CN115847673A - Injection molding device with built-in ash removal brush and using method thereof - Google Patents

Injection molding device with built-in ash removal brush and using method thereof Download PDF

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Publication number
CN115847673A
CN115847673A CN202211334226.6A CN202211334226A CN115847673A CN 115847673 A CN115847673 A CN 115847673A CN 202211334226 A CN202211334226 A CN 202211334226A CN 115847673 A CN115847673 A CN 115847673A
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brush
cleaning
injection molding
negative pressure
built
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姜成辉
朱安平
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Individual
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Individual
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Abstract

The invention discloses an injection molding device with a built-in dust removing brush and a using method thereof, belonging to the field of injection molding equipment. According to the invention, the spring A drives the ball B on the bottom surface of the lifting cylinder to be attached to the bottom surface of the mold groove, the driving mechanism drives the telescopic ash removal mechanism to horizontally slide on the top surface of the base, and the negative pressure mechanism sucks away the debris to avoid the debris from remaining in the mold groove, so that a better cleaning effect is realized, and the production quality of injection molding products is improved.

Description

Injection molding device with built-in ash removal brush and using method thereof
Technical Field
The invention relates to the field of injection molding equipment, in particular to an injection molding device with a built-in ash removal brush and a using method thereof.
Background
Along with the development of science and technology, the automobile is changed from traditional plug-in key ignition into the current wireless key transmission signal ignition, a wireless key shell for transmitting signals needs to be produced through an injection mold, the injection molding machine can generate certain fragments and dust after the automobile wireless key shell is processed, the existing injection mold mainly blows sundries away through blowing, but part of particles of the fragments and dust are difficult to blow away, the dust is adhered to the mold, and subsequent processing is influenced. However, because the mold groove of the injection molding machine has a certain depth, the bristles of the device are difficult to contact the bottom surface of the mold groove, so that part of debris particles and the like still have certain probability to remain in the mold groove, the cleaning effect is poor, and the production quality of injection molding products is influenced.
Although CN213107735U adopts the cooperation of spring and brush to adapt to the depth change of the mold groove, the interior of the mold with complex structure is still difficult to clean thoroughly due to the different shapes of the mold structures, and in addition, in the prior art CN108144879A, the cam is moved to move left and right while the cleaning device rotates, so as to expand the cleaning range of the mold, but the size of the cam determines the variation range of the mold cleaning, even if the cam is changed to adapt to the size of the mold, under the condition that the rotation speed of the cleaning device is not changed, the moving speed of different mold sizes is different, so that the cleaning degree of the mold is difficult to ensure, especially under the condition of being applied to large-size mold cleaning. When the cleaning device in the comparison document is used, the mold needs to be detached from the injection molding device and then installed on the cleaning device for cleaning, and the operation process is complicated. In view of this, we propose an injection molding device with a built-in ash removal brush and a method of using the same.
Disclosure of Invention
1. Technical problem to be solved
The invention aims to provide an injection molding device with a built-in dust removing brush, which can adapt to the depth and shape structure of a mold, is particularly suitable for cleaning the mold with a complex and changeable structure and solves the problems in the background technology.
2. Technical scheme
An injection molding device with a built-in dust removing brush comprises a base, wherein a mold is placed on the top of the base, at least one side of the top surface of the base is connected with a supporting plate, a sliding plate is connected in the supporting plate in a sliding mode, and a driving mechanism for driving the sliding plate to move is installed in the base;
one side of the sliding plate is connected with a fixing plate in a cavity structure, a plurality of fixing cylinders are fixedly arranged on the bottom surface of the fixing plate, a telescopic ash removal mechanism is arranged in each fixing cylinder and comprises a rotary cylinder, a lifting cylinder is arranged in each rotary cylinder in a sliding mode, a plurality of through holes are formed in the bottom surface of each lifting cylinder, a brush is connected to the outer side of the bottom surface of each lifting cylinder, and a ball B is rotatably connected to the bottom surface of each lifting cylinder;
the inner cavity of the fixing plate is communicated with a negative pressure mechanism, the negative pressure mechanism comprises a dust collection box, and the plurality of lifting cylinders are also communicated with the inner cavity of the fixing plate to form an airflow channel for guiding and collecting dust and debris on the die into the dust collection box.
Preferably, actuating mechanism includes the motor, the motor output passes the base and extends to the outside and cup joints and is fixed with the sprocket, the inside other end of base rotates and is provided with another sprocket, the meshing is connected with the chain on the sprocket, it is fixed with the actuating lever to connect on the chain, waist type hole sliding fit who offers on actuating lever and the slide.
Preferably, the fixed cylinder is communicated with the cavity part of the fixed plate, a plurality of balls A are distributed on the inner wall of the fixed cylinder, and the fixed cylinder is rotatably connected with the rotary cylinder through the balls A.
Preferably, the upper part of the outer wall of the rotary drum is fixedly connected with a gear A, and every two adjacent gears A are in meshed connection;
the bottom surface of the fixing plate is rotatably connected with a gear B, the gear B is meshed with a gear A on the outermost side and is meshed with a rack connected with the inner wall of the supporting plate.
Preferably, at least one guide rod is fixedly connected to the inner wall of the rotary drum, and the lifting drum is connected with the guide rod in a sliding manner;
the lifting cylinder is internally connected with a spring A, one end of the spring A is connected with the inner wall of the rotating cylinder, and one end of the spring A is abutted against the inner wall of the lifting cylinder.
Preferably, the negative pressure mechanism comprises a connecting pipe communicated with the cavity of the fixing plate, one end of the connecting pipe is connected with a box cover, a dust collecting box is clamped and matched with the lower side of the box cover, and a negative pressure pump is connected to one side of the box cover.
Preferably, the right wall is connected with the dust cover in the case lid, negative pressure pump input is located in the dust cover.
Preferably, the brushes are arranged in blocks and movably arranged outside the bottom surface of the lifting cylinder, magnetic blocks are arranged inside the brush rod of each brush, electromagnetic blocks are embedded in the side walls of the rotary cylinders, and included angles between the brushes and the lifting cylinder are changed through the magnetic action between the electromagnetic blocks on the adjacent rotary cylinders and the magnetic blocks in the brush rod, so that the brushes can clean the die in multiple angles.
Preferably, the controller is further provided, the second magnetic block is an electromagnetic block, the controller is used for controlling the work of the motor, the negative pressure pump and the electromagnetic block, the controller comprises a random number generation module, and each electromagnetic block is associated with one fixed serial number.
A use method of an injection molding device with a built-in ash removal brush comprises the following steps:
a) The telescopic ash removal mechanism moves for cleaning, a motor is started through a controller, and a sliding plate is driven to horizontally reciprocate on the supporting plate by means of chain wheel and chain transmission and sliding fit of the driving rod and the waist-shaped hole, so that the fixed plate and the telescopic ash removal mechanism are driven to horizontally reciprocate, and the horizontal moving cleaning of the telescopic ash removal mechanism is realized;
b) The telescopic ash cleaning mechanism performs autorotation cleaning, the fixed plate drives the gear B to be meshed with the rack to rotate when moving, the gear B drives the gear A on the outer side to rotate, and the gears A are matched to drive the rotary drum to rotate, so that the brush rotates while moving, and the cleaning effect on the die groove is enhanced;
c) The negative pressure mechanism collects the debris, controls the negative pressure pump to work, enables negative pressure to be formed in the dust collection box and the box cover, enables negative pressure to be formed in the fixing plate and the lifting cylinder through the connecting pipe, and sucks the debris on the die into the dust collection box through the through hole;
when the rotating drum provided with the brush arranged in blocks and the rotating drum provided with the second magnetic block are arranged at intervals, turning to the step d);
when each rotary drum is provided with a brush and a second magnetic block which are arranged in blocks, turning to the step e);
d) The cleaning range and the cleaning mode of the brush are fixedly changed, the rotating drum rotates to change the distance between the first magnetic block and the second magnetic block, so that the brush is constantly rotated under the action of changing magnetic force to constantly change the included angle between the brush and the lifting drum, and the brush has diversified cleaning tracks in the process of moving and rotationally cleaning the die;
e) The cleaning range and the cleaning mode of the brush are randomly changed, the random number generation module is controlled to generate a random number, the second magnetic block with a fixed number corresponding to the random number is electrified, and the brush on the rotary drum is randomly driven to change the cleaning range and the cleaning mode.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
1. according to the invention, the spring A, the lifting cylinder and the ball B are matched, so that the ball B on the bottom surface of the lifting cylinder driven by the spring A can be attached to the bottom surface of the mold groove, the lifting groove is driven by the driving mechanism to reciprocate, the hairbrush is attached to the mold groove to clean scraps, the negative pressure mechanism forms a negative pressure state in the lifting cylinder, the scraps are sucked away by the through hole, the scraps are prevented from remaining in the mold groove, a better cleaning effect is realized, and the production quality of injection molding products is improved.
2. According to the invention, the gear B is meshed with the rack to rotate when the fixing plate moves, and the gear B is meshed with the gear A, so that all the rotary drums drive the lifting drums in the rotary drums to rotate, and the lifting drums drive the brushes to rotate while driving the brushes to move, thereby further enhancing the cleaning effect on the die grooves.
3. According to the dust collection box, the limiting rod is in butt fit with the dust collection box, so that the dust collection box and the box cover are stably clamped, the shifting block is pushed to drive the limiting rod to move, the dust collection box can be conveniently taken out of the fixing plate, the interior of the dust collection box is cleaned, and the use convenience is improved.
4. The brush is matched with the two magnetic blocks in a blocking arrangement, so that the brush has diversified cleaning tracks in the process of moving and rotationally cleaning the die.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the drive mechanism of the present invention;
FIG. 3 is a schematic view of a fixing plate, a telescopic ash removing mechanism and a negative pressure mechanism of the present invention;
FIG. 4 is a structural anatomical schematic view of a rotating drum and a lifting drum of the present invention;
FIG. 5 is a disassembled view of the drum structure of the present invention;
FIG. 6 is an anatomical schematic of a negative pressure mechanism of the present invention;
FIG. 7 is an enlarged anatomical illustration of the structure at A in accordance with the present invention;
the reference numbers in the figures illustrate: 1. a base; 2. a support plate; 3. a slide plate; 4. a drive mechanism; 401. a double-shaft motor; 402. a chain; 403. a drive rod; 404. a sprocket; 5. a kidney-shaped hole; 6. a fixing plate; 7. a fixed cylinder; 8. a ball A; 9. a telescopic ash removal mechanism; 901. a rotating drum; 902. a lifting cylinder; 903. a brush; 904. a ball B; 905. a through hole; 906. a gear A; 907. a guide bar; 908. a spring A; 10. a gear B; 11. a rack; 12. a negative pressure mechanism; 1201. a connecting pipe; 1202. a box cover; 1203. a dust collection box; 1204. a negative pressure pump; 1205. a dust cover; 13. a limiting component; 1301. a limiting rod; 1302. a spring B; 1303. and (5) shifting blocks.
Detailed Description
Example 1
Referring to fig. 1-7, the present invention provides a technical solution:
an injection molding device with a built-in dust removing brush comprises a base 1, wherein two sides of the top surface of the base 1 are respectively connected with a supporting plate 2, a sliding plate 3 is connected in the supporting plates 2 in a sliding manner, and a driving mechanism 4 for driving the sliding plate 3 to move is arranged in the base 1;
a fixing plate 6 in a cavity structure is connected between the two sliding plates 3, a plurality of fixing cylinders 7 are uniformly and fixedly arranged on the bottom surface of the fixing plate 6, telescopic ash cleaning mechanisms 9 are arranged in the fixing cylinders 7, each telescopic ash cleaning mechanism 9 comprises a rotating cylinder 901, a lifting cylinder 902 is arranged in the rotating cylinder 901, a plurality of through holes 905 are formed in the bottom surface of the lifting cylinder 902, a brush 903 is connected to the outer side of the bottom surface of the lifting cylinder 902, and a ball B904 is rotatably connected to the middle of the bottom surface of the lifting cylinder 902;
the top surface of the fixed plate 6 is also connected with a negative pressure mechanism 12.
In this technical scheme, place the mould groove in the recess of base 1 top surface, actuating mechanism 4 can drive slide 3 reciprocating sliding in backup pad 2, two slide 3 drive fixed plate 6 and carry out straight reciprocating motion at base 1's top surface, fixed plate 6 drives flexible deashing mechanism 9 through solid fixed cylinder 7 and is synchronous motion, ball B904 drives lift section of thick bamboo 902 and closes on the upper surface in mould groove all the time, brush 903 carries out the piece cleanness to the mould groove under the removal of fixed plate 6, negative pressure mechanism 12 passes through fixed plate 6 and a lift section of thick bamboo 902 intercommunication, can absorb piece etc. through-hole 905.
In this embodiment, only one slide plate 3 may be used, and in this case, the fixed plate 6 is connected to the slide plate 3 side, and the drive mechanism 4 only needs to drive the slide plate 3 on one side to slide.
Specifically, referring to fig. 2, the driving mechanism 4 includes a dual-shaft motor 401, output ends of two sides of the dual-shaft motor 401 all penetrate through the base 1 and extend to the outside, output ends of two sides of the dual-shaft motor 401 are all provided with a chain 402, the chain 402 is connected with a driving rod 403, two ends of the chain 402 are engaged with a chain wheel 404, the chain wheel 404 located at the front side in the chain 402 is connected with the output end of the dual-shaft motor 401, the chain wheel 404 located at the rear side in the chain 402 is rotatably connected with the side wall of the base 1, and the driving rod 403 is in sliding fit with the waist-shaped hole 5 formed in the sliding plate 3.
In this kind of technical scheme, biax motor 401 passes through sprocket 404 and drives chain 402 and rotate, and chain 402 drives actuating lever 403 and rotates, and two chains 402 are parallel to the setting of base 1 both sides respectively, and chain 402 drives actuating lever 403 when rotating and carries out the rotation of returning the font, drives slide 3 through the motion component of actuating lever 403 on the horizontal direction and carries out horizontal slip, and when actuating lever 403 moved in vertical direction, actuating lever 403 reciprocated in waist type hole 5 to drive slide 3 and carry out horizontal reciprocating motion.
It should be noted that, in this embodiment, a common driving motor may also be used, and the motor drives the single-side chain wheel to work, and also drives the sliding plate 3 to horizontally slide.
Further, referring to fig. 2 to 4, the fixed cylinder 7 is communicated with the cavity of the fixed plate 6, a plurality of balls A8 are annularly and equidistantly distributed on the inner wall of the fixed cylinder 7, the fixed cylinder 7 is rotatably connected with the rotary cylinder 901 through the balls A8, the upper part of the outer wall of the rotary cylinder 901 is connected with a gear a906, every two adjacent gears a906 are in meshing connection, the bottom surface of the fixed plate 6 is rotatably connected with a gear B10, the gear B10 is in meshing connection with the gear a906 on the outermost side, and the gear B10 is in meshing connection with the rack 11 connected with the inner wall of the support plate 2;
the inner wall of the rotating cylinder 901 is fixedly connected with a plurality of guide rods 907, the lifting cylinder 902 is connected with the guide rods 907 in a sliding manner, a spring A908 is connected in the lifting cylinder 902, the upper end of the spring A908 is connected with the inner wall of the rotating cylinder 901, and the lower end of the spring A908 is abutted against the inner wall of the lifting cylinder 902.
In the technical scheme, the fixed plate 6 drives the rotary drum 901 to move through the fixed cylinder 7, meanwhile, the fixed plate 6 drives the gear B10 to be meshed with the rack 11 to rotate, the gear B10 drives the gear A906 on the outer side to rotate, the plurality of gears A906 are matched to drive the rotary drum 901 to rotate, the rotary drum 901 can rotate by itself through the matching of the balls A8 and the fixed cylinder 7, as the negative pressure mechanism 12 is communicated with the inner cavity of the fixed plate 6, the plurality of lifting cylinders 902 are also communicated with the inner cavity of the fixed plate 6 to form an air flow channel, and dust debris on a mold can be guided and collected into the dust collection box 1203 in the negative pressure mechanism 12 by the working of the negative pressure pump 1204 in the negative pressure mechanism 12.
When the rotary drum 901 moves the in-process, ball B904 was located base 1 top surface end, spring A908 was compression state, and when the lift section of thick bamboo 902 moved to the mould inslot, spring B908 extended and drove lift section of thick bamboo 902 and descends in rotary drum 901 for ball B904 and mould inslot bottom surface contact, better deashing effect was realized with the cooperation of through-hole 905 to brush 903.
Further, referring to fig. 3 and 6, the negative pressure mechanism 12 includes a connecting pipe 1201 communicated with the cavity of the fixing plate 6, one end of the connecting pipe 1201 is connected with a box cover 1202, a dust box 1203 is snap-fitted on the lower side of the box cover 1202, a negative pressure pump 1204 is connected to one side of the box cover 1202, a dust cover 1205 is connected to the right wall of the box cover 1202, and the input end of the negative pressure pump 1204 is arranged in the dust cover 1205.
In this kind of technical scheme, negative pressure pump 1204 produces the negative pressure, drive the inside negative pressure that forms of fixed plate 6 through connecting pipe 1201, fixed plate 6 passes through fixed section of thick bamboo 7, the interior negative pressure that forms of lifting cylinder 902 is driven to rotary drum 901, make can suck the dust piece on the mould groove through-hole 905, and the guide dust piece enters into dust collection box 1203 via the passageway that parts such as lifting cylinder 902, fixed section of thick bamboo 7, fixed plate 6 and connecting pipe 1201 constitute, dust cover 1205 can avoid getting into the piece in the negative pressure pump 1204, ensure that the piece is blockked in dust collection box 1203.
On the basis of the above technical solution, referring to fig. 3 and 7, the limiting component 13 is disposed on one side or both sides of the front side of the dust collection box 1203, taking the limiting component 13 disposed on both sides as an example, the limiting component 13 includes a limiting rod 1301 in abutting fit with the dust collection box 1203, the limiting rod 1301 is in a ladder-shaped structure, the limiting rod 1301 is slidably connected with the fixing plate 6, the outer end of the limiting rod 1301 is connected with the fixing plate 6 through a spring B1302, and the front wall of the limiting rod 1301 is connected with a shifting block 1303.
In this kind of technical scheme, gag lever post 1301 and dust collection box 1203 butt cooperation for dust collection box 1203 is stable with case lid 1202 joint, drives gag lever post 1301 through promoting shifting block 1303 and removes, can be convenient take out dust collection box 1203 from fixed plate 6, cleans dust collection box 1203 inside, and dust collection box 1203 when the installation, can be directly with gag lever post 1301 inclined plane butt, makes gag lever post 1301 automatic contraction, easy to assemble.
Example 2
This embodiment is different from embodiment 1 described above in that: the brushes 903 are arranged in a blocking mode and movably arranged on the outer side of the bottom surface of the lifting cylinder 902, a first magnetic block is arranged inside a brush rod of the brushes 903, the rotating cylinder 901 provided with the brushes 903 arranged in the blocking mode and the common rotating cylinder 901 are arranged at intervals, and a second magnetic block is embedded in the side wall of the common rotating cylinder 901.
In the technical scheme, the brushes 903 can be arranged in a plurality of pieces in a splicing manner, an elastic part can be fixedly connected between the brush rod and the inside of the lifting cylinder 902, so that the brushes 903 cannot be randomly displaced when contacting with a mold groove, in the process that a plurality of rotary cylinders 901 rotate simultaneously, the distance between a second magnetic block on the general rotary cylinder 901 and first magnetic blocks arranged on the brushes 903 of the two rotary cylinders 901 on two sides of the general rotary cylinder is always in a changing state, the magnetic force between the first magnetic blocks is constantly changed, further, the rotating angles of the brushes 903 arranged in blocks are also constantly changed when the brushes 903 arranged in blocks are subjected to the magnetic force, and the rotating angles of the brushes 903 arranged in blocks are also different, further, the brushes 903 arranged in blocks have diversified forms in the process of moving and rotating to clean the mold, so that the cleaning area range, the cleaning mode and the like of the brushes 903 are changed, the brushes 903 have complicated and diversified cleaning tracks, and are particularly suitable for cleaning areas with complicated internal structures of the mold.
That is, the included angle between the brush 903 and the lifting cylinder 902 is changed by the change of the magnetic force between the second magnetic block on the adjacent rotating cylinder 901 and the first magnetic block in the brush rod, so that the brush 903 cleans the mold at multiple angles.
Example 3
This embodiment is different from embodiment 1 described above in that: the brush 903 is arranged in a blocking mode and movably arranged on the outer side of the bottom surface of the lifting cylinder 902, a first magnetic block is arranged inside a brush rod of the brush 903, a second magnetic block is embedded in the side wall of the rotating cylinder 901, the second magnetic block can be an electromagnetic block, a controller is arranged in the injection molding device and used for controlling the work of the motor 401, the negative pressure pump 1204 and the electromagnetic block, a random number generation module is arranged in the controller, and each electromagnetic block is associated with a fixed number.
In this technical scheme, the brushes 903 on the bottom surfaces of the lifting cylinders 902 can be arranged in a block arrangement, electromagnetic blocks are embedded in the side walls of all the rotating cylinders 901, random numbers generated by the random number generation module correspond to the fixed numbers of the electromagnets, the corresponding relationship can adopt a numerical interval for setting the generated random numbers, different intervals in the numerical interval correspond to different fixed numbers, taking six rotating cylinders 901 as an example in fig. 3, the fixed number of the first-left rotating cylinder 901 is 1, the corresponding random number numerical interval is 1-10, the fixed number of the second-left rotating cylinder 901 is 11, the corresponding random number numerical interval is 11-20, and the association setting is completed by analogy. The random number is generated by the random number generation module, the electromagnetic block corresponding to the fixed number is electrified to generate magnetism, if the generated random number is 18, the electromagnetic block in the left second rotary drum 901 with the number of 11 is electrified, the distance between the electromagnetic block on the left second rotary drum 901 and the first magnetic block in the brush rod on the left second rotary drum 901 does not change, when the left second rotary drum 901 rotates, the angle of the brush 903 on the left second rotary drum 901 does not change, and the distance between the electromagnetic block on the left second rotary drum 901 and the first magnetic block on the rotary drums 901 on two sides of the left second rotary drum 901 changes constantly, so that the angle of rotation of the brush 903 on the left first rotary drum 901 changes constantly under the action of magnetic force, the left first rotary drum 901 and the left third rotary drum 901 have different cleaning modes, then the random number is continuously generated, and the above operations are repeated.
Because the electromagnetism piece that switches on at every turn has the randomness for brush 903 cleans the mode and cleans the scope and has the randomness, drives the in-process that a plurality of rotary drums 901 come and go to clean the mould at fixed plate 6, and the mode that cleans of a plurality of brushes 903 is different with cleaning the scope, makes whole cleaning process complicated and diversified, avoids singly cleaning the orbit and causes the appearance of cleaning not thorough condition.
It should be noted that the random number generation time interval, the corresponding relationship between the random number value interval and the fixed number, and the like can be adjusted according to the shape structure of the mold, and if the structure of the cleaning path corresponding to the right two drums 901 in the mold is changeable and complicated, the random number value interval corresponding to the fixed number of the right two drums 901 and the drums 901 on both sides thereof is enlarged, so that the probability that the generated random number falls into the value interval of the drum 901 is increased, and further, the cleaning path of the drum 901 can be cleaned in a diversified manner for multiple times, thereby further improving the cleaning effect at the complicated and changeable structure of the mold.
When the automobile emitter precision injection molding device with the built-in telescopic ash removal brush needs to clean up chips in a mold groove, the double-shaft motor 401 is connected with the chain wheel 404 to drive the chain 402 to rotate, the chain 402 drives the driving rod 403 to rotate in a shape like a Chinese character 'hui', and the driving rod 403 and the waist-shaped hole 5 are in sliding fit to drive the sliding plate 3 to horizontally reciprocate on the supporting plate 2, so that the fixing plate 6 is driven to move.
Fixed plate 6 drives flexible deashing mechanism 9 synchronous motion through fixed section of thick bamboo 7, and spring A908 drives ball B904 of a lift section of thick bamboo 902 bottom surface constantly and base 1 top surface rolling contact, and when flexible deashing mechanism 9 moved to the mould groove on, spring A908 extended and drives a lift section of thick bamboo 902 decline, and the bottom surface laminating is gone up with the mould groove to ball B904, and brush 903 removes and cleans the piece in the mould groove.
The negative pressure pump 1204 works to form negative pressure in the dust box 1203 and the box cover 1202, negative pressure is formed in the fixing plate 6 through the connecting pipe 1201, the fixing plate 6 drives the lifting cylinder 902 through the fixing cylinder 7 and the rotating cylinder 901 to form negative pressure, and accordingly the chips on the die groove can be sucked and removed into the dust box 1203 through the through hole 905.
When the fixing plate 6 moves, the gear B10 is driven to be meshed with the rack 11 to rotate, the gear B10 drives the gear A906 on the outer side to rotate, the gears A906 are matched with the gears to drive the rotary drum 901 to rotate, the brush 903 rotates while moving, and the cleaning effect on the mold groove is enhanced.
The shifting block 1303 is pushed to drive the limiting rod 1301 to move, so that the dust collection box 1203 can be conveniently taken out of the fixing plate 6, and the collected debris in the dust collection box 1203 is cleaned.

Claims (10)

1. The utility model provides an injection molding device of built-in deashing brush, includes the base, place the mould in the base top, its characterized in that:
the supporting plate is connected and arranged on at least one side of the top surface of the base;
the sliding plate is connected in the supporting plate in a sliding manner, one side of the sliding plate is connected with a fixing plate in a cavity structure, one side of the fixing plate is fixedly provided with a plurality of fixing cylinders, and the fixing cylinders are internally provided with telescopic ash removal mechanisms;
the driving mechanism is arranged in the base and is used for driving the sliding plate to slide in the supporting plate;
the telescopic ash removing mechanism comprises a rotary drum, a lifting drum is arranged in the rotary drum in a sliding mode, a plurality of through holes are formed in the bottom surface of the lifting drum, a hairbrush is connected to the outer side of the bottom surface of the lifting drum, and a ball B is rotatably connected to the bottom surface of the lifting drum;
the negative pressure mechanism is communicated with the inner cavity of the fixing plate and comprises a dust collection box, and the plurality of lifting cylinders are also communicated with the inner cavity of the fixing plate to form an airflow channel for guiding and collecting dust and debris on the die into the dust collection box.
2. The injection molding device with the built-in deashing brush as claimed in claim 1, wherein: the driving mechanism comprises a motor, the output end of the motor penetrates through the base, extends to the outer side and is fixedly provided with a chain wheel in a sleeved mode, the other end of the inner portion of the base is rotatably provided with another chain wheel, the chain wheel is connected with a chain in a meshed mode, a driving rod is fixedly connected to the chain, and the driving rod is in sliding fit with a waist-shaped hole formed in the sliding plate.
3. The injection molding device with the built-in deashing brush as claimed in claim 1, wherein: the fixed cylinder is communicated with the cavity part of the fixed plate, a plurality of balls A are distributed on the inner wall of the fixed cylinder, and the fixed cylinder is rotatably connected with the rotary cylinder through the balls A.
4. The injection molding device with the built-in deashing brush as claimed in claim 1, wherein: the upper part of the outer wall of the rotary drum is fixedly connected with gears A, and every two adjacent gears A are meshed and connected;
the bottom surface of the fixing plate is rotatably connected with a gear B, the gear B is meshed with a gear A on the outermost side, and the gear B is meshed with a rack connected with the inner wall of the supporting plate.
5. The injection molding device with the built-in deashing brush as claimed in claim 1, wherein: the inner wall of the rotary drum is fixedly connected with at least one guide rod, and the lifting drum is connected with the guide rod in a sliding manner;
the lifting cylinder is internally connected with a spring A, one end of the spring A is connected with the inner wall of the rotating cylinder, and one end of the spring A is abutted against the inner wall of the lifting cylinder.
6. The injection molding device with the built-in deashing brush as claimed in claim 1, wherein: the negative pressure mechanism comprises a connecting pipe communicated with the cavity of the fixed plate, one end of the connecting pipe is connected with a box cover, a dust collecting box is clamped and matched with the lower side of the box cover, and a negative pressure pump is connected to one side of the box cover.
7. The injection molding device with the built-in deashing brush as claimed in claim 6, wherein: the right wall is connected with the dust cover in the case lid, negative pressure pump input is located in the dust cover.
8. The injection molding device with the built-in deashing brush as claimed in claim 1, wherein: the hairbrush is arranged in blocks and movably arranged on the outer side of the bottom surface of the lifting cylinder, a first magnetic block is arranged inside a hairbrush rod of the hairbrush, a second magnetic block is embedded in the side wall of the rotary cylinder, and an included angle between the hairbrush and the lifting cylinder is changed through the magnetic action between the second magnetic block on the adjacent rotary cylinder and the first magnetic block in the hairbrush rod, so that the hairbrush can clean a die in multiple angles.
9. An injection molding apparatus with a built-in ash removal brush as claimed in any one of claims 1 to 8, wherein: the controller is used for controlling the work of the motor, the negative pressure pump and the electromagnetic blocks, the controller comprises a random number generation module, and each electromagnetic block is associated with one fixed serial number.
10. The use method of the injection molding device with the built-in dust removing brush as claimed in claim 8 or 9, wherein: the method comprises the following steps:
a) The telescopic ash cleaning mechanism moves for cleaning, a motor is started through a controller, and a sliding plate is driven to horizontally reciprocate on a supporting plate by virtue of chain wheel and chain transmission and sliding fit of a driving rod and a waist-shaped hole, so that a fixed plate and the telescopic ash cleaning mechanism are driven to horizontally reciprocate, and the horizontal moving cleaning of the telescopic ash cleaning mechanism is realized;
b) The telescopic ash cleaning mechanism performs autorotation cleaning, the fixed plate drives the gear B to be meshed with the rack to rotate when moving, the gear B drives the gear A on the outer side to rotate, and the gears A are matched to drive the rotary drum to rotate, so that the brush rotates while moving, and the cleaning effect on the die groove is enhanced;
c) The negative pressure mechanism collects the debris, controls the negative pressure pump to work, enables negative pressure to be formed in the dust collection box and the box cover, enables negative pressure to be formed in the fixing plate and the lifting cylinder through the connecting pipe, and sucks the debris on the die into the dust collection box through the through hole;
when the rotating drum provided with the brush arranged in blocks and the rotating drum provided with the second magnetic block are arranged at intervals, turning to the step d);
when the rotating drums are provided with the hairbrushes and the second magnetic blocks which are arranged in a blocking mode, turning to the step e);
d) The cleaning range and the cleaning mode of the brush are fixedly changed, the rotating drum rotates to change the distance between the first magnetic block and the second magnetic block, so that the brush is constantly rotated under the action of the changing magnetic force to constantly change the included angle between the brush and the lifting drum, and the brush has diversified cleaning tracks in the process of moving and rotating to clean the die;
e) The cleaning range and the cleaning mode of the brush are randomly changed, the random number generation module is controlled to generate a random number, the second magnetic block with a fixed number corresponding to the random number is electrified, and the brush on the rotary drum is randomly driven to change the cleaning range and the cleaning mode.
CN202211334226.6A 2022-10-28 2022-10-28 Injection molding device with built-in ash removal brush and using method thereof Pending CN115847673A (en)

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CN202211334226.6A CN115847673A (en) 2022-10-28 2022-10-28 Injection molding device with built-in ash removal brush and using method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211334226.6A CN115847673A (en) 2022-10-28 2022-10-28 Injection molding device with built-in ash removal brush and using method thereof

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Publication Number Publication Date
CN115847673A true CN115847673A (en) 2023-03-28

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117549483A (en) * 2023-10-20 2024-02-13 广东百赞智能装备有限公司 Side-injection vertical-compression type injection molding machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117549483A (en) * 2023-10-20 2024-02-13 广东百赞智能装备有限公司 Side-injection vertical-compression type injection molding machine
CN117549483B (en) * 2023-10-20 2024-04-05 广东百赞智能装备有限公司 Side-injection vertical-compression type injection molding machine

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