CN115816130B - A processing jig for an automobile alternator shell - Google Patents
A processing jig for an automobile alternator shell Download PDFInfo
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- CN115816130B CN115816130B CN202310023882.2A CN202310023882A CN115816130B CN 115816130 B CN115816130 B CN 115816130B CN 202310023882 A CN202310023882 A CN 202310023882A CN 115816130 B CN115816130 B CN 115816130B
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- 239000000758 substrate Substances 0.000 description 7
- 238000005553 drilling Methods 0.000 description 2
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Abstract
本发明公开了一种汽车发电机外壳加工夹具,涉及到发电机外壳用夹具技术领域,包括加工台,夹具设置有两组,两个夹具相对设置,夹具呈矩形盒体结构,夹具的内部设置有主气腔,两个夹具相互靠近的一面均设置有安装孔,安装孔中设置有伸缩卡件,安装孔设置有多组,多组安装孔呈矩阵分布。本发明为了解决夹具对汽车发电机壳体进行夹持时容易出现夹持不稳定导致汽车发电机壳体脱离的问题,将夹具设置为矩形盒体结构,伸缩卡件能够伸出合适的长度从而卡合在汽车发电机壳体表面的凹陷位置,从而根据汽车发电机壳体表面的形状对其进行对应的夹持固定,使得汽车发电机壳体被两个夹具夹持时不易脱离。
The invention discloses a jig for processing an automobile generator casing, which relates to the technical field of jigs for generator casings, and includes a processing table, two sets of jigs are arranged, and the two jigs are arranged oppositely. There is a main air cavity, and there are installation holes on the sides of the two fixtures that are close to each other. There are telescopic clips in the installation holes. There are multiple sets of installation holes, and the multiple sets of installation holes are distributed in a matrix. In order to solve the problem that when the clamp clamps the automobile alternator housing, the clamping instability is likely to cause the automobile generator housing to detach, the clamp is set in a rectangular box structure, and the telescopic clamp can extend out to a suitable length so that It is engaged in the recessed position on the surface of the automobile alternator shell, so that it is clamped and fixed according to the shape of the surface of the automobile alternator shell, so that the automobile alternator shell is not easy to disengage when it is clamped by two clamps.
Description
技术领域technical field
本发明涉及发电机外壳用夹具技术领域,特别涉及一种汽车发电机外壳加工夹具。The invention relates to the technical field of fixtures for generator casings, in particular to a processing fixture for automobile generator casings.
背景技术Background technique
汽车发电机壳体需要经历车削、钻孔、打磨和抛光等加工步骤。在汽车发电机壳体进行对应的加工时,均需要夹具对汽车发电机壳体进行夹持,但由于汽车发电机壳体表面凸起和凹陷较多,且形状较为不规则,不同大小的汽车发电机壳体表面的凸起和凹陷分布位置也不同,夹具对汽车发电机壳体进行夹持时容易出现夹持不稳定导致汽车发电机壳体脱离的现象。Automotive alternator housings undergo processing steps such as turning, drilling, grinding and polishing. During the corresponding processing of the automobile alternator casing, fixtures are required to clamp the automobile alternator casing, but because the surface of the automobile alternator casing has many protrusions and depressions, and the shape is relatively irregular, automobiles of different sizes The distribution positions of the protrusions and depressions on the surface of the alternator housing are also different. When the clamp is clamping the automobile alternator housing, it is easy to have unstable clamping and cause the automobile alternator housing to detach.
因此,提出一种汽车发电机外壳加工夹具来解决上述问题很有必要。Therefore, it is necessary to propose a jig for processing the casing of an automobile generator to solve the above problems.
发明内容Contents of the invention
本发明的目的在于提供一种汽车发电机外壳加工夹具,以解决上述背景技术中提出的问题。The object of the present invention is to provide a jig for machining the casing of an automobile generator to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种汽车发电机外壳加工夹具,包括加工台,所述加工台上表面固定设置有滑轨,所述滑轨上滑动设置有固定架,所述固定架呈矩形框体结构,矩形框体结构中设置有支撑架,所述支撑架呈上方开口的凹字形结构,所述凹字形结构的中部设置有中间基板,所述中间基板表面固定设置有第一电机,所述第一电机上传动连接有电机转轴,所述电机转轴的端部固定设置有移动架,所述移动架呈凹字形框架,且移动架与加工台平行,凹字形框架中设置有夹具;In order to achieve the above object, the present invention provides the following technical solutions: a jig for processing an automobile generator casing, including a processing table, a slide rail is fixedly arranged on the upper surface of the processing table, and a fixing frame is slidably provided on the slide rail, and the The fixing frame is a rectangular frame structure, and a support frame is arranged in the rectangular frame structure. The support frame is a concave structure with an upper opening, and an intermediate substrate is arranged in the middle of the concave structure. The first motor, the first motor is connected with a motor shaft, the end of the motor shaft is fixed with a mobile frame, the mobile frame is a concave frame, and the mobile frame is parallel to the processing table, in the concave frame set with a fixture;
所述夹具设置有两组,两个夹具相对设置,所述夹具呈矩形盒体结构,夹具的内部设置有主气腔,两个夹具相互靠近的一面均设置有安装孔,所述安装孔中设置有伸缩卡件,所述安装孔设置有多组,多组安装孔呈矩阵分布,所述伸缩卡件包括外筒、内筒和第一压力传感器,所述外筒的一端固定设置在安装孔中,外筒的另一端伸入主气腔的内部,所述内筒滑动设置于外筒中,所述内筒靠近安装孔的一端活动穿过外筒的端面,所述内筒远离安装孔的一端固定设置有弹簧,所述弹簧远离内筒的一端固定连接在外筒远离安装孔的一端内壁上,所述内筒远离安装孔的一端设置有第二进气管,所述第二进气管中设置有第二电磁阀,所述第二进气管连通在内筒内部和外筒内部之间,所述外筒远离安装孔的一端固定设置有第一进气管,所述第一进气管中设置有第一电磁阀,所述第一进气管连通在外筒内部与主气腔之间,两个夹具相互远离的一面均固定安装有气泵,所述气泵与主气腔内部连通。There are two groups of the clamps, and the two clamps are arranged opposite to each other. The clamps have a rectangular box structure, and the inside of the clamps is provided with a main air cavity. The sides of the two clamps that are close to each other are provided with mounting holes. In the mounting holes A telescopic clip is provided, and the mounting holes are arranged in multiple groups, and the multiple groups of mounting holes are distributed in a matrix. The telescopic clip includes an outer cylinder, an inner cylinder and a first pressure sensor, and one end of the outer cylinder is fixedly arranged on the installation In the hole, the other end of the outer cylinder extends into the interior of the main air cavity, the inner cylinder is slidably arranged in the outer cylinder, the end of the inner cylinder close to the installation hole moves through the end surface of the outer cylinder, and the inner cylinder is far away from the installation hole One end of the spring is fixedly provided with a spring, and the end of the spring far away from the inner cylinder is fixedly connected to the inner wall of the end of the outer cylinder far away from the installation hole, and the end of the inner cylinder far away from the installation hole is provided with a second air intake pipe. A second solenoid valve is provided, and the second air intake pipe communicates between the interior of the inner cylinder and the interior of the outer cylinder. The end of the outer cylinder away from the installation hole is fixedly provided with a first air intake pipe, and the first air intake pipe is provided with There is a first electromagnetic valve, and the first air intake pipe is connected between the inside of the outer cylinder and the main air chamber, and an air pump is fixedly installed on the sides of the two clamps away from each other, and the air pump communicates with the inside of the main air chamber.
优选的,两个夹具相互远离的一面均设置有第一排气孔和第二排气孔,所述第一排气孔和第二排气孔设置有多个,一个第一排气孔和一个第二排气孔搭配后对应一组伸缩卡件,所述内筒远离安装孔的一端设置有第一内气孔,所述外筒远离安装孔的一端设置有第二内气孔和第三内气孔,所述第二内气孔和第三内气孔中均设置有单向阀和第三电磁阀,所述第一内气孔的一端连通内筒的内部,第一内气孔的另一端连通设置有第一弹性连接管,所述第一弹性连接管远离第一内气孔的一端与第二内气孔连通,所述第二内气孔远离第一弹性连接管的一端与第二弹性连接管连通,所述第二弹性连接管远离第二内气孔的一端与第一排气孔连通,所述第一排气孔远离第二弹性连接管的一端连通夹具的外部,所述第三内气孔的一端与外筒的内部连通,第三内气孔的另一端与第三弹性连接管连通,第三弹性连接管远离第三内气孔的一端与第二排气孔连通,第二排气孔远离第三弹性连接管的一端与夹具的外部连通。Preferably, the surfaces of the two clamps away from each other are provided with a first vent hole and a second vent hole, and a plurality of the first vent hole and the second vent hole are provided, one first vent hole and one A second exhaust hole corresponds to a set of telescopic clips. The end of the inner cylinder far away from the installation hole is provided with a first inner air hole, and the end of the outer cylinder far away from the installation hole is provided with a second inner air hole and a third inner air hole. The air hole, the second inner air hole and the third inner air hole are provided with a one-way valve and a third solenoid valve, one end of the first inner air hole communicates with the inside of the inner cylinder, and the other end of the first inner air hole communicates with a The first elastic connecting pipe, the end of the first elastic connecting pipe far away from the first inner air hole communicates with the second inner air hole, and the end of the second inner air hole far away from the first elastic connecting pipe communicates with the second elastic connecting pipe, so The end of the second elastic connecting pipe far away from the second inner air hole communicates with the first exhaust hole, the end of the first air vent away from the second elastic connecting pipe communicates with the outside of the fixture, and the end of the third inner air hole communicates with the The inside of the outer cylinder communicates, the other end of the third inner air hole communicates with the third elastic connecting pipe, the end of the third elastic connecting pipe far away from the third inner air hole communicates with the second exhaust hole, and the second exhaust hole is far away from the third elastic connecting pipe. One end of the connecting pipe communicates with the outside of the clamp.
优选的,两个夹具相互靠近的一面均设置有清理孔,所述清理孔设置有多个,清理孔连通在主气腔与夹具的外部之间,所述清理孔中设置有第四电磁阀,多个清理孔呈矩阵状分布。Preferably, the sides of the two clamps that are close to each other are provided with cleaning holes, and there are multiple cleaning holes, and the cleaning holes are connected between the main air cavity and the outside of the clamps, and a fourth electromagnetic valve is arranged in the cleaning holes , multiple cleaning holes are distributed in a matrix.
优选的,两组夹具的外周上均设置有清理管,清理管设置有多个,多个清理管呈等距离分布,所述清理管呈L字形结构,清理管的一端与主气腔的内部连通,清理管的另一端与夹具的外部连通,两个夹具上的清理管连通夹具外部的一端相靠近分布。Preferably, the outer circumferences of the two groups of clamps are provided with cleaning pipes, and there are multiple cleaning pipes, which are equidistantly distributed. The cleaning pipes are in an L-shaped structure. The other end of the cleaning pipe communicates with the outside of the fixture, and the cleaning pipes on the two fixtures are connected to one end of the outside of the fixture and distributed close to each other.
优选的,所述加工台的上表面一侧固定焊接有定位板,定位板上固定连接有推动固定架沿着滑轨滑动的第一气缸。Preferably, a positioning plate is fixedly welded on one side of the upper surface of the processing table, and the positioning plate is fixedly connected with a first air cylinder that pushes the fixing frame to slide along the slide rail.
优选的,所述中间基板的上表面固定设置有导向板,所述中间基板的下表面固定设置有移动板,所述凹字形结构中还设置有光滑圆杆和螺纹杆,所述光滑圆杆和螺纹杆的两端分别活动穿过凹字形结构的两侧外壁。Preferably, the upper surface of the intermediate substrate is fixedly provided with a guide plate, the lower surface of the intermediate substrate is fixedly provided with a moving plate, and a smooth round rod and a threaded rod are also arranged in the concave-shaped structure, and the smooth round rod and the two ends of the threaded rod respectively move through the outer walls on both sides of the concave-shaped structure.
优选的,所述支撑架上固定安装有驱动螺纹杆转动的第二电机,所述光滑圆杆的中部活动穿过导向板,所述螺纹杆的中部穿过移动板,且螺纹杆与穿过移动板位置的孔之间通过螺纹配合连接。Preferably, a second motor that drives the threaded rod to rotate is fixedly installed on the support frame, the middle part of the smooth round rod moves through the guide plate, the middle part of the threaded rod passes through the moving plate, and the threaded rod and the threaded rod pass through the guide plate. The holes at the position of the moving plate are connected by screw fit.
优选的,所述移动架的侧面内壁上固定设置有推动夹具移动的第三气缸,两个第三气缸分别推动两个夹具相互靠近或相互远离。Preferably, a third air cylinder for pushing the gripper to move is fixedly arranged on the side inner wall of the moving frame, and the two third air cylinders respectively push the two grippers to approach or move away from each other.
优选的,所述固定架的下端内壁上固定设置有推动支撑架升降的第二气缸,所述第二气缸竖直分布。Preferably, the inner wall at the lower end of the fixed frame is fixedly provided with a second air cylinder that pushes the support frame up and down, and the second air cylinders are vertically distributed.
优选的,所述内筒的外圈处固定设置有橡胶套,所述橡胶套的内圈与内筒的外圈之间形成环形气腔,所述橡胶套的外圈处固定设置有第二压力传感器,所述第二压力传感器沿着橡胶套的一周分布有多组,所述内筒上设置有充气通道,所述充气通道连通在环形气腔与内筒的内部之间。Preferably, a rubber sleeve is fixedly installed on the outer ring of the inner cylinder, an annular air cavity is formed between the inner ring of the rubber sleeve and the outer ring of the inner cylinder, and a second rubber sleeve is fixedly installed on the outer ring of the rubber sleeve. The pressure sensor, the second pressure sensor is distributed in multiple groups along the circumference of the rubber sleeve, and the inner cylinder is provided with an air-inflating channel, and the air-inflating channel communicates between the annular air chamber and the interior of the inner cylinder.
本发明的技术效果和优点:Technical effect and advantage of the present invention:
为了解决夹具对汽车发电机壳体进行夹持时容易出现夹持不稳定导致汽车发电机壳体脱离的问题,将夹具设置为矩形盒体结构,夹具的内部设置有主气腔,两个夹具相互靠近的一面均设置有安装孔,安装孔中设置有伸缩卡件,安装孔设置有多组,多组安装孔呈矩阵分布,伸缩卡件可伸出主气腔,且伸缩卡件伸出主气腔的长度可调节,使得两个夹具对汽车发电机壳体进行夹持时,伸缩卡件能够伸出合适的长度从而卡合在汽车发电机壳体表面的凹陷位置,从而根据汽车发电机壳体表面的形状对其进行对应的夹持固定,使得汽车发电机壳体被两个夹具夹持时不易脱离;In order to solve the problem that when the clamp clamps the automobile generator shell, the clamping instability is easy to cause the automobile generator shell to detach. The sides close to each other are provided with mounting holes, and telescopic clips are provided in the mounting holes. There are multiple sets of mounting holes, and the multiple sets of mounting holes are distributed in a matrix. The telescopic clips can extend out of the main air cavity, and the telescopic clips can extend The length of the main air cavity can be adjusted, so that when the two clamps clamp the automobile alternator casing, the telescopic clip can extend a suitable length to engage in the recessed position on the surface of the automobile alternator casing, so that The shape of the surface of the machine casing is clamped and fixed accordingly, so that the automobile generator casing is not easy to disengage when it is clamped by two clamps;
当气体被充入外筒的内部时,气体推动内筒从外筒的端部伸出,通过控制进入外筒中气体量的不同从而控制内筒伸出外筒的长度,从而将对应位置的内筒卡合在汽车发电机壳体表面的凹陷处;When the gas is filled into the inside of the outer cylinder, the gas pushes the inner cylinder out from the end of the outer cylinder. By controlling the difference in the amount of gas entering the outer cylinder, the length of the inner cylinder extending out of the outer cylinder is controlled, so that the inner cylinder at the corresponding position Engaged in the depression on the surface of the automobile alternator housing;
当同时打开第二电磁阀和第一电磁阀时,可使得气体同时被充入外筒和内筒中,充入内筒中的气体可通过充气通道充入环形气腔中,使得橡胶套发生膨胀,从而使得内筒卡合在汽车发电机壳体表面凹陷处的一端卡紧定位,增加夹持汽车发电机壳体的稳定性。When the second solenoid valve and the first solenoid valve are opened at the same time, the gas can be charged into the outer cylinder and the inner cylinder at the same time, and the gas filled in the inner cylinder can be charged into the annular air cavity through the inflation channel, so that the rubber sleeve expands, thereby One end of the inner cylinder that engages in the depression on the surface of the automobile alternator casing is clamped and positioned, increasing the stability of clamping the automobile alternator casing.
根据内筒端部的第一压力传感器,可监测内筒压合在汽车发电机壳体表面凹陷处的压力,通过第二压力传感器监测橡胶套挤压在汽车发电机壳体表面凹陷处内壁的压力,通过控制进入内筒和外筒中的气体量从而调整内筒压紧汽车发电机壳体表面的压力,从而避免汽车发电机壳体表面受损。According to the first pressure sensor at the end of the inner cylinder, the pressure of the inner cylinder pressed into the depression on the surface of the automobile generator casing can be monitored, and the pressure of the rubber sleeve pressed against the inner wall of the depression on the surface of the automobile generator casing can be monitored by the second pressure sensor. Pressure, by controlling the amount of gas entering the inner cylinder and the outer cylinder to adjust the pressure of the inner cylinder against the surface of the automobile alternator casing, thereby avoiding damage to the surface of the automobile alternator casing.
附图说明Description of drawings
图1为本发明汽车发电机外壳加工夹具结构示意图。Fig. 1 is a schematic structural diagram of a jig for machining an automobile generator casing according to the present invention.
图2为本发明汽车发电机外壳加工夹具另一视角结构示意图。Fig. 2 is a structural schematic diagram of another viewing angle of the jig for processing the casing of an automobile generator according to the present invention.
图3为本发明夹具一视角剖视图。Fig. 3 is a cross-sectional view of the fixture according to the present invention.
图4为本发明夹具外部结构示意图。Fig. 4 is a schematic diagram of the external structure of the clamp of the present invention.
图5为本发明夹具另一视角剖视图。Fig. 5 is a sectional view from another angle of view of the clamp of the present invention.
图6为本发明夹具内部结构示意图。Fig. 6 is a schematic diagram of the internal structure of the clamp of the present invention.
图7为本发明图3中A处结构放大示意图。FIG. 7 is an enlarged schematic diagram of the structure at A in FIG. 3 of the present invention.
图8为本发明图3中B处结构放大示意图。FIG. 8 is an enlarged schematic diagram of the structure at B in FIG. 3 of the present invention.
图9为本发明图5中C处结构放大示意图。FIG. 9 is an enlarged schematic diagram of the structure at C in FIG. 5 of the present invention.
图10为本发明图6中D处结构放大示意图。Fig. 10 is an enlarged schematic diagram of the structure at D in Fig. 6 of the present invention.
图中:加工台1、定位板2、第一气缸3、滑轨4、固定架5、支撑架6、光滑圆杆7、第一电机8、导向板9、中间基板10、移动板11、螺纹杆12、第二电机13、第二气缸14、移动架15、夹具16、第三气缸17、电机转轴18、清理管19、第一排气孔20、第二排气孔21、气泵22、第一压力传感器23、清理孔24、伸缩卡件25、主气腔26、外筒27、内筒28、弹簧29、第二进气管30、第二电磁阀31、第一进气管32、第一电磁阀33、第一内气孔34、第一弹性连接管35、单向阀36、第三电磁阀37、第二内气孔38、第二弹性连接管39、第三内气孔40、第三弹性连接管41、环形气腔42、第二压力传感器43、充气通道44、橡胶套45、安装孔46、第四电磁阀47、第五电磁阀48。In the figure: processing table 1, positioning plate 2, first cylinder 3, slide rail 4, fixed frame 5,
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明提供了如图1-图10所示的一种汽车发电机外壳加工夹具,包括加工台1,加工台1上表面固定设置有滑轨4,滑轨4上滑动设置有固定架5,加工台1的上表面一侧固定焊接有定位板2,定位板2上固定连接有第一气缸3,第一气缸3启动时推动固定架5沿着滑轨4滑动,使得固定架5可沿着加工台1的长度方向移动。The present invention provides a processing fixture for an automobile generator casing as shown in Figures 1-10, comprising a processing table 1, a slide rail 4 is fixedly arranged on the upper surface of the processing table 1, and a fixing frame 5 is slidably provided on the slide rail 4, One side of the upper surface of the processing table 1 is fixedly welded with a positioning plate 2, and the positioning plate 2 is fixedly connected with the first cylinder 3. When the first cylinder 3 starts, it pushes the fixed frame 5 to slide along the slide rail 4, so that the fixed frame 5 can move along the Move along the length direction of the processing table 1.
固定架5呈矩形框体结构,矩形框体结构中设置有支撑架6,支撑架6呈上方开口的凹字形结构,固定架5的下端内壁上固定设置有第二气缸14,第二气缸14启动时推动支撑架6升降,实现支撑架6沿着加工台1高度方向移动。The fixed frame 5 is a rectangular frame structure, and a
凹字形结构的中部设置有中间基板10,中间基板10表面固定设置有第一电机8,中间基板10的上表面固定设置有导向板9,中间基板10的下表面固定设置有移动板11,凹字形结构中还设置有光滑圆杆7和螺纹杆12,光滑圆杆7和螺纹杆12的两端分别活动穿过凹字形结构的两侧外壁,支撑架6上固定安装有驱动螺纹杆12转动的第二电机13,螺纹杆12的中部穿过移动板11,当第二电机13启动时,第二电机13带动螺纹杆12转动,由于螺纹杆12与穿过移动板11位置的孔之间通过螺纹配合连接,再由于光滑圆杆7的中部活动穿过导向板9,螺纹杆12转动时会带动移动板11沿着螺纹杆12的长度方向移动,使得中间基板10和第一电机8可沿着加工台1的宽度方向移动。The middle part of the concave-shaped structure is provided with an
第一电机8上传动连接有电机转轴18,电机转轴18的端部固定设置有移动架15,移动架15呈凹字形框架,且移动架15与加工台1平行,当第一电机8启动时通过电机转轴18带动移动架15转动,由于凹字形框架中设置有夹具16,夹具16和移动架15之间通过第三气缸17连接,当移动架15转动时,夹具16也会转动,实现了夹具16的转动,而所述移动架15的侧面内壁上固定设置有推动夹具16移动的第三气缸17,第三气缸17推动夹具16移动,夹具16设置有两组,两个夹具16相对设置,两个第三气缸17分别推动两个夹具16相互靠近或相互远离,完成两个夹具16对汽车发电机壳体的夹持或者松弛操作。The first motor 8 is connected with a motor rotating shaft 18 by transmission, and the end of the motor rotating shaft 18 is fixedly provided with a moving
基于上述的第一气缸3、第二气缸14、第二电机13和第一电机8的相关结构设计,分别完成了夹具16沿着加工台1长度方向移动、夹具16沿着加工台1高度方向移动、夹具16沿着加工台1宽度方向移动和夹具16在加工台1上方转动的目的,实现了调节夹具16空间位置的目的,从而使得两个夹具16夹持汽车发电机壳体时能够在空间内多方向的移动,从而对汽车发电机壳体进行加工。Based on the relevant structural design of the above-mentioned first cylinder 3,
需要说明的是,汽车发电机壳体需要经历车削、钻孔、打磨和抛光等加工步骤,在进行不同加工时,将加工台1整体移动到对应的加工设备旁即可,为了方便加工台1的移动,可在加工台1的底部设置有移动轮,在此不做赘述。It should be noted that the automobile generator casing needs to undergo processing steps such as turning, drilling, grinding and polishing. When performing different processing, the processing table 1 can be moved to the corresponding processing equipment as a whole. In order to facilitate the processing of the processing table 1 The movement can be provided with moving wheels at the bottom of the processing table 1, which will not be described in detail here.
为了解决夹具对汽车发电机壳体进行夹持时容易出现夹持不稳定导致汽车发电机壳体脱离的问题,将夹具16设置为矩形盒体结构,夹具16的内部设置有主气腔26,两个夹具16相互靠近的一面均设置有安装孔46,安装孔46中设置有伸缩卡件25,安装孔46设置有多组,多组安装孔46呈矩阵分布,伸缩卡件25可伸出主气腔26,且伸缩卡件25伸出主气腔26的长度可调节,使得两个夹具16对汽车发电机壳体进行夹持时,伸缩卡件25能够伸出合适的长度从而卡合在汽车发电机壳体表面的凹陷位置,从而根据汽车发电机壳体表面的形状对其进行对应的夹持固定,使得汽车发电机壳体被两个夹具16夹持时不易脱离。In order to solve the problem that when the clamp clamps the automobile alternator housing, the clamping instability is likely to cause the automobile generator housing to detach, the
具体实现时,伸缩卡件25包括外筒27、内筒28和第一压力传感器23,外筒27的一端固定设置在安装孔46中,外筒27的另一端伸入主气腔26的内部,内筒28滑动设置于外筒27中,内筒28靠近安装孔46的一端活动穿过外筒27的端面,内筒28远离安装孔46的一端固定设置有弹簧29,弹簧29远离内筒28的一端固定连接在外筒27远离安装孔46的一端内壁上,内筒28远离安装孔46的一端设置有第二进气管30,第二进气管30中设置有第二电磁阀31,第二进气管30连通在内筒28内部和外筒27内部之间,外筒27远离安装孔46的一端固定设置有第一进气管32,第一进气管32中设置有第一电磁阀33,第一进气管32连通在外筒27内部与主气腔26之间,两个夹具16相互远离的一面均固定安装有气泵22,气泵22与主气腔26内部连通,内筒28的外圈处固定设置有橡胶套45,橡胶套45的内圈与内筒28的外圈之间形成环形气腔42,橡胶套45的外圈处固定设置有第二压力传感器43,第二压力传感器43沿着橡胶套45的一周分布有多组,内筒28上设置有充气通道44,充气通道44连通在环形气腔42与内筒28的内部之间;当气泵22对主气腔26内部充气时,主气腔26内部的气压升高,打开对应的第一电磁阀33和第二电磁阀31,可使得气体被充入外筒27内部或者内筒28内部。During specific implementation, the
当气体被充入外筒27的内部时,气体推动内筒28从外筒27的端部伸出,通过控制进入外筒27中气体量的不同从而控制内筒28伸出外筒27的长度,从而将对应位置的内筒28卡合在汽车发电机壳体表面的凹陷处。When the gas is filled into the inside of the
当同时打开第二电磁阀31和第一电磁阀33时,可使得气体同时被充入外筒27和内筒28中,充入内筒28中的气体可通过充气通道44充入环形气腔42中,使得橡胶套45发生膨胀,从而使得内筒28卡合在汽车发电机壳体表面凹陷处的一端卡紧定位,增加夹持汽车发电机壳体的稳定性。When the
进一步的,根据内筒28端部的第一压力传感器23,可监测内筒28压合在汽车发电机壳体表面凹陷处的压力,通过第二压力传感器43监测橡胶套45挤压在汽车发电机壳体表面凹陷处内壁的压力,通过控制进入内筒28和外筒27中的气体量从而调整内筒28压紧汽车发电机壳体表面的压力,从而避免汽车发电机壳体表面受损。Further, according to the
考虑到进入内筒28中的气体首先要通过外筒27的内部,也就是说,内筒28内部的气体压力和外筒27中的气体压力始终一致,但是内筒28需要伸出外筒27的长度不同时需要的气体压力不同,橡胶套45需要膨胀的量不同时需要的气体压力也不同,因此,在两个夹具16相互远离的一面均设置有第一排气孔20和第二排气孔21,第一排气孔20和第二排气孔21设置有多个,一个第一排气孔20和一个第二排气孔21搭配后对应一组伸缩卡件25,内筒28远离安装孔46的一端设置有第一内气孔34,外筒27远离安装孔46的一端设置有第二内气孔38和第三内气孔40,第二内气孔38和第三内气孔40中均设置有单向阀36和第三电磁阀37,第一内气孔34的一端连通内筒28的内部,第一内气孔34的另一端连通设置有第一弹性连接管35,第一弹性连接管35远离第一内气孔34的一端与第二内气孔38连通,第二内气孔38远离第一弹性连接管35的一端与第二弹性连接管39连通,第二弹性连接管39远离第二内气孔38的一端与第一排气孔20连通,第一排气孔20远离第二弹性连接管39的一端连通夹具16的外部,第三内气孔40的一端与外筒27的内部连通,第三内气孔40的另一端与第三弹性连接管41连通,第三弹性连接管41远离第三内气孔40的一端与第二排气孔21连通,第二排气孔21远离第三弹性连接管41的一端与夹具16的外部连通。Considering that the gas entering the
当需要单独减少内筒28内部的气体压力时,可将第二内气孔38内部的第三电磁阀37打开,内筒28中的气体会依次通过第一内气孔34、第一弹性连接管35、单向阀36、第二内气孔38、第二弹性连接管39和第一排气孔20向夹具16的外部排出。When it is necessary to reduce the gas pressure inside the
当需要单独减少外筒27内部的气体压力时,可将第三内气孔40内部的第三电磁阀37打开,外筒27中的气体会依次经过第三内气孔40、对应的单向阀36、第三弹性连接管41和第二排气孔21向夹具16的外部排出。When it is necessary to reduce the gas pressure inside the
需要说明的是,内筒28和外筒27之间的弹簧29具有拉持内筒28向外筒27中复位的目的。It should be noted that the
考虑到主气腔26中充入的气体最终也需要被释放,避免气体量过高,在两个夹具16相互靠近的一面均设置有清理孔24,清理孔24设置有多个,清理孔24连通在主气腔26与夹具16的外部之间,清理孔24中设置有第四电磁阀47,多个清理孔24呈矩阵状分布,当第四电磁阀47打开时,主气腔26中的高压气体可从清理孔24处释放,从而吹拂在汽车发电机壳体的侧面,从而对加工后的汽车发电机壳体进行除尘,将汽车发电机壳体加工过程中产生的碎屑、粉尘、水渍等进行清除,实用性强。Considering that the gas filled in the
进一步的,两组夹具16的外周上均设置有清理管19,清理管19设置有多个,多个清理管19呈等距离分布,清理管19呈L字形结构,清理管19的一端与主气腔26的内部连通,清理管19的另一端与夹具16的外部连通,两个夹具16上的清理管19连通夹具16外部的一端相靠近分布,清理管19可塑性变形,当拉持清理管19角度改变时,可将清理管19的开口处调整到汽车发电机壳体的上表面或下表面位置,清理管19中设置有第五电磁阀48,打开第五电磁阀48从而将汽车发电机壳体上表面或者下表面的灰尘、碎屑、水渍等也一并吹除,结构简单合理,充分的利用了气源。Further, the outer peripheries of the two groups of
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Application publication date: 20230321 Assignee: Fu'an Jinshida Motor Co.,Ltd. Assignor: Fujian Fukai Electric Co.,Ltd. Contract record no.: X2024980022638 Denomination of invention: A fixture for machining the outer shell of an automobile generator Granted publication date: 20230414 License type: Common License Record date: 20241126 Application publication date: 20230321 Assignee: Shouning Shengfeng New Energy Machinery Casting Co.,Ltd. Assignor: Fujian Fukai Electric Co.,Ltd. Contract record no.: X2024980022635 Denomination of invention: A fixture for machining the outer shell of an automobile generator Granted publication date: 20230414 License type: Common License Record date: 20241126 |
