CN115819202B - Method for synthesizing cyclohexanedione - Google Patents

Method for synthesizing cyclohexanedione Download PDF

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CN115819202B
CN115819202B CN202211679636.4A CN202211679636A CN115819202B CN 115819202 B CN115819202 B CN 115819202B CN 202211679636 A CN202211679636 A CN 202211679636A CN 115819202 B CN115819202 B CN 115819202B
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cyclohexanedione
synthesizing
cyclohexanediol
mass ratio
oxidant
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CN115819202A (en
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王学铭
王鹏飞
张艳敏
马立香
郭博杰
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Handan Ruitian Pesticide Co ltd
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Handan Ruitian Pesticide Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

The invention relates to the technical field of chemical synthesis, and provides a method for synthesizing cyclohexanedione, which comprises the following steps: s1, mixing and stirring cyclohexanediol, a solvent, a catalyst and a phase transfer catalyst until the mixture is uniform; s2, dropwise adding an oxidant to perform an oxidation reaction; s3, after the reaction is finished, performing post-treatment. By the technical scheme, the problems of low cyclohexanedione yield and low cyclohexanedione purity in the prior art are solved.

Description

Method for synthesizing cyclohexanedione
Technical Field
The invention relates to the technical field of chemical synthesis, in particular to a method for synthesizing cyclohexanedione.
Background
Cyclohexanediones of formula C 6 H 8 O 2 Is colorless oily substance, and is soluble in ethanol and diethyl ether, and insoluble in water. Cyclohexanediones are classified into three types including 1, 2-cyclohexanedione, 1, 3-cyclohexanedione and 1, 4-cyclohexanedione.
Currently, 1, 2-cyclohexanediones are prepared mainly by the following methods: and heating cyclohexanone, dropwise adding an ethanol solution of selenium dioxide, heating for refluxing, evaporating, separating out selenium, distilling under reduced pressure, and purifying to obtain 1, 2-cyclohexanedione.
1, 3-cyclohexanedione is prepared mainly by the following method: mixing resorcinol and sodium hydroxide solution, adding nickel catalyst, reacting for 10-12h under hydrogen atmosphere, cooling, filtering to remove catalyst, acidifying the filtrate, cooling, filtering to remove crystal, and recrystallizing to obtain 1, 3-cyclohexanedione product.
1, 4-cyclohexanedione is prepared mainly by the following method: sequentially mixing sodium ethoxide, diethyl ether and diethyl succinate, refluxing in a water bath for 3 days, cooling, adjusting pH to be acidic, filtering out crystals, washing with water, and drying to obtain a crude product of diethyl succinyl succinate; recrystallizing the crude product to obtain a pure product, adding a mixture of concentrated sulfuric acid, water and ethanol, refluxing for 5 days with oil solution, cooling, adjusting pH to alkalescence, extracting with chloroform, recovering chloroform to obtain the crude product, distilling the crude product under reduced pressure, pouring the distillate into petroleum ether, filtering, and drying to obtain the 1, 4-cyclohexanedione product.
However, the existing method for synthesizing cyclohexanedione generally has the problems of low product yield and low purity, so that the improvement of the yield and purity of cyclohexanedione is a technical problem which needs to be solved by the technicians in the field.
Disclosure of Invention
The invention provides a method for synthesizing cyclohexanedione, which solves the problems of low cyclohexanedione yield and low cyclohexanedione purity in the related art.
The technical scheme of the invention is as follows:
a method of synthesizing cyclohexanedione comprising the steps of:
s1, mixing and stirring cyclohexanediol, a solvent, a catalyst and a phase transfer catalyst until the mixture is uniform;
s2, dropwise adding an oxidant to perform an oxidation reaction;
s3, after the reaction is finished, performing post-treatment;
the catalyst comprises piperidine and potassium bromide.
As a further technical scheme, the mass ratio of the cyclohexanediol to the catalyst to the phase transfer catalyst in the S1 is 1 (0.05-0.1): 0.01.
As a further technical scheme, the mass ratio of the piperidine to the potassium bromide is 1 (0.1-0.25).
As a further technical scheme, the mass ratio of the piperidine to the potassium bromide is 1 (0.15-0.2).
As a further technical scheme, the phase transfer catalyst comprises one of benzyl triethyl ammonium chloride, tetrabutyl ammonium bromide and trioctylmethyl ammonium chloride.
As a further technical scheme, the mass ratio of the cyclohexanediol to the solvent in the S1 is 1 (4-5).
As a further technical scheme, the solvent comprises dichloromethane and glacial acetic acid.
As a further technical scheme, the mass ratio of the dichloromethane to the glacial acetic acid is 1 (0.2-0.3).
As a further technical scheme, the oxidant in S2 is sodium hypochlorite.
As a further technical scheme, the mass ratio of the oxidant to the cyclohexanediol is (7-8): 1.
As a further technical scheme, the temperature of the process of dropwise adding the oxidant in the S2 is 0-10 ℃ and the time is 5-7 h.
As a further technical scheme, after the oxidant is added dropwise in the step S2, stirring is continued for 1-2 h at the temperature of 0-10 ℃.
As a further technical scheme, the post-treatment in the step S3 is specifically that sodium sulfite-water solution is added until starch potassium iodide test paper does not change blue, extraction and washing are carried out, silica gel is added for pressure filtration, filter cake flushing is carried out, reduced pressure distillation is carried out, ethyl acetate and petroleum ether are added for heating to reflux, and then cooling, filtering and drying are carried out, so that cyclohexanedione is obtained.
As a further technical scheme, the mass-volume ratio of sodium sulfite of the sodium sulfite-water solution to water is 1kg:10L.
As a further embodiment, the washing is performed using an aqueous solution of sodium bicarbonate.
As a further technical scheme, the mass volume ratio of the cyclohexanediol to the aqueous solution of the sodium bicarbonate is 1kg (2-4) L.
As a further technical scheme, the mass ratio of the silica gel to the cyclohexanediol is 1 (10-20).
As a further technical solution, when the filter cake is washed, dichloromethane is used for washing.
As a further technical scheme, the mass volume ratio of the cyclohexanediol to the methylene dichloride is 1kg (0.2-0.6) L.
As a further technical scheme, the volume ratio of the ethyl acetate to the petroleum ether is 1:1.
As a further technical scheme, the mass volume ratio of the cyclohexanediol to the ethyl acetate is 1kg (1-3) L.
As a further technical scheme, the temperature of the reflux is 90-120 ℃ and the time is 30min.
As a further technical scheme, when the temperature is reduced, the temperature is reduced to 25-30 ℃ firstly and then reduced to-5 ℃.
The working principle and the beneficial effects of the invention are as follows:
according to the invention, cyclohexanediol is used as a raw material, and cyclohexanedione (1, 2-cyclohexanedione, 1, 3-cyclohexanedione and 1, 4-cyclohexanedione) corresponding to the cyclohexanedione can be generated by adjusting cyclohexanediol (1, 2-cyclohexanediol, 1, 3-cyclohexanediol and 1, 4-cyclohexanedione) in the raw material under the action of a catalyst, a phase transfer catalyst and an oxidant, and the synthesis process is simple.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
S1, 150kg of 1, 2-cyclohexanediol, 400L of dichloromethane, 150kg of glacial acetic acid, 9kg of piperidine, 1.5kg of potassium bromide and 1.5kg of benzyl triethyl ammonium chloride are mixed and stirred, after the temperature is reduced to 5 ℃, 1143kg of sodium hypochlorite is added dropwise after 6 hours, and stirring is continued for 1.5 hours;
s2, adding 9% sodium sulfite-water solution into the solution obtained in the step S1 until the starch potassium iodide test paper does not change blue after detection, standing for 20min, and separating to obtain a first organic phase and a water phase;
s3, extracting the water phase with 400L of dichloromethane, stirring for 10min, standing for 30min, separating to obtain a second organic phase, and combining the second organic phase with the first organic phase to obtain an organic phase;
s4, adding 600L of water into the organic phase, stirring for 10min, standing for 10min, separating liquid, washing the organic phase with 400L of sodium bicarbonate aqueous solution, washing the organic phase with water to be neutral, adding 10kg of silica gel for filter pressing, washing a filter cake with 60L of dichloromethane, distilling the filter cake under reduced pressure, adding 300L of ethyl acetate and 300L of petroleum ether, refluxing at 90 ℃ for 30min, cooling to 30 ℃ firstly, cooling to-5 ℃, filtering, and drying the filter cake to obtain 117.6kg of solid with a yield of 81.4% and a purity (HPLC) of 98.5%.
Example 2
S1, 150kg of 1, 3-cyclohexanediol, 350L of dichloromethane, 140kg of glacial acetic acid, 6.5kg of piperidine, 1kg of potassium bromide and 1.5kg of tetrabutylammonium bromide are mixed and stirred, after the temperature is reduced to 0 ℃, 1050kg of sodium hypochlorite is added dropwise, after 5 hours are completed, stirring is continued for 1 hour;
s2, adding 9% sodium sulfite-water solution into the solution obtained in the step S1 until the starch potassium iodide test paper does not change blue after detection, standing for 20min, and separating to obtain a first organic phase and a water phase;
s3, extracting the water phase with 300L of dichloromethane, stirring for 10min, standing for 30min, separating to obtain a second organic phase, and combining the second organic phase with the first organic phase to obtain an organic phase;
s4, adding 300L of water into the organic phase, stirring for 10min, standing for 10min, separating liquid, washing the organic phase with 300L of sodium bicarbonate aqueous solution, washing to be neutral, adding 7.5kg of silica gel for filter pressing, washing a filter cake with 30L of dichloromethane, distilling the filter cake under reduced pressure, adding 150L of ethyl acetate and 150L of petroleum ether, refluxing at 100 ℃ for 30min, cooling to 25 ℃ firstly, cooling to-5 ℃, filtering, and drying the filter cake to obtain 117.2kg of solid with the yield of 81.1% and the purity (HPLC) of 98.4%.
Example 3
S1, 150kg of 1, 4-cyclohexanediol, 472L of methylene dichloride, 125kg of glacial acetic acid, 12.5kg of piperidine, 2.5kg of potassium bromide and 1.5kg of trioctyl methyl ammonium chloride are mixed and stirred, after the temperature is reduced to 10 ℃, 1200kg of sodium hypochlorite is added dropwise, after 7 hours, stirring is continued for 2 hours;
s2, adding 9% sodium sulfite-water solution into the solution obtained in the step S1 until the starch potassium iodide test paper does not change blue after detection, standing for 20min, and separating to obtain a first organic phase and a water phase;
s3, extracting the water phase with 600L of dichloromethane, stirring for 10min, standing for 30min, separating to obtain a second organic phase, and combining the second organic phase with the first organic phase to obtain an organic phase;
s4, adding 900L of water into the organic phase, stirring for 10min, standing for 10min, separating, washing the organic phase with 600L of sodium bicarbonate aqueous solution, washing to be neutral, adding 15kg of silica gel for filter pressing, washing a filter cake with 90L of dichloromethane, distilling the filter cake under reduced pressure, adding 450L of ethyl acetate and 450L of petroleum ether, refluxing at 120 ℃ for 30min, cooling to 30 ℃ firstly, cooling to-5 ℃, filtering, and drying the filter cake to obtain 117.5kg of solid with the yield of 81.3% and the purity (HPLC) of 98.2%.
Example 4
The difference from example 1 is only 9.5kg of piperidine and 1kg of potassium bromide in S1; 116.8kg of solid was obtained in 80.8% yield and 97.7% purity (HPLC).
Example 5
The difference from example 1 is only 8.4kg of piperidine and 2.1kg of potassium bromide in S1; 116.5kg of solid was obtained in 80.6% yield and 97.4% purity (HPLC).
Comparative example 1
The only difference from example 1 is the substitution of piperidine for equal amounts of potassium bromide; 114.9kg of solid was obtained in 79.5% yield with a purity (HPLC) of 96.8%.
Comparative example 2
The only difference from example 1 is that potassium bromide is replaced by an equivalent amount of piperidine; 115.2kg of solid was obtained in 79.7% yield and 97.1% purity (HPLC).
The method for synthesizing cyclohexanedione provided by the invention has few byproducts, and the obtained final product has high purity and high yield.
Example 4 differs from example 1 only in that 9.5kg of piperidine and 1kg of potassium bromide are present in S1, example 5 differs from example 1 only in that 8.4kg of piperidine and 2.1kg of potassium bromide are present in S1, and the yields and purities of cyclohexanone obtained in examples 4 to 5 are not the same as those of example 1, so that the yields and purities of the obtained products are the highest only when the mass ratio of piperidine to potassium bromide in the catalyst is 1 (0.15 to 0.2).
Comparative example 1 differs from example 1 only in that the catalyst is potassium bromide, and comparative example 2 differs from example 1 only in that the catalyst is piperidine, and the yields and purities of cyclohexanone obtained in comparative examples 1 to 2 are lower than those of example 1, so that the yields and purities of cyclohexanone obtained are optimal only when piperidine and potassium bromide are used as the composite catalyst.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.

Claims (8)

1. A method of synthesizing cyclohexanedione comprising the steps of:
s1, mixing and stirring cyclohexanediol, a solvent, a catalyst and a phase transfer catalyst until the mixture is uniform;
s2, dropwise adding an oxidant to perform an oxidation reaction;
s3, after the reaction is finished, performing post-treatment;
the catalyst comprises piperidine and potassium bromide;
the mass ratio of the piperidine to the potassium bromide is 1 (0.15-0.2);
the solvent consists of dichloromethane and glacial acetic acid with the mass ratio of (0.2-0.3);
the phase transfer catalyst comprises one of benzyl triethyl ammonium chloride, tetrabutyl ammonium bromide and trioctyl methyl ammonium chloride;
the oxidant in the S2 is sodium hypochlorite.
2. The method for synthesizing cyclohexanedione according to claim 1, wherein the mass ratio of cyclohexanediol to the catalyst to the phase transfer catalyst in S1 is 1 (0.05 to 0.1): 0.01.
3. The method for synthesizing cyclohexanedione according to claim 1, wherein the mass ratio of cyclohexanediol to the solvent in S1 is 1 (4-5).
4. The method for synthesizing cyclohexanedione according to claim 1, wherein the mass ratio of the oxidizing agent to cyclohexanediol is (7-8): 1.
5. The method for synthesizing cyclohexanedione according to claim 1, wherein the temperature of the process of dropwise adding the oxidant in the step S2 is 0-10 ℃ for 5-7 hours.
6. The method for synthesizing cyclohexanedione according to claim 1, wherein after the oxidant is added dropwise in the step S2, stirring is continued for 1-2 hours at 0-10 ℃.
7. The method for synthesizing cyclohexanedione according to claim 1, wherein the post-treatment in S3 is specifically that sodium sulfite-water solution is added until starch potassium iodide test paper does not change blue, the mixture is extracted and washed, silica gel is added for press filtration, filter cake washing is performed, reduced pressure distillation is performed after filter cake washing, ethyl acetate and petroleum ether are added for heating to reflux, and then cooling, filtering and drying are performed to obtain cyclohexanedione.
8. The method for synthesizing cyclohexanedione according to claim 7, wherein the volume ratio of ethyl acetate to petroleum ether is 1:1.
CN202211679636.4A 2022-12-26 2022-12-26 Method for synthesizing cyclohexanedione Active CN115819202B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101020627A (en) * 2007-01-22 2007-08-22 河北大学 Process of synthesizing 1,4-cyclohexyl dione
CN113956140A (en) * 2021-11-16 2022-01-21 八叶草健康产业研究院(厦门)有限公司 Preparation method of 1, 2-cyclohexanedione

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101020627A (en) * 2007-01-22 2007-08-22 河北大学 Process of synthesizing 1,4-cyclohexyl dione
CN113956140A (en) * 2021-11-16 2022-01-21 八叶草健康产业研究院(厦门)有限公司 Preparation method of 1, 2-cyclohexanedione

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
合成盐酸普拉克索的工艺改进;张昭;朱小华;陈国华;;化工时刊(05);29-31 *
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