CN115847696B - Extrusion device for filter production - Google Patents
Extrusion device for filter production Download PDFInfo
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- CN115847696B CN115847696B CN202211673430.0A CN202211673430A CN115847696B CN 115847696 B CN115847696 B CN 115847696B CN 202211673430 A CN202211673430 A CN 202211673430A CN 115847696 B CN115847696 B CN 115847696B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
The invention discloses an extrusion molding device for filter production, which relates to the technical field of extrusion molding and comprises a processing table frame, wherein fixing rods are arranged at four corners of the upper end of the processing table frame through bolts, a processing top frame is arranged at the upper end of the fixing rods, a control switch is arranged at the rear side of the outer part of the processing table frame, a punching rod is arranged at the middle part of the bottom end of the processing top frame through bolts, and an extrusion plate is arranged at the bottom end of the punching rod through bolts; the processing emergency prevention mechanism is movably arranged around the upper end of the processing table frame; when extrusion processing is carried out, the extrusion plate is driven to move downwards through the stamping rod, the emergency prevention mechanism is triggered to process, the protection performance during extrusion processing is improved, the protection capability of workers during extrusion processing is improved, the occurrence of emergency accidents is reduced, and the problem that when extrusion processing is carried out, external workers unintentionally move limbs to the extrusion processing end, the workers are injured and even safety accidents are caused is solved.
Description
Technical Field
The invention relates to the technical field of extrusion molding, in particular to an extrusion molding device for filter production.
Background
When the filter works, water to be filtered enters the filter screen through the water gap, the water enters a pipeline required by a user through the outlet to carry out process circulation, particle impurities in the water are trapped inside the filter screen, parts of the filter are required to be extruded in the production process, the existing extrusion forming device is directly exposed outside at the extrusion processing position, if limbs of workers move to a processing extrusion end unintentionally during punching processing, the workers are damaged and lack protection, and the workers forget to check extrusion processing equipment for a long time during punching processing, potential safety hazards exist, the efficiency of later processing is affected, the processed and punched parts are defective, and the production finished products and economic losses are increased.
Disclosure of Invention
The present invention is directed to an extrusion molding device for filter production, which solves the problems set forth in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the extrusion molding device for filter production comprises a processing table frame, wherein fixing rods are arranged at four corners of the upper end of the processing table frame through bolts, a processing top frame is arranged at the upper end of each fixing rod, and a control switch is arranged at the rear side of the outer part of the processing table frame;
the punching rod is arranged in the middle of the bottom end of the processing top frame through a bolt, and the bottom end of the punching rod is provided with an extrusion plate through a bolt;
the processing emergency prevention mechanism is movably mounted around the upper end of the processing table frame and further comprises a movable pull rope, a movable through hole, a movable baffle, a movable notch and a movable slide bar, wherein the movable notch is formed around the upper end of the processing table frame, the movable baffle is movably mounted in the movable notch, the movable slide bar is mounted at the bottom end of the movable baffle, the movable pull ropes are fixedly mounted in the middle parts of the two sides of the upper end of the extrusion plate, the movable through holes are formed in the middle parts of the two sides of the bottom end of the processing top frame, the movable pull ropes penetrate through the movable through holes at one end far away from the extrusion plate and are connected with the middle parts of the two sides of the upper end of the movable baffle, and the movable baffle and the movable notch are in a rectangular overlook structure;
the punching press liftout trigger mechanism, it is installed in processing platform frame upper end middle part, punching press liftout trigger mechanism includes movable roof and extrusion frame, processing platform frame upper end mid-mounting has the extrusion frame, the installation circle mouth has been seted up at processing platform frame upper end middle part, movable roof movable mounting is in extrusion frame inner chamber upper end.
Preferably, the punching press liftout trigger mechanism still includes mounting plate, liftout spring and activity ejector pin, activity ejector pin is all installed through the bolt around the activity roof bottom, the mounting plate is all installed through the extrusion frame in activity ejector pin bottom, the liftout spring is all installed through the screw with the extrusion frame bottom all around the mounting plate upper end, the activity slide hole has been seted up around the extrusion frame bottom and be located the relative position of activity ejector pin.
Preferably, the timing processing fault removal mechanism movable mounting is in punching press liftout trigger mechanism bottom, the timing processing fault removal mechanism still includes small-size electric telescopic handle, fixed conducting block, movable conducting block, fixed frame, start guide block, pressure detector, battery, electronic counter and alarm, the alarm passes through the bolt mounting at the outside right side middle part upper end of processing platform frame, the fixed frame passes through the bolt mounting at processing platform frame inner chamber upper end middle part, the battery passes through the bolt mounting at fixed frame inside bottom, pressure detector passes through the screw mounting in fixed frame inside bottom left side, pressure detector passes through wire and alarm electric connection, electronic counter passes through the screw mounting at fixed frame inside bottom right side, small-size electric telescopic handle passes through the screw mounting at fixed frame inner chamber left side middle part lower extreme, movable conducting block is installed to small-size electric telescopic handle upper end, the fixed conducting block is installed at fixed frame inner chamber left side middle part, movable conducting block and fixed conducting block pass through wire and the inside control circuit electric connection of processing platform frame, the pressure detector passes through wire and the inside guide block, the guide block passes through wire and electric connection is in the right side of electric telescopic handle and alarm, the electric connection is in the side of electric telescopic handle and the guide block.
Preferably, the periphery of the outer part of the movable conductive block and the upper end of the left side of the inner part of the fixed frame are polished, the fixed frame is of a rectangular structure, the section of the fixed frame is of a concave structure, and the movable conductive block is positioned under the starting guide block.
Preferably, the warning protection machanism is installed in processing emergency prevention mechanism left side middle part, warning protection machanism is still including warning gasbag, connection trachea and warning whistle head, the warning gasbag is installed with activity notch inner chamber left side upper end in removal slide upper end left side middle part, the warning whistle head passes through the screw mounting at processing bench frame left side middle part upper end, warning gasbag left side upper end mid-mounting has the connection trachea, the connection trachea left side end passes processing bench frame and is connected with the warning whistle head, the installation opening has been seted up to processing bench frame left side middle part upper end.
Preferably, the energy unbalance triggering mechanism is installed in the middle of the bottom end of the timing treatment fault removal mechanism, the energy unbalance triggering mechanism further comprises a pulling spring, a triggering frame, a moving guide block, a connecting air bag, a sensing notch, a zinc bar, a sensing bar frame, a cone block and a guide ring, the triggering frame is installed in the middle of the bottom end of the fixed frame through bolts, the guide ring is installed around an inner cavity of the triggering frame through bolts, the moving guide block is movably installed on the right side of the inner cavity of the triggering frame, the pulling spring is installed on the right side of the moving guide block and the right side of the inner cavity of the triggering frame through bolts, the connecting air bag is installed on the left side of the moving guide block and the left side of the inner cavity of the triggering frame through an installation rope, the sensing bar frame is installed on the left side of the bottom end of the triggering frame, the sensing notch is formed in the right side of the lower end of the sensing bar frame, the cone block is movably installed on the upper end of the inner cavity of the sensing notch, and the bottom end of the cone block is installed with the zinc bar.
Preferably, the middle part in the left side of the bottom end of the trigger frame is provided with a fixed notch at the relative position of the induction strip frame, the pulling spring is made of spring steel, the periphery of the outer part of the movable guide block and the periphery of the right side of the inner cavity of the trigger frame are polished, the guide ring is of a circular ring structure, and the connecting air bag is made of synthetic silica gel.
Preferably, the energy conversion mechanism is installed at processing bench frame inner chamber both sides middle part upper end, the energy conversion mechanism still includes pushing spring, extrusion gasbag, removes kicking block, location electromagnetism piece, connects iron plate, jet head and installation section of thick bamboo, the installation section of thick bamboo is all installed through the bolt to processing bench frame inside both sides middle part upper end, location electromagnetism piece is installed to installation section of thick bamboo inner chamber upper end, pushing spring is installed to installation section of thick bamboo inside upper end, pushing spring bottom passes through the bolt and installs the removal kicking block, it installs and connects the iron plate to remove the kicking block upper end, guide ring and removal guide block pass through wire and location electromagnetism piece electric connection, remove kicking block bottom and installation section of thick bamboo inner chamber bottom and install the extrusion gasbag, jet head is installed to installation section of thick bamboo bottom.
Preferably, the energy is dredged the mechanism and is installed in processing bench frame both sides middle part lower extreme, the energy is dredged the mechanism and is still including connecting the rope, dredge opening, activity closure plate, installation notch and fixed spring, dredge opening has all been seted up to processing bench frame both sides middle part lower extreme, dredge opening inner chamber bottom one side and all seted up the installation notch, a plurality of fixed springs are installed to installation notch inner chamber bottom, the activity closure plate is installed to the fixed spring upper end, the connecting rope is installed in one side near dredging opening to the removal kicking block bottom, the connecting rope bottom is passed the installation section of thick bamboo and is connected with activity closure plate one side upper end.
Preferably, the conveying through hole is formed in the bottom end of the mounting cylinder, sliding holes are formed in the bottom end of the mounting cylinder and located at the relative positions of the connecting ropes, the fixing springs and the pushing springs are made of spring steel materials, the push-pull block is mounted in the middle of one side of the movable top block away from the connecting ropes, and the movable long groove is formed in the relative positions of the mounting cylinder and located at the push-pull block.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, when extrusion processing is carried out, the extrusion plate is driven to move downwards through the stamping rod, the processing emergency prevention mechanism is triggered, the protection performance during extrusion processing is improved, the protection capability of workers during extrusion processing is improved, the occurrence of emergency accidents is reduced, the problem that the workers are injured and even safety accidents are caused due to the fact that the external workers accidentally move limbs to the extrusion processing end during extrusion processing is prevented, the normal extrusion processing efficiency is influenced, the warning protection mechanism is started through the processing emergency prevention mechanism, the workers are reminded to pay attention to installation when moving to one side of a processing table frame, the safety during extrusion processing is improved, the external workers are prevented from being injured when impacting the outside of the processing table frame when moving to the side during processing, and the processing table frame is prevented from shaking to influence normal processing if the strength during impact is too great, so that the safety and the emergency prevention of the whole during processing are improved;
2. when the plate of the part of the filter is extruded, the plate is directly placed at the upper end of the processing table frame, when the extrusion plate moves downwards to extrude the plate, the stamping material ejection triggering mechanism is triggered, the timing processing fault removing mechanism is started through the stamping material ejection triggering mechanism, the extrusion pressure is excessively high and needs to be checked, the processing table frame and the processing top frame are in fault, if the timely checking is not carried out, the later fault is caused, staff is informed of the need of checking and detecting, the stability of the processing table frame during working and processing is improved, the probability of fault occurrence during use is reduced, the service life is prolonged, the faults are prevented from being caused in the processing table frame and the processing top frame during long-time use, the efficiency during extrusion processing is affected, the economic loss is caused by delaying the construction period of processing production, the continuous work is prevented when the checking is needed, the fault hazard is bigger, the fault occurrence probability is reduced through timing checking, and the extrusion processing production efficiency is increased;
3. the invention can cause the energy in the processing table frame to be gathered when unexpected faults occur in the processing table frame, the energy unbalance triggering mechanism is triggered when the energy unbalance triggering mechanism is used for triggering the energy conversion mechanism, the energy guiding mechanism is started through the energy conversion mechanism, the energy gathered in the processing table frame can be rapidly guided out when the air pressure in the processing table frame is increased, the excessive energy gathering in the processing table frame is prevented in the working process, the damage of parts in the processing table frame can not be caused in the first time, the work can not be continued, the later processing efficiency is influenced, even the problem of safety accidents is caused because of the excessive energy gathering, the economic loss on property is caused, the working stability and the service life of the processing table frame are increased through the guiding in the working process, and the normal processing flow is ensured.
Drawings
Fig. 1 is a schematic structural diagram of an overall three-dimensional structure according to an embodiment of the present invention;
FIG. 2 is a block diagram of a cross section of a processing table frame according to an embodiment of the present invention;
FIG. 3 is a block diagram of a timing processing troubleshooting mechanism provided by an embodiment of the present invention;
FIG. 4 is a block diagram of an energy imbalance triggering mechanism provided by an embodiment of the present invention;
fig. 5 is a block diagram of an energy conversion mechanism according to an embodiment of the present invention.
In the figure: 1. processing an emergency prevention mechanism; 101. a movable pull rope; 102. a movable through hole; 103. a movable baffle; 104. a movable notch; 105. moving the slide bar; 2. stamping and ejecting triggering mechanism; 201. a movable top plate; 202. extruding a frame; 203. a mounting base plate; 204. a liftout spring; 205. a movable ejector rod; 3. an extrusion plate; 4. a warning protection mechanism; 401. a warning air bag; 402. connecting an air pipe; 403. warning whistle head; 5. a timing processing fault removing mechanism; 501. a small electric telescopic rod; 502. fixing the conductive block; 503. a movable conductive block; 504. a fixed frame; 505. starting a guide block; 506. a pressure detector; 507. a storage battery; 508. an electronic counter; 509. an alarm; 6. an energy imbalance triggering mechanism; 601. pulling the spring; 602. a trigger frame; 603. a moving guide block; 604. connecting an air bag; 605. a sensing notch; 606. installing zinc bars; 607. a sensing strip frame; 608. a cone block; 609. a guide ring; 7. an energy conversion mechanism; 701. a pushing spring; 702. extruding the air bag; 703. moving the top block; 704. positioning an electromagnetic block; 705. connecting iron blocks; 706. a jet head; 707. a mounting cylinder; 8. an energy-dissipating mechanism; 801. a connecting rope; 802. a dredging port; 803. a movable blocking plate; 804. a mounting notch; 805. a fixed spring; 9. processing a table frame; 10. a fixed rod; 11. processing a top frame; 12. punching a rod; 13. a push-pull block.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-5, the present invention provides a technical solution: the extrusion molding device for filter production comprises a processing table frame 9, wherein fixing rods 10 are arranged at four corners of the upper end of the processing table frame 9 through bolts, a processing top frame 11 is arranged at the upper end of each fixing rod 10, and a control switch is arranged at the rear side outside the processing table frame 9;
the punching rod 12 is arranged in the middle of the bottom end of the processing top frame 11 through a bolt, and the bottom end of the punching rod is provided with the extruding plate 3 through a bolt;
the processing emergency prevention mechanism 1 is movably arranged around the upper end of the processing table frame 9, the processing emergency prevention mechanism 1 further comprises a movable pull rope 101, a movable through hole 102, a movable baffle 103, a movable notch 104 and a movable slide bar 105, the movable notch 104 is formed around the upper end of the processing table frame 9, the movable baffle 103 is movably arranged in the movable notch 104, the movable slide bar 105 is arranged at the bottom end of the movable baffle 103, the movable pull rope 101 is fixedly arranged in the middle of two sides of the upper end of the extruding plate 3, the movable through hole 102 is formed in the middle of two sides of the bottom end of the processing top frame 11, the movable pull rope 101 penetrates through the movable through hole 102 at one end far away from the extruding plate 3 and is connected with the middle of two sides of the upper end of the movable baffle 103, and the movable notch 104 are in a rectangular structure in overlooking;
the punching press liftout trigger mechanism 2 is arranged in the middle of the upper end of the processing table frame 9, the punching press liftout trigger mechanism 2 comprises a movable top plate 201 and an extrusion frame 202, the extrusion frame 202 is arranged in the middle of the upper end of the processing table frame 9, a circular mounting opening is formed in the middle of the upper end of the processing table frame 9, and the movable top plate 201 is movably arranged at the upper end of an inner cavity of the extrusion frame 202;
the punching press liftout trigger mechanism 2 still includes mounting plate 203, liftout spring 204 and movable ejector pin 205, movable ejector pin 205 is all installed through the bolt around the bottom of movable roof 201, movable ejector pin 205 bottom all runs through extrusion frame 202 and installs mounting plate 203, mounting plate 203 and movable ejector pin 205 are all installed through the screw around the upper end of mounting plate 203 and extrusion frame 202 bottom, movable slide hole has been seted up to the relative position of movable ejector pin 205 around extrusion frame 202 bottom, when the panel of the part of filter is extruded, place the panel on the upper end of processing table frame 9 directly, when the panel is extruded to the lower motion of extrusion plate 3, will promote movable roof 201 and move down to promote movable ejector pin 205 and mounting plate 203 and carry out stretching to liftout spring 204, after the panel is extruded to the shaping, directly promote mounting plate 203 and movable ejector pin 205 through the liftout spring 204 after stretching, and drive movable roof 201 to move up, and jack the panel to the upper end of processing table frame 9 after extrusion, more swiftly change when the panel of the part of filter is processed again, the efficiency when need not be taken out again to take out the panel again, thereby increase the efficiency when processing more conveniently;
the timing processing fault removing mechanism 5 is movably arranged at the bottom end of the punching ejection triggering mechanism 2, the timing processing fault removing mechanism 5 also comprises a small electric telescopic rod 501, a fixed conducting block 502, a movable conducting block 503, a fixed frame 504, a starting guide block 505, a pressure detector 506, a storage battery 507, an electronic counter 508 and an alarm 509, the alarm 509 is arranged at the upper end of the middle part of the outer right side of the processing table frame 9 through bolts, the fixed frame 504 is arranged at the middle part of the inner cavity of the processing table frame 9 through bolts, the storage battery 507 is arranged at the bottom end of the inner part of the fixed frame 504 through bolts, the pressure detector 506 is arranged at the left side of the bottom end of the inner part of the fixed frame 504 through bolts, the pressure detector 506 is electrically connected with the alarm 509 through wires, the electronic counter 508 is arranged at the right side of the bottom end of the inner part of the fixed frame 504 through bolts, the small electric telescopic rod 501 is arranged at the lower end of the middle part of the inner side of the inner cavity of the fixed frame 504 through bolts, the upper end of the small electric telescopic rod 501 is provided with a movable conductive block 503, a fixed conductive block 502 is arranged in the middle of the left side of the inner cavity of the fixed frame 504, the movable conductive block 503 and the fixed conductive block 502 are electrically connected with a control circuit in the processing table frame 9 through wires, a starting guide block 505 is arranged at the upper end of the middle of the left side of the inner cavity of the fixed frame 504 through bolts, the starting guide block 505, the movable conductive block 503 and an alarm 509 are electrically connected with a storage battery 507 through wires, the starting guide block 505 and the movable conductive block 503 are electrically connected with the alarm 509 through wires, an electronic counter 508 is electrically connected with the small electric telescopic rod 501 through wires, the electronic counter 508 is positioned under the right side mounting base plate 203, a conversion control switch is arranged in the pressure detector 506 and the electronic counter 508, so that when the mounting base plate 203 moves downwards, the electronic counter 508 and the pressure detector 506 are simultaneously connected with the electronic counter 508, when the pressure during extrusion is too high, the pressure detector 506 is triggered to set a value in advance, the alarm 509 is started to tell a worker that the extrusion pressure is too high to check, the processing table frame 9 and the processing top frame 11 have faults, if the faults are not checked in time, the faults are caused in the later period, the faults are counted through the electronic counter 508 during each extrusion processing, when the preset times are reached, the small electric telescopic rod 501 is started to drive the movable conducting block 503 to move upwards to be separated from the fixed conducting block 502, the control circuit of the processing table frame 9 is directly disconnected, the fixed conducting block 502 is contacted with the starting guide block 505, starting an alarm 509 to tell staff that the checking and detecting are needed, improving the stability of the processing table frame 9 during working and processing, and reducing the probability of faults occurring during use, thereby prolonging the service life of the processing table frame 9 and the processing top frame 11 during long-time use, preventing faults occurring during processing and influencing the efficiency during extrusion processing when the processing table frame 9 and the processing top frame 11 cannot be processed at the first time, delaying the economic loss caused by the construction period of processing and production, and preventing continuous work during the checking by disconnecting a control power supply, so that the damage of the faults is larger, reducing the probability of faults occurring through timing checking and increasing the efficiency of extrusion processing and production;
the periphery of the outer part of the movable conductive block 503 and the upper end of the left side of the inner part of the fixed frame 504 are polished, the fixed frame 504 is in a rectangular structure, the section of the fixed frame 504 is in a concave structure, and the movable conductive block 503 is positioned right below the starting guide block 505, so that the flexibility in moving is improved through polishing, and the friction is reduced;
the warning protection mechanism 4 is arranged in the middle of the left side of the processing emergency prevention mechanism 1, the warning protection mechanism 4 further comprises a warning air bag 401, a connecting air pipe 402 and a warning whistle head 403, the warning air bag 401 is arranged in the middle of the left side of the upper end of the movable sliding bar 105 and the upper end of the left side of the inner cavity of the movable notch 104, the warning whistle head 403 is arranged at the upper end of the middle of the left side of the processing table frame 9 through screws, the connecting air pipe 402 is arranged in the middle of the upper end of the left side of the warning air bag 401, the left side of the connecting air pipe 402 penetrates through the processing table frame 9 to be connected with the warning whistle head 403, the upper end of the middle of the left side of the processing table frame 9 is provided with a mounting through hole, when the movable sliding bar 105 moves upwards, the warning air bag 401 is extruded into the warning whistle head 403 through the connecting air pipe 402, so that the warning whistle head 403 emits sound to remind workers that extrusion processing is needed when moving to one side of the processing table frame 9.
The energy unbalance triggering mechanism 6 is arranged in the middle of the bottom end of the timing treatment fault removal mechanism 5, the energy unbalance triggering mechanism 6 also comprises a pulling spring 601, a triggering frame 602, a moving guide block 603, a connecting air bag 604, a sensing notch 605, a zinc bar 606, a sensing bar frame 607, a cone block 608 and a guide ring 609, the triggering frame 602 is arranged in the middle of the bottom end of the fixed frame 504 through bolts, the guide ring 609 is arranged around the inner cavity of the triggering frame 602 through bolts, the moving guide block 603 is movably arranged on the right side of the inner cavity of the triggering frame 602, the pulling spring 601 is arranged on the right side of the moving guide block 603 and the right side of the inner cavity of the triggering frame 602 through bolts, the pulling spring 601 is in a stretching state, the connecting air bag 604 is arranged on the middle of the left side of the moving guide block 603 and the left side of the inner cavity of the triggering frame 602 through mounting ropes, the sensing bar frame 607 is arranged on the left side of the bottom end of the triggering frame 602, the sensing notch 605 is arranged on the right side of the lower end of the sensing bar frame 607, the upper end of the inner cavity of the induction strip frame 607 is movably provided with a cone block 608, the bottom end of the inner cavity of the induction notch 605 and the bottom end of the cone block 608 are provided with a mounting zinc bar 606, and the guide ring 609 and the movable guide block 603 are electrically connected with a control circuit in the processing table frame 9 through wires, so that when unexpected faults occur in the processing table frame 9, the energy in the processing table frame 9 is gathered, when the energy is gathered too much, the mounting zinc bar 606 is expanded, the cone block 608 is pushed to move upwards, the connecting air bag 604 is punctured to lose the restraint force of the movable guide block 603, the movable guide block 603 is pulled to move to the right side by a pulling spring 601 in a stretching state, the control circuit of the positioning electromagnetic block 704 and the control circuit of the processing table frame 9 are disconnected, when the energy is prevented from being gathered, the processing table frame 9 still works, the severity of unexpected faults is larger, causing the positioning electromagnet 704 to lose magnetism;
the middle part of the left side of the bottom end of the trigger frame 602 is provided with a fixed notch at the relative position of the induction strip frame 607, the pulling spring 601 is made of spring steel, the periphery of the outer part of the moving guide block 603 and the periphery of the right side of the inner cavity of the trigger frame 602 are polished, the guide ring 609 is of a circular ring structure, and the connecting air bag 604 is made of synthetic silica gel, so that the elasticity and the service life of the pulling spring 601 are improved through the spring steel;
the energy conversion mechanism 7 is arranged at the upper ends of the middle parts of the two sides of the inner cavity of the processing table frame 9, the energy conversion mechanism 7 further comprises a pushing spring 701, an extrusion air bag 702, a movable top block 703, a positioning electromagnetic block 704, a connecting iron block 705, a jet head 706 and a mounting cylinder 707, the mounting cylinder 707 is arranged at the upper ends of the middle parts of the two sides of the inner part of the processing table frame 9 through bolts, the positioning electromagnetic block 704 is arranged at the upper ends of the inner cavity of the mounting cylinder 707, the pushing spring 701 is arranged at the upper ends of the inner part of the mounting cylinder 707, the pushing spring 701 is in a contracted state, the movable top block 703 is arranged at the bottom end of the pushing spring 701 through bolts, the connecting iron block 705 is arranged at the upper ends of the movable top block 703, the guide ring 609 and the movable 603 are electrically connected with the positioning electromagnetic block 704 through wires, the extrusion air bag 702 is arranged at the bottom end of the movable top block 703 and the inner cavity bottom end of the mounting cylinder 707, the jet head 706 is arranged at the bottom end of the positioning electromagnetic block 704, so that magnetism is lost, the connecting iron block 705 loses constraint force, the movable top block 701 is pushed down through the pushing spring 701 in a stretched state, the pushing the movable top block 702 is extruded, the extrusion air bag 702 is arranged at the upper end, the extrusion air bag 702 is extruded, the extrusion air bag 705 is extruded, the extrusion air bag 702 is pushed into the inner part of the processing table 9 through the processing table 9, and the processing air bag is increased;
the energy dispersion mechanism 8 is arranged at the lower ends of the middle parts of the two sides of the processing table frame 9, the energy dispersion mechanism 8 further comprises a connecting rope 801, a dispersion through hole 802, a movable blocking plate 803, a mounting notch 804 and a fixed spring 805, the dispersion through hole 802 is formed at the lower ends of the middle parts of the two sides of the processing table frame 9, the mounting notch 804 is formed at one side of the bottom end of the inner cavity of the dispersion through hole 802, a plurality of fixed springs 805 are arranged at the bottom end of the inner cavity of the mounting notch 804, the movable blocking plate 803 is arranged at the upper end of the fixed springs 805, the connecting rope 801 is arranged at one side close to the dispersion through hole 802, the bottom end of the connecting rope 801 passes through the mounting cylinder 707 and is connected with the upper end of one side of the movable blocking plate 803, and the fixed springs 805 are in a stretching state, so that when the movable blocking plate 803 moves downwards, the movable blocking plate 803 is driven to move downwards through the stretched fixed springs 805, and the dispersion through hole 802 does not have any shielding inside the dispersion through the inside the processing table frame 9, and the energy accumulated inside the dispersion through the movable blocking plate 803 is fast;
the bottom end of the installation cylinder 707 is provided with a conveying through hole, the bottom end of the installation cylinder 707 is provided with sliding holes at the relative positions of the connecting ropes 801, the fixed springs 805 and the pushing springs 701 are made of spring steel materials, the movable top block 703 is provided with a push-pull block 13 at the middle part of one side far away from the connecting ropes 801, the relative positions of the installation cylinder 707 and the push-pull block 13 are provided with movable long grooves, and thus the movable top block 703 is driven to move upwards to reset by pushing the push-pull block 13.
Working principle: in the invention, when extrusion processing is carried out, the extrusion plate 3 is driven to move downwards by the pressure lever 12 and the movable pull rope 101 is driven to move, the movable baffle 103 is pulled to move upwards by the movable pull rope 101, so that the upper end of the movable baffle 103 passes through the upper end of the movable notch 104, the movable baffle 103 is positioned at four tables at the upper end of the processing table frame 9 and the movable slide bar 105 is driven to slide in the movable notch 104, the flexibility and the stability of the movable baffle 103 during movement are improved, the movable baffle 103 is positioned at the periphery of the upper end of the processing table frame 9, the protection performance of extrusion processing is improved, the protection capability of staff during extrusion processing is improved, the occurrence of sudden accidents is reduced, the situation that external staff unintentionally moves limbs to the extrusion processing end during extrusion processing is prevented, the staff is injured, even the problem of safety accidents is caused, normal extrusion processing efficiency is influenced, when the movable sliding bar 105 moves upwards, the warning air bag 401 is extruded, air in the warning air bag 401 is extruded into the warning whistle head 403 through the connecting air pipe 402, the warning whistle head 403 emits sound, the staff is reminded to carry out extrusion processing, the staff needs to pay attention to installation when moving to one side of the processing table frame 9, safety during extrusion processing is improved, the external staff is prevented from being injured when moving to the side of the processing table frame 9 when being processed, if the force during impact is overlarge, the processing table frame 9 is caused to shake to influence normal processing, and the safety and the emergency prevention of the whole during processing are improved;
when the plate material of the filter component is extruded, the plate material is directly placed at the upper end of the processing table frame 9, when the extrusion plate 3 moves downwards to extrude the plate material, the movable top plate 201 is pushed to move downwards, the movable ejector rod 205 and the mounting bottom plate 203 are pushed to move downwards, the ejector spring 204 is stretched, after the plate material is extruded and molded, the mounting bottom plate 203 and the movable ejector rod 205 are directly pushed to move upwards through the stretched ejector spring 204, the movable top plate 201 is driven to move upwards, the extruded plate material is ejected to the upper end of the processing table frame 9, the material changing processing is more rapid, the extruded plate material is not required to be taken out and replaced, the operation is more convenient, the efficiency in the processing is increased, and when the mounting bottom plate 203 moves downwards, the plate material is simultaneously matched with the pressure detector 506 and the electronic counter 508, when the pressure during extrusion is too high, the pressure detector 506 is triggered to set a value in advance, the alarm 509 is started to tell a worker that the extrusion pressure is too high to check, the processing table frame 9 and the processing top frame 11 have faults, if the faults are not checked in time, the faults are caused at the later stage, the faults are counted through the electronic counter 508 during each extrusion processing, when the preset times are reached, the small electric telescopic rod 501 is started to drive the movable conductive block 503 to move upwards to be separated from the fixed conductive block 502, the control circuit of the processing table frame 9 is directly disconnected, the fixed conductive block 502 is contacted with the starting guide block 505, the starting alarm 509 tells the worker to check and detect, the stability of the processing table frame 9 during working is improved, the fault probability during use is reduced, the service life is prolonged, the problems that faults exist in the processing table frame 9 and the processing top frame 11 and cannot be processed at the first time when the processing table frame is used for a long time, faults occur during processing, efficiency during extrusion processing is affected, the construction period of processing production is delayed, economic losses are caused, continuous work during investigation is prevented by disconnecting a control power supply, the damage of the faults is larger, the occurrence probability of the faults is reduced through timing investigation, and the extrusion processing production efficiency is improved are prevented;
meanwhile, when unexpected faults occur in the processing table frame 9, the energy in the processing table frame 9 is gathered, when the energy is gathered too much, the mounting zinc bars 606 are expanded, the cone block 608 is pushed to move upwards, the connecting air bag 604 is punctured to enable the moving guide block 603 to lose the constraint force, the moving guide block 603 is pulled to move to the right side and separated from the guide ring 609 through the pulling spring 601 in a stretching state, the control circuit of the positioning electromagnetic block 704 and the control circuit of the processing table frame 9 are disconnected, when the energy is prevented from being gathered, the processing table frame 9 still works, the severity of the unexpected faults is larger, the positioning electromagnetic block 704 is enabled to lose magnetism, the connecting iron block 705 is enabled to lose constraint force, the moving top block 703 is pushed to move downwards through the pushing spring 701 in the stretching state, the extruding air bag 702 is extruded to the inside of the processing table frame 9 through the air jet head 706, when the movable top block 703 moves downwards, the connecting rope 801 is in a loose state, the movable blocking plate 803 is driven to move downwards by the stretched fixed spring 805, so that the inside of the dredging opening 802 is free from any shielding, when the air pressure in the processing table frame 9 increases, the energy accumulated in the processing table frame 9 is rapidly dredged out by the dredging opening 802, excessive accumulation of the energy in the processing table frame 9 is prevented in the working process, damage to parts in the processing table frame 9 cannot be caused in the first time, the working cannot be continued, the later processing efficiency is influenced, even the problem of safety accidents is caused due to the excessive accumulation of the energy, the economic loss on property is caused, the stability of the working of the processing table frame 9 is improved through dredging in the working process, the service life of the processing table frame 9 is prolonged, and ensures the normal processing flow.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides an extrusion device is used in filter production, includes processing platform frame (9), dead lever (10) are all installed through the bolt in processing platform frame (9) upper end four corners department, processing top frame (11) are installed to dead lever (10) upper end, processing platform frame (9) outside rear side has set control switch, its characterized in that:
the punching rod (12) is arranged in the middle of the bottom end of the processing top frame (11) through a bolt, and the bottom end of the punching rod is provided with the extrusion plate (3) through a bolt;
the processing emergency prevention mechanism (1) is movably mounted around the upper end of the processing platform frame (9), the processing emergency prevention mechanism (1) comprises a movable pull rope (101), a movable through hole (102), a movable baffle (103), a movable notch (104) and a movable slide bar (105), the movable notch (104) is formed around the upper end of the processing platform frame (9), the movable baffle (103) is movably mounted in the movable notch (104), the movable slide bar (105) is mounted at the bottom end of the movable baffle (103), the movable pull rope (101) is fixedly mounted in the middle of two sides of the upper end of the extrusion plate (3), the movable through holes (102) are formed in the middle of two sides of the bottom end of the processing top frame (11), the movable pull rope (101) penetrates through the movable through hole (102) at one end far away from the extrusion plate (3) and is connected with the middle of two sides of the upper end of the movable baffle (103), and the movable baffle (103) and the movable notch (104) are in a rectangular overlook structure;
the punching press liftout trigger mechanism (2), it is installed in processing platform frame (9) upper end middle part, punching press liftout trigger mechanism (2) are including movable roof (201) and extrusion frame (202), processing platform frame (9) upper end mid-mounting has extrusion frame (202), the installation circle mouth has been seted up at processing platform frame (9) upper end middle part, movable roof (201) movable mounting is in extrusion frame (202) inner chamber upper end.
2. An extrusion apparatus for filter production as set forth in claim 1, wherein: the punching press liftout trigger mechanism (2) still includes mounting plate (203), liftout spring (204) and activity ejector pin (205), activity ejector pin (205) are all installed through the bolt around activity ejector pin (201) bottom, mounting plate (203) are all installed through extrusion frame (202) in activity ejector pin (205) bottom, mounting plate (203) upper end all installs liftout spring (204) through the screw with extrusion frame (202) bottom all around, activity slide hole has been seted up around extrusion frame (202) bottom and be located the relative position of activity ejector pin (205).
3. An extrusion apparatus for filter production as set forth in claim 2, wherein: the timing treatment fault removal mechanism (5) is movably arranged at the bottom end of the punching ejector triggering mechanism (2), the timing treatment fault removal mechanism (5) comprises a small electric telescopic rod (501), a fixed conducting block (502), a movable conducting block (503), a fixed frame (504), a starting guide block (505), a pressure detector (506), a storage battery (507), an electronic counter (508) and an alarm (509), the alarm (509) is arranged at the middle upper end of the right side outside a processing table frame (9) through bolts, the fixed frame (504) is arranged at the middle part of the upper end of an inner cavity of the processing table frame (9) through bolts, the storage battery (507) is arranged at the inner bottom end of the fixed frame (504) through bolts, the pressure detector (506) is arranged at the left side of the inner bottom end of the fixed frame (504) through bolts, the pressure detector (506) is electrically connected with the alarm (509) through wires, the electronic counter (508) is arranged at the right side of the inner bottom end of the fixed frame (504) through bolts, the small electric telescopic rod (501) is arranged at the middle upper side of the inner cavity (502) through bolts, the left side of the electric telescopic rod (504) is arranged at the middle part of the inner cavity (502) through the fixed frame (503), the movable conductive block (503) and the fixed conductive block (502) are electrically connected with a control circuit in the processing table frame (9) through wires, the starting guide block (505) is mounted at the upper end of the left middle part of an inner cavity of the fixed frame (504) through bolts, the starting guide block (505), the movable conductive block (503) and the alarm (509) are electrically connected with the storage battery (507) through wires, the starting guide block (505) and the movable conductive block (503) are electrically connected with the alarm (509) through wires, the electronic counter (508) is electrically connected with the small-sized electric telescopic rod (501) through wires, and the electronic counter (508) is located under the right-side mounting base plate (203).
4. An extrusion apparatus for filter production as set forth in claim 3, wherein: the movable conductive block (503) is arranged on the periphery outside and the upper end of the left side inside the fixed frame (504) is subjected to polishing treatment, the fixed frame (504) is of a rectangular structure, the section of the fixed frame (504) is of a concave structure, and the movable conductive block (503) is arranged under the starting guide block (505).
5. An extrusion apparatus for filter production as set forth in claim 4, wherein: warning protection machanism (4) are installed in processing emergency prevention mechanism (1) left side middle part, warning protection machanism (4) are including warning gasbag (401), connecting trachea (402) and warning whistle head (403), remove slider (105) upper end left side middle part and activity notch (104) inner chamber left side upper end and install warning gasbag (401), warning whistle head (403) pass through the screw and install at processing bench frame (9) left side middle part upper end, warning gasbag (401) left side upper end mid-mounting has connecting trachea (402), connecting trachea (402) left side end passes processing bench frame (9) and is connected with warning whistle head (403), the installation opening has been seted up to processing bench frame (9) left side middle part upper end.
6. An extrusion apparatus for filter production as set forth in claim 3, wherein: energy unbalance trigger mechanism (6) are installed in the middle part of the bottom end of timing treatment trouble shooting mechanism (5), energy unbalance trigger mechanism (6) still include pulling spring (601), trigger frame (602), remove guide block (603), connect gasbag (604), response notch (605), installation zinc strip (606), response strip frame (607), awl piece (608) and guide ring (609), trigger frame (602) are installed in fixed frame (504) bottom middle part through the bolt, install guide ring (609) through the screw around trigger frame (602) inner chamber, trigger frame (602) inner chamber middle part right side movable mounting has remove guide block (603), remove guide block (603) right side and trigger frame (602) inner chamber right side and install pulling spring (601) through the screw, remove guide block (603) left side middle part and trigger frame (602) inner chamber left side and install connect gasbag (604) through the installation rope, response strip frame (607) are installed on the left side of trigger frame (602) bottom, response notch (607) are installed on the right side lower extreme of response strip frame (602), awl piece (605) are installed with awl piece (605), install awl piece (608) inner chamber (608).
7. An extrusion apparatus for filter production as set forth in claim 6, wherein: the middle part of the left side of the bottom end of the trigger frame (602) is provided with a fixed notch at the relative position of the induction strip frame (607), the pulling spring (601) is made of spring steel, the periphery of the outer part of the movable guide block (603) and the periphery of the right side of the inner cavity of the trigger frame (602) are polished, the guide ring (609) is of a circular ring structure, and the connecting air bag (604) is made of synthetic silica gel.
8. An extrusion apparatus for filter production as set forth in claim 6, wherein: the energy conversion mechanism (7) is installed at the upper ends of the middle parts of the two sides of the inner cavity of the processing bench frame (9), the energy conversion mechanism (7) comprises a pushing spring (701), an extrusion air bag (702), a movable top block (703), a positioning electromagnetic block (704), a connecting iron block (705), a jet head (706) and an installation cylinder (707), the installation cylinder (707) is installed at the upper ends of the middle parts of the two sides of the inner cavity of the processing bench frame (9) through bolts, the positioning electromagnetic block (704) is installed at the upper end of the inner cavity of the installation cylinder (707), the pushing spring (701) is installed at the upper end of the inner part of the installation cylinder (707), the movable top block (703) is installed at the bottom end of the pushing spring (701) through bolts, the connecting iron block (705) is installed at the upper end of the movable top block (703), the guide ring (609) and the movable guide block (603) are electrically connected with the positioning electromagnetic block (704) through wires, the extrusion air bag (702) is installed at the bottom end of the inner cavity of the installation cylinder (707).
9. An extrusion apparatus for filter manufacture as set forth in claim 8, wherein: energy dredging mechanism (8) are installed in processing bench frame (9) both sides middle part lower extreme, energy dredging mechanism (8) are including connecting rope (801), dredging opening (802), activity closure plate (803), installation notch (804) and fixed spring (805), dredging opening (802) have all been seted up to processing bench frame (9) both sides middle part lower extreme, installation notch (804) have all been seted up to dredging opening (802) inner chamber bottom one side, a plurality of fixed springs (805) are installed to installation notch (804) inner chamber bottom, movable closure plate (803) are installed to fixed spring (805) upper end, connecting rope (801) are installed in one side that is close to dredging opening (802) to remove top piece (703) bottom, connecting rope (801) bottom is passed mounting cylinder (707) and is connected with one side upper end of activity closure plate (803).
10. An extrusion apparatus for filter manufacture as set forth in claim 9, wherein: the utility model discloses a movable long slot type elevator installation device, including installation section of thick bamboo (707), fixed spring (805) and pushing spring (701), connecting rope (801) are connected in the fixed spring (805), the transport opening has been seted up to installation section of thick bamboo (707) bottom, the slide hole has all been seted up to installation section of thick bamboo (707) bottom and be located the relative position of connecting rope (801), fixed spring (805) and pushing spring (701) all adopt spring steel material to make, movable ejector block (703) are kept away from one side mid-mounting of connecting rope (801) push-pull block (13), the removal elongated slot has been seted up to installation section of thick bamboo (707) and be located the relative position of push-pull block (13).
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| CN202211673430.0A CN115847696B (en) | 2022-12-26 | 2022-12-26 | Extrusion device for filter production |
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| CN116586586B (en) * | 2023-07-07 | 2024-05-24 | 宁波吉烨汽配模具有限公司 | Die casting machine capable of automatically discharging |
| CN116867207A (en) * | 2023-09-04 | 2023-10-10 | 济钢防务技术有限公司 | Clutter cancellation data processing device |
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| DE19622712A1 (en) * | 1996-06-06 | 1997-12-11 | Dieffenbacher Gmbh Maschf | Safety device for continuous operation press, for production of chip material mats, e.t.c. |
| JP2014012386A (en) * | 2012-07-05 | 2014-01-23 | Denso Corp | Resin press molding method and apparatus of the same |
| CN210256937U (en) * | 2019-07-15 | 2020-04-07 | 淮安市欣易佳塑业科技有限公司 | Plastic extrusion forming device |
| CN114011991A (en) * | 2021-11-15 | 2022-02-08 | 曹泽鹏 | Aluminum plate die-casting system and die-casting method thereof |
| CN114603765A (en) * | 2022-03-01 | 2022-06-10 | 孙正亮 | Forming die for synthetic rubber part |
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| DE19622712A1 (en) * | 1996-06-06 | 1997-12-11 | Dieffenbacher Gmbh Maschf | Safety device for continuous operation press, for production of chip material mats, e.t.c. |
| JP2014012386A (en) * | 2012-07-05 | 2014-01-23 | Denso Corp | Resin press molding method and apparatus of the same |
| CN210256937U (en) * | 2019-07-15 | 2020-04-07 | 淮安市欣易佳塑业科技有限公司 | Plastic extrusion forming device |
| CN114011991A (en) * | 2021-11-15 | 2022-02-08 | 曹泽鹏 | Aluminum plate die-casting system and die-casting method thereof |
| CN114603765A (en) * | 2022-03-01 | 2022-06-10 | 孙正亮 | Forming die for synthetic rubber part |
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