CN115819748A - Ester-terminated polyether monomer and preparation method and application thereof - Google Patents

Ester-terminated polyether monomer and preparation method and application thereof Download PDF

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CN115819748A
CN115819748A CN202211640160.3A CN202211640160A CN115819748A CN 115819748 A CN115819748 A CN 115819748A CN 202211640160 A CN202211640160 A CN 202211640160A CN 115819748 A CN115819748 A CN 115819748A
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ester
polyether monomer
terminated polyether
catalyst
solution
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杨浩
赖华珍
方云辉
陈展华
柯余良
陈浩
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Shaanxi Kzj New Materials Co ltd
Kezhijie New Material Group Co Ltd
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Shaanxi Kzj New Materials Co ltd
Kezhijie New Material Group Co Ltd
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Abstract

The invention relates to an ester-terminated polyether monomer and a preparation method and application thereof. The molecular structure of the ester-group-capped polyether monomer prepared by the invention is obtained by block copolymerization of Ethylene Oxide (EO) and Propylene Oxide (PO), wherein EO is a hydrophilic group, PO is a lipophilic group, the hydrophilicity and lipophilicity are adjustable, the molecular weight is controllable, and compared with the polyether monomer of the traditional water-reducing polycarboxylic acid water reducing agent, the ester-group-capped polyether monomer is gradually hydrolyzed in concrete, so that the prepared water reducing agent has higher slump retaining performance. According to the invention, the epoxy group is introduced into the macromonomer molecule to form the hydrophobic unit in the water reducing agent molecule, so that the problems of poor concrete workability and the like caused by easy bleeding and segregation of the water reducing agent synthesized by the traditional straight-chain monomer are solved, the workability of the synthesized polycarboxylic acid water reducing agent is greatly improved, and the slump retaining performance is further improved.

Description

Ester-terminated polyether monomer and preparation method and application thereof
Technical Field
The invention relates to the technical field of concrete admixtures, in particular to an ester-terminated polyether monomer and a preparation method and application thereof.
Background
With the higher and higher technical requirements of modern concrete, high-speed rail and other heavy-duty engineering on gravels, the quantity of natural gravels capable of meeting the requirements is less and less, in order to meet the rigidity requirement of the gravels market, machine-made sand becomes the first choice of the construction market, and the machine-made sand gradually replaces natural gravels to meet the requirement of market situation development.
However, the quality of the machine-made sand is difficult to guarantee, the mud content and the stone powder content in the machine-made sand are relatively high, the additional adsorption capacity is large, and great influence is caused on the workability and the retention performance of concrete.
Disclosure of Invention
Based on the above, the ester-terminated polyether monomer with improved workability and slump retention property, and the preparation method and application thereof are needed.
In order to achieve the above purpose, the present invention provides a technical solution:
an ester-terminated polyether monomer having the formula:
Figure BDA0004008579430000011
wherein R is 1 =(CH 2 ) n N is an integer of 2 to 8;
R 2 is C 1 -C 12 A straight or branched saturated alkyl group of (a);
b is an integer of 0 to 100;
b is an integer of 0 to 100.
The invention also provides a preparation method of the ester-terminated polyether monomer, and the preparation raw materials of the ester-terminated polyether monomer comprise terminal enol ester, a catalyst and alkylene oxide.
Preferably, the terminal enol ester has the following structural formula:
Figure BDA0004008579430000021
wherein R is 1 =(CH 2 ) n And n is an integer of 2 to 8.
R 2 Is C 1 -C 12 A straight-chain or branched saturated alkyl group.
Preferably, the catalyst comprises a mixture of catalyst a and catalyst B;
wherein the catalyst A comprises KOH, naOH and CH 3 At least one of ONa;
the catalyst B comprises a rare earth metal catalyst.
Preferably, the alkylene oxide includes at least one of ethylene oxide and propylene oxide.
Preferably, the step of preparing the ester-terminated polyether monomer comprises:
under the catalysis of a catalyst, the terminal enol ester and the alkylene oxide are subjected to ring-opening polymerization reaction at the temperature of 100-120 ℃ and the pressure of 0.2-0.5 MPa, and the ester-terminated polyether monomer is obtained after the reaction is finished.
The invention also provides an application of the ester-based terminated polyether monomer in preparing a raw material in a polycarboxylic acid water reducing agent.
Preferably, the preparation raw materials of the polycarboxylate superplasticizer comprise, by weight:
Figure BDA0004008579430000022
preferably, the preparation step of the polycarboxylic acid water reducing agent comprises the following steps:
stirring and dissolving the ester-terminated polyether monomer, the oxidant and the water to obtain a macromonomer solution;
uniformly stirring and mixing the functional monomer, the unsaturated acid and water to obtain solution A;
uniformly stirring and mixing the molecular weight regulator, the reducing agent and water to obtain a solution B;
and (3) under the condition of stirring at normal temperature, simultaneously dropwise adding the solution A and the solution B into the macromonomer solution, and after dropwise adding, adding alkali to adjust the pH of the solution to 5-7 to obtain the polycarboxylic acid water reducer.
Preferably, the unsaturated acid includes at least one of acrylic acid, methacrylic acid, and itaconic acid.
The invention has the beneficial effects that:
the molecular structure of the ester-group-capped polyether monomer prepared by the invention is obtained by block copolymerization of Ethylene Oxide (EO) and Propylene Oxide (PO), wherein EO is a hydrophilic group, PO is a lipophilic group, the hydrophilicity and lipophilicity are adjustable, the molecular weight is controllable, and compared with the polyether monomer of the traditional water-reducing polycarboxylic acid water reducing agent, the ester-group-capped polyether monomer is gradually hydrolyzed in concrete, so that the prepared water reducing agent has higher slump retaining performance.
According to the invention, the epoxy group is introduced into the macromonomer molecule to form the hydrophobic unit in the water reducer molecule, so that the problems of poor concrete workability and the like caused by easy bleeding and segregation of the water reducer synthesized by the traditional straight-chain monomer are solved, the workability of the synthesized polycarboxylic acid water reducer is greatly improved, and the slump retaining performance is further improved.
Detailed Description
The present invention will be further described with reference to specific examples for better illustrating the objects, technical solutions and advantages of the present invention.
In the examples, the test methods used were conventional methods unless otherwise specified, and the materials, reagents and the like used were commercially available without otherwise specified.
An ester-terminated polyether monomer, the structural formula of the ester-terminated polyether monomer is as follows:
Figure BDA0004008579430000031
wherein R is 1 =(CH 2 ) n N is an integer of 2 to 8;
R 2 is C 1 -C 12 A straight or branched saturated alkyl group of (a);
a is an integer of 0 to 100;
b is an integer of 0 to 100.
The invention also provides a preparation method of the ester-terminated polyether monomer, and the preparation raw materials of the ester-terminated polyether monomer comprise the terminal enol ester, the catalyst and the alkylene oxide.
The dosage of the terminal enol ester is 0.1-15% of the total mass of the raw materials for preparing the ester group terminated unsaturated polyether monomer;
in one embodiment, the terminal enol ester has the following structural formula:
Figure BDA0004008579430000041
wherein R is 1 =(CH 2 ) n
R 2 Is C 1 -C 12 A straight-chain or branched saturated alkyl group.
In one embodiment, the catalyst comprises a mixture of catalyst a and catalyst B;
wherein catalyst A comprises KOH, naOH and CH 3 At least one of ONa;
catalyst B comprises a rare earth metal catalyst, specifically a metal lanthanum catalyst.
The dosage of the catalyst is 0.01 to 0.2 percent of the total mass of the raw materials for preparing the ester group terminated unsaturated polyether monomer; wherein the dosage of the catalyst B is 0.002-0.01 percent of the total mass of the raw materials for preparing the ester group terminated unsaturated polyether monomer, and the catalyst B rare earth metal catalyst is added to improve the catalytic effect.
In one embodiment, the alkylene oxide comprises at least one of ethylene oxide and propylene oxide. The dosage of the alkylene oxide is 85-99% of the total mass of the raw materials for preparing the ester group terminated unsaturated polyether monomer.
Specifically, the preparation steps of the ester-terminated polyether monomer comprise:
under the catalysis of a catalyst, the terminal enol ester and the alkylene oxide are subjected to ring-opening polymerization reaction at the temperature of 100-120 ℃ and the pressure of 0.2-0.5 MPa, and the ester-group-terminated polyether monomer is obtained after the reaction is finished.
The invention also provides application of the ester-based terminated polyether monomer in preparing a raw material in a polycarboxylic acid water reducing agent.
In one embodiment, the polycarboxylic acid water reducing agent is prepared from the following raw materials in parts by weight:
Figure BDA0004008579430000042
Figure BDA0004008579430000051
in one embodiment, the preparation of the polycarboxylic acid water reducer comprises the following steps:
s100, stirring and dissolving the ester-terminated polyether monomer, the oxidant and water to obtain a macromonomer solution.
S200, stirring and uniformly mixing the functional monomer, the unsaturated acid and water to obtain solution A.
S300, uniformly stirring the molecular weight regulator, the reducing agent and water to obtain a solution B.
S400, under the condition of stirring at normal temperature, simultaneously dropwise adding the solution A and the solution B into the macromonomer solution, and after dropwise adding, adding alkali to adjust the pH of the solution to 5-7, thus obtaining the polycarboxylic acid water reducer.
R 1 =(CH 2 ) n N is an integer of 2 to 8;
R 2 is C 1 -C 12 A straight or branched saturated alkyl group of (a);
a is an integer of 0 to 100;
b is an integer of 0 to 100.
Specifically, the unsaturated acid includes at least one of acrylic acid, methacrylic acid, and itaconic acid;
the structural formula of the functional monomer is as follows:
Figure BDA0004008579430000052
wherein R is H or CH 3 X is CH 2 Or CH 2 CH 2
The reducing agent is at least one of L-ascorbic acid, azodiisopropyl imidazoline hydrochloride, azodicyclohexyl formonitrile, sodium bisulfite, sodium metabisulfite, sodium formaldehyde sulfoxylate, ferrous sulfate heptahydrate and ferrous ammonium sulfate;
the oxidant comprises at least one of hydrogen peroxide, ammonium persulfate, potassium persulfate and sodium persulfate;
the molecular weight regulator comprises at least one of mercaptopropionic acid, mercaptoethanol, sodium hypophosphite, mercaptopropanol, mercaptopropionate, and p-phenol.
Example 1
Preparation of ester-terminated polyether macromonomer
Adding 36.1g of terminal enol ester, 1.1g of KOH and 0.03g of rare earth metal lanthanum catalyst into a reaction kettle, controlling the pre-reaction temperature to be 30-40 ℃, and pre-reacting for 0.8 hour; after the pre-reaction is finished, heating and raising the temperature, keeping the temperature at 90 ℃, vacuumizing, replacing with nitrogen, raising the temperature to 100 ℃, introducing 442g of ethylene oxide, controlling the reaction temperature at 105 ℃ and the pressure at 0.35MPa, reacting until the pressure is not reduced, continuously introducing 277g of propylene oxide, controlling the reaction temperature at 105 ℃ and the pressure at 0.35MPa, and reacting until the pressure is not reduced. After the reaction is finished, the temperature is reduced to 60 ℃, and the final product (the ester-terminated polyether monomer) is obtained after discharging.
Wherein the structural formula of the terminal enol ester is as follows: CH (CH) 2 =CH-OCH 2 CH 2 -OOC-CH 2 CH 3
The molecular weight of the prepared ester-terminated polyether macromonomer is 3000, and the structural formula is as follows:
CH 2 =CH-O-CH 2 CH 2 -O-(CH 2 CH 2 O) a -(CHCH 3 CH 2 O) b -OC-CH 2 CH 3
preparation of polycarboxylic acid water reducing agent
S100, adding 200 parts by weight of the prepared ester-group-terminated polyether macromonomer, 1.5 parts by weight of hydrogen peroxide as an oxidant, 5 parts by weight of ethylene glycol monoethyl polyoxyethylene ether and 180 parts by weight of deionized water into a reactor, and stirring and dissolving to obtain a macromonomer solution;
s200, stirring and uniformly mixing 17 parts by weight of acrylic acid and 20 parts by weight of deionized water to obtain solution A;
s300, stirring and uniformly mixing 1.0 part by weight of mercaptopropionic acid serving as a molecular weight regulator, 0.5 part by weight of ascorbic acid serving as a reducing agent and 20 parts by weight of deionized water to obtain solution B;
s400, under the condition of stirring at normal temperature, simultaneously dropwise adding the solution A and the solution B into the macromonomer solution, and after dropwise adding, adding alkali to neutralize the pH value of the solution to 7, thus obtaining the polycarboxylic acid water reducer.
Example 2
Preparation of ester terminated polyether macromonomer
Adding 56.3g of terminal enol ester, 1.3g of NaOH and 0.03g of rare earth metal lanthanum catalyst into a reaction kettle, controlling the pre-reaction temperature to be 30-40 ℃, and pre-reacting for 0.8 hour; after the pre-reaction is finished, heating and raising the temperature, keeping the temperature at 90 ℃, vacuumizing, replacing with nitrogen, raising the temperature to 100 ℃, introducing 576g of ethylene oxide, controlling the reaction temperature at 105 ℃ and the pressure at 0.35MPa, reacting until the pressure is not reduced, continuously introducing 152g of propylene oxide, controlling the reaction temperature at 105 ℃ and the pressure at 0.35MPa, and reacting until the pressure is not reduced. After the reaction is finished, the temperature is reduced to 60 ℃, and the final product (the ester-terminated polyether macromonomer) is obtained after discharging.
Wherein the structural formula of the terminal enol ester is as follows: CH (CH) 2 =CH-OCH 2 CH 2 CH 2 CH 2 -OOC-CH 2 CH 3
The molecular weight of the prepared ester-terminated polyether macromonomer is 2400, and the structural formula is as follows:
CH 2 =CH-O-CH 2 CH 2 CH 2 CH 2 -O-(CH 2 CH 2 O) a -(CHCH 3 CH 2 O) b -OC-CH 2 CH 3
preparation of polycarboxylic acid water reducing agent
S100, adding 200 parts by weight of the prepared ester-terminated polyether macromonomer, 2.5 parts by weight of hydrogen peroxide as an oxidant, 8 parts by weight of glycidyl methacrylate and 180 parts by weight of deionized water into a reactor, and stirring and dissolving to obtain a macromonomer solution;
s200, uniformly stirring and mixing 12 parts by weight of acrylic acid and 20 parts by weight of deionized water to obtain solution A;
s300, stirring and uniformly mixing 1.5 parts by weight of mercaptoethanol serving as a molecular weight regulator, 0.5 part by weight of ascorbic acid serving as a reducing agent and 20 parts by weight of deionized water to obtain solution B;
s400, under the condition of stirring at normal temperature, simultaneously dropwise adding the solution A and the solution B into the macromonomer solution, and after dropwise adding, adding alkali to neutralize the pH value of the solution to 7, thus obtaining the polycarboxylic acid water reducer.
Comparative example 1
S100, adding 200 parts by weight of ethylene glycol monoethyl polyoxyethylene ether macromonomer (with the molecular weight of 3000), 1.5 parts by weight of oxidant hydrogen peroxide, 5 parts by weight of ethylene glycol monoethyl polyoxyethylene ether and 180 parts by weight of deionized water into a reactor, and stirring and dissolving to obtain a macromonomer solution;
s200, stirring and uniformly mixing 17 parts by weight of acrylic acid and 20 parts by weight of deionized water to obtain solution A;
s300, stirring and uniformly mixing 1.0 part by weight of mercaptopropionic acid serving as a molecular weight regulator, 0.5 part by weight of ascorbic acid serving as a reducing agent and 20 parts by weight of deionized water to obtain solution B;
s400, under the condition of stirring at normal temperature, simultaneously dropwise adding the solution A and the solution B into the macromonomer solution, and after dropwise adding, adding alkali to neutralize the pH value of the solution to 7, thus obtaining the polycarboxylic acid water reducer.
Comparative example 2
S100, adding 200 parts by weight of the ester-terminated polyether macromonomer prepared in the embodiment 1, 1.5 parts by weight of oxidant hydrogen peroxide and 180 parts by weight of deionized water into a reactor, and stirring and dissolving to obtain a macromonomer solution;
s200, stirring and uniformly mixing 17 parts by weight of acrylic acid and 20 parts by weight of deionized water to obtain solution A;
s300, stirring and uniformly mixing 1.0 part by weight of mercaptopropionic acid serving as a molecular weight regulator, 0.5 part by weight of ascorbic acid serving as a reducing agent and 20 parts by weight of deionized water to obtain solution B;
s400, under the condition of stirring at normal temperature, simultaneously dropwise adding the solution A and the solution B into the macromonomer solution, and after dropwise adding, adding alkali to neutralize the pH value of the solution to 7, thus obtaining the polycarboxylic acid water reducer.
Comparative example 3
The S13 polycarboxylic acid mother liquor produced by Fujian Co., ltd, a Kejie new material group, is obtained by copolymerizing isobutylene alcohol polyoxyethylene ether and acrylic acid in an oxidation-reduction system. The mother liquor is colorless transparent liquid in appearance, the solid content is 50%, and the molecular structural formula of the mother liquor is as follows:
Figure BDA0004008579430000081
the Fujian P.O42.5 ordinary portland cement is adopted, and the concrete mixing proportion is as follows: cement 360kg/m 3 880kg/m of sand 3 970kg/m of stones 3 170kg/m of water 3 For each example and comparative example, the test was conducted by diluting the solution with water to 10% solids.
The test method is shown in the table 1 according to GB/T8076-2008 concrete admixture, GB/T50080-2016 Standard test method for common concrete mixture Performance, and GB/T50081-2019 Standard test method for physical and mechanical Properties of concrete.
Table 1 results of performance testing
Figure BDA0004008579430000082
As can be seen from Table 1, the polycarboxylic acids prepared in examples 1 and 2 have high water reducing rate, good slump retaining property, fast initial flow rate of concrete, good workability and no bleeding.
Compared with the conventional polycarboxylic acid water-reducing polyether monomer (ethylene glycol monovinyl polyoxyethylene ether) adopted in the comparative example 1, the water-reducing rate of the comparative example 1 is reduced compared with that of the examples 1 and 2, the wrapping property is general, and no hydrophobic group is introduced, so that bleeding is caused.
In comparative example 2, the functional monomer ethylene glycol monoethyl ether is not added, the concrete state is obviously poor, the exposed stones are obvious, and the bleeding is more.
And in the comparative example 3, the HPEG polyether monomer is adopted to prepare the polycarboxylate superplasticizer, the initial dispersing performance is lowest, the loss is fast, and the water bleeding is easy.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all modifications, equivalents and applications made by the present invention in the technical field of the present invention are included in the scope of the present invention.

Claims (10)

1. An ester-terminated polyether monomer, wherein the structural formula of the ester-terminated polyether monomer is as follows:
Figure FDA0004008579420000011
wherein R is 1 =(CH 2 ) n N is an integer of 2 to 8;
R 2 is C 1 -C 12 Is saturated with straight or branched chainsAn alkyl group;
a is an integer of 0 to 100;
b is an integer of 0 to 100.
2. A method for preparing the ester-terminated polyether monomer according to claim 1, wherein the raw materials for preparing the ester-terminated polyether monomer comprise a terminal enol ester, a catalyst and alkylene oxide.
3. The method of claim 2, wherein the terminal enol ester has the following structural formula:
Figure FDA0004008579420000012
wherein R is 1 =(CH 2 ) n N is an integer of 2 to 8;
R 2 is C 1 -C 12 A straight-chain or branched saturated alkyl group.
4. The method of claim 2, wherein the catalyst comprises a mixture of catalyst a and catalyst B;
wherein the catalyst A comprises KOH, naOH and CH 3 At least one of ONa;
the catalyst B comprises a rare earth metal catalyst.
5. The method of claim 2, wherein the alkylene oxide comprises at least one of ethylene oxide and propylene oxide.
6. The method of claim 2, wherein the step of preparing the ester-terminated polyether monomer comprises:
under the catalysis of a catalyst, the terminal enol ester and the alkylene oxide are subjected to ring-opening polymerization reaction at the temperature of 100-120 ℃ and the pressure of 0.2-0.5 MPa, and the ester-terminated polyether monomer is obtained after the reaction is finished.
7. Use of an ester-terminated polyether monomer according to any one of claims 1 to 6 as a starting material for the preparation of a water reducing polycarboxylate.
8. The application of the ester-based terminated polyether monomer according to claim 7, wherein the polycarboxylate water reducer is prepared from the following raw materials in parts by weight:
Figure FDA0004008579420000021
9. the application of the ester-based terminated polyether monomer according to claim 8, wherein the preparation step of the polycarboxylate superplasticizer comprises the following steps:
stirring and dissolving the ester-terminated polyether monomer, the oxidant and the water to obtain a macromonomer solution;
uniformly stirring and mixing the functional monomer, the unsaturated acid and water to obtain solution A;
uniformly stirring the molecular weight regulator, the reducing agent and water to obtain solution B;
and (3) under the condition of stirring at normal temperature, simultaneously dropwise adding the solution A and the solution B into the macromonomer solution, and after dropwise adding, adding alkali to adjust the pH of the solution to 5-7 to obtain the polycarboxylic acid water reducer.
10. The use of an ester-terminated polyether monomer according to claim 8, wherein the unsaturated acid comprises at least one of acrylic acid, methacrylic acid, and itaconic acid.
CN202211640160.3A 2022-12-20 2022-12-20 Ester-terminated polyether monomer and preparation method and application thereof Pending CN115819748A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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