CN115824951A - Calibrating device and measuring method for bonding strength detector - Google Patents

Calibrating device and measuring method for bonding strength detector Download PDF

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Publication number
CN115824951A
CN115824951A CN202211540853.5A CN202211540853A CN115824951A CN 115824951 A CN115824951 A CN 115824951A CN 202211540853 A CN202211540853 A CN 202211540853A CN 115824951 A CN115824951 A CN 115824951A
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China
Prior art keywords
detector
positioning
verification
calibration
connecting piece
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Inventor
马兴
郭贵勇
钟金德
薛金
蔡开城
姚庆藻
谢石昊
林晓辉
张一�
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Fujian Metrology Institute
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Fujian Metrology Institute
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Abstract

The invention provides a calibrating device and a measuring method for a bonding strength detector, wherein the calibrating device comprises a measuring instrument module, a positioning and centering mechanism and a loading driving mechanism; the measuring instrument module comprises a standard dynamometer and a first connecting piece, and the first connecting piece is respectively butted with the standard dynamometer and the detector to realize force value transmission; the positioning and centering mechanism comprises an upper adjusting mechanism, a lower adjusting mechanism and a sleeve, wherein a first positioning piece is arranged at one end of the upper adjusting mechanism, which faces the first connecting piece, the interior of the sleeve is matched with the head of the detector, and a second positioning piece which is connected with the first positioning piece in a positioning manner is arranged at the position, corresponding to the central axis of the detector, on the outer side of the bottom surface; the loading driving mechanism is used for driving an operating handle of the detector to finish the verification calibration. According to the invention, the calibration result of the detector is more accurate by accurate centering and pressing and loading by adopting the integral measuring instrument module of the ball head pair with the centering function.

Description

Calibrating device and measuring method for bonding strength detector
Technical Field
The invention relates to the technical field of metering, in particular to a calibrating device and a measuring method for a bonding strength detector.
Background
The bonding strength detector is called as a detector for short, is mainly used for detecting the forward-pulling bonding strength of surface layers and base layers of exterior wall building facing brick materials, heat insulation materials, reinforcing materials and the like, and plays a very key role in controlling the quality of building engineering.
Along with the development of social economy, the requirements of common people on the interior and exterior decoration of buildings are greatly improved, the attractiveness of the building wall externally adhered with decorative tiles and indoor floor tiles is pursued, and therefore related safety problems are caused, for example, the tiles are loosened after short-term use due to the fact that the tiles are not firmly adhered to the wall or the floor, safety accidents of vehicle damage and personnel injury caused by falling off of engineering tiles for decorating the exterior wall also occur frequently, and the life safety and property loss of common people are seriously threatened. Therefore, it is very important that the detector for detecting the materials such as the exterior wall building facing bricks is accurate.
The detector is composed of a digital test display system and a hydraulic or mechanical loading system, acting force is applied to an object to be detected through the hydraulic or mechanical loading system, and the digital test display system directly or indirectly indicates the value of the applied force. How to ensure the accurate and reliable measurement of the detector is required to use a set of calibration devices with perfect functions and performances.
At present, most of the existing devices of the same kind are calibrated temporarily and simply. The standard dynamometer and the detector of the device are connected in a pressing or pulling direction to bear a force, and the detector and the standard dynamometer are compared in data to obtain the accuracy of the measurement value of the detector, but the existing similar devices have the following problems:
the problems that the calibration result is inaccurate due to poor alignment between the detector and the axis of the standard dynamometer of the device, the calibration process is easily interfered by external force, the circumferential movement is easily generated during the initial loading period and the like are solved.
Disclosure of Invention
In order to solve the above problems in the prior art, the invention provides a device and a method for calibrating a bonding strength detector, so that the calibration result of the detector is more accurate.
In order to achieve the purpose, the invention adopts the technical scheme that:
in a first aspect, the invention provides a calibrating device for a bonding strength detector, which comprises a measuring instrument module, a positioning and centering mechanism and a loading driving mechanism;
the measuring instrument module comprises a standard dynamometer and a first connecting piece, wherein the first end of the first connecting piece is in butt joint with the standard dynamometer, and the second end of the first connecting piece is used for being in butt joint with a detector to realize force value transmission;
the positioning and centering mechanism comprises an up-down adjusting mechanism and a sleeve, the up-down adjusting mechanism is arranged above the first connecting piece, a first positioning piece is arranged at one end facing the first connecting piece, the interior of the sleeve is matched with the head of the detector, and a second positioning piece in positioning connection with the first positioning piece is arranged at a position, corresponding to the central axis of the detector, on the outer side of the bottom surface;
the loading driving mechanism is located on one side of the first connecting piece and used for driving an operating handle of the detector to finish verification and calibration.
The invention has the beneficial effects that: when the detector needs to be calibrated, when the first connecting piece is in butt joint with the standard dynamometer, the sleeve is sleeved at the head of the detector, and the first positioning piece is pressed against the second positioning piece of the sleeve through the upper and lower adjusting mechanisms, so that the centering and pressing of the detector are realized, and the effect of avoiding the deviation of the central axis of the detector and the central axis of the standard dynamometer to generate stressed parasitic component force is achieved as much as possible; meanwhile, the centering mechanism keeps a pressing state to the detector during the initial loading period and the verification and calibration process, so that the problems that the detector is easy to generate circumferential movement and the like during the no-load state or the initial loading period, the verification and calibration process is easy to be interfered by external force and the like are solved, and the verification and calibration result of the detector is more accurate.
Optionally, a convex notch is arranged at the second end of the first connecting piece, and a lower notch of the convex notch is used for being in clearance fit connection with a standard block of the detector.
According to the description, the distance between the standard block and the surface of the facing brick is relatively fixed when almost all the detectors detect the facing brick, and the convex notch is arranged on the upper part of the measuring instrument module and is in clearance fit connection with the standard block of the detectors on the basis, so that the defect that the original temporary cushion blocks with different thicknesses are required to be used for space adjustment can be overcome.
Optionally, the measuring instrument module further comprises a frame, a measuring groove is formed in a platen of the frame, and the measuring instrument module is integrally embedded in the measuring groove and detachably connected with the measuring groove.
According to the above description, the assembly and disassembly of the measuring instrument module on the workbench is integrally embedded, so as to achieve the effects of barrier-free quick assembly and disassembly and accurate shape positioning.
Optionally, the measuring instrument module further comprises a verification tool, the measuring instrument module further comprises a workbench for placing a detecting instrument and a ball head mechanism, the workbench is provided with flanges on two opposite sides, and at least one of the flanges is provided with a convex shoulder;
the verification tool is U-shaped, a sliding mechanism and a locking mechanism are arranged on two side faces of the verification tool, the flange is connected with the sliding mechanism in a sliding mode, and the locking mechanism is locked with the measuring instrument module when the sliding mechanism slides to the lug shoulder;
the ball head mechanism is sleeved on the first end of the first connecting piece and used for being in butt joint with the force standard machine.
According to the description, when the measuring instrument module needs to be subjected to magnitude tracing through the force standard machine, the U-shaped verification tool for simulating the contact of the working platform of the measuring instrument module and the bottom surface of the detector to carry out consistent force value transmission states is configured, so that the overall verification and calibration accuracy and reliability of magnitude transmission are achieved by the bearing state closest to the same contact surface, and the introduction of extra measuring errors caused by verification by only adopting a local component method is effectively avoided.
Optionally, the loading driving mechanism comprises a driving motor, a handle adaptor and a three-dimensional adjusting mechanism, wherein the driving motor is connected with the handle adaptor, and the three-dimensional adjusting mechanism is connected with the handle adaptor;
be provided with the general U type groove towards the operating handle of detector on the handle adapter spare, general U type groove is used for the operating handle looks adaptation with the detector.
According to the description, the handle adapter is adjusted at any position within a certain test space range through the three-dimensional adjusting mechanism, so that the handle adapter and the operating handle of the detector are adapted and disassembled, the rapid barrier-free matching and disassembling of different types and different operating handles are realized, and then the handle adapter is driven by the driving motor to rotate, so that the loading driving of the detector is realized.
Optionally, the load cell further comprises a display control instrument electrically connected to the standard load cell.
Optionally, the positioning and centering mechanism comprises a cantilever beam support;
the upper and lower adjusting mechanism comprises an adjusting handle and an adjusting screw rod, the adjusting handle is connected with one end of the adjusting screw rod, the other end of the adjusting screw rod is a first positioning piece protruding in the circular truncated cone, and the first positioning piece penetrates through the cantilever beam of the cantilever beam support and is connected with a second positioning piece of the circular truncated cone groove in a positioning mode.
According to the description, the centering compression of the detector is realized through the positioning matching of the circular truncated cone protrusions and the circular truncated cone grooves and the rotary compression of the adjusting screw rod.
Optionally, the surveying instrument module and the positioning and centering mechanism are provided with one or more sets on a bedplate of the machine frame.
According to the description, one or more sets of measuring instrument modules and positioning and centering mechanisms are arranged on the rack, so that the requirement of simultaneously verifying and calibrating a plurality of detectors is met.
Optionally, the measuring instrument module and the loading driving mechanism are provided with communication modules, and the communication modules are used for being in communication connection with an intelligent control and data acquisition system.
According to the description, the automatic data acquisition and analysis system is in communication connection with the intelligent control and data acquisition system, so that more accurate and reliable data acquisition and analysis can be realized, and the verification intelligence level is correspondingly improved.
In a second aspect, the present invention provides a method for measuring a bonding strength detector, using the apparatus for calibrating a bonding strength detector of the first aspect, comprising the steps of:
s1, fixing a detector on the first connecting piece;
s2, sleeving the sleeve on the head of the detector, and enabling the first positioning piece to be abutted to the second positioning piece of the sleeve through the up-down adjusting mechanism to realize centering and pressing of the detector;
s3, manually or automatically driving an operating handle of the detector by hand cranking or by means of a loading driving mechanism, and loading and unloading the detector at a preset speed according to a verification calibration force value point;
s4, recording the measurement result, calculating the size of the required technical index and automatically judging whether the technical index meets the requirement;
s5, detaching the detector from the first connecting piece, and recovering the detector without faults or damages so as to complete all verification and calibration work;
s6, when verification calibration data are required to be uploaded to an intelligent control and data acquisition system, the verification calibration data can be manually or intelligently transmitted through communication, or sent to a cloud platform server through the Internet of things and the Ethernet for monitoring and management
The technical effects corresponding to the method for measuring the adhesion strength detector provided by the second aspect refer to the related description of the device for calibrating the adhesion strength detector provided by the first aspect.
Drawings
Fig. 1 is a perspective view of a device for calibrating a bonding strength detector according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a calibration device and a detector for a bonding strength detector according to an embodiment of the present invention;
FIG. 3 is an enlarged view of area A of FIG. 2;
FIG. 4 is a side view schematic of FIG. 2;
FIG. 5 is a partial front view of FIG. 2;
FIG. 6 is a top view of FIG. 2;
FIG. 7 is a perspective view of a gage module according to an embodiment of the invention;
fig. 8 is a perspective view of a measurement instrument module and a verification tool according to an embodiment of the present invention;
fig. 9 is a schematic diagram of a module connection between a calibration apparatus of a bonding strength detector and an intelligent control and data acquisition system according to an embodiment of the present invention.
[ description of reference ]
1. A gauge module; 11. a standard dynamometer; 12. a first connecting member; 121. a convex notch; 13. a work table; 131. a flange; 132. a convex shoulder; 14. a ball head mechanism; 141. a ball head pair; 142. customizing a nut pressure head;
2. a positioning and centering mechanism; 21. an up-down adjusting mechanism; 211. the circular truncated cone is convex; 212. an adjusting handle; 213. adjusting the screw rod; 22. a sleeve; 221. a circular truncated cone groove; 23. a cantilever beam support;
3. a loading drive mechanism; 31. a drive motor; 32. a handle adapter; 321. a universal U-shaped groove; 33. a three-dimensional adjustment mechanism; 331. an up-down sliding assembly; 332. a left-right sliding component; 333. a front and rear slide assembly; 334. quick locking; 34. a communication module;
4. a frame; 41. a platen; 42. measuring the groove; 43. avoiding the groove;
5. calibrating the tool; 51. a drawer-type guide rail; 52. locking screws;
6. a display control instrument;
100. a detector; 101. a standard block; 102. an operating handle;
200. intelligent control and data acquisition system.
Detailed Description
In order to better understand the above technical solutions, exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the invention are shown in the drawings, it should be understood that the invention can be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
Example one
Referring to fig. 1 to 6 and 9, a calibrating apparatus for a bonding strength detector includes a measuring instrument module 1, a positioning and centering mechanism 2, a loading driving mechanism 3, a frame 4 and a display control instrument 6.
Referring to fig. 3 and 5, the measuring instrument module 1 includes a standard load cell 11, a first connecting member 12, and a workbench 13, wherein the display control instrument 6 is electrically connected to the standard load cell 11. Wherein, be provided with on the platen 41 of frame 4 and measure recess 42 and dodge recess 43, the whole embedded installation of measuring apparatu module 1 is in measuring recess 42, and can dismantle with measuring recess 42 and be connected to reach quick assembly disassembly, appearance location accurate effect. And the avoiding groove 43 is arranged at two sides of the measuring groove 42, so that a hand of a user can extend into the avoiding groove 43 to take the measuring instrument module 1, and the user can rapidly assemble and disassemble the measuring instrument module 1.
As shown in fig. 5, the first connecting member 12 in this embodiment is a Y-shaped whole, the first end of the Y-shaped connecting member is a rod shape and is abutted to the standard load cell 11, the second end of the Y-shaped connecting member is a cylinder, a convex notch 121 is formed on the side surface of the cylinder, the convex notch 121 is a U-shaped notch when viewed from top to bottom, and can be divided into an upper notch and a lower notch on the side surface, the upper notch of the convex notch 121 is adapted to the connecting rod of the detecting instrument 100, and the lower notch is used for being in clearance fit connection with the standard block 101 of the detecting instrument 100, so as to transmit the force value.
In the prior art, a counterforce device is combined with a standard force measuring instrument 11 for calibration and calibration, in this way, a part-type counterforce device is generally manufactured, and then the detection instrument 100 and the standard force measuring instrument 11 are connected in series to realize calibration and calibration, at this time, temporary cushion blocks with different thicknesses are needed to be used for the detection instruments 100 with different specifications, so that the operation is complicated, the stress axis of the detection instrument 100 is not coincident with the axis of the device, and the adverse effect of some parasitic component forces on the calibration accuracy is caused. In the present embodiment, the external dimensions of the standard block 101 of the inspection apparatus 100 are universal, such as: 40mm x 8mm, and almost all detector 100 are relatively fixed with the interval of veneer brick face at standard block 101 when detecting the facing brick, set up a protruding type breach 121 on measuring apparatu module 1 based on this, with the standard block 101 clearance fit connection of detector 100, solve the defect that originally need use the interim cushion of various different thickness to carry out space adjustment through the protruding type breach 121 that sets up.
Referring to fig. 3 to 5, the positioning and centering mechanism 2 includes a cantilever support 23, an up-down adjusting mechanism 21 and a sleeve 22, the up-down adjusting mechanism 21 is disposed above the first connecting member 12, i.e., above the detecting instrument 100, and a first positioning member is disposed at an end facing the first connecting member 12, the sleeve 22 is adapted to the head of the detecting instrument 100, and a second positioning member is disposed at a position corresponding to the central axis of the detecting instrument 100 on the outer side of the bottom surface and connected to the first positioning member in a positioning manner.
Specifically, the up-down adjusting mechanism 21 includes an adjusting handle 212 and an adjusting screw rod 213, the adjusting handle 212 is connected to one end of the adjusting screw rod 213, the other end of the adjusting screw rod 213 is a first positioning element of the circular truncated cone protrusion 211, and the first positioning element passes through the cantilever beam of the cantilever beam bracket 23 and is connected to the second positioning element of the circular truncated cone groove 221 in a positioning manner. The fit of the boss 211 and the boss recess 221 can correct the error of the inspection apparatus 100.
The standard block 101 and the connecting rod of the detector 100 are located on the central axis, and as can be seen from fig. 5, the central axes of the adjusting handle 212, the adjusting screw rod 213, the circular truncated cone protrusion 211, the circular truncated cone groove 221, the sleeve 22, and the convex notch 121 in this embodiment are all located on the same axis as the central axis of the detector 100, so that the detector 100 is centered more accurately.
Therefore, when the detector 100 needs to be calibrated, the first end of the first connecting piece 12 is in butt joint with the standard force measuring instrument 11, the sleeve 22 is sleeved on the head of the detector 100, then a user drives the adjusting screw rod 213 to move downwards through the adjusting handle 212 until the circular truncated cone protrusion 211 is positioned and pressed onto the circular truncated cone groove 221, so that centering and pressing of the detector 100 are realized, and the effect of avoiding the occurrence of stress parasitic component force due to the deviation of the central axis of the detector 100 and the central axis of the standard force measuring instrument 11 as much as possible is achieved; meanwhile, the positioning and centering mechanism 2 keeps the state of pressing the detector 100 during the initial loading period and the verification and calibration process, so that the problems that the detector 100 is easy to generate circumferential play and the like during the no-load state or the initial loading period, the verification and calibration process is easy to be interfered by external force and the like are solved, and the verification and calibration result of the detector 100 is more accurate.
Referring to fig. 3 to 6, the loading driving mechanism 3 is located at one side of the first connecting member 12 and is used for driving the detecting instrument 100 to complete the verification calibration.
Specifically, the loading drive mechanism 3 includes a drive motor 31, a handle adapter 32, and a three-dimensional adjustment mechanism 33, the drive motor 31 being connected to the handle adapter 32, and the three-dimensional adjustment mechanism 33 being connected to the handle adapter 32.
The three-dimensional adjusting mechanism 33 comprises an up-and-down sliding component 331, a left-and-right sliding component 332, a front-and-back sliding component 333 and a quick lock 334, wherein the sliding components are based on the matching of a sliding block and a guide rail, so that the adjustment of any position is realized within a certain test space range. In other embodiments, the three-dimensional adjusting mechanism 33 may be a mechanism that can realize three-dimensional adjustment, such as a three-dimensional robot arm, and the sliding component may also be a mechanism that can realize sliding, such as an air cylinder and oil pressure.
As shown in FIG. 3, the handle adapter 32 defines a generally U-shaped slot 321 that faces the operating handle 102 of the monitor 100, and the generally U-shaped slot 321 is adapted to fit the operating handle 102 of the monitor 100. The opening width of the universal U-shaped groove 321 is increased by 2-5mm based on the width of the most common operating handle 102, and the universal U-shaped groove 321 can be adjusted by the handle adapter 32 with different openings or by providing movable mechanisms on both sides of the universal U-shaped groove 321. From this, the general U type groove 321 that sets up is comparatively loose clearance fit with the operating handle 102 of detector 100, and the opening size is adjustable, realizes the quick accessible matching dismouting to different grade type, different operating handle 102, and the commonality is good. After the positions are matched, the ball screw slider is locked and positioned by the quick lock 334, and then the detection instrument 100 can be automatically loaded by a mode that the ball screw is driven to load by a servo or a stepping motor.
In this embodiment, one or more sets of the measuring instrument module 1 and the positioning and centering mechanism 2 are disposed on the platen 41 of the frame 4, for example, if the bonding strength detector 100 in this embodiment includes a carbon fiber bonding strength detector and a multifunctional strength detector, each of which requires a calibration station, two sets of the measuring instrument module 1 and the positioning and centering mechanism 2 may be disposed, and two sets of the driving motor 31 and the handle adapter 32 in the loading driving mechanism 3 may be disposed, the three-dimensional adjusting mechanism 33 may share one set or may be disposed correspondingly, and when one set is shared, the three-dimensional adjusting mechanism 33 and the handle adapter 32 may be detachably connected, such as a snap-fit connection, a magnetic connection, and the like, so that the handle adapter 32 of one set may be moved to another set after being positioned, to position the handle adapter 32 of the other set. Or the loading driving mechanism 3 is integrated into one set, so that the detector 100 with multiple stations and any range specification can be loaded and driven by using one set of loading driving mechanism 3 to finish the verification and calibration work. The problems that simultaneous verification and calibration of a plurality of detectors 100 cannot be carried out due to only one verification and calibration station or the detectors 100 with different ranges and types cannot be used in the prior art are solved, the length and the width of the whole machine frame 4 are increased according to the requirements of structures, range sizes and the like of different detectors 100, the purpose of setting multi-station verification and calibration on the bedplate 41 is achieved, and finally the related verification and calibration requirements are met.
As shown in fig. 9, the measurement instrument module 1 and the loading driving mechanism 3 are provided with a communication module 34, and the communication module 34 is used for being in communication connection with an intelligent control and data acquisition system 200. The communication module 34 may be a wireless communication module or a wired communication module, and the wireless communication module may be Wi-Fi, 4G, 5G, or the like.
Therefore, the intelligent control and data acquisition system 200 is developed for the defect that automatic data acquisition and processing cannot be realized by manual operation. The control system is adopted to accurately control the loading/unloading of the force value verification and calibration process, the control system capable of simulating the driving loading rule and state monitoring of a project operator by using the detector 100 is designed, the automatic reading of verification and calibration data is realized through the Internet of things, the Ethernet and the computer online communication control, the automatic data acquisition and analysis are more accurate and reliable, and the verification and calibration intelligent level is correspondingly improved. Meanwhile, the detection data acquired by the intelligent control and data acquisition system 200 can also be sent to the cloud platform server through the internet of things and the ethernet; this cloud platform server examines and determine the calibration to the facing brick bonding strength detector according to the detected data, has eliminated because the measuring error that different personnel operated and cause, has realized paperless record data moreover, is favorable to this detector 100 in the monitoring and the management of examining and calibrating in-process.
The embodiment provides a general type calibrating device meeting the calibrating requirements of the related technical specifications on the detector 100, so as to achieve the purposes of arbitrarily adjustable test space, accurate centering positioning, barrier-free rapid installation, manual and automatic control loading and unloading, intelligent acquisition, analysis, calibration and data generation and record report, realize automatic reading of calibration data through the internet of things, and online communication control of the ethernet and the computer, and realize more accurate and reliable automatic data acquisition and analysis, and monitoring and management of the detector 100 in the calibrating process.
Example two
In the prior art, a force standard machine is a force measuring standard machine with higher accuracy, and a calibrating device needs to be calibrated by the force standard machine at intervals. However, the prior art cannot perform integral quantity tracing, and only the standard force measuring instrument 11 of the device can be disassembled into discrete pieces, which is very likely to cause an additional measurement error due to inconsistency with an actual stress state caused by only adopting a local component method for verification, so that uncertainty exists in the quantity tracing of the device, and therefore, the second embodiment is further defined as follows on the basis of the first embodiment:
referring to fig. 1 to 8, the calibrating device for the bonding strength detector further includes a calibrating tool 5, the measuring instrument module 1 further includes a ball head mechanism 14, the ball head mechanism 14 includes a ball head pair 141 and a custom nut press head 142, which are similar to a male head and a female head or a precision fit manner of a ball head and a ball socket, the ball head pair 141 and the custom nut press head 142 are sequentially sleeved at the first end of the first connecting member 12 according to fig. 5, and the custom nut press head 142 is used for transmitting the force of the force standard machine to the ball head pair 141.
As shown in fig. 7, flanges 131 are disposed around the worktable 13 of the measurement instrument module 1, wherein the flanges 131 on two long sides are provided with protruding shoulders 132, and the flanges 131 on two short sides are contact surfaces for bearing force transmission and facilitating the user to take the measurement instrument module 1. In other embodiments, at least two opposite sides of the workbench 13 of the measurement instrument module 1 are provided with the flanges 131, the two sides may correspond to the avoidance groove 43 or may be staggered, and the flanges 131 may cover the whole side or partially cover the side, and when the side where the flanges 131 are located is staggered from the avoidance groove 43, the other two sides of the workbench 13 are provided with a portion capable of being held, such as a handle shape.
As shown in fig. 8, the verification tool 5 is u-shaped, and a sliding mechanism and a locking mechanism are provided on two side surfaces of the verification tool 5, wherein the sliding mechanism is a drawer-type guide rail 51, and the locking mechanism is a locking screw 52. The flange 131 is slidably connected to the drawer 51, and the locking screw 52 is locked to the measurement instrument module 1 when the drawer 51 slides to the protruding shoulder 132, so that the interference between the verification tool 5 and the workbench 13 is equal to the interference between the bottom surface of the measurement instrument 100 and the workbench 13 of the measurement instrument module 1, and thus the verification calibration with the same force value transmission state is performed on the verification tool 5 by simulating the contact between the workbench 13 of the measurement instrument module 1 and the bottom surface of the measurement instrument 100.
Therefore, when the force standard machine is used for carrying out magnitude traceability on the device, the verification tool 5 is installed in the workbench 13 of the measuring instrument module 1, the two are slid in through the drawer type guide rail 51 and positioned to the limit position by the aid of the arranged boss shoulder 132, the two are tightly fixed into an integral module by the aid of the locking screw 52, the integral module is placed on the verification working face of the force standard machine in an inverted mode, the ball feeding pressure head of the force standard machine is aligned with the customized nut pressure head 142 of the measuring instrument module 1, a standard force value can be applied, the integral verification accuracy and reliability of force value transmission are achieved in a bearing state closest to the same contact face, and therefore the force standard machine can be used for achieving the whole magnitude traceability on the premise that the force standard machine is not detached as a bulk part, extra measurement errors caused by adoption of component method verification are eliminated, and some uncertainties in magnitude traceability of the device are avoided.
After the embodiment is applied to industrialization, very good economic and social benefits are brought: firstly, the calibrating device can be provided for detection companies and metering technical mechanisms to use, and provides strong and reliable technical support for calibrating and calibrating the detector 100; secondly, product performance test evaluation can be provided for the detector 100 manufacturer, and powerful technical support is provided for the qualification rate control of products of the manufacturer; thirdly, the operation behavior is effectively guided and standardized, the scientific and reasonable traceability of the detector 100 is ensured, and the verification and calibration requirements of the technical index requirements of the national relevant technical specifications are met.
EXAMPLE III
A method for measuring a bonding strength detector, using the calibration apparatus for a bonding strength detector of the second embodiment, comprising the steps of:
s1, fixing a detector 100 on the first connecting piece 12;
specifically, the detecting instrument 100 is placed on the worktable 13 of the measuring instrument module 1, and the standard block 101 is connected in the convex notch 121 of the measuring instrument module 1 by clearance fit;
s2, the sleeve 22 is sleeved on the head of the detector 100, and the first positioning piece is abutted to the second positioning piece of the sleeve 22 through the up-down adjusting mechanism 21, so that the detector 100 is centered and pressed;
specifically, the sleeve 22 is sleeved on the head of the detector 100, and the circular truncated cone protrusion 211 on the adjusting screw 213 is pressed against the circular truncated cone groove 221 of the sleeve 22 through the adjusting handle 212, so that the detector 100 is centered and pressed;
s3, manually or automatically driving an operating handle 102 of the detector 100 by hand cranking or by means of a loading driving mechanism 3, and loading and unloading the detector 100 at a preset speed according to a verification calibration force value point;
specifically, the operation handle 102 of the bonding strength detector 100 is adjusted by the three-dimensional adjusting mechanism 33 to be embedded into the universal U-shaped groove 321, and is fixed by the quick lock 334, and then the motor control loading stage can be started;
s4, recording the measurement result, and calculating the required technical indexes to automatically judge whether the technical indexes meet the requirements;
specifically, the data of the detector 100 and the standard load cell 11 are checked and recorded in real time, and the verification calibration result is obtained according to the data deviation between the two.
S5, detaching the detector 100 from the first connecting piece 12, and recovering the detector without faults or damages so as to complete all verification and calibration work;
s6, when verification calibration data are required to be uploaded to the intelligent control and data acquisition system 200, the verification calibration data can be manually or intelligently transmitted through communication, or sent to a cloud platform server through the Internet of things and the Ethernet for monitoring and management
In the description of the present invention, it is to be understood that the terms "first", "second" and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium; either as communication within the two elements or as an interactive relationship of the two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, a first feature may be "on" or "under" a second feature, and the first and second features may be in direct contact, or the first and second features may be in indirect contact via an intermediate. Also, a first feature "on," "above," and "over" a second feature may be directly on or obliquely above the second feature, or simply mean that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the second feature, or may simply mean that the first feature is at a lower level than the second feature.
In the description herein, the description of the terms "one embodiment," "some embodiments," "an embodiment," "an example," "a specific example" or "some examples" or the like, means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Although embodiments of the present invention have been shown and described above, it should be understood that the above embodiments are illustrative and not restrictive, and that those skilled in the art may make changes, modifications, substitutions and alterations to the above embodiments without departing from the scope of the present invention.

Claims (10)

1. A calibrating device for a bonding strength detector is characterized by comprising a measuring instrument module, a positioning and centering mechanism and a loading driving mechanism;
the measuring instrument module comprises a standard dynamometer and a first connecting piece, wherein the first end of the first connecting piece is in butt joint with the standard dynamometer, and the second end of the first connecting piece is used for being in butt joint with a detector to realize force value transmission;
the positioning and centering mechanism comprises an upper adjusting mechanism, a lower adjusting mechanism and a sleeve, the upper adjusting mechanism and the lower adjusting mechanism are arranged above the first connecting piece, a first positioning piece is arranged at one end facing the first connecting piece, the interior of the sleeve is matched with the head of the detector, and a second positioning piece which is connected with the first positioning piece in a positioning mode is arranged on the outer side of the bottom surface and corresponds to the central axis of the detector;
the loading driving mechanism is located on one side of the first connecting piece and used for driving an operating handle of the detector to finish verification and calibration.
2. The calibrating device for the bonding strength detector as claimed in claim 1, wherein the second end of the first connecting member is provided with a convex notch, and the lower notch of the convex notch is used for being in clearance fit connection with the standard block of the detector.
3. The calibrating device for the bonding strength detector as claimed in claim 1, further comprising a frame, wherein a measuring groove is formed on a bedplate of the frame, and the measuring instrument module is integrally embedded in the measuring groove and detachably connected with the measuring groove.
4. The adhesive strength detector calibrating device according to claim 3, further comprising a calibrating tool, wherein the measuring instrument module further comprises a workbench for placing a detector and a ball head mechanism, wherein the workbench is provided with flanges on opposite sides, and at least one of the flanges is provided with a convex shoulder;
the verification tool is U-shaped, a sliding mechanism and a locking mechanism are arranged on two side faces of the verification tool, the flange is connected with the sliding mechanism in a sliding mode, and the locking mechanism is locked with the measuring instrument module when the sliding mechanism slides to the lug shoulder;
the ball head mechanism is sleeved on the first end of the first connecting piece and used for being in butt joint with the force standard machine.
5. The adhesion strength tester certification device as claimed in claim 1, wherein the loading driving mechanism comprises a driving motor, a handle adaptor and a three-dimensional adjusting mechanism, the driving motor is connected with the handle adaptor, and the three-dimensional adjusting mechanism is connected with the handle adaptor;
be provided with the general U type groove towards the operating handle of detector on the handle adapter spare, general U type groove is used for the operating handle looks adaptation with the detector.
6. The adhesion strength tester calibration device as claimed in any one of claims 1 to 5, further comprising a display control instrument, wherein the display control instrument is electrically connected to the standard load cell.
7. The adhesion strength detector verification apparatus as claimed in any one of claims 1 to 5, wherein the positioning and centering mechanism comprises a cantilever beam support;
the upper and lower adjusting mechanism comprises an adjusting handle and an adjusting screw rod, the adjusting handle is connected with one end of the adjusting screw rod, the other end of the adjusting screw rod is a first positioning piece protruding in the circular truncated cone, and the first positioning piece penetrates through the cantilever beam of the cantilever beam support and is connected with a second positioning piece of the circular truncated cone groove in a positioning mode.
8. The adhesion strength tester as claimed in any one of claims 1 to 5, wherein the meter module and the positioning and centering mechanism are provided in one or more sets on a platen of the frame.
9. The apparatus as claimed in any one of claims 1 to 5, wherein the measurement instrument module and the loading driving mechanism are provided with communication modules for communication with an intelligent control and data acquisition system.
10. A method for measuring a bonding strength tester using the bonding strength tester calibration apparatus as claimed in any one of claims 1 to 9, comprising the steps of:
s1, fixing a detector on the first connecting piece;
s2, sleeving the sleeve on the head of the detector, and enabling the first positioning piece to be abutted to the second positioning piece of the sleeve through the up-down adjusting mechanism to realize centering and pressing of the detector;
s3, manually or automatically driving an operating handle of the detector by hand cranking or by means of a loading driving mechanism, and loading and unloading the detector at a preset speed according to a verification calibration force value point;
s4, recording the measurement result, calculating the size of the required technical index and automatically judging whether the technical index meets the requirement;
s5, detaching the detector from the first connecting piece, and recovering the detector without faults or damages so as to complete all verification and calibration work;
and S6, when verification calibration data are required to be uploaded to an intelligent control and data acquisition system, the verification calibration data can be manually or intelligently transmitted through communication, or sent to a cloud platform server through the Internet of things and the Ethernet for monitoring and management.
CN202211540853.5A 2022-12-02 2022-12-02 Calibrating device and measuring method for bonding strength detector Pending CN115824951A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211540853.5A CN115824951A (en) 2022-12-02 2022-12-02 Calibrating device and measuring method for bonding strength detector

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211540853.5A CN115824951A (en) 2022-12-02 2022-12-02 Calibrating device and measuring method for bonding strength detector

Publications (1)

Publication Number Publication Date
CN115824951A true CN115824951A (en) 2023-03-21

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211540853.5A Pending CN115824951A (en) 2022-12-02 2022-12-02 Calibrating device and measuring method for bonding strength detector

Country Status (1)

Country Link
CN (1) CN115824951A (en)

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