CN115837625A - A kind of plate deburring equipment and using method thereof - Google Patents
A kind of plate deburring equipment and using method thereof Download PDFInfo
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- CN115837625A CN115837625A CN202310045506.3A CN202310045506A CN115837625A CN 115837625 A CN115837625 A CN 115837625A CN 202310045506 A CN202310045506 A CN 202310045506A CN 115837625 A CN115837625 A CN 115837625A
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Abstract
本发明公开了一种板材去毛刺设备,包括机架、去毛刺机构、移动按压机构、废屑回收机构以及板材限位机构;其中,所述去毛刺机构包括砂带,所述机架的顶部设有矩形凹槽,所述砂带安装于所述矩形凹槽内部;所述移动按压机构安装于所述机架的顶部,所述移动按压机构用于按压砂带上传输的木材;本发明使用时,切割后的板材通过砂带进行输送,移动至U形板内部后由挡板对木材位置进行限制,并通过底部砂带持续对板材表面毛刺进行打磨,此时,通过启动电机驱动皮带和第一曲柄运转,皮带能够带动传动轮转动,使第一曲柄和第二曲柄能够同步运行,带动转筒进行圆周运动,利用转筒表面的毛刷对板材打磨时产生的毛刺碎屑进行清理。
The invention discloses a plate deburring device, which includes a frame, a deburring mechanism, a moving pressing mechanism, a waste recycling mechanism and a plate limit mechanism; wherein, the deburring mechanism includes an abrasive belt, and the top of the frame There is a rectangular groove, and the abrasive belt is installed inside the rectangular groove; the moving pressing mechanism is installed on the top of the frame, and the moving pressing mechanism is used to press the wood transported on the abrasive belt; the present invention When in use, the cut plate is conveyed through the abrasive belt, and after moving to the inside of the U-shaped plate, the position of the wood is restricted by the baffle plate, and the burr on the surface of the plate is continuously polished through the bottom abrasive belt. At this time, the belt is driven by starting the motor Running with the first crank, the belt can drive the transmission wheel to rotate, so that the first crank and the second crank can run synchronously, drive the drum to perform circular motion, and use the brush on the surface of the drum to clean the burrs and debris generated when the plate is polished .
Description
技术领域technical field
本发明涉及(技术领域)技术领域,具体为一种板材去毛刺设备及其使用方法。The invention relates to the (technical field) technical field, in particular to a plate deburring device and a method for using the same.
背景技术Background technique
板材的毛刺是指在工件表面过渡处理后出现的各种尖角、毛边等不规则的部分,不仅在金属板材上会出现毛刺,在塑料板或木材板等板材处理时也会产生毛刺现象。该现象也是板材切削工艺中迄今为止尚未解决好的难题之一,为了去除毛刺,通常会在板材生产制作过程中利用打磨去除毛刺。The burr of the plate refers to the irregular parts such as various sharp corners and burrs that appear after the transitional treatment of the workpiece surface, not only on the metal plate, but also on the plastic plate or wood plate when the plate is processed. This phenomenon is also one of the problems that have not been solved so far in the plate cutting process. In order to remove burrs, grinding is usually used to remove burrs during the production process of plates.
然而,现有的板材去毛刺设备在实际使用过程中,还存在一定的问题,其现有的去毛刺设备在实际使用过程中,通常需要操作工人手动按压板材,加强砂带对板材的打磨强度,该方式不仅效率低下,且浪费人工劳动力,同时,在打磨过程中所产生的碎屑如处理不及时则会散落在设备中,影响设备的使用寿命同时回收清理难度还会增加。However, there are still some problems in the actual use of the existing plate deburring equipment. In the actual use of the existing deburring equipment, the operator usually needs to manually press the plate to strengthen the grinding strength of the abrasive belt on the plate. , this method is not only inefficient, but also a waste of manual labor. At the same time, if the debris generated during the grinding process is not handled in time, it will be scattered in the equipment, affecting the service life of the equipment and increasing the difficulty of recycling and cleaning.
发明内容Contents of the invention
本发明的目的在于提供一种板材去毛刺设备及其使用方法,以解决上述背景技术中提出的问题。The object of the present invention is to provide a plate deburring equipment and its use method, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种板材去毛刺设备,包括机架、去毛刺机构、移动按压机构、废屑回收机构以及板材限位机构;In order to achieve the above object, the present invention provides the following technical solutions: a plate deburring equipment, including a frame, a deburring mechanism, a moving pressing mechanism, a waste recycling mechanism and a plate limiting mechanism;
其中,所述去毛刺机构包括砂带,所述机架的顶部设有矩形凹槽,所述砂带安装于所述矩形凹槽内部;所述移动按压机构安装于所述机架的顶部;所述废屑回收机构安装于所述机架的顶部;所述板材限位机构安装于所述废屑回收机构的内部。Wherein, the deburring mechanism includes an abrasive belt, the top of the frame is provided with a rectangular groove, and the abrasive belt is installed inside the rectangular groove; the moving pressing mechanism is installed on the top of the frame; The waste recycling mechanism is installed on the top of the frame; the plate limiting mechanism is installed inside the waste recycling mechanism.
优选的,所述移动按压机构包括两个无杆气缸,两个所述无杆气缸对称安装于所述机架的顶部,所述无杆气缸上通过第一滑块滑动安装有支架,所述支架的顶部安装有电动推杆,所述电动推杆的活塞杆固定连接有板体,所述板体位于所述砂带的顶部。Preferably, the moving pressing mechanism includes two rodless cylinders, and the two rodless cylinders are symmetrically installed on the top of the frame, and a bracket is slidably installed on the rodless cylinders through a first slider. An electric push rod is installed on the top of the support, and the piston rod of the electric push rod is fixedly connected with a plate body, and the plate body is located on the top of the abrasive belt.
优选的,所述废屑回收机构包括U形板,所述U形板固定连接于所述机架的顶部,所述U形板的内壁安装有电机,所述电机的转动轴固定连接有第一曲柄,所述U形板的内壁通过传动轮转动安装有两个第二曲柄,所述第一曲柄和所述第二曲柄的外部均通过转轴安装有转筒,所述电机的转动轴和所述传动轮之间通过皮带传动连接,所述转筒上设有等距排列的若干个进风孔,所述转筒的外部设有毛刷,三个所述转筒的一端均连通有旋转接头,所述机架的底部安装有壳体,所述壳体的内顶部安装有风机,所述风机的进风口连通有软管,所述软管远离所风机进风口的管体设有三个端口,且三个端口分别连通于三个所述旋转接头的一端。Preferably, the waste recycling mechanism includes a U-shaped plate, the U-shaped plate is fixedly connected to the top of the frame, a motor is installed on the inner wall of the U-shaped plate, and the rotation shaft of the motor is fixedly connected with a second A crank, the inner wall of the U-shaped plate rotates through the transmission wheel and is equipped with two second cranks, the outer parts of the first crank and the second crank are equipped with rotating cylinders through the rotating shaft, the rotating shaft of the motor and The transmission wheels are connected by a belt transmission, and several air inlet holes arranged equidistantly are arranged on the rotating drum, brushes are arranged on the outside of the rotating drum, and one end of the three rotating drums is connected with a Rotary joint, the bottom of the frame is equipped with a casing, the inner top of the casing is installed with a fan, the air inlet of the fan is connected to a hose, and the hose is provided with three pipes away from the air inlet of the fan. ports, and the three ports are respectively communicated with one end of the three rotary joints.
优选的,所述板材限位机构包括两个滑轨,两个所述滑轨对称安装于所述U形板的内壁,所述U形板的内部固定连接有螺纹筒,所述滑轨上通过第二滑块滑动安装有挡板,所述挡板的一侧固定连接有固定块,所述固定块的一侧通过轴承转动安装有螺纹杆,所述螺纹杆贯穿所述螺纹筒。Preferably, the plate limiting mechanism includes two slide rails, and the two slide rails are symmetrically installed on the inner wall of the U-shaped plate, and the inside of the U-shaped plate is fixedly connected with a threaded cylinder. A baffle is slidably installed through the second slider, one side of the baffle is fixedly connected with a fixed block, and one side of the fixed block is rotatably mounted with a threaded rod through a bearing, and the threaded rod passes through the threaded barrel.
优选的,所述壳体的内部滑动安装有收集箱,所述风机的出风口位于所述收集箱的顶部。Preferably, a collection box is slidably installed inside the housing, and the air outlet of the fan is located on the top of the collection box.
优选的,所述风机的出风口连通有出风罩。Preferably, the air outlet of the fan is connected with an air outlet hood.
优选的,所述无杆气缸的两端均安装有限位块。Preferably, limit blocks are installed at both ends of the rodless cylinder.
优选的,所述U形板的内部安装有托板,所述托板贴合于所述螺纹筒的外壁。Preferably, a supporting plate is installed inside the U-shaped plate, and the supporting plate is attached to the outer wall of the threaded cylinder.
本发明还提供了板材去毛刺设备的使用方法,包括以下步骤:The present invention also provides a method for using the plate deburring equipment, comprising the following steps:
S1、使用时,切割后的板材通过砂带进行输送,移动至U形板内部后由挡板对木材位置进行限制;S1. When in use, the cut board is conveyed through the abrasive belt, and after moving to the inside of the U-shaped board, the position of the wood is restricted by the baffle;
S2、打磨过程中,通过启动无杆气缸驱动第一滑块带动支架在机架的顶部进行横向移动,同时启动电动推杆驱动板体下压至板材表面;S2. During the grinding process, start the rodless cylinder to drive the first slider to drive the bracket to move laterally on the top of the frame, and at the same time start the electric push rod to drive the plate body down to the surface of the plate;
S3、对板材毛刺进行打磨时,通过启动电机驱动皮带和第一曲柄运转,皮带能够带动传动轮转动,使第一曲柄和第二曲柄能够同步运行,带动转筒进行圆周运动,利用转筒表面的毛刷对板材打磨时产生的毛刺碎屑进行清理;S3. When grinding the burr of the plate, start the motor to drive the belt and the first crank to run, the belt can drive the transmission wheel to rotate, so that the first crank and the second crank can run synchronously, drive the drum to perform circular motion, and use the surface of the drum The brush cleans the burrs and debris generated when the plate is polished;
S4、对毛刺碎屑进行清理时,通过启动风机使软管持续抽取转筒内部空气产生负压,利用进风孔对U形板内清理的毛刺碎屑进行吸附;S4. When cleaning the burrs and debris, start the fan to make the hose continuously extract the air inside the drum to generate negative pressure, and use the air inlet hole to absorb the burrs and debris cleaned in the U-shaped plate;
S5、吸附的毛刺碎屑能够通过软管排入壳体内部,并由收集箱进行回收。S5. The adsorbed burrs and debris can be discharged into the housing through the hose and recovered by the collection box.
优选的,在所述S1中,通过转动螺纹杆能够使螺纹杆在螺纹筒中进行移动,进而改变第二滑块在滑轨中的位置。Preferably, in the above S1, the threaded rod can be moved in the threaded cylinder by turning the threaded rod, thereby changing the position of the second slider in the slide rail.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、本发明使用时,通过底部砂带持续对板材表面毛刺进行打磨,通过启动无杆气缸驱动第一滑块带动支架在机架的顶部进行横向移动,同时启动电动推杆驱动板体下压至板材表面,提高板材毛刺打磨时的稳定性,并提高板材的毛刺打磨效率;1. When the present invention is used, the burr on the surface of the plate is continuously polished through the abrasive belt at the bottom, the rodless cylinder is activated to drive the first slider to drive the bracket to move laterally on the top of the frame, and at the same time, the electric push rod is activated to drive the plate to press down To the surface of the plate, improve the stability of the plate burr grinding, and improve the efficiency of the plate burr grinding;
2、本发明对板材毛刺进行打磨时,在启动电机的驱动下,第一曲柄和第二曲柄能够同步运行,带动转筒进行圆周运动,利用转筒表面的毛刷对板材打磨时产生的毛刺碎屑进行清理,并通过启动风机使软管持续抽取转筒内部空气产生负压,利用转筒表面开设的进风孔对U形板内毛刷清理的毛刺碎屑进行吸附,使板材在去毛刺时能够同时吸附毛刺碎屑,减少了设备清理难度并方便集中回收毛刺碎屑。2. When the present invention grinds the burrs of the plate, under the drive of the starter motor, the first crank and the second crank can run synchronously to drive the drum to perform circular motion, and use the brush on the surface of the drum to grind the burrs on the plate The debris is cleaned, and the hose continuously draws the air inside the drum to generate negative pressure by starting the fan, and uses the air inlet holes on the surface of the drum to absorb the burrs and debris cleaned by the brush in the U-shaped plate, so that the plate can be removed When burring, it can absorb burr debris at the same time, which reduces the difficulty of equipment cleaning and facilitates the centralized recovery of burr debris.
附图说明Description of drawings
图1为本发明的板材去毛刺设备的结构示意图;Fig. 1 is the structural representation of plate deburring equipment of the present invention;
图2为本发明的板材去毛刺设备中U形板的剖面结构示意图;Fig. 2 is the sectional structure schematic diagram of U-shaped plate in the sheet material deburring equipment of the present invention;
图3为本发明的板材去毛刺设备中转筒和毛刷的结构示意图;Fig. 3 is the structural representation of drum and hairbrush in plate material deburring equipment of the present invention;
图4为本发明的板材去毛刺设备中壳体的剖面结构示意图;Fig. 4 is a schematic cross-sectional structure diagram of the housing in the plate deburring equipment of the present invention;
图5为本发明的板材去毛刺设备中螺纹筒和螺纹杆的结构示意图;Fig. 5 is the schematic structural view of the threaded cylinder and the threaded rod in the plate deburring equipment of the present invention;
图6为本发明的板材去毛刺设备中固定块和挡板的结构示意图。Fig. 6 is a schematic structural view of the fixed block and the baffle in the plate deburring equipment of the present invention.
图中:1、机架;2、无杆气缸;3、U形板;4、软管;5、砂带;6、电动推杆;7、支架;8、第一滑块;9、限位块;10、板体;11、壳体;12、收集箱;13、转筒;14、螺纹杆;15、螺纹筒;16、托板;17、旋转接头;18、第二滑块;19、挡板;20、滑轨;21、电机;22、第一曲柄;23、第二曲柄;24、毛刷;25、进风孔;26、风机;27、出风罩;28、固定块。In the figure: 1. rack; 2. rodless cylinder; 3. U-shaped plate; 4. hose; 5. abrasive belt; 6. electric push rod; 7. bracket; 8. first slider; 9. limit Bit block; 10, plate body; 11, shell; 12, collection box; 13, rotating cylinder; 14, threaded rod; 15, threaded cylinder; 16, supporting plate; 17, rotary joint; 18, second slider; 19. Baffle; 20. Slide rail; 21. Motor; 22. First crank; 23. Second crank; 24. Brush; 25. Air inlet hole; 26. Fan; 27. Outlet cover; 28. Fixed piece.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-图6,本发明的实施例提供了一种板材去毛刺设备及其使用方法,包括:包括机架1、去毛刺机构、移动按压机构、废屑回收机构以及板材限位机构。Please refer to Figures 1-6, the embodiment of the present invention provides a plate deburring equipment and its use method, including: including a frame 1, a deburring mechanism, a moving pressing mechanism, a waste recycling mechanism and a plate limiting mechanism .
其中,去毛刺机构包括砂带5,机架1的顶部设有矩形凹槽,砂带5安装于矩形凹槽内部,使用时,切割后的板材通过砂带5进行输送,并通过砂带5持续对板材表面毛刺进行打磨。Wherein, the deburring mechanism includes an
其中,移动按压机构安装于机架1的顶部,移动按压机构包括两个无杆气缸2,两个无杆气缸2对称安装于机架1的顶部,无杆气缸2上通过第一滑块8滑动安装有支架7,支架7的顶部安装有电动推杆6,电动推杆6的活塞杆固定连接有板体10,板体10位于砂带5的顶部,打磨过程中,通过启动无杆气缸2驱动第一滑块8带动支架7在机架1的顶部进行横向移动,同时启动电动推杆6驱动板体10下压至板材表面。Wherein, the mobile pressing mechanism is installed on the top of the frame 1, and the mobile pressing mechanism includes two rodless cylinders 2, and the two rodless cylinders 2 are symmetrically installed on the top of the frame 1, and the
其中,废屑回收机构安装于机架1的顶部,废屑回收机构包括U形板3,U形板3固定连接于机架1的顶部,U形板3的内壁安装有电机21,电机21的转动轴固定连接有第一曲柄22,U形板3的内壁通过传动轮转动安装有两个第二曲柄23,第一曲柄22和第二曲柄23的外部均通过转轴安装有转筒13,电机21的转动轴和传动轮之间通过皮带传动连接,转筒13上设有等距排列的若干个进风孔25,转筒13的外部设有毛刷24,三个转筒13的一端均连通有旋转接头17,机架1的底部安装有壳体11,壳体11的内顶部安装有风机26,风机26的进风口连通有软管4,软管4远离所风机26进风口的管体设有三个端口,且三个端口分别连通于三个旋转接头17的一端,对板材毛刺进行打磨时,通过启动电机21驱动皮带和第一曲柄22运转,皮带能够带动传动轮转动,使第一曲柄22和第二曲柄23能够同步运行,带动转筒13进行圆周运动,利用转筒13表面的毛刷24对板材打磨时产生的毛刺碎屑进行清理,软管4能够在转筒13转动时能够进行一定程度的移动伸缩,对毛刺碎屑进行清理时,通过启动风机26使软管4持续抽取转筒13内部空气产生负压,利用转筒13表面开设的进风孔25对U形板3内毛刷24清理的毛刺碎屑进行吸附。Wherein, the scrap recycling mechanism is installed on the top of the frame 1, and the scrap recycling mechanism includes a
其中,板材限位机构安装于废屑回收机构的内部,板材限位机构包括两个滑轨20,两个滑轨20对称安装于U形板3的内壁,U形板3的内部固定连接有螺纹筒15,滑轨20上通过第二滑块18滑动安装有挡板19,挡板19的一侧固定连接有固定块28,固定块28的一侧通过轴承转动安装有螺纹杆14,螺纹杆14贯穿螺纹筒15,移动至U形板3内部后由挡板19对木材位置进行限制,并通过底部砂带5持续对板材表面毛刺进行打磨,避免板材在U形板3内持续移动导致位置不可控,通过转动螺纹杆14能够使螺纹杆14在螺纹筒15中进行移动,进而改变第二滑块18在滑轨20中的位置,灵活改变了挡板19的所在位置,使挡板19能够针对不同长度的板材进行位置调节。Wherein, the plate limiting mechanism is installed inside the waste recycling mechanism, and the plate limiting mechanism includes two
如图1-图6所示,壳体11的内部滑动安装有收集箱12,风机26的出风口位于收集箱12的顶部,吸附的毛刺碎屑能够通过软管4排入壳体11内部,并由收集箱12进行回收;风机26的出风口连通有出风罩27,毛刺碎屑通过风机26出风口向收集箱12中排放时,能够通过出风罩27对排放方向进行引导;无杆气缸2的两端均安装有限位块9,限位块9能够避免无杆气缸2上的第一滑块8脱离导轨;U形板3的内部安装有托板16,托板16贴合于螺纹筒15的外壁,托板16能够增加螺纹筒15的抗弯折强度。As shown in Figures 1-6, a
请参阅图1-图6,本发明的实施例提供了板材去毛刺设备的使用方法,包括以下步骤:Please refer to Fig. 1-Fig. 6, the embodiment of the present invention provides the use method of plate material deburring equipment, comprises the following steps:
S1、使用时,切割后的板材通过砂带5进行输送,移动至U形板3内部后由挡板19对木材位置进行限制;S1. When in use, the cut plate is conveyed through the
S2、打磨过程中,通过启动无杆气缸2驱动第一滑块8带动支架7在机架1的顶部进行横向移动,同时启动电动推杆6驱动板体10下压至板材表面;S2. During the grinding process, start the rodless cylinder 2 to drive the
S3、对板材毛刺进行打磨时,通过启动电机21驱动皮带和第一曲柄22运转,皮带能够带动传动轮转动,使第一曲柄22和第二曲柄23能够同步运行,带动转筒13进行圆周运动,利用转筒13表面的毛刷24对板材打磨时产生的毛刺碎屑进行清理;S3. When grinding the burrs of the plate, the belt and the first crank 22 are driven by the starting
S4、对毛刺碎屑进行清理时,通过启动风机26使软管4持续抽取转筒13内部空气产生负压,利用进风孔25对U形板3内清理的毛刺碎屑进行吸附;S4. When cleaning the burrs and debris, start the
S5、吸附的毛刺碎屑能够通过软管4排入壳体11内部,并由收集箱12进行回收。S5. The adsorbed burrs and debris can be discharged into the
进一步的,在S1中,通过转动螺纹杆14能够使螺纹杆14在螺纹筒15中进行移动,进而改变第二滑块18在滑轨20中的位置。Further, in S1 , by turning the threaded
根据上述技术方案对本方案工作步骤进行总结梳理:使用时,切割后的板材通过砂带5进行输送,移动至U形板3内部后由挡板19对木材位置进行限制,并通过底部砂带5持续对板材表面毛刺进行打磨,避免板材在U形板3内持续移动导致位置不可控;打磨过程中,通过启动无杆气缸2驱动第一滑块8带动支架7在机架1的顶部进行横向移动,同时启动电动推杆6驱动板体10下压至板材表面,提高板材毛刺打磨时的稳定性,并提高板材的毛刺打磨效率;According to the above-mentioned technical scheme, the working steps of this scheme are summarized and combed: when in use, the cut plate is conveyed through the
对板材毛刺进行打磨时,通过启动电机21驱动皮带和第一曲柄22运转,皮带能够带动传动轮转动,使第一曲柄22和第二曲柄23能够同步运行,带动转筒13进行圆周运动,利用转筒13表面的毛刷24对板材打磨时产生的毛刺碎屑进行清理,对毛刺碎屑进行清理时,通过启动风机26使软管4持续抽取转筒13内部空气产生负压,利用转筒13表面开设的进风孔25对U形板3内毛刷24清理的毛刺碎屑进行吸附;吸附的毛刺碎屑能够通过软管4排入壳体11内部,并由收集箱12进行回收。When the plate burr is polished, the belt and the first crank 22 are driven by the starting
本发明中未涉及部分均与现有技术相同或可采用现有技术加以实现。尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。The parts not involved in the present invention are the same as the prior art or can be realized by adopting the prior art. Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (10)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117124177A (en) * | 2023-10-20 | 2023-11-28 | 四川恒迪新材料集团有限公司 | Basalt fiber board side deburring device and application method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117124177A (en) * | 2023-10-20 | 2023-11-28 | 四川恒迪新材料集团有限公司 | Basalt fiber board side deburring device and application method |
| CN117124177B (en) * | 2023-10-20 | 2024-01-23 | 四川恒迪新材料集团有限公司 | Basalt fiber board side deburring device and application method |
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