CN115836746A - Atomizer and electronic atomization device - Google Patents

Atomizer and electronic atomization device Download PDF

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Publication number
CN115836746A
CN115836746A CN202111097225.XA CN202111097225A CN115836746A CN 115836746 A CN115836746 A CN 115836746A CN 202111097225 A CN202111097225 A CN 202111097225A CN 115836746 A CN115836746 A CN 115836746A
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CN
China
Prior art keywords
liquid
nebulizer
atomizer
conducting
drainage
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CN202111097225.XA
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Chinese (zh)
Inventor
谢宝锋
徐中立
李永海
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Shenzhen FirstUnion Technology Co Ltd
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Shenzhen FirstUnion Technology Co Ltd
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Priority to CN202111097225.XA priority Critical patent/CN115836746A/en
Publication of CN115836746A publication Critical patent/CN115836746A/en
Pending legal-status Critical Current

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Abstract

The application provides an atomizer and an electronic atomization device; wherein, the atomizer includes: a liquid storage cavity; a first liquid directing element having a first surface proximate the reservoir and a second surface facing away from the first surface; wherein the first surface is configured to be in fluid communication with the reservoir to draw the liquid matrix of the reservoir; a second wicking element in fluid communication with the second surface of the first wicking element to draw the liquid matrix of the first wicking element; the second liquid guide element is provided with an atomization surface facing the first liquid guide element; and the heating element is combined on the atomizing surface and used for heating at least part of the liquid substrate in the second liquid guide element to generate aerosol. The second liquid-conducting element of the above atomizer sucks the liquid substrate by being in fluid communication with the second surface, and forms an atomizing surface on the second liquid-conducting element close to the second surface to atomize the liquid substrate to generate the aerosol.

Description

Atomizer and electronic atomization device
Technical Field
The embodiment of the application relates to the technical field of electronic atomization, in particular to an atomizer and an electronic atomization device.
Background
Smoking articles (e.g., cigarettes, cigars, etc.) burn tobacco during use to produce tobacco smoke. Attempts have been made to replace these tobacco-burning products by making products that release compounds without burning.
An example of such a product is a heating device that releases a compound by heating rather than burning the material. For example, the material may be tobacco or other non-tobacco products, which may or may not include nicotine. As another example, there are aerosol providing articles, e.g. so-called electronic atomising devices. These devices typically contain a vaporizable liquid that is heated to vaporize it, thereby generating an inhalable aerosol.
Disclosure of Invention
One embodiment of the present application provides an atomizer comprising:
a reservoir for storing a liquid matrix;
a first liquid guiding element having a first surface close to the liquid storage cavity and a second surface far away from the first surface; wherein the first surface is configured to be in fluid communication with the reservoir to draw the liquid matrix of the reservoir;
a second liquid-conducting element in fluid communication with the second surface of the first liquid-conducting element to draw the liquid matrix of the first liquid-conducting element; the second liquid guide element is provided with an atomization surface facing the first liquid guide element;
a heating element coupled to the atomization surface for heating at least a portion of the liquid substrate within the second liquid directing element to generate an aerosol.
In a preferred implementation, the second drainage element is rigid.
In a preferred embodiment, the second liquid-conducting element has a stiffness which is greater than the stiffness of the first liquid-conducting element.
In a preferred embodiment, the second liquid-conducting element comprises a porous ceramic body.
In a preferred implementation, the second liquid-conducting element comprises a first portion extending in a direction perpendicular to the longitudinal direction of the atomizer, and a second portion extending from the first portion towards the second surface; wherein,
the second portion is configured to be in fluid communication with the second surface to draw the liquid matrix of the first liquid directing element;
the atomization surface is located on the first portion.
In a preferred implementation, the extension of the first portion is greater than the extension of the second portion.
In a preferred implementation, the second liquid guiding element is further configured to provide support to the first liquid guiding element at least in part by abutting against the second surface.
In a preferred implementation, the second liquid guiding element comprises an upper top wall close to the first liquid guiding element and a lower bottom wall opposite to the upper top wall; the extension length of the lower bottom wall is smaller than that of the upper top wall.
In a preferred embodiment, the atomizing surface is located on the upper ceiling wall.
In a preferred embodiment, the second drainage element comprises a fluid channel running through the second drainage element in the longitudinal direction.
In a preferred embodiment, the second liquid-conducting element has a recess facing away from the atomizing surface.
In a preferred implementation, the method further comprises the following steps:
a third liquid directing element positioned between the second surface of the first liquid directing element and the second liquid directing element; the second fluid conducting element is in turn in fluid communication with the second surface through the third fluid conducting element.
In a preferred embodiment, the third liquid-conducting element is flexible.
In a preferred implementation, the third liquid conducting element has a stiffness which is less than the stiffness of the first liquid conducting element.
In a preferred implementation, the second liquid-conducting element is configured to at least partially house or support the third liquid-conducting element.
In a preferred embodiment, the second liquid-conducting element at least partially surrounds or encloses the third liquid-conducting element.
In a preferred implementation, the second liquid guiding element comprises a liquid channel penetrating along the length direction; the third liquid guide element at least partially extends into the liquid channel.
In a preferred embodiment, the third liquid-conducting element is configured as a strip, block or cylinder extending in the longitudinal direction of the atomizer.
In a preferred implementation, the third liquid-conducting element comprises:
a first drainage section in contact with the second surface;
a second drainage section extending from the first drainage section toward the second drainage element;
the first liquid leading section is configured to extend in a direction intersecting an extending direction of the second liquid leading section.
In a preferred implementation, the third liquid guiding element further comprises: and the third liquid guide section at least partially penetrates into the second liquid guide element.
In a preferred implementation, the first and third drainage sections are substantially parallel.
In a preferred embodiment, the first drainage section and the third drainage section are located on the same side of the second drainage section.
In a preferred embodiment, the third liquid-conducting element is non-contacting with the heating element.
In a preferred implementation, the method further comprises the following steps:
a bracket configured to at least partially receive and retain the second and third fluid conducting elements.
In a preferred implementation, the method further comprises the following steps:
an electrically conductive element for directing electrical current to the heating element;
the conductive element is configured to cross the second liquid guiding element along a longitudinal direction.
In a preferred embodiment, the electrically conductive element is resiliently urged against the heating element.
In a preferred embodiment, the conductive element is at least partially bent or bent.
In a preferred implementation, the conductive element is formed by bending a sheet metal substrate.
In a preferred implementation, the conductive element is at least partially suspended and is made conductive by the suspended portion abutting the heating element.
In a preferred embodiment, the electrically conductive element at least partially surrounds or clamps the second liquid conducting element.
In a preferred embodiment, the atomization surface of the second liquid guiding element is spaced apart from the second surface of the first liquid guiding element.
In a preferred embodiment, the second liquid-guiding element is in direct or indirect contact with the second surface of the first liquid-guiding element to suck up the liquid matrix of the first liquid-guiding element, and the contact area of the second liquid-guiding element is smaller than the area of the atomization surface.
In a preferred implementation, the heating element comprises a resistive heating track formed on the atomising surface.
Yet another embodiment of the present application also provides an electronic atomization device that includes an atomizer for atomizing a liquid substrate to generate an aerosol, and a power supply assembly for powering the atomizer; the atomizer comprises the atomizer.
The second liquid-conducting element of the above atomizer sucks the liquid substrate by being in fluid communication with the second surface, and forms an atomizing surface on the second liquid-conducting element close to the second surface to atomize the liquid substrate to generate the aerosol.
Drawings
One or more embodiments are illustrated by way of example in the accompanying drawings which correspond to and are not to be construed as limiting the embodiments, in which elements having the same reference numeral designations represent like elements throughout, and in which the drawings are not to be construed as limiting in scale unless otherwise specified.
Fig. 1 is a schematic structural diagram of an electronic atomization device provided in an embodiment of the present application;
FIG. 2 is a schematic diagram of the construction of one embodiment of the atomizer of FIG. 1;
FIG. 3 is an exploded view of the atomizer of FIG. 2 from one perspective;
FIG. 4 is an exploded view of the atomizer of FIG. 2 from yet another perspective;
FIG. 5 is a schematic cross-sectional view of the atomizer of FIG. 2 taken along the width direction thereof;
FIG. 6 is a microscopic electron micrograph of an oriented fiber from which a first drainage element was prepared;
FIG. 7 is a schematic view of the second drainage member of FIG. 5 shown assembled with a support;
FIG. 8 is a schematic cross-sectional view of the bracket of FIG. 5 from yet another perspective;
FIG. 9 is a schematic view of the main housing of FIG. 5 from yet another perspective;
FIG. 10 is a schematic view of a portion of the second channel formed between the main housing and the first fluid directing element of FIG. 5;
FIG. 11 is a schematic cross-sectional view of the atomizer of FIG. 2 taken through the thickness thereof;
FIG. 12 is an enlarged view of portion C of FIG. 11;
FIG. 13 is a cross-sectional view of the second drainage member of FIG. 5 shown assembled with a support;
FIG. 14 is a schematic view of the heating element of FIG. 5 from yet another perspective;
FIG. 15 is an exploded schematic view from one perspective of a still further embodiment of an atomizer;
FIG. 16 is an exploded view of the atomizer of FIG. 15 from yet another perspective;
FIG. 17 is a schematic cross-sectional view of the atomizer of FIG. 15 taken along the width direction thereof;
FIG. 18 is a schematic view of the second drainage member of FIG. 15 from a further perspective;
FIG. 19 is a schematic view of the second drainage member of FIG. 18 from a further perspective;
fig. 20 is a schematic sectional view of an atomizer according to still another embodiment in the width direction;
FIG. 21 is an exploded view of the atomizer of FIG. 20 from one perspective;
FIG. 22 is a schematic view of a heating element formed on a second wicking element in yet another embodiment;
FIG. 23 is an exploded view from one perspective of a still further embodiment of an atomizer;
FIG. 24 is an exploded view of the atomizer of FIG. 23 from yet another perspective;
FIG. 25 is a schematic cross-sectional view of the atomizer of FIG. 23 taken along the width direction thereof;
FIG. 26 is a schematic view of the first, second and third fluid directing elements of FIG. 23 assembled;
FIG. 27 is a schematic illustration of the second and third fluid directing elements of FIG. 26 after assembly in a holder;
FIG. 28 is a schematic view of the second drainage member of FIG. 23 from a further perspective;
FIG. 29 is a cross-sectional view of the first, second and third fluid directing elements of FIG. 26 as assembled;
FIG. 30 is a schematic structural view of a second drainage member of yet another embodiment;
FIG. 31 is a cross-sectional view of the bracket of FIG. 23 from yet another perspective;
FIG. 32 is an exploded schematic view from one perspective of a still further embodiment of an atomizer;
FIG. 33 is a schematic view of the atomizer of FIG. 32 from a further perspective;
FIG. 34 is a schematic cross-sectional view of the atomizer of FIG. 32 taken along the width direction thereof;
FIG. 35 is a schematic view of the first, second and third wicking elements of FIG. 32 shown assembled;
FIG. 36 is a schematic view of the first, second and third drainage elements of FIG. 32 shown assembled with a support;
FIG. 37 is a schematic view of the stand of FIG. 32 from a further perspective;
FIG. 38 is an exploded schematic view from one perspective of a nebulizer of yet another embodiment;
FIG. 39 is an exploded view of the atomizer of FIG. 38 from yet another perspective;
FIG. 40 is a schematic cross-sectional view of the atomizer of FIG. 38 from one perspective;
FIG. 41 is a schematic view of the atomizer of FIG. 38 with some components assembled;
FIG. 42 is a schematic view of the second drainage member of FIG. 41 from a further perspective;
FIG. 43 is a cross-sectional view of the assembled parts of FIG. 41;
FIG. 44 is an exploded view of the portion of FIG. 38 from yet another perspective;
FIG. 45 is a schematic structural view of a second drainage member of yet another embodiment.
Detailed Description
To facilitate an understanding of the present application, the present application is described in more detail below with reference to the accompanying drawings and detailed description.
The present application provides an electronic atomizer device, as shown in fig. 1, including an atomizer 100 for storing a liquid substrate and vaporizing the liquid substrate to generate an aerosol, and a power supply assembly 200 for powering the atomizer 100.
In an alternative embodiment, such as that shown in fig. 1, the power module 200 includes a receiving cavity 270 disposed at one end along the length for receiving and housing at least a portion of the atomizer 100, and a first electrical contact 230 at least partially exposed at a surface of the receiving cavity 270 for providing power to the atomizer 100 when at least a portion of the atomizer 100 is received and housed within the power module 200.
According to the preferred embodiment shown in fig. 1, the atomizer 100 is provided with a second electrical contact 21 on the end opposite the power supply assembly 200 in the longitudinal direction, such that when at least a portion of the atomizer 100 is received in the receiving chamber 270, the second electrical contact 21 is brought into electrical conduction by contact against the first electrical contact 230.
The power module 200 has a sealing member 260 provided therein, and the sealing member 260 partitions at least a part of the internal space of the power module 200 to form the receiving chamber 270. In the preferred embodiment shown in fig. 1, the seal 260 is configured to extend across the cross-section of the power module 200 and is preferably made of a flexible material to prevent liquid medium that may seep from the atomizer 100 to the receiving chamber 270 from flowing to the controller 220, sensor 250, etc. internal to the power module 200.
In the preferred embodiment shown in fig. 1, the power module 200 further includes a battery cell 210 for supplying power at the other end facing away from the receiving cavity 270 along the length direction; and a controller 220 disposed between the cell 210 and the housing cavity, the controller 220 operable to direct electrical current between the cell 210 and the first electrical contact 230.
In use, the power module 200 includes a sensor 250 for sensing a suction airflow generated by the nebulizer 100 when suction is applied, and the controller 220 controls the electrical core 210 to output current to the nebulizer 100 according to a detection signal of the sensor 250.
Further in the preferred embodiment shown in fig. 1, the power module 200 is provided with a charging interface 240 at the end facing away from the receiving chamber 270 for charging the battery cells 210.
The embodiment of fig. 2 to 5 shows a schematic structural diagram of one embodiment of the atomizer 100 of fig. 1, including:
a main housing 10; as shown in fig. 2 to 3, the main housing 10 is substantially in the form of a flat cylinder, but of course, the inside thereof is hollow for storing and atomizing the necessary functional components of the liquid medium; main housing 10 has a proximal end 110 and a distal end 120 opposite along its length; wherein, according to the requirement of common use, the proximal end 110 is configured as one end of the user for sucking the aerosol, and a nozzle opening A for the user to suck is arranged on the proximal end 110; the distal end 120 is used as an end for coupling with the power module 200, and the distal end 120 of the main housing 10 is open and has a detachable end cap 20 mounted thereon, and the open structure is used for mounting necessary functional components to the inside of the main housing 10.
In the embodiment shown in fig. 2 to 3, the second electrical contact 21 penetrates from the surface of the end cap 20 to the inside of the atomizer 100, and at least a part of the second electrical contact is exposed outside the atomizer 100, so that the second electrical contact can be in contact with the first electrical contact 230 to form electrical conduction. Meanwhile, the end cap 20 is further provided with a first air inlet 22 for allowing external air to enter into the atomizer 100 during suction. Of course, as further shown in fig. 3, the second electrical contact 21 is flush with the surface of the end cap 20 after assembly.
As further shown in fig. 3-5, the interior of the main housing 10 is provided with a reservoir 12 for storing a liquid substrate, and an atomizing assembly for drawing the liquid substrate from the reservoir 12 and heating the atomized liquid substrate. In the schematic cross-sectional structure shown in fig. 5, a flue gas conveying pipe 11 is axially arranged in the main housing 10, and a liquid storage cavity 12 for storing a liquid matrix is formed in a space between an outer wall of the flue gas conveying pipe 11 and an inner wall of the main housing 10; a first end of the smoke transport tube 11 opposite to the proximal end 110 is in communication with the mouthpiece a, so as to transport the generated aerosol to the mouthpiece a for inhalation.
Further as shown, the flue gas delivery tube 11 and the main housing 10 are integrally molded by using a moldable material, and the prepared liquid storage cavity 12 is open or opened towards the distal end 120.
The main housing 10 further includes:
a second liquid guide member 30 having a first portion 31 extending in the width direction of the main housing 10, and a second portion 32 extending from the first portion 31 in the longitudinal direction of the main housing 10; second portion 32 is in fluid communication with reservoir 12 via a first fluid directing element 50 in the form of a plate or block; wherein the second wicking element 30 is conventional flexible plant cotton and the first wicking element 50 is made from the above oriented fibers and is in a rigid form;
a heating element 40 surrounding at least part of the first portion 31, thereby heating at least part of the liquid substrate within the first portion 31 to generate an aerosol;
a support 70, in the form of a hollow cup or cylinder, the interior of which is intended to hold the second liquid-conducting element 30 and defines an atomisation chamber around the first portion 31; the aerosol generated by heating of the heating element 40 is released to the atomizing chamber and then output to the flue gas output pipe 11; at the same time, support for first fluid directing element 50 is provided by bracket 70 adjacent the upper end of reservoir 12.
In particular, second wicking element 30 is formed from a flexible strip or rod of fibrous material, such as cotton fibers, nonwoven fibers, sponges, or the like. In use, the second portion 32 is used for wicking the liquid matrix and then is transferred to the first portion 31 by capillary infiltration; the heating element 40 is configured to at least partially surround the first portion 31 and heat at least part of the liquid substrate of the first portion 31 to generate an aerosol. As shown in fig. 3 to 5, the heating element 40 has a spiral heating wire structure, and a resistive metal such as fe-cr-al alloy, nichrome alloy, etc. may be used as the material.
In an alternative embodiment, the first portion 31 of second drainage element 30 in FIG. 5 extends approximately 9mm in length and the second portion 32 extends approximately 7.5mm in length. The heating element 40 has an inner diameter in the range of about 2.3 to 2.6 mm.
In practice, the first liquid guiding member 50 is a layer of organic porous fibers in a sheet or block shape extending along the cross-sectional direction of the main housing 10. When assembled, first fluid directing element 50 is positioned adjacent an upper surface of reservoir 12 opposite reservoir 12 and is configured to draw in the liquid substrate and deliver the liquid substrate to contacting second portion 32 of second fluid directing element 30, opposite a lower surface of reservoir 12, as indicated by arrow R1 in FIG. 5. And the first liquid guiding element 50 is provided with a first inserting hole 51 for the flue gas conveying pipe 11 to pass through.
In a specific implementation, the first liquid guiding element 50 is made of 138# hard synthetic organic polymer cellucotton with the weight of 0.1-0.9 mg/mm 3 The density of (a); the overall first fluid conducting member 50 weighs about 0.04 to 0.06g. First drainage element 50 is formed from oriented fibers that are substantially aligned in a lengthwise orientation. For example, fig. 6 shows a microscopic topography of polypropylene fibers with orientation arrangement in an embodiment, and the orientation fibers are arranged in the length direction of the first liquid guiding member 50, so that the first liquid guiding member 50 has a strong bending resistance and is hard.
With further reference to fig. 7 and 8, the retaining structure within the bracket 70 for retaining the second drainage member 30 includes:
a first holding recess 71 disposed on the inner bottom wall extending in the width direction of the main housing 10 for holding the first portion 31 of the second liquid leading member 30; and a second retaining cavity 72 extending in the longitudinal direction of the main housing 10 for retaining the second portion 32 of the second liquid leading member 30.
In the preferred embodiment shown in fig. 7 and 8, the bracket 70 is preferably made of a flexible material such as silicone or a thermoplastic elastomer, and the outer wall of the first support portion 71 is provided with a first rib 76 extending in the circumferential direction; and/or the outer wall of the second retaining cavity 72 is provided with a second rib 75 extending in the axial direction. In implementation, the first rib 76 and the second rib 75 are used to seal the gap between the support frame 70 and the main housing 10.
In the design of the air flow path during suction, see the embodiment shown in fig. 3, the holder 70 is further provided with a second air inlet 77 towards the end cap 20 for the external air entering from the first air inlet 22 to enter the nebulization chamber inside the holder 70; then the aerosol in the atomizing chamber is carried and output by the smoke transmission pipe 11 which penetrates through the first plug hole 51.
As further shown in fig. 7 and 8, the inner wall of the holder 70 is provided with a plurality of ribs 73 extending in the longitudinal direction, and capillary channels 731 for adsorbing and retaining aerosol condensate in the nebulizing chamber are formed between the ribs 73. In practice, the ribs 73 have a width of about 0.5 to 1.5mm and the capillary groove 731 has a width of less than 2mm.
With further reference to fig. 7, 8, 9, 11 and 12, the inlet end of the flue gas outlet duct 11 facing away from the mouthpiece a is provided with a first notch 111; the first notches 111 are preferably two in number and are oppositely disposed in the thickness direction of the main housing 10. In cooperation with the first notch 111, the bracket 70 is provided with a rib 74 extending at least partially into the first notch 111. After assembly, both side surfaces of the rib 74 are not in contact with both side surfaces of the first notch 111, and a certain distance is maintained between the rib 74 and both side surfaces of the first notch 111 according to fig. 12. The spacing is further controlled to be less than 2mm, thereby forming capillary channels for capillary action therebetween. The condensate falling or flowing from the flue gas outlet pipe 11 to the air inlet end is absorbed and guided into the atomizing chamber of the bracket 70 by the capillary force of the capillary channel, as shown by an arrow R4 in fig. 12, so that the condensate is prevented from being accumulated in the flue gas outlet pipe 11 to form a liquid column, and the problem of sucking the condensate is relieved or eliminated.
Referring to FIGS. 7 and 8, to ensure that the rib 74 extends into the first gap 111 of the flue gas outlet duct 11, the rib 74 has a height greater than the height of the rib 73 and a width equal to the width of the rib 73. Further in the preferred embodiment shown in fig. 8, the projection height of the rib 74 varies, and in particular, the upper end portion is higher than the other portions in the longitudinal direction.
In the implementation shown in FIG. 9, the cross-sectional shape of the flue gas outlet duct 11 is elliptical; and the elliptical shape is such that the major axis B1 is the width direction of the main housing 10 and the minor axis B2 is the thickness direction of the main housing 10, and further the condensate in the flue gas outlet pipe 11 tends to gather more at the end with the larger curvature of the major axis B1. And then the tip of flue gas output tube 11 is provided with the second breach 112 that is close to main casing body 10 width direction's at least one side, makes the great tip of curvature of major axis B1 be the space of fretwork through this second breach 112, and then eliminates the gathering of condensate here and turns to gathering more to the position that is close to first breach 111, and then be convenient for guide to the atomizing chamber under the cooperation of bead 74 more.
In the preferred implementation shown in fig. 9, the first notch 111 has a width greater than the second notch 112; the width of the first notch 111 in the implementation is about 2.4mm and the width of the second notch 112 is about 1mm.
In the embodiment shown in FIGS. 11 and 12, the flue gas outlet duct 11 has an inclined duct wall 113 near the first notch 111; in use, aerosol condensate on the inner wall of the flue gas outlet conduit 11 is directed by the inclined conduit wall 113 towards the first gap 111, as indicated by arrow R4 in fig. 12, and then absorbed by the capillary channel formed by the rib 74 and the first gap 111 onto the surface of the rib 74 and flows downwardly into the aerosolization chamber in the stent 70. And as can be seen in both fig. 5 and 12, the rib 74 is not in contact with the surface of the first notch 111.
In use, as the liquid medium is consumed, the negative pressure in reservoir chamber 12 will gradually increase, which will affect the liquid medium to leave reservoir chamber 12 and transfer to second fluid conducting element 30; and then be provided with in the atomizer 100 and be used for supplementing the atmospheric pressure balanced passageway of air in the stock solution chamber 12, slow down the smooth transmission of the negative pressure assurance liquid matrix in the stock solution chamber 12. Referring specifically to fig. 7 to 10, the air pressure balance passage includes two passage portions that are sequentially communicated, i.e., a first passage portion indicated by an arrow R31 in fig. 7 and 8 and a second passage portion indicated by an arrow R32 in fig. 10; specifically, the method comprises the following steps:
the inner walls of the main housing 10 near both sides in the width direction are provided with at least one rib 14, and particularly, the number of ribs 14 is two in fig. 9 and 10, and a certain interval 141 is left between them. In cooperation with this spacing 141, the peripheral sidewall of rigid first drainage element 50 of FIG. 3 is configured to have a flat portion 52, flat portion 52 resting on bead 14 after assembly, thereby defining and maintaining spacing 141 unfilled or blocked;
further, the surface of the bracket 70 near the first liquid guide member 50 is provided with air grooves 79, and the air grooves 79 are located at both side ends of the bracket 70 near the width direction in fig. 7 and 8; one side of the air groove 79 is communicated with the space inside the bracket 70, i.e. the atomizing chamber, and the other side is communicated with the above space 141, so that the air in the atomizing chamber can pass through the air groove 79 along an arrow R31 in fig. 7 and 8, and then enters the liquid storage chamber 12 of the main housing 10 from the space 141 along an arrow R32 in fig. 10, and the negative pressure in the liquid storage chamber 12 is relieved or eliminated.
In the preferred embodiment shown in fig. 8 and 9, ribs 13 are also provided in main housing 10 for abutting and pressing first fluid conducting member 50 from the upper surface of first fluid conducting member 50 after assembly.
Also, on the wall of the first holding recess 71, there are provided capillary grooves 711 extending in the thickness direction of the main housing 10, the capillary grooves 711 being located on both sides of the portion of the heating element 40 or the first section 31 surrounded by the heating element 40 in the width direction of the main housing 10. A gap or space is ultimately formed between the first portion 31 and a location proximate the atomization zone heated by the heating element 40 for buffering the liquid substrate to prevent the liquid substrate from flowing or passing directly and relatively quickly to the surrounding portions of the heating element 40, slowing down frying oil.
Referring to fig. 7 and 8, the second holding cavity 72 has on its inner wall a capillary groove 722 extending from the upper end to a capillary groove 711 in the longitudinal direction; the capillary grooves 722 serve to adsorb and buffer the liquid matrix that seeps out of the second channel portion of the air pressure balance channel during air compensation, and also to regulate the efficiency of the liquid matrix flowing over the surface of the second portion 32. As can be seen in fig. 8, the upper end of the capillary groove 722 is in communication with the air groove 79; and when liquid matrix in reservoir 12 seeps into air groove 79 against the direction indicated by arrow R32, it can be drawn into capillary channel 722 and flow downward, as indicated by arrow R4 in fig. 13.
In this implementation, capillary groove 722 extends a length greater than second portion 32, at least from air groove 79 all the way into first retention cavity 71, and also at least partially adjacent to a surface of first portion 31. Further, in use, capillary channel 722 can directly supply liquid matrix to first portion 31.
As further shown in fig. 7 and 8, the air grooves 79 are defined by the protrusions 721 of the bracket 70 at the upper end thereof around the second holding cavity 72. According to the illustration, the air groove 79 is at least partially curved and surrounds the projection 721 of the second retaining cavity 72.
Fig. 14 shows a further perspective view of the heating element 40, including the first and second electrical pins 41, 42 arranged opposite one another along the length, and the first and second spiral coils 410, 420 extending between the first and second electrical pins 41, 42. In implementation, the first spiral coil 410 and the second spiral coil 420 are powered by the first electrical pin 41 and the second electrical pin 42 simultaneously and thus are in parallel. Structurally, the first spiral coil 410 and the second spiral coil 420 are closely aligned. In an alternative implementation, the first and second spiral coils 410 and 420 have about 3-10 turns or windings and an extended length of about 4-7 mm, and in fig. 13 they have 5 turns or windings and a design length of 6.5 mm.
As shown in fig. 14, the first spiral coil 410 and the second spiral coil 420 are not overlapped in the radial direction but are juxtaposed or staggered in the axial direction, at least they are each different in position relative to the first portion 31 along the extending direction of the first portion 31 after assembly, and thus have a larger contact area heat generation efficiency with the first portion 31.
The wire material used for the first and second electrical pins 41 and 42 has a diameter larger than that of the wire material used for the first and second spiral coils 410 and 420; that is, the first and second electrical pins 41 and 42 are made of relatively thick wires, and the first and second spiral coils 410 and 420 are made of relatively thin wires, thereby facilitating connection of both ends thereof with the first and second electrical pins 41 and 42. In a specific implementation, the first and second electrical leads 41 and 42 are made using wires having a diameter of about 0.25mm, and the first and second spiral coils 410 and 420 are made using wires having a diameter of 0.15 mm.
In an alternative implementation, the first spiral coil 410 and the second spiral coil 420 are made of a suitable resistive metal or alloy, such as fe-cr-al, nichrome, etc., having a relatively large temperature coefficient of resistance; the first and second electrical leads 41 and 42 provide the electrical lead function, and are made of a metal or alloy having a relatively high electrical conductivity and a low resistivity, such as gold, silver, copper, etc., or are elongated leads made by forming the aforementioned metal plating on the outer surface of the wire-shaped substrate.
As further shown in fig. 14, the first electrical pin 41 includes a ring-shaped supporting portion 411, and an electrical connection portion 412; wherein,
the loop supporting portion 411 is connected to the first spiral coil 410 and the second spiral coil 420, and their spiral sizes such as an outer diameter or an inner diameter are substantially the same; further, during assembly, annular support portion 411 can also surround first portion 31 of second fluid conducting element 30, and further, support for first portion 31 of second fluid conducting element 30 is provided by annular support portion 411 of first electrical lead 41 after assembly. The electrical connection portion 412 extends out of the bracket 70 to facilitate abutment or soldering with the second electrical contact 21.
As further shown in fig. 13, the first spiral coil 410 and the second spiral coil 420 of the heating element 40, after assembly, are not in contact with the inner wall of the holder 70 and/or the wall of the first holding cavity 71; but is held on the inner wall of the holder 70 and/or the wall of the first holding cavity 71 by the annular holding portion 411 of the first electrical pin 41, thereby supporting the heating element 40; in operation, the first and second electrical pins 41, 42 have a lower temperature than the first and second spiral coils 410, 420 to avoid thermal damage to the support 70.
As further shown in fig. 3 and 13, the electrical connection portion 412 of the first electrical pin 41 is in the shape of a bent hook; in the fitted configuration, the bracket 70 has a lead hole 781 penetrating from the inner wall to a surface facing the end cap 20, and a contact hole 782 provided facing the end cap 20 for at least partially receiving the second electrical contact 21; when assembled, the electrical connection portion 412 extends or bends through the lead aperture 781 into the contact aperture 782 to make electrical contact with the second electrical contact 21.
Of course, the second electrical pin 42 has the same construction, connection and assembly as the first electrical pin 41.
In an alternative embodiment, the above heating element 40 has an inner diameter of about 2 to 4mm, preferably 2.3 to 2.6mm; and heating element 40 has a resistance of about 0.5-2 ohms.
In a more preferred embodiment, the first spiral coil 410 and the second spiral coil 420 of the heating element 40 are juxtaposed to form a spiral coil portion having a length of about 4.2 to 5 mm; in fig. 14, 5 turns or windings are included, each having a length of about 1mm.
With further reference to fig. 15-17, there is shown an exploded view and a cross-sectional view of yet another embodiment atomizer 100 a; the atomizer 100a includes:
a main shell 10a, inside which a flue gas output pipe 11a extending along the longitudinal direction and a liquid storage cavity 12a defined by the flue gas output pipe 11a and the inner wall of the main shell 10a are arranged;
a second liquid guiding member 30a having a first portion 31a extending in the width direction of the main casing 10a, and a second portion 32a extending from the first portion 31a in the longitudinal direction of the main casing 10 a; second portion 32a is in fluid communication with reservoir chamber 12a via a first fluid directing element 50a in the form of a plate or block; wherein the first liquid guiding element 50a is prepared from the above oriented fibers and is in a hard form; second drainage member 30a is a rigid porous body, such as a porous ceramic;
a heating element 40a formed on the first portion 31a to heat at least part of the liquid substrate within the first portion 31a to generate an aerosol;
a support 70a, having a hollow cup-like or cylindrical shape, the interior of which is intended to hold the second liquid-conducting element 30a and which delimits an atomisation chamber around the first portion 31 a; aerosol generated by heating of the heating element 40a is released to the atomizing chamber and then output to the flue gas output pipe 11a; at the same time, support for first drainage element 50a is provided by support 70a near the upper end of reservoir 12a;
an end cap 20a for sealing the open end of the main housing 10a and provided with a second electrical contact 21a and a first air inlet 22a;
the second electrical contact 21a extends from the end cap 20a through a contact hole 78a in the bracket 70a to abut against the heating element 40a for supplying power to the heating element 40 a.
As further shown in fig. 18 and 19, second drainage element 30a, which is made of a porous ceramic body, is generally U-shaped. Second drainage element 30a has an approximate length dimension d1 of 13mm, a width dimension d2 of approximately 3mm, and a height dimension d4 of approximately 5mm. The length dimension d11 of the first portion 31a of the second drainage element 30a is approximately 7mm, i.e. the dimension of the U-shaped opening is also 7mm; the height dimension d41 of the first portion 31a is approximately 2mm. Second portion 32a of second drainage element 30a has a length dimension d3 of approximately 3mm.
The outer surface 310a of the first portion 31a of the second liquid guiding element 30a facing away from the U-shaped opening is configured in a substantially planar shape, whereby the outer surface 310a is configured as an atomizing surface 310a for atomizing the liquid matrix. The heating element 40a is configured to be coupled to the atomizing surface 310a. In operation, liquid substrate drawn by the second portion 32a is transferred onto the atomization surface 310a, heated and atomized by the heating element 40 to generate aerosol, and released by the atomization surface 310a into an atomization chamber within the holder 70a, and then output with the suction airflow.
The heating element 40a has, in fig. 19, electrically conductive portions 41a at both ends, and a resistance heat generating track portion 42a extending in a meandering, meandering manner along the length direction of the first portion 31 a; in use, the second electrical contact 21a abuts the conductive portion 41a to supply power to the resistive heating trace portion 42 a. The resistive heat trace portion 42a is, in some implementations, a trace formed by printing, etching, printing, or the like. In still other implementations, the resistive heat generating trace portion 42a is a patterned trace. In fig. 19, the extension d5 of the heating element 40a on the atomizing surface 310a has a length of approximately 9 to 10mm.
In this embodiment, second fluid conducting element 30a is a rigid porous body, and is supported by the front end of second portion 32a of second fluid conducting element 30a abutting against the lower surface of first fluid conducting element 50a after assembly to support first fluid conducting element 50a and receive the liquid matrix from first fluid conducting element 50 a.
Further fig. 20 and 21 show a schematic structural view of a nebulizer 100b of a further embodiment; in this atomizer 100b, a hole 53b penetrating in the thickness direction is provided in the first liquid guiding member 50 b; the second portion 321b of the second liquid guiding element 30b is exposed from the through hole 53b on the lower surface of the first liquid guiding element 50b to the liquid storage chamber 12b so as to directly absorb the liquid substrate in the liquid storage chamber 12 b. Specifically, the method comprises the following steps:
second portion 321b of second fluid conducting element 30b has an insertion section 321b with a smaller outer diameter, and extends from insertion section 321b through aperture 53b of first fluid conducting element 50b and into fluid reservoir 12 b. Meanwhile, the cross-sectional width or length of the insertion section 321b is 2mm, so that in the implementation, the joint of the second part 321b of the insertion section 321b forms a step, and the step abuts against the lower surface of the first liquid guiding element 50b, thereby providing support and holding for the first liquid guiding element 50 b.
FIG. 22 shows a schematic structural view of a second liquid directing element 30f that can be used with atomizer 100b according to yet another embodiment; in this embodiment, the upper surface of first portion 31f of second liquid guiding element 30f is configured as atomization surface 310f; the heating element 40f is formed on an atomizing surface 310f defined by the upper surface. Also, when assembled, the heating element 40f and/or the atomizing surface 310f are oriented toward the first fluid conducting element 30 b.
In a corresponding implementation, the heating element 40f is formed on the atomizing surface 310f by printing, depositing, etching, mounting, or the like. The conductive portion 41f of the heating element 40f is connected to the second electrical contact 21b by means of a spring, wire bonding or the like to supply power to the heating element 40 f.
Alternatively, in other variations, second fluid conducting element 30f may have other shapes or configurations, such as an L-shape, for example.
Fig. 23 to 25 show schematic structural views of an atomizer 100c of still another embodiment; in the nebulizer 100c of this embodiment, there is included:
a main housing 10c having a suction nozzle opening a at a proximal end thereof for suction; a main housing 10c having a flue gas outlet pipe 11c therein and a liquid storage chamber 12c defined by the flue gas outlet pipe 11 c; of course, the reservoir chamber 12c is open toward the distal end;
an end cap 20c coupled to the distal opening of the main housing 10c to define with the main housing 10c an outer housing of the atomizer 100 c;
a first fluid-conducting member 50c in the form of a sheet or block perpendicular to the main housing 10c, which is assembled to span or cover the opening of the reservoir 12c, thereby sealing the reservoir 12c such that the liquid medium in the reservoir 12c can substantially only exit through the first fluid-conducting member 50 c; in a preferred implementation, first drainage element 50c is generally oval in profile; in a preferred embodiment, the first liquid guiding member 50c is made of hard organic cotton used in the first liquid guiding member 50c of the above embodiment.
The nebulizer 100c further includes:
the second liquid guiding member 30c, as shown in fig. 24, has a first side wall 31c and a second side wall 32c opposed to each other in the thickness direction as a whole, and a gap between the first side wall 31c and the second side wall 32 c; second liquid guiding element 30c also has an atomizing surface 310c facing away from first side wall 31c and/or second side wall 32c and/or the indentation in the longitudinal direction. In this preferred implementation, the second liquid guiding element 30c is rigid and employs the porous body of the above embodiment, e.g., a porous ceramic body.
And a heating element 40c coupled to atomization surface 310c to heat at least a portion of the liquid substrate in second liquid directing element 30c to generate an aerosol for release from atomization surface 310c.
A third liquid guiding member 80c for transferring the liquid matrix between the first liquid guiding member 50c and the second liquid guiding member 30c, so that the liquid matrix sucked by the first liquid guiding member 50c is transferred to the second liquid guiding member 30c; in a preferred embodiment, the third wicking element 80c is flexible, such as a sponge or the like; as shown in FIG. 26 after assembly, third fluid directing element 80c is at least partially received and retained within indentation 33c of second fluid directing element 30c and is in contact with both first fluid directing element 50c and second fluid directing element 30c, and is in fluid communication therewith for transferring the liquid matrix therebetween. As shown, the third fluid conducting element 80c is substantially block-shaped, cylindrical or bar-shaped, with an upper end abutting the first fluid conducting element 50c and a lower end abutting the second fluid conducting element 30c, thereby enabling fluid communication therebetween.
In some variations, such as second wicking element 30e shown in FIG. 30, the upper surface of second wicking element 30e has a groove 33e, and groove 33e at least partially receives and retains third wicking element 80c; and, when assembled, third wicking element 80c is in contact with or in fluid communication against the surface of second wicking element 30e defining groove 33e, thereby transferring the liquid matrix.
Or in other variations, second fluid conducting element 30c/30e can be formed with a holding opening, holding cavity, or other receiving or supporting structure that at least partially receives third fluid conducting element 80c and provides support or holding for third fluid conducting element 80 c.
A holder 70c for receiving and holding the second and third liquid guiding members 30c and 80c; and at least partially defines with the atomizing surface 310c an atomizing chamber for aerosol release; meanwhile, the bracket 70c is further provided with an electrode hole 78c through which the second electrical contact 21c abuts against the heating element 40c, and a second air inlet 77c for allowing the outside air entering from the first air inlet 22c to enter into the atomization chamber. At the same time, bracket 70c also provides support and retention for first fluid conducting element 50c, at least in part, by abutting a lower surface of first fluid conducting element 50 c. Meanwhile, after assembly, the flue gas output pipe 11c passes through the first insertion hole 51d of the first liquid guiding element 50c and then is in airflow communication with the atomizing chamber in the bracket 70c to output aerosol.
With further reference to FIGS. 25 and 26, after assembly, third wicking element 80c has an exposed portion 81c that is exposed along the length of second wicking element 30c outside the gap in second wicking element 30c; the exposed portion 81c is supported by the bracket 70c after assembly.
In the atomizer 100c of this embodiment, the airflow structure or path is further shown by the arrow R2 in fig. 27: after assembly, gaps remain between first side wall 31c of second liquid guiding member 30c and the inner wall of holder 70c in the thickness direction, and between second side wall 32c of second liquid guiding member 30c and the inner wall of holder 70c, thereby forming channel 71c; during the suction process, after entering the atomizing chamber defined by the atomizing surface 310c from the second inlet 77c, the aerosol is carried by the channel 71c across the second liquid guiding element 30c and then is output to the smoke output tube 11c near the central portion of the smoke output tube 11c.
As shown in fig. 24, 27 and 30, a snap projection 72c for fixing and holding the second liquid guide member 30c is provided on the inner wall of the holder 70 c; after assembly, the upper end surface of first sidewall 31c and/or second sidewall 32c of second fluid conducting element 30c abuts against snap projection 72c, thereby holding second fluid conducting element 30c stably within bracket 70 c.
As further shown in fig. 27, in order to relieve the negative pressure in the reservoir chamber 12c, the bracket 70c has grooves 79c on both sides in the width direction, which are in airflow communication with the space in the bracket 70c, so that the air entering the atomizing chamber from the outside can enter the grooves 79c as shown by an arrow R3, and then enter the reservoir chamber 12c through the gap between the flat portion 52c on the peripheral side wall of the first liquid guiding member 50c and the main housing 10c.
Referring further to fig. 28 and 29, in this embodiment, second drainage element 30c has a configuration that further includes:
a base portion 34c located on a lower end side of the second liquid guiding member 30c in the longitudinal direction and extending between the first side wall 31c and the second side wall 32 c; while the extension of the base portion 34c in the direction of the length of the second liquid guiding member 30c is the same as the extension of the first side wall 31c and/or the second side wall 32 c; according to the illustration, the lower surface of the base portion 34c is used as the upper atomization surface 310c, and the lower end of the third liquid guiding member 80c abuts against the upper surface of the base portion 34 c;
a connecting portion 35c located on an upper end side of second liquid guiding member 30c in the longitudinal direction and arranged near a central portion of second liquid guiding member 30c; also the connecting portion 35c extends between the first side wall 31c and the second side wall 32 c; and the extension of the connecting portion 35c along the length of the second liquid guiding member 30c is smaller than the extension of the first side wall 31c and/or the second side wall 32c and/or the base portion 34 c; and the area not covered by the connecting portion 35c forms the notch 33c.
Meanwhile, a space 36c extending in the length direction is defined between the connecting portion 35c and the base portion 34 c; after assembly, the space 36c is surrounded or shielded by a third drainage element 80c; the space 36c may, in turn, be used to receive or buffer liquid matrix seeping from the surface of the third wicking element 80c, thereby regulating the amount or efficiency of liquid matrix supplied to the atomizing surface 310c.
As further shown in fig. 29, the connecting portion 35c of the second liquid guiding member 30c is at least partially opposite to the first insertion hole 51c of the first liquid guiding member 50c in the longitudinal direction of the main housing 10c after assembly, and thus in practice the connecting portion 35c may be configured to receive aerosol condensate falling from the interior of the flue gas outlet tube 11c.
Referring further to the cross-sectional view of the bracket 70c in one perspective as shown in fig. 31, the bracket 70c has disposed or formed therein:
a first step 73c for supporting the second liquid guiding member 30c; specifically, after assembly, at least a portion of the longitudinal end side of the atomization surface 310c of the second liquid guiding member 30c abuts against the first step 73 c; meanwhile, the electrode hole 78c also extends or penetrates into the first step 73c, so that the second electrical contact 21c can abut against the conductive part of the heating element 40c on the atomizing surface 310c after penetrating through the electrode hole 78c to form power supply for the heating element 40 c;
and a second step 74c for supporting an exposed portion 81c of the third fluid-guiding member 80c protruding out of the notch 33c of the second fluid-guiding member 30 c.
As can be seen from fig. 31, the first step 73c and the second step 74c have different heights in the longitudinal direction. The first step 73c and the second step 74c are disposed on both sides of the inner surface of the bracket 70c in the width direction.
As further shown in fig. 31, the first step 73c has a different height from the inner bottom wall 76c of the bracket 70c in the longitudinal direction. When assembled, the atomizing surface 310c of the second liquid guiding member 30c and the inner bottom wall 76c of the bracket 70c can have a spacing 340c to form an atomizing chamber for containing aerosol. In this embodiment, as shown in fig. 31, capillary grooves 75c are provided on the side walls of the spacing space 340c and on the inner bottom wall 76c, the capillary grooves 75c having a width of approximately 0.5 to 2mm for adsorbing aerosol condensate in the nebulizing chamber.
Fig. 32 to 35 show schematic structural views of an atomizer 100d of still another embodiment; in the nebulizer 100d of this embodiment includes:
a main housing 10d having a suction nozzle opening a at a proximal end thereof for suction; a main housing 10d having a flue gas outlet pipe 11d therein and a liquid storage chamber 12d defined by the flue gas outlet pipe 11 d; of course, the reservoir 12d is open toward the distal end;
an end cap 20d coupled to the distal opening of the main housing 10d to define with the main housing 10d an outer housing of the atomizer 100 d;
a first liquid guiding member 50d having a sheet or block shape perpendicular to the main housing 10 d; in a preferred implementation, first drainage element 50d is generally oval in profile; in a preferred embodiment, the first liquid guiding member 50d is made of hard organic cotton used in the first liquid guiding member 50d of the above embodiment.
The second liquid guiding member 30d, as shown in fig. 35, has a sheet-like or plate-like shape as a whole perpendicular to the longitudinal direction of the main casing 10 d; its upper surface in the thickness direction is in fluid communication with the first liquid guiding member 50d to receive the liquid substrate; the lower surface thereof in the thickness direction is configured as an atomizing surface 310d. In this preferred implementation, the second liquid guiding element 30d is rigid and employs the porous body of the above embodiment, e.g., a porous ceramic body.
And a heating element 40d formed on the atomizing surface 310d for heating at least a portion of the liquid substrate in the second liquid guiding element 30d to generate an aerosol.
And a third liquid guiding member 80d positioned between the first liquid guiding member 50d and the second liquid guiding member 30d in the longitudinal direction of the main housing 10d to transfer the liquid matrix therebetween.
As further shown in fig. 33 and 35, the third liquid guiding member 80d is substantially U-shaped, and includes a third portion 81d extending in a direction perpendicular to the longitudinal direction of the main housing 10d, and a fourth portion 82d extending from the third portion 81d toward the first liquid guiding member 50 d; when assembled, third portion 81d contacts and abuts the upper surface of second fluid conducting element 30d to establish fluid communication with second fluid conducting element 30d, and fourth portion 82d extends to abut the lower surface of first fluid conducting element 50d to establish fluid communication with first fluid conducting element 50 d.
In the preferred embodiment shown in FIGS. 34 and 35, third portion 81d extends a length greater than the length of second fluid conducting element 30d, such that, when assembled, third portion 81d is at least partially raised relative to second fluid conducting element 30d, with the same raised portion resting against support 70d and at least partially supported by support 70 d. Likewise, third portion 81d is also at least partially supported by second fluid conducting element 30d by abutting against second fluid conducting element 30 d.
As further shown in fig. 36, the support 70d has longitudinally extending windows 76d on both side walls in the thickness direction, and the windows 76d define an output passage between the inner walls of the main housing 10d after assembly. Specifically, the length of the window 76d extending along the longitudinal direction at least covers the atomizing chamber 340d defined by the atomizing surface 30d of the second liquid guiding member 30d, so that the air entering the atomizing chamber 340d from the second air inlet 77d can enter the channel into which the window 76d enters; and then output to the flue gas output pipe 11d across the U-shaped opening of the third liquid guiding element 80d as indicated by an arrow R2 in the figure.
With further reference to FIG. 36, in this embodiment, a recess 79d is provided in the surface of bracket 70d adjacent first fluid directing element 50d, the recess being in airflow communication with the output channel as indicated by arrow R2. Further, when the negative pressure in the reservoir chamber 12d exceeds a certain threshold range after assembly, air can enter the reservoir chamber 12d through the first passage portion defined by the groove 79d and the second passage portion defined between the straight portion 52d of the peripheral side wall of the first liquid guide member 50d and the inner wall of the main casing 10d in order as shown by an arrow R31 in fig. 36 to relieve the negative pressure.
As further shown in fig. 37, the inside of the bracket 70d of this embodiment has:
the first boss 73d is used for abutting against the atomizing surface 310d of the second liquid guide element 30d so as to support the second liquid guide element 30d;
a second boss 74d for abutting against a portion of the third liquid guiding member 80d protruding or exposed outside the second liquid guiding member 30d, thereby supporting the third liquid guiding member 80d;
and the electrode hole 78d is used for enabling the second electric contact 21d to abut against the atomizing surface 310d after penetrating through and supplying power to the heating element.
And capillary grooves 75d formed on the inner bottom wall of the holder 70d and on the surface of the space between the first bosses 73d and the inner bottom wall to adsorb aerosol condensate in the atomization chamber.
Further fig. 38 to 40 show schematic views of a nebulizer 100e of a further embodiment; the atomizer 100e in this embodiment includes therein:
a main housing 10e having a flue gas outlet pipe 11e therein and a liquid storage chamber 12e defined by the flue gas outlet pipe 11 e; of course, the reservoir 12d is open toward the distal end;
an end cap 20e coupled to the distal opening of the main housing 10e, thereby defining with the main housing 10e an outer housing of the atomizer 100 e; and a second electrical contact 22e extending from outside end cap 20e to inside atomizer 100 e;
a first liquid guiding member 50e having a sheet shape perpendicular to the main casing 10e; the first liquid guiding member 50e is made of hard organic cotton as described in the above embodiment.
The second liquid guiding member 30e is rigid, and the porous body of the above embodiment, for example, a porous ceramic body is used. The second liquid guiding element 30e faces the proximal end of the atomizer 100e and/or the atomizing surface 310e of the flue gas outlet tube 11 e; the atomizing surface 310e is a flat plane.
And a heating element 40e formed on the atomizing surface 310e for heating at least a portion of the liquid substrate in the second liquid guiding element 30e to generate aerosol.
And a third liquid guiding member 80e for transferring the liquid medium between the first liquid guiding member 50e and the second liquid guiding member 30 e. Third wicking element 80e is a flexible wicking fiber, such as a sponge, cotton fiber, or the like. First drainage element 50e is less rigid than second drainage element 30e, and first drainage element 50e is more rigid than third drainage element 80e.
A bracket 70e at least partially abutting a lower surface of the first fluid conducting element 50e to provide support for the first fluid conducting element 50 e; and bracket 70e receives and retains second and third wicking elements 30e and 80e. And the inner space of the holder 70e at least partially defines with the nebulizing surface 310e a nebulizing chamber 340e for releasing the aerosol; as shown in fig. 40, an atomization chamber 340e is defined by a space portion surrounded between the atomization surface 310e and the first liquid guiding member 50 e. An air passage for air from the atomizing chamber 340e to the reservoir 12e can be defined between the bracket 70e and the first fluid-guiding member 50e to balance the negative pressure in the reservoir 12 e. Of course, the bracket 70e is also provided with a second inlet port 78e which communicates with the first inlet port 22e of the end cover 20 e; and, a gap remains between the inner side wall of the bracket 70e in the thickness direction and the second liquid guiding element 30e, so that the air entering from the second air inlet 78e crosses the second liquid guiding element 30e and enters the atomizing chamber 340e.
Similarly, like the bracket 70d of the above embodiment; bracket 70e provides support for second and third fluid directing elements 30e and 80e, respectively, at least in part, by first and second steps having different heights.
As further shown in fig. 41-44, second drainage element 30e, when assembled, has:
first and second opposing sidewalls 31e and 32e; and an upper ceiling 34e near the proximal end of the atomizer 100e and/or the flue gas outlet conduit 11e, the upper ceiling 34e being used as an upper atomizing surface 310e towards the proximal end of the atomizer 100e and/or the upper surface of the flue gas outlet conduit 11 e;
and a lower bottom wall 35e facing away from the upper top wall 34 e; the length of lower bottom wall 35e is less than the extension of second drainage member 30 e;
a liquid passage 33e defined between the first side wall 31e and the second side wall 32e, or between the upper top wall 34e and the lower bottom wall 35e, penetrates the second liquid guiding member 30e in the length direction of the second liquid guiding member 30 e.
As further shown in fig. 42, a notch 351e is defined between the lower bottom wall 35e and both longitudinal side ends of the second liquid guiding member 30 e; the notch 351e communicates with the liquid passage 33 e; the notch 351e can extend into the liquid passage 33e.
Third liquid guiding element 80e includes:
a first liquid guiding section 81e extending substantially in the width direction of the atomizer 100e and abutting against the lower surface of the first liquid guiding member 50e after assembly; thereby sucking up the liquid substrate of the first liquid guiding element 50e through the first liquid guiding section 81 e;
a second liquid guiding section 82e extending in the longitudinal direction of the atomizer 100 e; at least partially in direct abutment with or contact with upper top wall 34e of second fluid-conducting element 30e, thereby delivering liquid matrix directly to upper top wall 34e of second fluid-conducting element 30 e;
a third liquid guiding section 83e extending substantially in the width direction of the atomizer 100e and extending at least partially into the liquid passage 33e of the second liquid guiding member 30 e; in use, a portion of the liquid matrix is transferred into the liquid channel 33e by passing through the second liquid-conducting section 82e and the third liquid-conducting section 83e in sequence, and then is absorbed by the second liquid-conducting member 30 e.
Of course, the flexible third liquid guiding section 83e expands after sucking up the liquid matrix, and is abutted against the upper top wall 34e of the second liquid guiding member 30e, and is capable of delivering the liquid matrix to the upper top wall 34e as shown by an arrow R1 in fig. 43.
As further shown in fig. 43, third liquid leading section 83e has a length of 6mm, and is extended from the outside in the longitudinal direction of second liquid leading member 30e into liquid passage 33 e;
second drainage section 82e has a length of approximately 8mm and is located outside of second drainage element 30 e;
first drainage section 81e has a length of approximately 4mm and is substantially completely abutting first drainage element 50 e. The third liquid guiding section 83e extends longer than the first liquid guiding section 81e.
The first drainage section 81e and the third drainage section 83e are located on the same side of the second drainage section 82 e; the third liquid guide member 80e is further formed into a substantially C-shape.
When assembled, third fluid conducting element 80e is substantially supported by second fluid conducting element 30e, which is rigid or the like. And is inserted or extended into the fluid passage 33e through the third fluid conducting section 83e to be stably held on the second fluid conducting member 30 e.
Referring to fig. 39 and 43, the atomizer 100e further includes:
a sealing member 90e, substantially in the shape of a thin plate in the figure; the upper sealing element 90e is preferably made of a flexible material such as rubber or silicone. The length of sealing element 90e is substantially equal to the length of second fluid conducting element 30 e. In assembly, sealing element 90e is located on a side of second fluid conducting element 30e facing away from atomization surface 310e; the sealing element 90e abuts against the lower bottom wall 35e of the second drainage element 30e and the third drainage section 83e of the third drainage element, thereby covering or shielding the lower bottom wall 35e of the second drainage element 30e and the third drainage section 83e of the third drainage element 80e to prevent the liquid matrix thereof from seeping to the second air inlet 78e.
Further in the preferred implementation of FIG. 44, the sealing element 90e has a relatively thin thickness, approximately 1-2 mm; and thus in the form of a sheet or a pad as a whole. And the sealing member 90e is provided with a boss 91e having a height of about 1-2 mm; the projection 91e is fitted to avoid the lower bottom wall 35 e. And as shown in fig. 43 after assembly, boss 91e extends from notch 351e into fluid passage 33e and abuts against third fluid conducting section 83e of third fluid conducting element 80e.
As shown, the area of the upper surface of third liquid guiding section 83e of third liquid guiding element 80e, i.e. the area in abutment and contact with first liquid guiding element 50e, is smaller than the area of atomizing surface 310e of second liquid guiding element 30 e.
As shown in fig. 41, 43 and 44, the atomizer 100e further includes:
an electrically conductive element 60e for conducting electrical current between the second electrical contact 21e and the heating element 40e. In the preferred embodiment shown, the conductive element 60e is a bent conductive spring; is substantially thin. In some implementations, the conductive element 60e is made of a metal or alloy material with low resistivity and high conductivity, such as gold, silver, copper, etc. Or in a more preferred embodiment, the conductive element 60e is formed by bending a sheet-like metal substrate.
According to fig. 44, at least a part of the lower end of the conductive member 60e is bent to form a contact connecting portion 63e; the contact connecting portion 63e is for bringing the second electrical contact 21e into conduction against in the fitting. At least a portion of the upper end of the conductive element 60e is bent to form a resilient connecting portion 61e in conductive connection with the heating element 40e, and is held in stable conductive contact with the heating element 40e by resilient abutment.
While, when assembled, the contact connecting portion 63e is abutted or abutted against the lower surface of the sealing member 90 e; and the sealing member 90e is substantially flat. And the sealing member 90e, which is made of flexibility or elasticity, can also provide, at least in part, an elastic force of abutment between the contact connection portion 63e and the second electrical contact 21e to ensure stable contact of the contact connection portion 63e with the second electrical contact 21 e.
As shown in fig. 44, the elastic connection 42e is in the form of a bent V or U shape; it is advantageous for abutment and contact with the heating element 40e and thus for power supply.
Of course, the conductive element 60e further includes a body portion 62e extending in the longitudinal direction, and the body portion 62e extends substantially equal to or slightly greater than the height of the second fluid conducting element 30 e; for connecting the contact connecting portion 63e and the elastic connecting portion 42e. The contact connecting portion 63e and the resilient connecting portion 42e are located on the same side of the body portion 62e, thereby forming the conductive element 60e into a C-shape and further defining a clamping opening 64e.
In the implementation shown in fig. 44, the resilient connecting portion 42e is cantilevered with respect to the body portion 62 e; or the resilient connection 42e may be defined by a suspension of the conductive element 60e relative to the body portion 62 e.
As further shown in fig. 41, the two conductive members 60e clamp the second liquid guide member 30e from both sides in the width direction, respectively, and then stable assembly is achieved.
Or further figure 45 shows a schematic view of a second drainage element 30g of yet another alternative embodiment; second drainage member 30g of this embodiment is made of a rigid porous ceramic body; and is configured substantially in the shape of a square tube; having a liquid passage 33g running through it in the longitudinal direction.
Specifically in fig. 45, second drainage member 30g has:
a first side wall 31g and a second side wall 32g disposed oppositely;
and an upper top wall 34g and a lower bottom wall 35g disposed oppositely; further, a liquid passage 33g is defined between the first side wall 31g and the second side wall 32g, and/or between the upper top wall 34g and the lower bottom wall 35 g. And, in practice, the upper surface of the upper ceiling wall 34g is used for the atomizing surface 310g; the heating element 40g is formed on or bonded to the atomizing surface 310 g.
Similarly, the second liquid guiding member 30g of this embodiment is fitted to the above first liquid guiding member 50e and third liquid guiding member 80e to take a liquid matrix; and aerosol is output by the atomizing surface 310g towards the flue gas output tube 11 e.
Likewise, a seal is provided between the lower bottom wall 35g of the second wicking element 30g and the support 70e during assembly by the sealing element 90 e.
It should be noted that the description and drawings of the present application illustrate preferred embodiments of the present application, but are not limited to the embodiments described in the present application, and further, those skilled in the art can make modifications or changes according to the above description, and all such modifications and changes should fall within the scope of the claims appended to the present application.

Claims (34)

1. An atomizer, comprising:
a reservoir for storing a liquid substrate;
a first liquid guiding element having a first surface close to the liquid storage cavity and a second surface far away from the first surface; wherein the first surface is configured to be in fluid communication with the reservoir to draw the liquid matrix of the reservoir;
a second drainage element in fluid communication with the second surface of the first drainage element to draw the liquid matrix of the first drainage element; the second liquid guide element is provided with an atomization surface facing the first liquid guide element;
a heating element coupled to the atomization surface for heating at least a portion of the liquid substrate within the second liquid directing element to generate an aerosol.
2. A nebulizer as claimed in claim 1, wherein the second liquid conducting element is rigid.
3. A nebulizer as claimed in claim 1 or 2, wherein the stiffness of the second liquid guiding element is greater than the stiffness of the first liquid guiding element.
4. A nebuliser as claimed in claim 1 or claim 2 wherein the second liquid-conducting element comprises a porous ceramic body.
5. A nebulizer as claimed in claim 1 or 2, wherein the second liquid guiding element comprises a first portion extending in a direction perpendicular to the longitudinal direction of the nebulizer, and a second portion extending from the first portion towards the second surface; wherein,
the second portion is configured to be in fluid communication with the second surface to draw the liquid matrix of the first liquid directing element;
the atomization surface is located on the first portion.
6. A nebulizer as claimed in claim 5, wherein the first portion has a greater extension than the second portion.
7. A nebulizer as claimed in claim 1 or 2, wherein the second liquid guiding element is further configured to provide support, at least in part, to the first liquid guiding element by abutting the second surface.
8. The atomizer of claim 1 or 2, wherein said second liquid-conducting element comprises an upper top wall adjacent said first liquid-conducting element and a lower bottom wall opposite said upper top wall; the extension length of the lower bottom wall is smaller than that of the upper top wall.
9. The atomizer of claim 8, wherein said atomizing surface is located on said upper top wall.
10. A nebulizer as claimed in claim 1 or claim 2, wherein the second liquid conducting element comprises a liquid passage extending lengthwise therethrough.
11. A nebulizer as claimed in claim 1 or 2, wherein the second liquid guiding element has a notch facing away from the nebulization surface.
12. A nebulizer as claimed in claim 1 or 2, further comprising:
a third drainage element positioned between the second surface of the first drainage element and the second drainage element; the second fluid conducting element is in turn in fluid communication with the second surface through the third fluid conducting element.
13. A nebulizer as claimed in claim 12, wherein the third liquid guiding element is flexible.
14. The nebulizer of claim 12, wherein the third liquid directing element has a stiffness less than a stiffness of the first liquid directing element.
15. The nebulizer of claim 12, wherein the second liquid directing element is configured to at least partially house or support the third liquid directing element.
16. A nebulizer as claimed in claim 12, wherein the second liquid conducting element at least partially surrounds or encases the third liquid conducting element.
17. The nebulizer of claim 12, wherein the second liquid conducting element comprises a liquid passage extending lengthwise therethrough; the third liquid guide element at least partially extends into the liquid channel.
18. The nebulizer of claim 12, wherein the third liquid conducting element is configured as a bar, block, or cylinder extending in a longitudinal direction of the nebulizer.
19. A nebulizer as claimed in claim 12, wherein the third liquid conducting element comprises:
a first drainage section in contact with the second surface;
a second drainage section extending from the first drainage section toward the second drainage element;
the first liquid leading section is configured to extend in a direction intersecting an extending direction of the second liquid leading section.
20. The nebulizer of claim 19, wherein the third wicking element further comprises: and the third liquid guide section at least partially penetrates into the second liquid guide element.
21. The nebulizer of claim 20, wherein the first liquid conducting section and the third liquid conducting section are substantially parallel.
22. The nebulizer of claim 20, wherein the first liquid conducting section and the third liquid conducting section are on a same side of the second liquid conducting section.
23. The atomizer of claim 12, wherein said third liquid conducting element is non-contacting with said heating element.
24. The nebulizer of claim 12, further comprising:
a bracket configured to at least partially receive and retain the second and third fluid conducting elements.
25. A nebulizer as claimed in claim 1 or 2, further comprising:
an electrically conductive element for directing electrical current to the heating element;
the conductive element is configured to cross the second liquid guiding element along a longitudinal direction.
26. The atomizer of claim 25, wherein said electrically conductive member is resiliently biased against said heating element.
27. The atomizer of claim 25, wherein said conductive element is at least partially bent or curved.
28. The atomizer of claim 25, wherein said conductive element is formed by bending a sheet metal substrate.
29. A nebuliser as claimed in claim 25 wherein the electrically conductive element is at least partially suspended and is electrically conductive by the suspended portion abutting the heating element.
30. The nebulizer of claim 25, wherein the conductive element at least partially surrounds or retains the second liquid conducting element.
31. An atomiser according to claim 1 or 2, wherein the atomising surface of the second liquid directing element is spaced from the second surface of the first liquid directing element.
32. A nebulizer as claimed in claim 1 or 2, wherein the second liquid guiding element is in direct or indirect contact with the second surface of the first liquid guiding element to draw liquid matrix of the first liquid guiding element, the area of contact being smaller than the area of the nebulization face.
33. A nebuliser as claimed in claim 1 or claim 2 wherein the heating element comprises a resistive heating track formed on the atomising surface.
34. An electronic atomisation device comprising an atomiser for atomising a liquid substrate to generate an aerosol, and a power supply assembly for powering the atomiser; characterised in that the atomiser comprises an atomiser as claimed in any one of claims 1 to 33.
CN202111097225.XA 2021-09-18 2021-09-18 Atomizer and electronic atomization device Pending CN115836746A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111097225.XA CN115836746A (en) 2021-09-18 2021-09-18 Atomizer and electronic atomization device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111097225.XA CN115836746A (en) 2021-09-18 2021-09-18 Atomizer and electronic atomization device

Publications (1)

Publication Number Publication Date
CN115836746A true CN115836746A (en) 2023-03-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111097225.XA Pending CN115836746A (en) 2021-09-18 2021-09-18 Atomizer and electronic atomization device

Country Status (1)

Country Link
CN (1) CN115836746A (en)

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