CN115847883A - Method and device for preparing high-toughness PP-R plastic pipeline by using vibration-temperature composite field annealing - Google Patents

Method and device for preparing high-toughness PP-R plastic pipeline by using vibration-temperature composite field annealing Download PDF

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CN115847883A
CN115847883A CN202211417407.5A CN202211417407A CN115847883A CN 115847883 A CN115847883 A CN 115847883A CN 202211417407 A CN202211417407 A CN 202211417407A CN 115847883 A CN115847883 A CN 115847883A
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vibration
temperature
pipe
box
ultrasonic
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曹世雄
陆国强
张阁昊
刘秦元
金霄
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Linhai Weixing New Building Materials Co Ltd
Zhejiang Weixing New Building Materials Co Ltd
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Linhai Weixing New Building Materials Co Ltd
Zhejiang Weixing New Building Materials Co Ltd
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Priority to PCT/CN2023/125959 priority patent/WO2024104059A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/72Heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C71/00After-treatment of articles without altering their shape; Apparatus therefor
    • B29C71/02Thermal after-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C71/00After-treatment of articles without altering their shape; Apparatus therefor
    • B29C71/04After-treatment of articles without altering their shape; Apparatus therefor by wave energy or particle radiation, e.g. for curing or vulcanising preformed articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
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  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

本发明公开一种利用振动‑温度复合场退火制备高韧性PP‑R塑料管道的方法及装置,所述方法包括1)按照配方称取原料,混合均匀后送入单螺杆挤出机挤出成型,得到原始PP‑R管材;2)将原始PP‑R管材置于振动‑温度复合场密闭箱中,箱体中设有振动场源,箱内温度可控可调,原始PP‑R管材在振动‑温度复合场密闭箱中停留时间为5~30min;3)将振动‑温度复合场处理后PP‑R管材冷却,得到耐低温脆性的PP‑R管材。本发明还公开了振动温度复合场装置结构。通过采用振动和温度复合场对PP‑R管材进行处理,速度快,振动场和温度场都可控,清洁卫生;使得管材残余内应力充分消除,有效解决塑料制品的低温脆性,而且管材其它性能不受影响,节约成本。

Figure 202211417407

The invention discloses a method and device for preparing high-toughness PP-R plastic pipes by using vibration-temperature composite field annealing. The method includes 1) weighing raw materials according to the formula, mixing them evenly, and sending them to a single-screw extruder for extrusion molding , to obtain the original PP‑R pipe; 2) Put the original PP‑R pipe in a closed box with a vibration‑temperature compound field, the box is equipped with a vibration field source, and the temperature in the box is controllable and adjustable. The residence time in the vibration-temperature compound field airtight box is 5 to 30 minutes; 3) After the vibration-temperature compound field treatment, the PP-R pipe is cooled to obtain a PP-R pipe resistant to low temperature brittleness. The invention also discloses the structure of the vibration temperature composite field device. By adopting vibration and temperature composite field to process PP-R pipe, the speed is fast, the vibration field and temperature field are controllable, clean and hygienic; the residual internal stress of the pipe is fully eliminated, and the low-temperature brittleness of plastic products is effectively solved. Unaffected, saving costs.

Figure 202211417407

Description

一种利用振动-温度复合场退火制备高韧性PP-R塑料管道的 方法及装置A method of preparing high-toughness PP-R plastic pipes using vibration-temperature composite field annealing Method and device

技术领域technical field

本发明属于高分子复合材料加工领域,具体涉及一种利用振动-温度复合场退火制备高韧性PP-R塑料管道的方法及装置。The invention belongs to the field of polymer composite material processing, and in particular relates to a method and a device for preparing high-toughness PP-R plastic pipes by using vibration-temperature composite field annealing.

背景技术Background technique

无规共聚聚丙烯(PP-R)具有良好的耐热、耐压和高温蠕变性能。与其它塑料相比,在环保性、加工工艺的复杂程度等方面也都具有很大的优势。因此,近年来在工业领域得到了广泛的使用,尤其是在室内外冷热水管的应用方面尤为突出。但是,PP-R管材存在低温脆性问题,即在低温下受冲击易发生脆性破裂。PP-R原料在挤出定型的过程中,由于受到高压和高剪切力作用导致分子链发生剧烈变化,在分子未完全回复乱序及松弛的自然状态前即遭冻结,从而导致取向应力残留,这是PP-R管材存在低温脆性的主要原因。Random copolymer polypropylene (PP-R) has good heat resistance, pressure resistance and high temperature creep properties. Compared with other plastics, it also has great advantages in terms of environmental protection and the complexity of processing technology. Therefore, it has been widely used in the industrial field in recent years, especially in the application of indoor and outdoor cold and hot water pipes. However, PP-R pipes have the problem of low-temperature brittleness, that is, they are prone to brittle fracture when impacted at low temperatures. During the extrusion and shaping process of PP-R raw materials, due to the high pressure and high shear force, the molecular chains undergo drastic changes, and the molecules are frozen before the molecules are completely restored to the disordered and relaxed natural state, resulting in residual orientation stress. , which is the main reason for the low temperature brittleness of PP-R pipes.

目前,多采用共混/填充改性和退火等方法来改善其低温脆性问题。而对PP-R原料进行共混/填充改性,虽然可提高抗冲性能,但其它性能会受影响而下降,因此长期使用性能难以保证。而通过恰当的退火处理可以解决聚合物加工成型过程中基体中的残余应力,从而提高材料的综合力学性能。At present, methods such as blending/filling modification and annealing are mostly used to improve its low-temperature brittleness. The blending/filling modification of PP-R raw materials can improve the impact resistance, but other properties will be affected and decreased, so it is difficult to guarantee the long-term performance. Proper annealing treatment can solve the residual stress in the matrix during polymer processing, thereby improving the comprehensive mechanical properties of the material.

热处理法是常用的一种退火方法,CN105252793 A提供了一种无规共聚聚丙烯(PP-R)管材退火工艺,通过将成型的PP-R管材放入烘车,进行多道加热、冷却处理来达到消除内应力的目的。振动处理法通常用于金属工件,通过在给定的几阶频率下对金属工件施加一定时间的特定循环载荷,从而实现残余应力均化的工艺过程。该工艺的特点在于能够均化工件的某些残余应力,具有处理周期较短、节能环保和处理效率较高等特点。Heat treatment is a commonly used annealing method. CN105252793 A provides a random copolymerization polypropylene (PP-R) pipe annealing process. By putting the formed PP-R pipe into a drying car, multi-channel heating and cooling are performed. To achieve the purpose of eliminating internal stress. The vibration treatment method is usually used for metal workpieces, by applying a specific cyclic load to the metal workpiece for a certain period of time at a given frequency, so as to achieve the process of residual stress homogenization. The feature of this process is that it can homogenize some residual stress of the workpiece, and has the characteristics of short processing cycle, energy saving and environmental protection, and high processing efficiency.

然而,不同于金属工件的是,PP-R管道具有较高的柔韧性。传统的振动处理法与制品瞬时作用面小,对刚性比较高的、易于传递振动的金属工件具有较好的应力消除作用,但对弹性高、不易传递振动的塑料制品基本没有作用。因此需要通过提高振动对制品的作用面积来实现对塑料制品的应力消除。此外,单一热处理和振动处理法虽均可用于去除制品残余应力,但单一使用热处理或振动处理,效果仍然不佳。再者,单一热处理时,当需要得到合适的效果时,需要的热处理时间较长,能耗较大。However, unlike metal workpieces, PP-R pipes have high flexibility. The traditional vibration treatment method has a small instantaneous action surface of the product, and has a good stress relief effect on metal workpieces with relatively high rigidity and easy to transmit vibration, but basically has no effect on plastic products with high elasticity and difficult to transmit vibration. Therefore, it is necessary to achieve stress relief for plastic products by increasing the area of action of vibration on the product. In addition, although single heat treatment and vibration treatment can be used to remove the residual stress of the product, the effect of single heat treatment or vibration treatment is still not good. Furthermore, in the case of single heat treatment, when it is necessary to obtain a suitable effect, the required heat treatment time is longer and the energy consumption is larger.

发明内容Contents of the invention

针对现有技术中常规的PP-R退火工艺较为繁琐,并且退火时间漫长,效率低,成本高。本发明提供了一种利用振动-温度复合场退火制备高韧性PP-R塑料管道的方法及装置,该方法简单,操作方便,可以使振动场均匀作用于PP-R管道。在振动场的作用下,制品表面及内部产生动应力,当动应力与内部残余应力叠加大于材料的屈服极限时,晶格滑移,材料产生微小的塑性形变,从而达到消除并均化残余应力的作用,再辅以热处理,能在不影响制品其它性能的同时,有效快速的解决PP-R管材低温脆性问题。The conventional PP-R annealing process in the prior art is cumbersome, and the annealing time is long, the efficiency is low, and the cost is high. The invention provides a method and device for preparing high-toughness PP-R plastic pipes by using vibration-temperature compound field annealing. The method is simple and easy to operate, and the vibration field can be uniformly applied to the PP-R pipes. Under the action of the vibration field, dynamic stress is generated on the surface and inside of the product. When the superposition of dynamic stress and internal residual stress is greater than the yield limit of the material, the lattice slips, and the material produces a small plastic deformation, so as to eliminate and homogenize the residual stress. The role of heat treatment, supplemented by heat treatment, can effectively and quickly solve the problem of low temperature brittleness of PP-R pipes without affecting other properties of the product.

为了实现上述目的,本发明采取的技术方案为:In order to achieve the above object, the technical scheme that the present invention takes is:

一种利用振动-温度复合场退火制备高韧性PP-R塑料管道的方法,包括如下步骤:A method for preparing high-toughness PP-R plastic pipes using vibration-temperature compound field annealing, comprising the steps of:

1)按照配方称取原料,混合均匀后送入单螺杆挤出机挤出成型,得到原始PP-R管材;1) Weigh the raw materials according to the formula, mix them evenly and send them to the single-screw extruder for extrusion molding to obtain the original PP-R pipe;

2)将原始PP-R管材置于振动-温度复合场密闭箱中,箱体中设有振动场源,箱体内部温度可控可调,原始PP-R管材在振动-温度复合场密闭箱中的停留时间为5~30min;2) Put the original PP-R pipe in the vibration-temperature compound field airtight box. The vibration field source is set in the box. The temperature inside the box is controllable and adjustable. The original PP-R pipe is placed in the vibration-temperature compound field airtight box The residence time in is 5~30min;

3)将振动-温度复合场处理后的PP-R管材进行冷却,得到耐低温脆性的PP-R管材。3) Cool the PP-R pipe after the vibration-temperature compound field treatment to obtain a PP-R pipe resistant to low temperature brittleness.

进一步的,步骤1)中单螺杆挤出机挤出PP-R管材时,挤出机的机筒温度170-210℃,模头温度170-210℃,熔体温度≤250℃。Further, when the single-screw extruder extrudes the PP-R pipe in step 1), the barrel temperature of the extruder is 170-210°C, the die head temperature is 170-210°C, and the melt temperature is ≤250°C.

进一步的,所述的振动-温度复合场密闭箱中的振动场源可由超声波发生器或激振器提供。Further, the vibration field source in the vibration-temperature compound field airtight box can be provided by an ultrasonic generator or a vibrator.

进一步的,由超声波发生器提供振动场源的振动-温度复合场密闭箱,是以水作为振动传播介质和加热介质,PP-R管材直接浸入水箱中,超声发生器的超声功率为240W~3000W,超声频率为25-80kHz,水温可控,温度控制范围50-95℃,管材停留时间5~30min。Furthermore, the vibration-temperature compound field airtight box provided by the ultrasonic generator as the vibration field source uses water as the vibration transmission medium and heating medium, and the PP-R pipe is directly immersed in the water tank, and the ultrasonic power of the ultrasonic generator is 240W-3000W , The ultrasonic frequency is 25-80kHz, the water temperature is controllable, the temperature control range is 50-95°C, and the pipe residence time is 5-30min.

进一步的,所述由超声波发生器提供振动场源的振动-温度复合场密闭箱,其结构为可控温的超声密闭水箱,箱体内侧设置有电加热管,箱体的外侧设置有电子恒温控温仪和超声控制仪,箱体的上面设置有翻盖式开闭口,箱体的底部安装有超声波发生器,超声波发生器连接若干个超声波换能器,超声波换能器的另一端连接变幅杆,变幅杆的另一端连接超声波焊头,箱体内侧还设置有多孔隔板和限位多孔板,限位多孔板可移动地设置在多孔隔板的上方,对塑料制品进行限位。Further, the vibration-temperature compound field airtight box provided by the ultrasonic generator as the vibration field source is a temperature-controllable ultrasonic airtight water tank, with an electric heating tube inside the box and an electronic constant temperature outside the box. Temperature controller and ultrasonic controller, the top of the box is provided with a flip-type opening and closing opening, the bottom of the box is installed with an ultrasonic generator, the ultrasonic generator is connected to several ultrasonic transducers, and the other end of the ultrasonic transducer is connected to the amplitude The other end of the horn is connected to the ultrasonic welding head. The inside of the box is also provided with a porous partition and a limiting porous plate. The limiting porous plate is movably arranged above the porous partition to limit the plastic products.

进一步的,所述由超声波发生器提供振动场源的振动-温度复合场密闭箱,箱体外侧还设置有进水口和出水口,方便进水和出水;在箱体的外侧设置有气缸,所述气缸用于控制翻盖式开闭口的开闭。Further, the vibration-temperature compound field airtight box provided by the ultrasonic generator as the source of the vibration field is also provided with a water inlet and a water outlet on the outside of the box to facilitate water inlet and outlet; a cylinder is arranged on the outside of the box, so The cylinder is used to control the opening and closing of the flip-type opening and closing port.

进一步的,由激振器提供振动场源的振动-温度复合场密闭箱,激振器与激振台连接,PP-R管材置于激振台上并用夹具固定,温度场由热风或红外加热管提供,激振器的激振力为3~10kN,烘箱温度为50-110℃,管材停留时间5-30min;Further, the vibration-temperature compound field airtight box provided by the vibration exciter, the exciter is connected to the vibration table, the PP-R pipe is placed on the vibration table and fixed with a clamp, and the temperature field is heated by hot air or infrared The tube is provided, the exciting force of the exciter is 3-10kN, the temperature of the oven is 50-110°C, and the residence time of the tube is 5-30min;

进一步的,所述由激振器提供振动场源的振动-温度复合场密闭箱,箱体内壁设置有红外加热管,所述箱体还连接有振动系统和电子恒温控温仪,所述振动系统包括激振器、传感器、振动控制器以及激振台,所述激振器包括永磁调速电机、偏心块以及偏心箱,偏心块和偏心箱连接在永磁调速电机的振动杆上并设置在箱体的内部,所述激振台固定设置在偏心箱上部,偏心箱下部固定设置有橡胶垫,激振台上设置有夹具,激振台下方固定设置有传感器,所述振动控制器设置在永磁调速电机上,振动控制器与激振器和传感器电性相连。Further, the vibration-temperature compound field airtight box provided by the vibration exciter, the inner wall of the box is provided with an infrared heating tube, and the box is also connected with a vibration system and an electronic constant temperature controller. The system includes an exciter, a sensor, a vibration controller and an excitation table. The exciter includes a permanent magnet speed regulating motor, an eccentric mass and an eccentric box, and the eccentric mass and the eccentric box are connected to the vibration rod of the permanent magnet speed regulating motor And it is arranged inside the box body, the vibration table is fixedly arranged on the upper part of the eccentric box, the rubber pad is fixedly arranged on the lower part of the eccentric box, the fixture is arranged on the vibration table, and the sensor is fixedly arranged under the vibration table, and the vibration control The vibration controller is arranged on the permanent magnet speed regulating motor, and the vibration controller is electrically connected with the vibration exciter and the sensor.

进一步的,所述经过振动-温度复合场处理后的PP-R管材,采用室温自然冷却。Further, the PP-R pipe treated by the vibration-temperature compound field is naturally cooled at room temperature.

与现有技术相比,本发明技术方案,具有如下有益效果:Compared with the prior art, the technical solution of the present invention has the following beneficial effects:

a)本发明采用振动和温度复合场对PP-R管材进行处理,处理均匀,速度快,而且振动场和温度场都可控,清洁卫生,无污染;a) The present invention uses vibration and temperature composite field to process PP-R pipes, which is uniform and fast, and the vibration field and temperature field are controllable, clean and hygienic, and pollution-free;

b)本发明采用振动和温度复合场对挤出形成的PP-R管材进行处理,节省工艺处理时间,使得管材残余内应力充分消除,可有效解决塑料制品的低温脆性,而且管材其它性能不受影响,还能节约成本。b) The present invention uses a vibration and temperature composite field to process the extruded PP-R pipe, which saves processing time, fully eliminates the residual internal stress of the pipe, and can effectively solve the low-temperature brittleness of plastic products, and other properties of the pipe are not affected impact and cost savings.

附图说明Description of drawings

图1为本发明的振动-温度复合场密闭箱结构示意图(振动场源为超声波发生器);Fig. 1 is a schematic diagram of the structure of the vibration-temperature compound field airtight box of the present invention (the source of the vibration field is an ultrasonic generator);

图2为图1的侧视图;Fig. 2 is the side view of Fig. 1;

图3为图2中A-A截面结构示意图;Fig. 3 is a schematic diagram of A-A section structure in Fig. 2;

图4为本发明的振动-温度复合场密闭箱结构示意图(振动场源为激振器);Fig. 4 is a schematic structural diagram of a vibration-temperature compound field airtight box of the present invention (the source of the vibration field is a vibrator);

图5为图4的正视图;Fig. 5 is the front view of Fig. 4;

图6为图5中B-B截面结构示意图。FIG. 6 is a schematic diagram of the B-B cross-sectional structure in FIG. 5 .

图中:1、超声密闭水箱;2、进水口;3、出水口;4、电加热管;5、电子恒温控温仪;6、超声控制仪;7、翻盖式开闭口;8、超声波发生器;9、超声波换能器;10、变幅杆;11、超声波焊头;12、多孔隔板;13、限位多孔板;14、箱体;15、气缸;16、密闭烘箱;15、红外加热管;18、箱体;19、电子恒温控温仪;20、激振器;21、传感器;22、振动控制器;23、夹具;24、激振台;25、永磁调速电机;26、偏心块;27、偏心箱;28、橡胶垫。In the figure: 1. Ultrasonic airtight water tank; 2. Water inlet; 3. Water outlet; 4. Electric heating tube; 5. Electronic constant temperature controller; 6. Ultrasonic controller; 9. Ultrasonic transducer; 10. Horn; 11. Ultrasonic welding head; 12. Porous partition; 13. Limiting porous plate; 14. Box; 15. Cylinder; 16. Airtight oven; 15. Infrared heating tube; 18. Cabinet; 19. Electronic constant temperature controller; 20. Exciter; 21. Sensor; 22. Vibration controller; 23. Fixture; ; 26, eccentric block; 27, eccentric box; 28, rubber pad.

具体实施方式Detailed ways

下面通过实施例对本发明的技术方案进行清楚、完整地描述,显然所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solution of the present invention will be described clearly and completely through the following examples. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

本发明的一种利用振动-温度复合场退火制备高韧性PP-R塑料管道的方法,包括如下步骤:A kind of method of the present invention utilizes vibration-temperature composite field annealing to prepare high-toughness PP-R plastic pipeline, comprises the following steps:

1)按照配方称取原料,混合均匀后送入单螺杆挤出机挤出成型,得到原始PP-R管材;1) Weigh the raw materials according to the formula, mix them evenly and send them to the single-screw extruder for extrusion molding to obtain the original PP-R pipe;

2)将原始PP-R管材置于振动-温度复合场密闭箱中,箱体中设有振动场源,箱体内部温度可控可调范围,原始PP-R管材在振动-温度复合场密闭箱中的停留时间为5~30min;2) Put the original PP-R pipe in the vibration-temperature compound field airtight box, the box is equipped with a vibration field source, the temperature inside the box can be controlled and adjustable, and the original PP-R pipe is sealed in the vibration-temperature compound field The residence time in the box is 5 to 30 minutes;

3)将振动-温度复合场处理后的PP-R管材进行冷却,得到耐低温脆性的PP-R管材。3) Cool the PP-R pipe after the vibration-temperature compound field treatment to obtain a PP-R pipe resistant to low temperature brittleness.

本发明制备方法中的振动场源可以通过两种方式提供,一种是振动场源为超声波发生器;另一种是振动场源为激振器。The vibration field source in the preparation method of the present invention can be provided in two ways, one is that the vibration field source is an ultrasonic generator; the other is that the vibration field source is a vibrator.

本发明装置方面,管材挤出机为常规的单螺杆挤出机,为常规设备,此处不再详述;Aspects of the device of the present invention, the pipe extruder is a conventional single-screw extruder, which is a conventional device, and will not be described in detail here;

对于振动-温度复合场装置,当振动场源为超声波发生器时,装置结构为:如图1-3所示,振动-温度复合场密闭箱结构为可控温的超声密闭水箱1,超声密闭水箱1的箱体14内侧设置有电加热管4,箱体14的外侧设置有电子恒温控温仪5和超声控制仪6,箱体14的上面设置有翻盖式开闭口7,箱体14的底部安装有超声波发生器8,超声波发生器8连接若干个超声波换能器9,超声波换能器9的另一端连接变幅杆10,变幅杆10的另一端连接超声波焊头11,箱体14内侧还设置有多孔隔板12和限位多孔板13,限位多孔板13可移动地设置在多孔隔板12的上方,对塑料制品进行限位。在箱体14的外侧还设置有进水口2和出水口3,方便进水和出水;在箱体14的外侧设置有气缸15,所述气缸15用于控制翻盖式开闭口7的开闭。For the vibration-temperature compound field device, when the source of the vibration field is an ultrasonic generator, the structure of the device is as follows: As shown in Figure 1-3, the structure of the vibration-temperature compound field closed box is a temperature-controllable ultrasonic airtight water tank 1, and the ultrasonic airtight The inner side of the box body 14 of the water tank 1 is provided with an electric heating tube 4, the outer side of the box body 14 is provided with an electronic constant temperature temperature controller 5 and an ultrasonic controller 6, and the top of the box body 14 is provided with a flip-type opening and closing port 7, and the box body 14 An ultrasonic generator 8 is installed at the bottom, and the ultrasonic generator 8 is connected with several ultrasonic transducers 9, and the other end of the ultrasonic transducer 9 is connected with the horn 10, and the other end of the horn 10 is connected with the ultrasonic horn 11, and the box body The inner side of 14 is also provided with a porous partition 12 and a limiting porous plate 13, and the limiting porous plate 13 is movably arranged above the porous partition 12 to limit the plastic products. A water inlet 2 and a water outlet 3 are also provided on the outside of the casing 14 to facilitate water inlet and outlet; a cylinder 15 is arranged on the outside of the casing 14, and the cylinder 15 is used to control the opening and closing of the flip-type opening and closing port 7.

当振动场源为激振器时,装置结构为:如图4-6所示,所述振动-温度复合场密闭箱包括密闭烘箱16,密闭烘箱16的箱体18内壁设置有红外加热管17,所述箱体18还连接有振动系统和电子恒温控温仪19,所述振动系统包括激振器20、传感器21、振动控制器22以及激振台24,所述激振器20包括永磁调速电机25、偏心块26以及偏心箱27,偏心块26和偏心箱27连接在永磁调速电机25的振动杆上并设置在箱体18的内部,所述激振台24固定设置在偏心箱27上部,偏心箱27下部固定设置有橡胶垫28,激振台24上设置有夹具23,激振台24下方固定设置有传感器21,所述振动控制器22设置在永磁调速电机25上,振动控制器22与激振器20和传感器21电性相连。通过激振台24与夹具23的配合,增加了振动系统与制品的接触面积,更好地进行内应力的消除。When the vibration field source is an exciter, the structure of the device is as follows: as shown in Figure 4-6, the vibration-temperature composite field airtight box includes an airtight oven 16, and the inner wall of the box body 18 of the airtight oven 16 is provided with an infrared heating tube 17 , the box 18 is also connected with a vibration system and an electronic constant temperature controller 19, the vibration system includes a vibrator 20, a sensor 21, a vibration controller 22 and a vibration table 24, and the vibrator 20 includes a permanent Magnetic speed regulating motor 25, eccentric block 26 and eccentric box 27, eccentric block 26 and eccentric case 27 are connected on the vibrating bar of permanent magnet speed regulating motor 25 and are arranged on the inside of box body 18, and described excitation table 24 is fixedly arranged On the upper part of the eccentric box 27, the lower part of the eccentric box 27 is fixedly provided with a rubber pad 28, a clamp 23 is provided on the excitation table 24, a sensor 21 is fixedly provided below the excitation table 24, and the vibration controller 22 is arranged on the permanent magnet speed control system. On the motor 25 , the vibration controller 22 is electrically connected with the vibrator 20 and the sensor 21 . Through the cooperation of the vibration table 24 and the clamp 23, the contact area between the vibration system and the product is increased, and the internal stress can be eliminated better.

具体的制备实施例如下:Concrete preparation example is as follows:

实施例1(空白对照例)Embodiment 1 (blank control example)

按照配方称取原料,混合均匀后送入单螺杆挤出机,挤出机的机筒温度200℃,模头温度200℃,挤出成型后得到原始PP-R管材(管材尺寸:dn20mm,en2.8mm)。Weigh the raw materials according to the formula, mix them evenly and send them into the single-screw extruder. The barrel temperature of the extruder is 200°C, and the die head temperature is 200°C. After extrusion molding, the original PP-R pipe (pipe size: dn20mm, en2 .8mm).

实施例2Example 2

按照配方称取原料,混合均匀后送入单螺杆挤出机,挤出机的机筒温度170℃,模头温度170℃,挤出成型后得到原始PP-R管材(管材尺寸:dn20mm,en2.8mm)。将原始PP-R管材送进超声密闭水箱中,超声频率为25kHz,超声功率900W,水箱温度50℃,原始PP-R管材在超声密闭水箱中的停留时间为30min。将超声水浴处理的PP-R管材取出进行自然冷却,得到耐低温脆性的PP-R管材。Weigh the raw materials according to the formula, mix them evenly and send them into the single-screw extruder. The barrel temperature of the extruder is 170°C, and the die head temperature is 170°C. After extrusion molding, the original PP-R pipe (pipe size: dn20mm, en2 .8mm). Send the original PP-R pipe into the ultrasonic closed water tank, the ultrasonic frequency is 25kHz, the ultrasonic power is 900W, the temperature of the water tank is 50°C, and the residence time of the original PP-R pipe in the ultrasonic closed water tank is 30min. The PP-R pipe treated in an ultrasonic water bath is taken out for natural cooling to obtain a PP-R pipe resistant to low temperature brittleness.

实施例3Example 3

按照配方称取原料,混合均匀后送入单螺杆挤出机,挤出机的机筒温度210℃,模头温度210℃,挤出成型后得到原始PP-R管材(管材尺寸:dn20mm,en2.8mm)。将原始PP-R管材送进超声密闭水箱中,超声频率为80kHz,超声功率1200W,水箱温度95℃,原始PP-R管材在超声密闭水箱中的停留时间为5min。将超声水浴处理的PP-R管材取出进行自然冷却,得到耐低温脆性的PP-R管材。Weigh the raw materials according to the formula, mix them evenly and send them into the single-screw extruder. The barrel temperature of the extruder is 210°C, and the die head temperature is 210°C. After extrusion molding, the original PP-R pipe (pipe size: dn20mm, en2 .8mm). Send the original PP-R pipe into the ultrasonic closed water tank, the ultrasonic frequency is 80kHz, the ultrasonic power is 1200W, the temperature of the water tank is 95°C, and the residence time of the original PP-R pipe in the ultrasonic closed water tank is 5min. The PP-R pipe treated in an ultrasonic water bath is taken out for natural cooling to obtain a PP-R pipe resistant to low temperature brittleness.

实施例4Example 4

按照配方称取原料,混合均匀后送入单螺杆挤出机,挤出机的机筒温度190℃,模头温度190℃,挤出成型后得到原始PP-R管材(管材尺寸:dn20mm,en2.8mm)。将原始PP-R管材送进超声密闭水箱中,超声频率为40kHz,超声功率600W,水箱温度80℃,原始PP-R管材在超声密闭水箱中的停留时间为15分钟。将超声水浴处理的PP-R管材取出进行自然冷却,得到耐低温脆性的PP-R管材。Weigh the raw materials according to the formula, mix them evenly and send them into the single-screw extruder. The barrel temperature of the extruder is 190°C, and the die head temperature is 190°C. After extrusion molding, the original PP-R pipe (pipe size: dn20mm, en2 .8mm). Send the original PP-R pipe into the ultrasonic airtight water tank, the ultrasonic frequency is 40kHz, the ultrasonic power is 600W, the water tank temperature is 80°C, and the residence time of the original PP-R pipe in the ultrasonic airtight water tank is 15 minutes. The PP-R pipe treated in an ultrasonic water bath is taken out for natural cooling to obtain a PP-R pipe resistant to low temperature brittleness.

实施例5Example 5

按照配方称取原料,混合均匀后送入单螺杆挤出机,挤出机的机筒温度200℃,模头温度200℃,挤出成型后得到原始PP-R管材(管材尺寸:dn20mm,en2.8mm)。将原始PP-R管材送进超声密闭水箱中,超声频率为40kHz,超声功率900W,水箱温度80℃,原始PP-R管材在超声密闭水箱中的停留时间为10分钟。将超声水浴处理的PP-R管材取出进行自然冷却,得到耐低温脆性的PP-R管材。Weigh the raw materials according to the formula, mix them evenly and send them into the single-screw extruder. The barrel temperature of the extruder is 200°C, and the die head temperature is 200°C. After extrusion molding, the original PP-R pipe (pipe size: dn20mm, en2 .8mm). Send the original PP-R pipe into the ultrasonic closed water tank, the ultrasonic frequency is 40kHz, the ultrasonic power is 900W, the temperature of the water tank is 80°C, and the residence time of the original PP-R pipe in the ultrasonic closed water tank is 10 minutes. The PP-R pipe treated in an ultrasonic water bath is taken out for natural cooling to obtain a PP-R pipe resistant to low temperature brittleness.

实施例6Example 6

按照配方称取原料,混合均匀后送入单螺杆挤出机,挤出机的机筒温度170℃,模头温度170℃,挤出成型后得到原始PP-R管材(管材尺寸:dn20mm,en2.8mm)。将原始PP-R管材送进由激振器提供振动场的密闭烘箱中,并固定于激振台上,激振器的激振力为10kN,烘箱温度为50℃,原始PP-R管材在该密闭烘箱中的停留时间为30min。将激振器处理的PP-R管材取出进行自然冷却,得到耐低温脆性的PP-R管材。Weigh the raw materials according to the formula, mix them evenly and send them into the single-screw extruder. The barrel temperature of the extruder is 170°C, and the die head temperature is 170°C. After extrusion molding, the original PP-R pipe (pipe size: dn20mm, en2 .8mm). Send the original PP-R pipe into a closed oven with a vibration field provided by a vibrator, and fix it on the vibration table. The excitation force of the vibrator is 10kN, and the temperature of the oven is 50°C. The residence time in the closed oven was 30 min. The PP-R pipe treated by the vibration exciter is taken out for natural cooling to obtain a PP-R pipe resistant to low temperature brittleness.

实施例7Example 7

按照配方称取原料,混合均匀后送入单螺杆挤出机,挤出机的机筒温度210℃,模头温度210℃,挤出成型后得到原始PP-R管材(管材尺寸:dn20mm,en2.8mm)。将原始PP-R管材送进由激振器提供振动场的密闭烘箱中,并固定于激振台上,激振器的激振力为3kN,烘箱温度为110℃,原始PP-R管材在密闭烘箱中的停留时间为5min。将激振器处理的PP-R管材取出进行自然冷却,得到耐低温脆性的PP-R管材。Weigh the raw materials according to the formula, mix them evenly and send them into the single-screw extruder. The barrel temperature of the extruder is 210°C, and the die head temperature is 210°C. After extrusion molding, the original PP-R pipe (pipe size: dn20mm, en2 .8mm). Send the original PP-R pipe into a closed oven with a vibration field provided by a vibrator, and fix it on the vibration table. The excitation force of the vibrator is 3kN, and the temperature of the oven is 110°C. The residence time in the closed oven was 5 min. The PP-R pipe treated with the vibrator is taken out for natural cooling to obtain a PP-R pipe resistant to low temperature brittleness.

实施例8Example 8

按照配方称取原料,混合均匀后送入单螺杆挤出机,挤出机的机筒温度190℃,模头温度190℃,挤出成型后得到原始PP-R管材(管材尺寸:dn20mm,en2.8mm)。将原始PP-R管材送进由激振器提供振动场源的密闭烘箱中,并固定于激振台上,激振器的激振力为3kN,烘箱温度为80℃,原始PP-R管材在密闭烘箱中的停留时间为10min。将激振器处理的PP-R管材取出进行自然冷却,得到耐低温脆性的PP-R管材。Weigh the raw materials according to the formula, mix them evenly and send them into the single-screw extruder. The barrel temperature of the extruder is 190°C, and the die head temperature is 190°C. After extrusion molding, the original PP-R pipe (pipe size: dn20mm, en2 .8mm). Send the original PP-R pipe into a closed oven with a vibration field source provided by a vibrator, and fix it on the vibration table. The excitation force of the vibrator is 3kN, and the temperature of the oven is 80°C. The residence time in the closed oven is 10min. The PP-R pipe treated by the vibration exciter is taken out for natural cooling to obtain a PP-R pipe resistant to low temperature brittleness.

实施例9Example 9

按照配方称取原料,混合均匀后送入单螺杆挤出机,挤出机的机筒温度200℃,模头温度200℃,挤出成型后得到原始PP-R管材(管材尺寸:dn20mm,en2.8mm)。将原始PP-R管材送进由激振器提供振动场源的密闭烘箱中,并固定于激振台上,激振器的激振力为5kN,烘箱温度为80℃,原始PP-R管材在密闭烘箱中的停留时间为10min。将激振器处理的PP-R管材取出进行自然冷却,得到耐低温脆性的PP-R管材。Weigh the raw materials according to the formula, mix them evenly and send them into the single-screw extruder. The barrel temperature of the extruder is 200°C, and the die head temperature is 200°C. After extrusion molding, the original PP-R pipe (pipe size: dn20mm, en2 .8mm). Send the original PP-R pipe into a closed oven with a vibration field source provided by a vibrator, and fix it on the vibration table. The excitation force of the vibrator is 5kN, and the oven temperature is 80°C. The original PP-R pipe The residence time in the closed oven is 10min. The PP-R pipe treated by the vibration exciter is taken out for natural cooling to obtain a PP-R pipe resistant to low temperature brittleness.

实施例10(热处理对比组)Embodiment 10 (heat treatment comparison group)

按照配方称取原料,混合均匀后送入单螺杆挤出机,挤出机的机筒温度200℃,模头温度200℃,挤出成型后得到原始PP-R管材(管材尺寸:dn20mm,en2.8mm)。将原始PP-R管材送进110℃烘箱中处理2h。将纯热处理的PP-R管材取出进行自然冷却,得到耐低温脆性的PP-R管材。Weigh the raw materials according to the formula, mix them evenly and send them into the single-screw extruder. The barrel temperature of the extruder is 200°C, and the die head temperature is 200°C. After extrusion molding, the original PP-R pipe (pipe size: dn20mm, en2 .8mm). Send the original PP-R pipe into an oven at 110°C for 2 hours. The purely heat-treated PP-R pipe is taken out for natural cooling to obtain a PP-R pipe resistant to low temperature brittleness.

对PP-R管材的落锤冲击性能、静液压性能实验:Drop hammer impact performance and hydrostatic performance experiments on PP-R pipes:

表1 锤头质量:1.5kg;处理条件:0℃水浴≥15min;落锤高度:1m。Table 1 Hammer head mass: 1.5kg; treatment conditions: 0°C water bath ≥ 15min; drop hammer height: 1m.

Figure 190472DEST_PATH_IMAGE001
Figure 190472DEST_PATH_IMAGE001

表2 20℃、16MPa(环应力)静液压下管材渗漏、破裂时间。Table 2 Leakage and rupture time of pipes under hydrostatic pressure at 20°C and 16MPa (ring stress).

Figure 218864DEST_PATH_IMAGE002
Figure 218864DEST_PATH_IMAGE002

从测试结果可以看出,采用振动-温度混合场处理后的PP-R管材落锤冲击性能、静液压性能均有不同程度的提升,另外与纯热处理效果相比,处理时间更短,并且不亚于热处理效果。由于纯热处理工艺时,处理时间较长,耗能大,本申请工艺在保证效果的同时,缩短处理时间,降低了能耗。It can be seen from the test results that the drop hammer impact performance and hydrostatic performance of PP-R pipes treated by the vibration-temperature mixed field are improved to varying degrees. In addition, compared with the pure heat treatment effect, the treatment time is shorter and less inferior to the effect of heat treatment. Since the pure heat treatment process takes a long time and consumes a lot of energy, the process of the present application shortens the treatment time and reduces energy consumption while ensuring the effect.

Claims (10)

1. The method for preparing the high-toughness PP-R plastic pipeline by using the vibration-temperature composite field annealing is characterized by comprising the following steps of:
1) Weighing raw materials according to a formula, uniformly mixing, and then sending into a single-screw extruder for extrusion molding to obtain an original PP-R pipe;
2) Placing an original PP-R pipe in a vibration-temperature composite field closed box, wherein a vibration field source is arranged in the box body, the internal temperature of the box body is controllable and adjustable, and the retention time of the original PP-R pipe in the vibration-temperature composite field closed box is 5-30min;
3) And cooling the PP-R pipe subjected to vibration-temperature composite field treatment to obtain the PP-R pipe resistant to low-temperature brittleness.
2. The method for preparing the high-toughness PP-R plastic pipe by using the vibration-temperature composite field annealing as claimed in claim 1, wherein when the PP-R pipe is extruded by the single-screw extruder in the step 1), the barrel temperature of the extruder is 170-210 ℃, the die head temperature is 170-210 ℃, and the melt temperature is less than or equal to 250 ℃.
3. The method for preparing the high-toughness PP-R plastic pipeline by using the vibration-temperature composite field annealing as claimed in claim 1, wherein the vibration field source in the vibration-temperature composite field closed box is provided by an ultrasonic generator.
4. The method for preparing the high-toughness PP-R plastic pipeline by using the vibration-temperature composite field annealing as claimed in claim 3, wherein an ultrasonic generator is used as a closed box of a vibration field source, water is used as a vibration propagation medium and a heating medium, the PP-R pipe is directly immersed in the water tank, the ultrasonic power of the ultrasonic generator is 240W-3000W, the ultrasonic frequency is 25-80kHz, the water temperature is controllable, the temperature control range is 50-95 ℃, and the pipe residence time is 5-30min.
5. The method for preparing the high-toughness PP-R plastic pipeline by using the vibration-temperature composite field annealing is characterized in that the vibration-temperature composite field closed box is an ultrasonic closed water tank (1) with the temperature controllable, an electric heating pipe (4) is arranged on the inner side of a box body (14) of the ultrasonic closed water tank (1), an electronic constant temperature controller (5) and an ultrasonic controller (6) are arranged on the outer side of the box body (14), a flip type opening and closing opening (7) is arranged on the upper surface of the box body (14), an ultrasonic generator (8) is arranged at the bottom of the box body (14), the ultrasonic generator (8) is connected with a plurality of ultrasonic transducers (9), the other ends of the ultrasonic transducers (9) are connected with an amplitude transformer (10), the other ends of the amplitude transformer (10) are connected with an ultrasonic welding head (11), a porous partition plate (12) and a limiting porous plate (13) are further arranged on the inner side of the box body (14), and the limiting porous plate (13) is movably arranged above the porous partition plate (12) to limit the plastic product.
6. The device for removing the internal stress of the plastic product through the composite ultrasonic-thermal treatment according to claim 5, wherein a water inlet (2) and a water outlet (3) are further arranged on the outer side of the box body (14) to facilitate water inlet and outlet; an air cylinder (15) is arranged on the outer side of the box body (14), and the air cylinder (15) is used for controlling the opening and closing of the flip type opening and closing opening (7).
7. The method for preparing the high-toughness PP-R plastic pipeline by using the vibration-temperature composite field annealing as claimed in claim 1, wherein a vibration field source in the vibration-temperature composite field closed box is provided by a vibration exciter.
8. The method for preparing the high-toughness PP-R plastic pipeline by using the vibration-temperature composite field annealing as claimed in claim 7, wherein a vibration exciter is used as a closed box of a vibration field source, the vibration exciter is connected with an excitation table, the PP-R pipe is placed on the excitation table and fixed by a clamp, the temperature field is provided by a hot air or infrared heating pipe, the excitation force of the vibration exciter is 3-10 kN, the temperature of an oven is 50-110 ℃, and the stay time of the pipe is 5-30min.
9. The method for preparing the high-toughness PP-R plastic pipeline by using the vibration-temperature composite field annealing as claimed in claim 8, wherein the vibration-temperature composite field closed box comprises a closed oven (16), the inner wall of the box body (18) of the closed oven (16) is provided with an infrared heating pipe (17), the box body (18) is further connected with a vibration system and an electronic constant temperature controller (19), the vibration system comprises a vibration exciter (20), a sensor (21), a vibration controller (22) and an excitation table (24), the vibration exciter (20) comprises a permanent magnet speed regulating motor (25), an eccentric block (26) and an eccentric box (27), the eccentric block (26) and the eccentric box (27) are connected to a vibration rod of the permanent magnet speed regulating motor (25) and arranged in the box body (18), the excitation table (24) is fixedly arranged at the upper part of the eccentric box (27), the lower part of the eccentric box (27) is fixedly provided with a rubber pad (28), the excitation table (24) is provided with a clamp (23), the sensor (21) is fixedly arranged below the excitation table (24), and the vibration controller (22) is connected with the vibration controller (20) and the electric controller (21).
10. The method for manufacturing the high-toughness PP-R plastic pipeline by using the vibration-temperature composite field annealing as claimed in claim 1, wherein the PP-R pipe subjected to the vibration-temperature composite field treatment is naturally cooled at room temperature.
CN202211417407.5A 2022-11-14 2022-11-14 Method and device for preparing high-toughness PP-R plastic pipeline by using vibration-temperature composite field annealing Pending CN115847883A (en)

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CN108085632B (en) * 2017-12-11 2019-07-23 华中科技大学 A kind of Plastic Forming and toughening process and its device based on ultrasonic vibration
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WO2024104059A1 (en) * 2022-11-14 2024-05-23 临海伟星新型建材有限公司 Method and device for preparing high-toughness pp-r plastic pipeline by means of vibration-temperature composite field annealing

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