment process to heat treat the PH13-8Mo round bar;
(6)酸洗:采用硝酸、硫酸、氢氟酸混合酸液对PH13-8Mo圆棒料进行酸洗,酸洗液中硝酸浓度为80g/L,硫酸浓度为90g/L,氢氟酸浓度为40g/L,酸洗时间为30min;(6) Pickling: Use nitric acid, sulfuric acid, hydrofluoric acid mixed acid solution to pickle the PH13-8Mo round bar. The concentration of nitric acid in the pickling solution is 80g/L, the concentration of sulfuric acid is 90g/L, and the concentration of hydrofluoric acid 40g/L, pickling time is 30min;
(7)数控车:利用数控车加工螺栓光杆尺寸、帽厚尺寸和滚丝坯径;(7) Numerical control car: use the numerical control car to process the size of the polished rod of the bolt, the thickness of the cap and the diameter of the rolling blank;
(8)滚丝:利用滚丝机滚制螺栓的螺纹;(8) Thread rolling: use the thread rolling machine to roll the thread of the bolt;
(9)滚R:利用滚R机滚压螺帽和螺栓光杆的过渡R角;(9) Rolling R: use the rolling R machine to roll the transition R angle of the nut and the polished rod of the bolt;
(10)探伤:利用无损检测剔除可能存在裂纹缺陷的螺栓;(10) Flaw detection: Use non-destructive testing to eliminate bolts that may have crack defects;
(11)电抛光:利用电化学抛光液对PH13-8Mo螺栓进行电抛光处理;(11) Electropolishing: use electrochemical polishing solution to electropolish PH13-8Mo bolts;
(12)钝化:利用硝酸钝化液对PH13-8Mo螺栓进行钝化处理,硝酸钝化液中硝酸的浓度为500g/L。(12) Passivation: Use nitric acid passivation solution to passivate PH13-8Mo bolts. The concentration of nitric acid in the nitric acid passivation solution is 500g/L.
二、对比例2. Comparison ratio
对比例1Comparative example 1
本对比例的PH13-8Mo材料的强化方法,与实施例1不同之处在于:实施例1固溶热处理采用真空炉,本对比例PH13-8Mo材料的固溶热处理采用空气炉。The strengthening method of the PH13-8Mo material of this comparative example is different from that of Example 1 in that: the solution heat treatment of Example 1 adopts a vacuum furnace, and the solution heat treatment of the PH13-8Mo material of this comparative example adopts an air furnace.
三、实验例3. Experimental example
实验例1Experimental example 1
本实验例检测实施例1-3和对比例1中PH13-8Mo材料加工的螺栓的力学性能和耐腐蚀性能,具体结果如表1所示:This experimental example detects the mechanical properties and corrosion resistance of the bolts processed by the PH13-8Mo material in Examples 1-3 and Comparative Example 1. The specific results are shown in Table 1:
表1实施例1-3和对比例1中PH13-8Mo材料加工的螺栓的性能The performance of the bolt processed by PH13-8Mo material in Table 1 embodiment 1-3 and comparative example 1
与对比例1相比,本发明实施例1-3中PH13-8Mo材料加工的螺栓具有较高抗拉强度和屈服强度,耐腐蚀性能优异,大大提高了该材料用于连接紧固时的可靠性和安全性。Compared with Comparative Example 1, the bolts processed with PH13-8Mo material in Examples 1-3 of the present invention have higher tensile strength and yield strength, and excellent corrosion resistance, which greatly improves the reliability of the material when used for connection and fastening. sex and safety.
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