A kind of paper thickness dynamic measuring tech
The invention belongs in the paper industry the dynamic measuring tech of slim paper sheet thickness, relate to photoelectric sense technology and microcomputer signal processing technology.
For the kinetic measurement of paper, before the present invention, three kinds of measuring techniques commonly used in the medium-sized or above paper mill, one is beta-gauging technique, and this method is because β ray penetration power is strong, and is low to the measurement sensitivity of thin paper, and cost height, poor stability, existing being used in the measurement of ground paper more; Two is laser scanner technique, though it can be finished the thin paper Determination of thickness, its test system structure complexity requires very highly to guide precision in the system, and corresponding its cost is very high; The third is to adopt the infrared transmittivity method, owing to be subjected to the influence of paper humidity, the error of its measurement result is bigger, can't use.
The objective of the invention is to, propose a kind of Fibre Optical Sensor paper thickness dynamic measuring tech, overcome the defective in the above-mentioned technology, improve measuring accuracy, reduce cost of manufacture.
The present invention is to be theoretical foundation with following content.Be that paper pulp is ejected on the wire netting of certain order number in the manufacture process of thin paper, thereby the paper pulp fiber more than must accumulating relatively in the point of crossing of wire netting, paper oven dry back is facing to white light, it also is latticed can observing paper, so its transmittancy is just variant, the transmittancy of point of crossing is poor, and the transmittancy in the grid is higher.In the manufacture process of thin paper, if the glass plate grid that has light source identical with metal mesh number is set under the paper that is moving, corresponding position on paper is provided with receiver, then when paper moves, light penetration was the highest when static glass plate grid was aimed at mutually with dynamic paper grid hole, and transmittance reduces during two grid mutual dislocation.Therefore for light, glass plate grid plays the effect of chopper, and paper is modulated by chopper in manufacture process and obtained an AC signal, thereby measures paper thickness.
Realize that technical scheme of the present invention is as follows, below tested paper, be provided with and form the consistent fibre faceplate of this paper metal grill order number, device is connected with the fibre-optic bundle of light source below fibre faceplate, above tested paper, the GRIN Lens that is connected with optical fiber cable is set with the fibre faceplate corresponding section, optical fiber cable is provided with Y type optical branching device, and light is divided into two-way; One the tunnel after filtration mating plate become λ
1, λ
1Behind photoelectric commutator again through amplifier, with electric signal I
1Transport to totalizer and subtracter respectively, the output terminal of subtracter feeds divider, and another road becomes λ after the mating plate after filtration
2, λ
2Behind photoelectric commutator again through amplifier, with electric signal I
2Transport to subtracter and totalizer respectively, the output terminal of totalizer feeds divider through compensating circuit; The two path signal that enters divider is sent in the singlechip CPU through the A/D digital-to-analog conversion more after treatment and is handled, and display paper is thick simultaneously, but and the injection of FEEDBACK CONTROL paper pulp put.
Feature of the present invention also is, the Width of tested paper is provided with guide rail, fibre faceplate and GRIN Lens are installed respectively, the two moves simultaneously can measure view picture paper wide multiple spot thickness and average thickness, or a plurality of fibre faceplates and GRIN Lens are set on the paper cross direction, the output that can circulate is respectively measured and control signal.Described in the present invention fibre faceplate can also adopt glass plate grid.
As can be seen, that the present invention has is simple in structure, cost of manufacture is low, measuring accuracy is high, install and use all advantage very easily from such scheme, and its measuring accuracy can reach ± and 1 micron.When the moist degree of paper changes, will cause the change of light intensity transmitance, owing to adopt divider to make paper thick irrelevant, owing to adopt two the tunnel relatively, make the vibration of light source fluctuation and plant equipment not influence measurement result again with absorption coefficient.Because the present invention adopts computer control and Fibre Optical Sensor, can show that not only measured paper is thick, go back may command paper pulp emitted dose, quick because of the response of Fibre Optical Sensor, the control accuracy of paper improves greatly relatively; Also can be provided with functions such as warning, parking in addition according to producing needs.
Accompanying drawing 1 is the structure principle chart of the designed paper thickness dynamic measuring tech of the present invention.1 is mobile paper among the figure, and 2 is roller, and 3 is light source, 4 is fibre-optic bundle, and 5 is fibre faceplate, and 6 is GRIN Lens, 7 is optical fiber cable, and 8 is Y type optical branching device, and 9 is optical filter, 10 is photoelectric commutator, 11 is amplifier, and 12 is adder subtractor, and 13 is compensating circuit, 14 is divider, and 15 is the CPU single-chip microcomputer.
Describe technology implementation scheme of the present invention in detail below in conjunction with accompanying drawing.
Referring to accompanying drawing, under the effect of roller, paper moves continuously.The fibre faceplate consistent with paper metal grill order number is arranged on tested mobile paper sheet underneath, below fibre faceplate, be provided with fibre-optic bundle and be communicated with light source, light source can be selected infrared light supply or visible light source, source light through the fibre-optic bundle elimination shake light, become the light directive tested paper consistent through fibre faceplate with metal mesh number; The GRIN Lens that light is set at corresponding position, paper top after by paper receives, and enters Y type shunt light by optical fiber cable and divides two-way, and mating plate becomes λ after filtration respectively
1And λ
2, λ wherein
1Less than 1 μ m, λ
2Greater than 1 μ m; λ
1And λ
2Through photoelectric commutator electric signal is fed prime amplifier I respectively
1And I
2, the electric signal I after the amplification
1Transport to subtracter (I respectively by two-way
1-I
2) and totalizer (I
1+ I
2), the electric signal I after the amplification
2Transport to totalizer (I respectively by two-way
1+ I
2) and subtracter (I
1-I
2), two path signal is through handling I in subtracter
1-I
2Electric signal is transported to divider, and two path signal is through handling I in totalizer
1+ I
2Electric signal feeds divider through compensating circuit, to I
1+ I
2It is simulation curve and the zero point that obtains from divider in order to adjust that electric signal compensates, and makes imitated output quantity conform to the debugging requirement; Enter the two path signal process (I in the divider
1-I
2)/(I
1+ I
2) after the processing with analog quantity output, handle by the program of establishment through entering single-chip microcomputer after the digital-to-analog conversion, show paper sheet thickness.And signal feedback can be used for controlling the link of production.
Fibre faceplate described in the technical solution of the present invention, glass plate grid, fibre-optic bundle, GRIN Lens, optical fiber cable and Y type optical branching device and optical filter etc. are prior art in the optical material industry, and can buy on the market, wherein the numerical aperture NA of GRIN Lens used herein is 0.6; Described photoelectric commutator, circuit amplifier, totalizer, subtracter, compensating circuit, divider and digital to analog converter and single-chip microcomputer etc. also belong to prior art in the electronic material industry, each parts all has sale in market, divider wherein used herein is with the logarithm simulation process, i.e. Ln (I
1-I
2/ I
1+ I
2)=Ln (I
1-I
2)-Ln (I
1+ I
2); And simulation and processing to electric signal are that the professional and technical personnel can both finish, here no longer narration.