CN115816972B - Double-belt laminating machine - Google Patents
Double-belt laminating machine Download PDFInfo
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- CN115816972B CN115816972B CN202211626342.5A CN202211626342A CN115816972B CN 115816972 B CN115816972 B CN 115816972B CN 202211626342 A CN202211626342 A CN 202211626342A CN 115816972 B CN115816972 B CN 115816972B
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- 238000010030 laminating Methods 0.000 title claims abstract description 55
- 238000003825 pressing Methods 0.000 claims abstract description 37
- 238000006243 chemical reaction Methods 0.000 claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 229910000861 Mg alloy Inorganic materials 0.000 claims description 3
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 40
- 238000007731 hot pressing Methods 0.000 abstract description 37
- 239000000758 substrate Substances 0.000 description 15
- 230000000694 effects Effects 0.000 description 7
- 238000003475 lamination Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 239000003292 glue Substances 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000010923 batch production Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000009977 dual effect Effects 0.000 description 2
- 239000010985 leather Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010606 normalization Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The application discloses a double-belt laminating machine, and relates to the technical field of laminating machines. The application comprises a support frame, wherein the bottom of the support frame is provided with a bottom plate, and the upper end of the support frame is fixedly provided with a working panel; the double-belt type laminating mechanism comprises two roller sets, wherein one roller set is a hot-pressing roller, the other roller set is a pressing roller, two roller bodies of the same roller set are arranged at intervals in the horizontal direction, the pressing roller is positioned above the hot-pressing roller, a toothed belt I is sleeved between the hot-pressing rollers, a toothed belt II is sleeved between the pressing rollers, and the double-belt type laminating mechanism further comprises a bearing frame connected with a supporting frame through a conversion assembly, and a connecting frame with adjustable height is arranged on the bearing frame. According to the application, the device can be converted from a single processing channel to multiple processing channels through the conversion assembly, so that the productivity of the device per unit time is improved, the processing efficiency is increased, and the thicker base material can be simultaneously and multiply attached and processed through the multiple processing channels, so that the processing efficiency of the device is further improved.
Description
Technical Field
The application relates to the technical field of laminating machines, in particular to a double-belt laminating machine.
Background
The laminating machine is mainly used for heating and pressurizing the material with the viscosity and the material to be laminated, so as to achieve the degree of adhesion, and is generally used for laminating the film type material, such as leather material manufacture of vehicle interior trim, the viscosity material and leather are required to be laminated together by heating and pressurizing, the existing laminating machine generally comprises an unreeling device for placing a first base material, an unreeling device for placing a second base material coated with glue and a preheating conveying heating and pressurizing laminating device, and thus the laminating machine has the following problems:
1. The laminating machine can only carry out unidirectional lamination on double base materials, and single laminated products can be produced in unit time, if the time period with higher capacity requirement is met, equipment needs to be temporarily increased, more resources need to be consumed, and the production cost is also increased;
2. in the time period with higher productivity requirement, the equipment is increased to use more space volume, so that the original layout of other equipment in the factory is easily occupied, and the use of other equipment is affected;
3. the existing laminating machine can only laminate two base materials simultaneously for laminating two thicker materials, if a plurality of layers of base materials are added for lamination, the glue materials cannot be melted due to the fact that the thickness is too large, so that lamination operation cannot be completed, the laminating operation steps are required to be added again for laminating, and the processing efficiency is low;
The present application therefore proposes a twin-belt laminating machine.
Disclosure of Invention
The application aims at: in order to solve the problems in the background art, the present application provides a twin-belt type laminating machine.
The application adopts the following technical scheme for realizing the purposes:
A twin belt laminating machine comprising:
The bottom of the support frame is provided with a bottom plate, and the upper end of the support frame is fixedly provided with a working panel;
The double-belt type laminating mechanism comprises two roller sets, wherein one roller set is a hot-pressing roller, the other roller set is a pressing roller, two roller bodies of the same roller set are arranged at intervals in the horizontal direction, the pressing roller is positioned above the hot-pressing roller, a toothed belt I is sleeved between the two hot-pressing rollers, a toothed belt II is sleeved between the two pressing rollers, the double-belt type laminating mechanism also comprises a bearing frame connected with a supporting frame through a conversion assembly, a connecting frame with adjustable height is arranged on the bearing frame, the pressing roller is arranged on the connecting frame, the hot-pressing roller is arranged on the bearing frame through a bearing seat, and the rotating direction of the pressing roller is opposite to that of the hot-pressing roller;
The two guide rollers are respectively arranged above the plate surface of the working panel and below the plate surface, movable openings are formed in the working panel, part of structures of the guide rollers below the plate surface are located above the plate surface through the movable openings, and the conversion assembly can drive the bearing frame to move so that one of the hot-pressing rollers moves to be above the guide rollers above the plate surface;
the linkage roller is arranged on the bearing frame and is positioned below the plate surface, a penetrating socket is formed in the working panel, and the linkage roller can move to the position above the plate surface through the penetrating socket;
the two auxiliary rollers are respectively arranged above the plate surface of the working panel and below the plate surface and are arranged at intervals with the two guide rollers, the double-belt type laminating mechanism is arranged between the two auxiliary rollers, one ends of the two auxiliary rollers are connected through gear meshing transmission, and a servo motor connected with one auxiliary roller is arranged on the working panel.
Further, the conversion component comprises two groups of V-shaped rods, the two groups of V-shaped rods are respectively positioned on two sides of the bearing frame, the corners of the V-shaped rods are hinged to the supporting frame through rotating rods, the upper ends of the V-shaped rods are hinged to the bearing frame, the same group of V-shaped rods are hinged to the lower ends of the V-shaped rods, the conversion component further comprises a pushing part, the pushing part comprises a connecting plate fixedly connected between the two horizontal connecting rods, hinged seats are respectively formed on the connecting plate and the bottom plate, and hydraulic pushing rods hinged to the connecting plate are obliquely arranged between the two hinged seats.
Further, the loading frame includes that the upside is contradicted at the loading board of a toothed belt interior top surface, the width of loading board all is constructed to both sides with four bearing frame fixed connection's sideboard, the both ends of sideboard construct have with V type pole looks articulated pole, be located two fixedly connected with is located the charge-in board of hot-pressing roller one side between two bearing frames of sideboard length to wherein one end, insert on the support frame and establish and install the rectangle frame, the bottom fixedly connected with a plurality of montants of rectangle frame, the lower extreme fixed connection of montant is on the sideboard, the link sliding sleeve is established on a plurality of montants.
Further, the link includes two parallel arrangement's diaphragm, two all fixedly connected with installing frame between the tip of diaphragm, the roller is held in pressure and is installed in two installing frames in the rotation respectively, be constructed with a plurality of sliding blocks of sliding sleeve on a plurality of montants respectively on the diaphragm.
Further, still include the altitude mixture control spare, the altitude mixture control spare includes the mounting panel of fixed connection in rectangle frame upper end, rotate on the mounting panel and install the spliced pole, two all rotate on the sideboard and install the screw rod that the screw thread runs through the diaphragm, the upper end of screw rod all rotates and runs through rectangle frame and tip fixedly connected with sprocket one, fixed cover is equipped with two sprocket two on the spliced pole, the cover is equipped with the chain between sprocket one and the sprocket two.
Further, still include the casting die down, the casting die includes four lead screws that are the rectangle and distribute and run through the mounting panel actively, the rotation cover of screw thread cover on the lead screw is installed in the rotation of mounting panel bottom, the equal slip cap in lead screw bottom is equipped with the connecting block, two edges all rotate between the connecting block that support frame width direction set up relatively and install the conflict roller that is used for contradicting tooth area two interior bottom surfaces, fixedly connected with rotates the coupling spring of installing in the rotation cover bottom on the connecting block.
Further, still include the driving piece, the driving piece is established at one of them hot-pressing roller and is pressed the drive gear of holding roller tip and intermeshing including fixed cover, one of them fixedly connected with driving motor on the installing frame, driving motor's output shaft and the pressure roller coaxial coupling that holds that is connected with drive gear, one of them fixed cover is equipped with the drive gear that is used for with one of them drive gear engaged with on the guide roll, works as when V type pole upset drives the carrier and moves up, in order to form the hot-pressing roller removes to directly over the guide roll and drive gear on it progressively engage.
Further, still include the joint spare, the joint spare includes four limit pieces of fixed connection on the support frame, four the limit piece is the rectangle and distributes in the periphery side of four V type poles, the limit piece is constructed towards one side of V type pole and is equipped with the sliding tray, sliding tray sliding is inserted and is equipped with the slide bar, fixedly connected with supporting spring between slide bar tip and the interior bottom of sliding tray, the bottom construction of V type pole has the chamfer piece that is used for misplacing the conflict slide bar tip, the chamfer piece is constructed towards one side of limit piece and is used for inserting the slot of establishing the slide bar, install the pulling piece that is used for pulling slide bar towards the interior removal of sliding tray on the limit piece.
Further, the pulling piece comprises a T-shaped rod which penetrates through the side block in a sliding mode, the end portion of the T-shaped rod is connected with the sliding rod in a rotating mode, connecting threads are formed in the middle portion of one section of the T-shaped rod, located in the sliding groove, of the T-shaped rod, and threaded holes matched with the connecting threads are formed in the side block.
Further, the pulling piece comprises an electromagnet fixedly connected in the edge block, the sliding rod is made of steel, the edge block is made of aluminum magnesium alloy, and the supporting spring is made of rubber spring.
The beneficial effects of the application are as follows:
1. according to the application, by arranging the double-belt type laminating mechanism, glue can be added between two base materials and then fed into the double-belt type laminating mechanism, and the two toothed belts can always press the upper surface and the lower surface of the base materials to a certain extent, so that the base materials are prevented from shifting in the transportation process, the outside temperature can be isolated to a certain extent, the temperature is prevented from being rapidly reduced in the transportation process, and the laminating quality is improved.
2. According to the application, in a high-productivity requirement time period, the whole bearing frame and the connecting frame can be obliquely lifted upwards by using the conversion assembly, so that the hot-pressing roller on the bearing frame is moved to the upper part of the guide roller, the linkage roller is moved to the upper part of the working panel and is positioned in the same horizontal plane with one guide roller, at the moment, the hot-pressing roller and the pressing roller can still carry out bonding operation on two base materials, a second hot-pressing processing channel is formed between the guide roller and the hot-pressing roller below the hot-pressing roller and between the linkage roller and the hot-pressing roller, the second group of base materials can be clamped and installed in the hot-pressing roller to be processed, and if necessary, the guide roller can also be replaced by the hot-pressing roller to form a third processing channel with the other guide roller, at the moment, the device can process three bonded materials at the same time, the processing efficiency is greatly improved, and additional equipment and machines are not required to be increased, and the cost and the energy consumption of resources are saved.
3. According to the application, in the high-productivity requirement time period, equipment can be converted from single-batch production to double-batch production through the conversion assembly, so that the processing efficiency is improved, the additional occupation of factory building space is not required, and the influence on the normal use of other equipment is avoided.
4. In the multi-layer laminating processing of thicker materials, equipment can be converted into a multi-batch processing mode through the conversion assembly, then the former two layers of materials are laminated and processed through the hot pressing roller and the pressing roller, and the former two layers of materials and the third layer of materials are simultaneously fed into the second processing channel when the first processing channel is removed, and then the fourth layer of materials are added and fed into the third processing channel when the first processing channel is removed, and meanwhile, the laminating processing is carried out on the four layers of materials, so that the equipment is not needed to be added, repeated processing is not needed, and the processing efficiency is greatly improved.
Drawings
FIG. 1 is a perspective view of a carrier of the present application prior to adjustment;
FIG. 2 is a perspective view of the carrier of the present application after adjustment;
FIG. 3 is a perspective view of a work panel of the present application;
FIG. 4 is a perspective view of the support frame and dual belt lamination mechanism of the present application;
FIG. 5 is a perspective view of a dual band lamination mechanism and height adjustment member of the present application;
FIG. 6 is a perspective view of the driving member of the present application;
FIG. 7 is a perspective view of the hold-down member of the present application;
FIG. 8 is a perspective view of a conversion assembly of the present application;
FIG. 9 is a perspective view in half section of a pulling member according to a first embodiment of the present application;
FIG. 10 is an enlarged view of the application at A in FIG. 9;
FIG. 11 is a perspective view of a pulling member according to a second embodiment of the present application;
FIG. 12 is an enlarged view of the application at B in FIG. 11;
Reference numerals: 1. a support frame; 101. a bottom plate; 1011. a hinge base; 102. a work panel; 1021. a movable opening; 1022. a through socket; 2. a twin-belt lamination mechanism; 201. a bearing seat; 202. a hot press roll; 203. toothed belt one; 204. a carrier; 2041. a carrying plate; 2042. a side plate; 2043. a post; 2044. a feed plate; 2045. a rectangular frame; 2046. a vertical rod; 205. a connecting frame; 2051. a cross plate; 2052. a mounting frame; 2053. a slide block; 206. a pressing roller; 207. toothed belt II; 208. a driving member; 2081. a drive gear; 2082. a driving motor; 2083. a transmission gear; 3. a height adjusting member; 301. a mounting plate; 302. rotating the column; 303. a screw; 304. a sprocket I; 305. a second chain wheel; 306. a chain; 4. a guide roller; 401. a mounting base; 5. a conversion assembly; 501. a V-shaped rod; 502. a horizontal link; 503. a rotating rod; 504. a pusher shoe; 5041. a connecting plate; 5042. a hydraulic push rod; 505. a clamping piece; 5051. edge blocks; 5052. a sliding groove; 5053. a slide bar; 5054. a support spring; 5055. obliquely cutting into blocks; 5056. a slot; 5057. a pulling member; 50571. a T-shaped rod; 50572. a connecting thread; 50573. a threaded hole; 50574. an electromagnet; 6. a linkage roller; 7. an L-shaped frame plate; 8. an auxiliary roller; 9. a servo motor; 10. a pressing piece; 1001. a screw rod; 1002. a rotating sleeve; 1003. a connecting block; 1004. a collision roller; 1005. and a connecting spring.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application.
As shown in fig. 1 to 5 and 8, a twin-belt laminating machine according to an embodiment of the present application includes:
The bottom of the support frame 1 is provided with a bottom plate 101, the bottom plate 101 is arranged on the ground, or is fixed through a bolt piece, the upper end of the support frame 1 is fixedly connected with a working panel 102, and the support of the support frame 1 can be firmly connected to the ground through the bottom plate 101, so that the structural stability of the support frame 1 is improved;
The double-belt laminating mechanism 2 comprises two roller groups, one roller group is a hot press roller 202, the other roller group is a press roller 206, two roller bodies of the same roller group are horizontally arranged at intervals, the press roller 206 is positioned above the hot press roller 202, a toothed belt I203 is sleeved between the two hot press rollers 202, a toothed belt II 207 is sleeved between the two press rollers 206, the double-belt laminating mechanism also comprises a bearing frame 204 connected with the support frame 1 through a conversion assembly 5, a height-adjustable connecting frame 205 is arranged on the bearing frame 204, the press roller 206 is arranged on the connecting frame 205, the hot press roller 202 is arranged on the bearing frame 204 through a bearing seat 201, bearing seats 201 are matched at two ends of a roller shaft of one hot press roller 202, therefore, four bearing seats 201 are arranged on the working panel 102, four rectangular blocks are constructed, the bottoms of the bearing seats 201 are arranged on the four rectangular blocks in an L shape, the rectangular blocks play a horizontal limiting role but are not connected with the bearing seats 201, the whole bearing frame 204 can play a supporting role, the rotation directions of the pressing roller 206 and the hot pressing roller 202 are opposite, during normal processing, a first substrate and a second substrate coated with sizing material can be stacked and then placed between the hot pressing roller 202 and the pressing roller 206 at one end, the substrate can enter a processing channel between the toothed belt one 203 and the toothed belt two 207 due to the opposite rotation directions of the pressing roller 206 and the hot pressing roller 202, the channel is a first processing channel, materials in the first processing channel can be wrapped by the toothed belt one 203 and the toothed belt two 207, the outside air flow and the temperature can be greatly isolated, the temperature of the substrate is kept, the bonding effect is prevented from being influenced by rapid cooling, the height of the connecting frame 205 can be adjusted, the gap height of the first processing channel can be adjusted, and the placing processing of substrates with different thicknesses is adapted, the flexibility of the equipment is improved;
The two guide rollers 4 are respectively arranged above the plate surface and below the plate surface of the working panel 102, the mounting seat 401 is mounted on the working panel 102, a bearing connecting seat is detachably mounted in the main body of the mounting seat 401 through bolts, the guide rollers 4 are detachably connected through the bearing connecting seat so as to be convenient for replacing different roller bodies, the size of a gap can be adjusted by replacing roller bodies with different sizes, a movable opening 1021 is formed in the working panel 102, a part of the structure of the guide roller 4 below the plate surface is positioned above the plate surface through the movable opening 1021, the carrier 204 can be driven to move through the conversion assembly 5, one of the hot press rollers 202 can move above the guide roller 4 above the plate surface, the two guide rollers 4 can clamp and shape a processed material again in the process of normalized single-channel laminating processing, a certain guide effect is achieved, and the material can be flatly stretched into subsequent rolling equipment after the material is enabled;
In this embodiment, the conversion assembly 5 includes two groups of V-shaped rods 501, the two groups of V-shaped rods 501 are respectively located at two sides of the bearing frame 204, the corners of the V-shaped rods 501 are hinged on the supporting frame 1 through the rotating rods 503, the upper ends of the V-shaped rods 501 are hinged with the bearing frame 204, a horizontal connecting rod 502 is hinged between the lower ends of the two groups of V-shaped rods 501, the conversion assembly further includes a pushing member 504, the pushing member 504 includes a connecting plate 5041 fixedly connected between the two horizontal connecting rods 502, hinge bases 1011 are respectively configured on the connecting plate 5041 and the bottom plate 101, a hydraulic push rod 5042 hinged with the two hinge bases is obliquely arranged between the two hinge bases 1011, when the hydraulic push rod 5042 drives the V-shaped rods 501 to turn around the rotating rods 503, the horizontal connecting rod 502 can be pushed upwards, and drives the V-shaped rods 501 to rotate around the axis of the rotating rods 503, at this moment, the bearing frame 204 hinged with the other ends of the V-shaped rods 501 can be lifted upwards, until the hot press roller 202 moves to the right above the guide roller 4, at this moment, a second processing channel is formed between the guide roller 4 and the roller 202, and two additional base materials can be inserted therein for heating and pressing, and pressing efficiency can be improved;
The linkage roller 6 is arranged on the bearing frame 204 and is positioned below the plate surface, two L-shaped frame plates 7 fixedly connected with the bearing seat 201 are arranged at the bottom of the hot-pressing roller 202 which is arranged opposite to the guide roller 4, the linkage roller 6 is rotatably arranged between the two L-shaped frame plates 7, an insertion opening 1022 is formed in the working panel 102, the linkage roller 6 can move to the upper side of the plate surface through the insertion opening 1022, when the working panel is processed normally, the linkage roller 6 does not operate and is inserted below the insertion opening 1022, and does not occupy redundant space, and when the equipment is converted into a double-processing-channel state through the conversion assembly 5, the linkage roller 6 can be lifted along with the lifting of the bearing frame 204 until the linkage roller 6 is positioned on the upper side of the working panel 102 after the bearing frame 204 is lifted, a gap can be formed between the linkage roller 6 and the hot-pressing roller 202, and a processing channel between the guide roller 4 and the hot-pressing roller 202 is positioned in the same horizontal plane, namely a second processing channel;
The two auxiliary rollers 8 are respectively arranged above the plate surface of the working panel 102 and below the plate surface and are arranged at intervals with the two guide rollers 4, the double-belt type laminating mechanism 2 is arranged between the two auxiliary rollers, one end of each of the two auxiliary rollers 8 is connected with one of the two auxiliary rollers 8 through gear engagement transmission, a servo motor 9 connected with one of the two auxiliary rollers 8 is arranged on the working panel 102, the two auxiliary rollers 8 can carry out primary extrusion shaping on two base materials coated with sizing materials in a normal state, then push the two base materials between the hot-press roller 202 and the pressing roller 206 to play a role of pretreatment, and in a period of high productivity requirement, the equipment is converted into multichannel processing equipment through the conversion assembly 5, and at the moment, the auxiliary rollers 8 provide rotating force for the multichannel processing equipment through rotation of the servo motor 9, so that the secondary thrust can be provided in the middle of processing of the base materials, the base materials are prevented from being unable to stretch and wrinkling is avoided, and the processing quality is ensured;
When the device is used in a normalized state, the bearing frame 204 is in a storage state, the bearing frame 204 is supported on the working panel 102 in an abutting manner through the four bearing seats 201, the two base materials are subjected to heating and pressurizing processing operation through the clamping of the hot pressing roller 202 and the pressing roller 206, the single-time laminating processing can only be carried out in unit time, in the time period of high productivity requirement, in order to meet the productivity requirement, the pushing piece 504 in the conversion assembly 5 can drive the V-shaped rod 501 to overturn, so that the bearing frame 204 and the connecting frame 205 are driven to carry out the lifting operation obliquely upwards until one hot pressing roller 202 is positioned right above the guide roller 4, the equipment conversion operation is completed, the first processing channel is still reserved between the hot pressing roller 202 and the pressing roller 206 in the converted equipment, the second processing channel is formed between the hot-pressing roller 202 and the guide roller 4 and between the guide roller 6 and the linkage roller 6, the double processing channels can simultaneously carry out the laminating processing on two groups of base materials, the processing efficiency is improved, no additional equipment is required to be added, the productivity requirement is effectively met, and under the condition that the requirement still cannot be met, the guide roller 4 positioned on the upper side can be replaced by the hot-pressing roller 202 through the bearing connecting seat, a third processing channel is formed between the two guide rollers and between the two auxiliary rollers 8, the processing efficiency is improved again, when the thicker base materials are required to be subjected to the laminating processing, the position between the connecting frame 205 and the bearing frame 204 can be adjusted, so that the gap of the first processing channel between the hot-pressing roller 202 and the pressing roller 206 is changed, the processing of base materials with different thicknesses is adapted, and one guide roller 4 is replaced for the hot-pressing roller 202, the laminating operation can be continued in the second processing channel between guide roll 4 and hot pressing roller 202 after two substrates are laminated for the first time, and the linkage roll 6 is folded and the fourth layer of substrate is added, so that the laminating operation can be carried out in the third processing channel, the laminating operation of synchronously processing the thicker substrates of the multilayer can be carried out by the equipment, additional equipment is not needed, the processing operation is not needed to be repeated, the time is greatly saved, and the overall processing efficiency is improved.
As shown in fig. 2-5, in some embodiments, the carrier 204 includes a carrier plate 2041 with an upper side abutting against an inner top surface of the toothed belt one 203, a side plate 2042 fixedly connected with four bearing seats 201 is configured on both sides of the carrier plate 2041 in a width direction, the side plate 2042 is fixedly connected with the four bearing seats 201 and the carrier plate 2041 to form a whole, but is not connected with the working panel 102, the whole of the carrier 204 is convenient to rise, the position between the carrier plate 2041 and the toothed belt one 203 is not changed all the time, the upper half of the toothed belt one 203 can be used for supporting, the bending phenomenon is avoided, the wrapping effect of the toothed belt one 203 and the toothed belt two 207 on a substrate is ensured, a post rod 2043 hinged with the V-shaped rod 501 is configured on both ends of the side plate 2042, a feeding plate 2044 positioned on one side of the hot press roller 202 is fixedly connected between the two bearing seats 201 on one end of the two side plates 2042, for supporting the substrate without entering the space between the hot-pressing rollers 202 and keeping the substrate in a straight state so as to improve the bonding effect of the substrate, a rectangular frame 2045 is inserted and installed on the support frame 1, the bottom of the rectangular frame 2045 is fixedly connected with a plurality of vertical rods 2046, the lower ends of the vertical rods 2046 are fixedly connected to the side plates 2042, the connecting frame 205 is slidably sleeved on the plurality of vertical rods 2046, the rectangular frame 2045 is connected to the side plates 2042 through the vertical rods 2046 to form a whole, the four corners of the rectangular frame 2045 are provided with step blocks, the upper end of the support frame 1 is provided with four support rods, the top of the support rod is provided with four step grooves which are inserted and combined with the step blocks so as to improve the supporting stability therebetween and play a certain limiting role, the bearing frame 204 is prevented from shaking easily during the equipment normalization processing, safety is increased.
As shown in fig. 4-5, in some embodiments, the connecting frame 205 includes two parallel transverse plates 2051, where a mounting frame 2052 is fixedly connected between the ends of the two transverse plates 2051, the pressing roller 206 is rotatably mounted in the two mounting frames 2052, a plurality of sliding blocks 2053 respectively sleeved on the plurality of vertical rods 2046 are configured on the transverse plates 2051, the transverse plates 2051 are sleeved on the vertical rods 2046 through the sliding blocks 2053, so that the vertical rods 2046 can realize the up-and-down movement of the connecting frame 205, and the vertical rods 2046 play a guiding role, avoid the rotation or horizontal displacement of the vertical rods, increase the safety, and adapt to the bonding processing of substrates with different thicknesses by adjusting the distance between the hot-pressing roller 202 and the pressing roller 206.
As shown in fig. 5, in some embodiments, the device further includes a height adjusting member 3, the height adjusting member 3 includes a mounting plate 301 fixedly connected to the upper end of the rectangular frame 2045, a rotating column 302 is rotatably mounted on the mounting plate 301, screws 303 threaded through the transverse plates 2051 are rotatably mounted on the two side plates 2042, the upper ends of the screws 303 are rotatably mounted through the rectangular frame 2045 and are fixedly connected with a first sprocket 304 at the end, two second sprockets 305 are fixedly sleeved on the rotating column 302, a chain 306 is sleeved between the first sprocket 304 and the second sprocket 305, when the thicker substrate needs to be attached, the first sprocket 304, the second sprocket 305 and the chain 306 can be synchronously rotated through rotation of the rotating column 302, so that the screws 303 are driven to rotate, the two transverse plates 2051 can synchronously move up and down, handles or gears are mounted on the rotating column 302, so that the distance between the connecting frame 205 and the bearing frame 204 can be adjusted manually, if the gears are arranged, a motor is mounted on the mounting plate 301, and the motor is matched with the motor to drive the two handles to rotate, thereby saving the cost can be realized, and the device can be adjusted.
As shown in fig. 7, in some embodiments, the pressing device further includes a pressing device 10, the pressing device 10 includes four screws 1001 which are rectangular in distribution and movably penetrate through the mounting plate 301, a rotating sleeve 1002 is rotatably mounted at the bottom of the mounting plate 301 and is sleeved on the screws 1001 in a threaded manner, a connecting block 1003 is slidably sleeved at the bottom of the screws 1001, a pressing roller 1004 for pressing the inner bottom surface of the toothed belt two 207 is rotatably mounted between two connecting blocks 1003 which are oppositely arranged along the width direction of the support frame 1, a connecting spring 1005 which is rotatably mounted at the bottom of the rotating sleeve 1002 is fixedly connected to the connecting block 1003, the connecting spring 1005 is always in a compressed state, after the height of the connecting frame 205 is adjusted, the connecting spring 1005 can continuously shrink by rotating the rotating sleeve 1002 to be in threaded fit with the screws 1001, so that the screws 1001 can move up and down on the mounting plate 301, and the lead screw 1001 is located one end in the connecting block 1003 and can upwards move, but does not influence the position of the connecting block 1003, then the height adjustment can be carried out on other lead screws 1001, finally, a plurality of lead screws 1001 are located in the same horizontal plane, the connecting springs 1005 are located in the same pressure state, although the connecting block 1003 cannot change in position, but one end position of the lead screw 1001 located in the connecting block 1003 rises to a height, so that the connecting block 1003 can elastically displace more, the upper toothed belt 207 is pressed, the whole pressing piece 10 is arranged to press the lower half part of the toothed belt 207, so that the wrapping of the toothed belt one 203 and the toothed belt two 207 on a substrate is guaranteed, on one hand, the heat preservation effect is guaranteed, the laminating effect is guaranteed, on the other hand, the offset in the transportation process can be avoided, and the guiding effect is achieved.
As shown in fig. 6, in some embodiments, the driving member 208 further includes a driving gear 2081 fixedly sleeved at the end of one of the hot press roller 202 and the pressing roller 206 and meshed with each other, one of the mounting frames 2052 is fixedly connected with a driving motor 2082, an output shaft of the driving motor 2082 is coaxially connected with the pressing roller 206 connected with the driving gear 2081, one of the guiding rollers 4 is fixedly sleeved with a transmission gear 2083 for meshing with one of the driving gears 2081, when the V-shaped rod 501 is turned over to drive the carrier 204 to move upwards, so as to form that the hot press roller 202 moves right above the guiding roller 4 and the driving gear 2081 thereon is gradually meshed with the transmission gear 2083, the driving motor 2082 drives the two driving gears 2081 to synchronously and reversely rotate so as to realize the clamping rotation of the hot press roller 202 and the pressing roller 206, and under the action of the conversion component 5, the hot press roller 202 connected with the driving gear 2081 gradually overturns upwards and moves along the outer circle of the transmission gear 2083 on the guiding roller 4 until the driving gear 2081 is located on the upper side of the transmission gear 2083 and is gradually meshed with the driving gear 2083, and the hot press roller 202 can synchronously rotate with the driving roller 206, thereby saving resources and reducing the cost.
As shown in fig. 9-10, in some embodiments, the device further includes a clamping piece 505, the clamping piece 505 includes four side blocks 5051 fixedly connected to the support frame 1, the four side blocks 5051 are rectangular and distributed on the outer circumference sides of the four V-shaped rods 501, the side blocks 5051 are configured with sliding grooves 5052 towards one side of the V-shaped rods 501, sliding rods 5053 are inserted in the sliding grooves 5052 in a sliding manner, arc angles are configured at the ends of the sliding rods 5053, supporting springs 5054 are fixedly connected between the ends of the sliding rods 5053 and the inner bottoms of the sliding grooves 5052, the bottom ends of the V-shaped rods 501 are configured with bevel blocks 5055 for abutting against the ends of the sliding rods 5053 in a staggered manner, slots 5055 for inserting the sliding rods 5053 are configured on one side of the bevel blocks 5055 towards the side blocks 5051, pulling pieces 5057 for pulling the sliding rods 5053 towards the inner sides of the sliding grooves 5052 are mounted on the side blocks 5051, in the process that the hot-press roller 202 moves to the upper side of the guide roller 4, the blocks 5055 at the ends of the V-shaped rods 501 can gradually abut against the misplacement ends of the sliding rods 5053, accordingly the sliding rods 5053 are pressed towards the inner sides of the sliding rods 5053, the sliding rods 5053 are pressed against the sliding grooves 5053, the opening of the sliding rods 5053 can be stably, and the device can stably run through the opening of the sliding rods 5053, and the opening of the sliding rods 5053 can stably, and the device can stably run until the opening of the sliding rods 5053 can stably reach the opening state, and stable state is reached.
Example 1
As shown in fig. 10, in the first embodiment, the pulling member 5057 includes a T-shaped rod 5071 that slides through the side block 5051 and has an end portion rotatably connected to the sliding rod 5053, a connecting thread 50572 is configured in a middle portion of the T-shaped rod 50571 located in the sliding groove 5052, a threaded hole 50573 that is in threaded engagement with the connecting thread 50572 is configured on the side block 5051, when the apparatus is required to be restored, the T-shaped rod 50571 can be manually pulled to move to the outer side of the side block 5051 until the connecting thread 50572 abuts against the threaded hole 50573, and the T-shaped rod 50571 and the threaded hole 50573 can be rotated to form threaded engagement for limiting, so that the four sliding rods 5053 can be gradually separated from the slot 5056 in sequence, thereby facilitating the subsequent restoration of the V-shaped rod 501 to the original position through the hydraulic push rod 5042, and saving costs and resources.
Example two
As shown in fig. 11-12, in the second embodiment, the pulling member 5057 includes an electromagnet 5057 fixedly connected in a side block 5051, the sliding rod 5053 is made of steel, the side block 5051 is made of aluminum magnesium alloy, and the supporting spring 5054 is made of rubber spring, unlike the first embodiment, in which the electromagnet 50574 is disposed at the bottom of the sliding slot 5052 and opposite to the sliding rod 5053, when the sliding rod 5053 needs to be separated from the slot 5056, the electromagnet 50554 can be electrified to quickly adsorb the sliding rod 5053 made of steel, so that the sliding rod 5053 is separated from the slot 5056.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. The double-belt laminating machine is characterized by comprising:
The bottom of the support frame (1) is provided with a bottom plate (101), and the upper end of the support frame (1) is fixedly provided with a working panel (102);
The double-belt type laminating mechanism (2) comprises two roller sets, wherein one roller set is a hot press roller (202), the other roller set is a press holding roller (206), two roller bodies of the same roller set are horizontally arranged at intervals, the press holding roller (206) is positioned above the hot press roller (202), a toothed belt I (203) is sleeved between the two hot press rollers (202), a toothed belt II (207) is sleeved between the two press holding rollers (206), the double-belt type laminating mechanism also comprises a bearing frame (204) connected with a supporting frame (1) through a conversion assembly (5), a connecting frame (205) with adjustable height is arranged on the bearing frame (204), the press holding roller (206) is arranged on the connecting frame (205), the hot press roller (202) is arranged on the bearing frame (204) through a bearing seat (201), and the rotation direction of the press holding roller (206) is opposite to that of the hot press roller (202).
The two guide rollers (4) are respectively arranged above the plate surface of the working panel (102) and below the plate surface, movable openings (1021) are formed in the working panel (102), part of structures of the guide rollers (4) below the plate surface are located above the plate surface through the movable openings (1021), and the bearing frame (204) can be driven to move through the conversion assembly (5) so that one of the hot-press rollers (202) moves to be located above the guide rollers (4) above the plate surface;
A linkage roller (6) arranged on the bearing frame (204) and positioned below the plate surface, wherein a penetrating socket (1022) is formed on the working panel (102), and the linkage roller (6) can move to the position above the plate surface through the penetrating socket (1022);
the two auxiliary rollers (8) are respectively arranged above the plate surface of the working panel (102) and below the plate surface and are arranged at intervals with the two guide rollers (4), the double-belt type laminating mechanism (2) is arranged between the two auxiliary rollers, one ends of the two auxiliary rollers (8) are connected through gear engagement transmission, and a servo motor (9) connected with one auxiliary roller (8) is arranged on the working panel (102).
2. The double-belt laminating machine according to claim 1, wherein the conversion assembly (5) comprises two groups of V-shaped rods (501), the two groups of V-shaped rods (501) are respectively located on two sides of the bearing frame (204), corners of the V-shaped rods (501) are hinged on the supporting frame (1) through rotating rods (503), the upper ends of the V-shaped rods (501) are hinged with the bearing frame (204), a horizontal connecting rod (502) is hinged between the lower ends of the two V-shaped rods (501) in the same group, the double-belt laminating machine further comprises a pushing member (504), the pushing member (504) comprises a connecting plate (5041) fixedly connected between the two horizontal connecting rods (502), hinge bases (1011) are respectively formed on the connecting plate (5041) and the bottom plate (101), and hydraulic pushing rods (5042) hinged with the hinge bases are obliquely arranged between the two hinge bases (1011).
3. The double-belt laminating machine according to claim 2, wherein the bearing frame (204) comprises a bearing plate (2041) with the upper side abutting against the inner top surface of the toothed belt (203), side plates (2042) fixedly connected with four bearing seats (201) are respectively arranged on the two sides of the bearing plate (2041), a post rod (2043) hinged with the V-shaped rod (501) is arranged at the two ends of the side plates (2042), a feeding plate (2044) positioned on one side of the hot press roller (202) is fixedly connected between two bearing seats (201) which are positioned at the two ends of the side plates (2042), a rectangular frame (2045) is inserted and arranged on the supporting frame (1), a plurality of vertical rods (2046) are fixedly connected to the bottom of the rectangular frame (2045), the lower ends of the vertical rods (2046) are fixedly connected to the side plates (2042), and the connecting frame (205) is sleeved on the plurality of vertical rods (2046) in a sliding mode.
4. The double-belt laminating machine according to claim 2, wherein the connecting frame (205) comprises two parallel transverse plates (2051), mounting frames (2052) are fixedly connected between the end parts of the two transverse plates (2051), the pressing rollers (206) are respectively rotatably mounted in the two mounting frames (2052), and a plurality of sliding blocks (2053) respectively sleeved on the plurality of vertical rods (2046) in a sliding manner are constructed on the transverse plates (2051).
5. The double-belt laminating machine according to claim 3, further comprising a height adjusting member (3), wherein the height adjusting member (3) comprises a mounting plate (301) fixedly connected to the upper end of the rectangular frame (2045), a rotating column (302) is rotatably mounted on the mounting plate (301), screws (303) threaded through the transverse plate (2051) are rotatably mounted on the two side plates (2042), the upper ends of the screws (303) are rotatably mounted through the rectangular frame (2045) and are fixedly connected with a sprocket one (304) at the end, two sprockets two (305) are fixedly sleeved on the rotating column (302), and a chain (306) is sleeved between the sprocket one (304) and the sprocket two (305).
6. The double-belt laminating machine according to claim 4, further comprising a pressing piece (10), wherein the pressing piece (10) comprises four screw rods (1001) which are rectangular in distribution and movably penetrate through the mounting plate (301), rotating sleeves (1002) which are sleeved on the screw rods (1001) are rotatably mounted at the bottoms of the mounting plate (301), connecting blocks (1003) are slidably sleeved at the bottoms of the screw rods (1001), abutting rollers (1004) for abutting against the inner bottom surface of the toothed belt II (207) are rotatably mounted between the connecting blocks (1003) which are oppositely arranged in the width direction of the supporting frame (1), and connecting springs (1005) which are rotatably mounted at the bottoms of the rotating sleeves (1002) are fixedly connected to the connecting blocks (1003).
7. The double-belt laminating machine according to claim 4, further comprising a driving member (208), wherein the driving member (208) comprises driving gears (2081) fixedly sleeved at the ends of one of the hot press rollers (202) and the pressing roller (206) and meshed with each other, one of the mounting frames (2052) is fixedly connected with a driving motor (2082), an output shaft of the driving motor (2082) is coaxially connected with the pressing roller (206) connected with the driving gears (2081), one of the guide rollers (4) is fixedly sleeved with a transmission gear (2083) meshed with one of the driving gears (2081), and when the V-shaped rod (501) is turned over to drive the bearing frame (204) to move upwards, the hot press roller (202) is formed to move to the position right above the guide roller (4), and the driving gears (2081) on the hot press roller are gradually meshed with the transmission gear (2083).
8. The dual-belt type laminating machine according to claim 2, further comprising a clamping piece (505), wherein the clamping piece (505) comprises four side blocks (5051) fixedly connected to the supporting frame (1), the four side blocks (5051) are distributed on the outer peripheral sides of the four V-shaped rods (501) in a rectangular mode, sliding grooves (5052) are formed in one side, facing the V-shaped rods (501), of the side blocks (5051), sliding rods (5052) are inserted in the sliding grooves (5052) in a sliding mode, supporting springs (5054) are fixedly connected between the ends of the sliding rods (5053) and the bottoms in the sliding grooves (5052), beveled blocks (5055) used for abutting the ends of the sliding rods (5053) in a staggered mode are formed in the bottom end portions of the V-shaped rods (501), inserting grooves (5056) used for inserting the sliding rods (5053) are formed in one side, facing the side blocks (5055), and pulling pieces (5053) used for pulling the sliding rods (5053) towards the inner sides of the sliding grooves (5053) are mounted on the side blocks (5051).
9. The twin belt type laminating machine as claimed in claim 8, wherein the pulling member (5057) comprises a T-shaped rod (50571) which is slidably penetrated through the side block (5051) and is rotatably connected with the slide rod (5053) at an end portion, wherein a section of the T-shaped rod (50571) located in the slide groove (5052) is provided with a connecting thread (50572) at a middle portion thereof, and wherein the side block (5051) is provided with a threaded hole (50573) which is in threaded engagement with the connecting thread (50572).
10. The twin belt type laminating machine as claimed in claim 8, wherein the pulling member (5057) comprises an electromagnet (50574) fixedly connected in a side block (5051), the slide bar (5053) is made of steel, the side block (5051) is made of aluminum magnesium alloy, and the supporting spring (5054) is made of rubber spring.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211626342.5A CN115816972B (en) | 2022-12-15 | 2022-12-15 | Double-belt laminating machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211626342.5A CN115816972B (en) | 2022-12-15 | 2022-12-15 | Double-belt laminating machine |
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| CN115816972A CN115816972A (en) | 2023-03-21 |
| CN115816972B true CN115816972B (en) | 2024-07-23 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN214827532U (en) * | 2021-06-30 | 2021-11-23 | 福建思嘉环保材料科技有限公司 | High-efficient low-cost subsides strip set composite |
| CN217709516U (en) * | 2022-05-24 | 2022-11-01 | 辛集市东盟制革有限公司 | Knurling device is used in leather processing |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB811537A (en) * | 1956-12-28 | 1959-04-08 | Meyercord Co | Method and machine for applying film to a base sheet |
| CN217916392U (en) * | 2022-09-07 | 2022-11-29 | 威海波塞冬户外用品有限公司 | Wire drawing cloth inflatable paddle board hot-pressing equipment |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN214827532U (en) * | 2021-06-30 | 2021-11-23 | 福建思嘉环保材料科技有限公司 | High-efficient low-cost subsides strip set composite |
| CN217709516U (en) * | 2022-05-24 | 2022-11-01 | 辛集市东盟制革有限公司 | Knurling device is used in leather processing |
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