CN115850669A - Preparation method of solvent-free alkyd resin - Google Patents

Preparation method of solvent-free alkyd resin Download PDF

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Publication number
CN115850669A
CN115850669A CN202211612862.0A CN202211612862A CN115850669A CN 115850669 A CN115850669 A CN 115850669A CN 202211612862 A CN202211612862 A CN 202211612862A CN 115850669 A CN115850669 A CN 115850669A
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alkyd resin
solvent
acid
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蔡胜青
刘超跃
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Zhaoqing Guotu New Material Co ltd
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Zhaoqing Guotu New Material Co ltd
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Abstract

The invention provides a preparation method of a solvent-free alkyd resin, which comprises the following steps of S1: according to weight percentage, 25 plus or minus 10 percent of polyatomic alcohol, saturated fatty acid, 30 plus or minus 10 percent of hexahydrophthalic anhydride or tetrahydrophthalic anhydride and 5 plus or minus 2 percent of adipic acid are taken as reaction raw materials, and 0.2 plus or minus 0.1 percent of ester catalyst is added to cause them to carry out polycondensation reaction, thereby obtaining the alkyd resin solvent with the acid value between 30 and 60; s2: the alkyd resin solvent obtained by the method is cooled, the alkyd resin prepared by the method is simple and safe in production process, does not contain solvent, and has solid content as high as 96 +/-2%, acid value not more than 12mgKOH/g, viscosity =3000 +/-1000mpa.s, and hydroxyl value =160 +/-20 mgKOH/g; meanwhile, the chemical properties of the used materials are stable, carbon-carbon double bonds and benzene rings are avoided, and the yellowing resistance is particularly outstanding; in addition, the alkyd resin has excellent physical properties, high hardness, high wear resistance, good chemical resistance, good leveling property, good filling property and the like. It can be widely applied to furniture paint, floor paint, and even outdoor plastic and metal paint, etc.

Description

Preparation method of solvent-free alkyd resin
Technical Field
The invention relates to the technical field of chemical material synthesis, in particular to a preparation method of solvent-free alkyd resin.
Background
Alkyd resins are backbone resins for paints, and are also special resins for paints with a wide range of basic properties. The raw materials are mostly multifunctional alcohol, polybasic acid and vegetable oil, so the raw materials are cheap and have wide sources, and many of the raw materials are renewable resources. Meanwhile, the alkyd resin coating has good comprehensive performance, high variety serialization and strong matching property, can be widely modified, and can develop functional coatings with different performances and purposes. However, it also has the following disadvantages: the mass ratio of non-volatile parts is low, and the viscosity is high; the time consumed for drying the surface and the inside is long, and dust is easy to adhere; the discharge capacity of volatile organic compounds is large, the odor is large during spraying, the environment is influenced, meanwhile, the harm is caused to the health of a user, and finally, the situation that a paint film on the surface of the paint film is easy to turn yellow due to aging is easy to happen in the long-time use process.
In order to reduce the emission of volatile organic compounds and reduce the impact of the coating on the environment and human body, solvent-free alkyd resins are the most desirable products at present. The solvent-free alkyd resin can realize low viscosity and high solid content, and the scheme introduces new glycidyl decanoate with higher branching degree, so that the alkyd resin is easier to dilute compared with the traditional alkyd resin, and the amount of the solvent in the coating is greatly reduced. Meanwhile, the alkyd resin is simple to prepare, low in cost, free of other special novel equipment and more beneficial to industrialization.
Disclosure of Invention
The embodiment of the invention provides a preparation method of a solvent-free alkyd resin, which solves the problems of low solid content, high viscosity and yellowing resistance of the alkyd resin in the prior art by using the solvent-free alkyd resin.
In view of the above problems, the technical solution proposed by the present invention is:
the preparation method of the solvent-free alkyd resin comprises the following steps of:
s1: according to the weight percentage, 25 plus or minus 10 percent of polyalcohol, 30 plus or minus 10 percent of saturated fatty acid, hexahydrophthalic anhydride or tetrahydrophthalic anhydride and 5 plus or minus 2 percent of adipic acid are taken as reaction raw materials, and 0.2 plus or minus 0.1 percent of ester catalyst is added to carry out polycondensation reaction, thereby obtaining the alkyd resin solvent with the acid value of 30-60;
s2: and cooling the alkyd resin solvent obtained by the method, sequentially adding 10 +/-5% of neodecanoic acid glycidyl ester, 0.4 +/-0.15% of catalyst and 0.4 +/-0.15% of polymerization inhibitor at a specific temperature, stirring until uniform discharging is carried out, and thus obtaining the solvent-free low-viscosity alkyd resin.
As a preferable technical scheme of the invention, the polyalcohol is a combination of several of methyl propylene glycol, neopentyl glycol, 1, 4-butanediol, 1, 6-hexanediol, trimethylolpropane, trimethylolethane, glycerol and pentaerythritol.
As a preferable technical scheme of the invention, the saturated fatty acid is one or a combination of more of lauric acid, stearic acid, coconut oil fatty acid, isooctanoic acid and isononanoic acid.
As a preferable technical scheme of the invention, the ester catalyst is an organic tin catalyst or n-butyl titanate.
As a preferable technical scheme of the invention, the catalyst is at least one of triphenylphosphine, tetraethylammonium bromide, tetrabutylammonium bromide and triethylamine.
As a preferable technical scheme of the invention, the polymerization inhibitor is at least one of hydroquinone, p-hydroxyanisole and phenothiazine.
As a preferred technical scheme of the invention, the reaction principle of the polycondensation reaction is as follows: the dehydration esterification reaction of polyhydric alcohol, saturated fatty acid and polybasic acid.
In another aspect, the present invention provides a method for preparing a solventless alkyd resin, comprising the steps of:
s1, preparing an alkyd resin solvent: adding 250kg of lauric acid, 120kg of methyl propylene glycol, 80kg of trimethylolpropane, 80kg of pentaerythritol, 180kg of hexahydrophthalic anhydride, 70kg of adipic acid and 3kg of organic tin catalyst into a reaction kettle, introducing nitrogen, heating the mixture to 210 ℃ at a constant speed, and performing polycondensation reaction on the raw materials to finally obtain an alkyd resin solvent with the acid value of 30-60;
s2, preparing the solvent-free alkyd resin: after the alkyd resin solvent is obtained, stopping inputting nitrogen, slowly adding 40KG of new glycidyl decanoate, 1KG of triphenylphosphine and 0.2KG of p-hydroxyanisole, reacting to a target acid value, finally cooling to below 90 ℃, filtering and packaging to obtain the light yellow transparent solvent-free alkyd resin
Compared with the prior art, the invention has the beneficial effects that:
1. the resin material obtained by the invention is alkyd resin with excellent yellowing resistance, and can ensure that a paint film has yellowing resistance which is difficult to be possessed by alkyd resin paint on the premise of having the same physical properties.
2. Compared with the traditional alkyd resin, the resin material has high branching degree, is not easy to entangle among molecules, has much lower viscosity than linear molecules with the same molecular weight, and can form a solution with high solid content and low viscosity.
The foregoing description is only an overview of the technical solutions of the present invention, and the embodiments of the present invention are described below in order to make the technical means of the present invention more clearly understood and to make the above and other objects, features, and advantages of the present invention more clearly understandable.
DETAILED DESCRIPTION OF EMBODIMENT (S) OF INVENTION
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In a first embodiment, this example discloses the preparation of a solventless alkyd resin CS-1
Adding lauric acid (250 KG), methyl propylene glycol (120 KG), trimethylolpropane (80 KG), pentaerythritol (80 KG), hexahydrophthalic anhydride (180 KG), adipic acid (70 KG) and an organic tin catalyst (3 KG) into a reaction kettle, introducing nitrogen, raising the temperature at a constant speed, raising the temperature to 210 ℃, lowering the temperature to 180 ℃ after reaching a target acid value, turning off the nitrogen, slowly adding neodecanoic acid glycidyl ester (40 KG), triphenylphosphine (1 KG) and p-hydroxyanisole (0.2 KG), reacting to the target acid value, lowering the temperature to below 90 ℃, filtering and packaging to obtain a light yellow transparent liquid.
Example two, this example discloses the preparation of a solventless alkyd resin CS-2
Adding coconut oil fatty acid (260 KG), 1, 6-hexanediol (150 KG), trimethylolpropane (60 KG), trimethylolethane (100 KG), tetrahydrophthalic anhydride (250 KG) and an organic tin catalyst (3 KG) into a reaction kettle, introducing nitrogen, raising the temperature at a constant speed, reacting to a target acid value, cooling to 180 ℃, slowly adding new decanoic acid glycidyl ester (42 KG), triphenylphosphine (1 KG) and p-hydroxyanisole (0.2 KG), reacting to the target acid value, cooling to 90 ℃, filtering and packaging to obtain a light yellow transparent liquid.
Example three, this example discloses the preparation of a solventless alkyd resin CS-3
Adding stearic acid (260 KG), 1, 4-butanediol (130 KG), trimethylolethane (70 KG), glycerol (100 KG), hexahydrophthalic anhydride (250 KG) and an organic tin catalyst (3 KG) into a reaction kettle, introducing nitrogen, raising the temperature at a constant speed, raising the temperature to 210 ℃, reacting to a target acid value, reducing the temperature to 180 ℃, turning off the nitrogen, slowly adding neodecanoic acid glycidyl ester (42 KG), triphenylphosphine (1 KG) and p-hydroxyanisole (0.2 KG), reacting to the target acid value, reducing the temperature to 90 ℃, filtering and packaging to obtain a light yellow transparent liquid.
The technical index table of the solvent-free alkyd resin finished product in the embodiment of the invention is as follows:
Figure SMS_1
it will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (8)

1. The preparation method of the solvent-free alkyd resin is characterized by comprising the following steps of:
s1: according to weight percentage, 25 plus or minus 10 percent of polyatomic alcohol, saturated fatty acid, 30 plus or minus 10 percent of hexahydrophthalic anhydride or tetrahydrophthalic anhydride and 5 plus or minus 2 percent of adipic acid are taken as reaction raw materials, and 0.2 plus or minus 0.1 percent of ester catalyst is added to cause them to carry out polycondensation reaction, thereby obtaining the alkyd resin solvent with the acid value between 30 and 60;
s2: and cooling the alkyd resin solvent obtained by the method, sequentially adding 10 +/-5% of neodecanoic acid glycidyl ester, 0.4 +/-0.15% of catalyst and 0.4 +/-0.15% of polymerization inhibitor at a specific temperature, stirring until uniform discharging is carried out, and thus obtaining the solvent-free low-viscosity alkyd resin.
2. The method of claim 1, wherein the alkyd resin is prepared by: the polyalcohol is a combination of several of methyl propylene glycol, neopentyl glycol, 1, 4-butanediol, 1, 6-hexanediol, trimethylolpropane, trimethylolethane, glycerol and pentaerythritol.
3. The method of claim 1, wherein the alkyd resin is prepared by: the saturated fatty acid is one or a combination of more of lauric acid, stearic acid, coconut oil fatty acid, isooctanoic acid and isononanoic acid.
4. The method of claim 1, wherein the alkyd resin is prepared by: the ester catalyst is an organic tin catalyst or n-butyl titanate.
5. The method of claim 1, wherein the alkyd resin is prepared by: the catalyst is at least one of triphenylphosphine, tetraethylammonium bromide, tetrabutylammonium bromide and triethylamine.
6. The method of claim 1, wherein the alkyd resin is prepared by: the polymerization inhibitor is at least one of hydroquinone, p-hydroxyanisole and phenothiazine.
7. The method of claim 1, wherein the alkyd resin is prepared by: the reaction principle of the polycondensation reaction is as follows: the dehydration esterification reaction of polyhydric alcohol, saturated fatty acid and polybasic acid.
8. A method of preparing a solventless alkyd resin for use with a solventless alkyd resin according to any one of claims 1 to 7, comprising the steps of:
s1, preparing an alkyd resin solvent: adding 250kg of lauric acid, 120kg of methyl propylene glycol, 80kg of trimethylolpropane, 80kg of pentaerythritol, 180kg of hexahydrophthalic anhydride, 70kg of adipic acid and 3kg of organic tin catalyst into a reaction kettle, introducing nitrogen, heating the mixture to 210 ℃ at a constant speed, and performing polycondensation reaction on the raw materials to finally obtain an alkyd resin solvent with the acid value of 30-60;
s2, preparing the solvent-free alkyd resin: after the alkyd resin solvent is obtained, stopping inputting nitrogen, slowly adding 40KG of new glycidyl decanoate, 1KG of triphenylphosphine and 0.2KG of p-hydroxyanisole, reacting to a target acid value, finally cooling to below 90 ℃, filtering and packaging to obtain the light yellow transparent solvent-free alkyd resin.
CN202211612862.0A 2022-12-15 2022-12-15 Preparation method of solvent-free alkyd resin Pending CN115850669A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105254861A (en) * 2015-10-21 2016-01-20 三棵树涂料股份有限公司 Alkyd resin for high-solid low-viscosity PU (polyurethane) gloss topcoat and preparation method of alkyd resin
CN107828053A (en) * 2017-09-30 2018-03-23 合众(佛山)化工有限公司 A kind of net taste alkyd resin of high-solid lower-viscosity and preparation method thereof
CN108395524A (en) * 2018-02-01 2018-08-14 新纶科技(常州)有限公司 A kind of saturated fatty acid alkyd resin intermediate and its synthetic method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105254861A (en) * 2015-10-21 2016-01-20 三棵树涂料股份有限公司 Alkyd resin for high-solid low-viscosity PU (polyurethane) gloss topcoat and preparation method of alkyd resin
CN107828053A (en) * 2017-09-30 2018-03-23 合众(佛山)化工有限公司 A kind of net taste alkyd resin of high-solid lower-viscosity and preparation method thereof
CN108395524A (en) * 2018-02-01 2018-08-14 新纶科技(常州)有限公司 A kind of saturated fatty acid alkyd resin intermediate and its synthetic method

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