CN115815353A - Wire drawing and cutting integrated device for high-purity aluminum wire shot cutting and implementation method thereof - Google Patents
Wire drawing and cutting integrated device for high-purity aluminum wire shot cutting and implementation method thereof Download PDFInfo
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- CN115815353A CN115815353A CN202211624880.0A CN202211624880A CN115815353A CN 115815353 A CN115815353 A CN 115815353A CN 202211624880 A CN202211624880 A CN 202211624880A CN 115815353 A CN115815353 A CN 115815353A
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 177
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 177
- 238000005491 wire drawing Methods 0.000 title claims abstract description 131
- 238000005520 cutting process Methods 0.000 title claims abstract description 90
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000004080 punching Methods 0.000 claims abstract description 40
- 238000004804 winding Methods 0.000 claims abstract description 39
- 239000006187 pill Substances 0.000 claims abstract description 17
- 239000004411 aluminium Substances 0.000 claims description 36
- 238000003825 pressing Methods 0.000 claims description 21
- 239000003638 chemical reducing agent Substances 0.000 claims description 10
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 239000008188 pellet Substances 0.000 claims description 10
- 238000001179 sorption measurement Methods 0.000 claims description 10
- 230000009471 action Effects 0.000 claims description 9
- 238000005096 rolling process Methods 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 8
- 239000000843 powder Substances 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 5
- 230000007246 mechanism Effects 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 2
- 230000002349 favourable effect Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 6
- 230000007774 longterm Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000010354 integration Effects 0.000 description 3
- 230000005389 magnetism Effects 0.000 description 3
- 238000000137 annealing Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 238000005488 sandblasting Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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Abstract
The invention discloses a wire drawing and cutting integrated device for high-purity aluminum wire shot cutting and an implementation method thereof, and belongs to the field of aluminum wire shot cutting processing. The invention discloses a wire drawing and cutting integrated device for high-purity aluminum wire shot cutting, which comprises: the device comprises a device base, wherein an aluminum wire winding roller is arranged on one side of the device base; the upper end surface of the punching plate is provided with a connecting bayonet used for connecting the lower end of the hydraulic cylinder; a first electric cylinder is arranged between the wire drawing rack and the device base; and the third electric cylinder stretches and retracts to drive one side of the wire drawing rack to lift. The invention solves the problems that the existing pill cutting production line has a complex structure and large floor area and cannot adapt to the working environment. Make die-cutting board, wire drawing frame and silk roller to make up through the device base, conveniently carry out the wire drawing simultaneously, cut processing, compact structure facilitates the use, does not need constantly to remove raw and other materials, has improved work efficiency, has reduced the occupation space of equipment, is favorable to adapting to different operational environment.
Description
Technical Field
The invention relates to the technical field of aluminum wire shot cutting processing, in particular to a wire drawing and cutting integrated device for high-purity aluminum wire shot cutting and an implementation method thereof.
Background
The aluminum wire cut pill is also called aluminum pill and aluminum sand, the aluminum particle is refined by the processes of repeatedly drawing, cutting, grinding and the like by an aluminum ingot containing 99 percent of aluminum, the aluminum wire cut pill has bright and cylindrical appearance, and is widely applied to finish machining treatment of the surface of a copper, zinc or thin-wall workpiece, sand blasting and polishing of various metal surfaces, deburring or burr removal of a cast workpiece or sand blasting and polishing of the surface of a cast product of a blade object, and the like, so that the product can be effectively leveled, smooth or bright, and the whitening effect is achieved. The aluminum wire cut pellets need to be prepared through wire drawing and cutting processes in production work.
In the prior art, for example, chinese patent with publication number CN 203495502U: a production line of high-hardness long-service-life steel wire cut shots is used for producing high-hardness steel wire cut shots. It includes that the front and back is connected in order: the device comprises a pay-off stand, a single-wire coating tank, a dryer, a first wire drawing machine, a cleaning box, an annealing furnace, a cooling pool, a first wire winding machine, a water tank, a second wire drawing machine, a second wire winding machine, a pill cutting machine, a rounding passivation machine and a vibrating screen; and the steel wire to be cut into the pellets sequentially passes through the single-wire coating tank, the dryer, the first wire drawing machine, the cleaning box, the annealing furnace, the cooling pool, the first wire winding machine, the water tank, the second wire drawing machine and the second wire winding machine and then is conveyed to the pellet cutting machine. The hardness of the steel wire cut shots produced by the device is high and can reach 58-60HRC; the breaking rate is low and can reach more than 4000 times, the treatment speed is high, and the requirements of domestic throwing and spraying pill industries can be met.
However, in the prior art, the existing pill cutting production line has a complex structure, causes the transportation of materials to be complicated, influences the working quality, occupies a large area and cannot adapt to the working environment.
In view of these drawbacks, it is necessary to design an integrated drawing and cutting device for cutting high-purity aluminum wire into pellets and an implementation method thereof.
Disclosure of Invention
The invention aims to provide a wire drawing and cutting integrated device for cutting high-purity aluminum wire into pellets and an implementation method thereof, which can solve the problems that the existing pellet cutting production line is complicated in structure, complicated in material transportation, large in occupied area and incapable of adapting to a working environment, and the working quality is affected.
In order to achieve the purpose, the invention provides the following technical scheme: wire drawing of pill is cut to high-purity aluminium silk cuts integrated device includes:
the device comprises a device base, a cutting mechanism and a cutting mechanism, wherein the device base is used for assembling a shredding structure and a cutting structure, one side of the device base is provided with an aluminum wire winding roller, and a high-purity aluminum wire for preparing aluminum wire cut pills is wound outside the aluminum wire winding roller;
also includes:
the supporting frame plate is used for driving the cutting structure and is positioned above the device base, and two hydraulic cylinders are mounted at the upper end of the supporting frame plate;
the punching plate is used for cutting the high-purity aluminum wires and is positioned above one side of the device base, and the upper end surface of the punching plate is provided with a connecting bayonet used for connecting the lower end of the hydraulic cylinder;
the wire drawing machine frame is used for drawing high-purity aluminum wires and is positioned at the lower end of the punching plate, spring columns are arranged on two sides between the wire drawing machine frame and the punching plate, a first electric cylinder is arranged between the wire drawing machine frame and the device base, and the lower end of the wire drawing machine frame is connected with the device base in a sliding mode;
the movable rack is used for assisting the movable rack of the lifting mechanism to be located on one side of the lower portion of the wire drawing rack, the second electric cylinder is installed between the movable rack and the device base, the third electric cylinder is installed on one side of the movable rack and the wire drawing rack, and the third electric cylinder stretches and retracts to drive the wire drawing rack to lift on one side.
Preferably, one side welded connection of device base has the limiting plate, the wheel that rolls is all installed to the outside both sides of wire drawing frame, just the both sides of the up end of device base all are provided with the location spout, roll inside and the device base sliding connection of wheel embedding location spout.
Preferably, the centre of device base is provided with integrated into one piece's lower silo, the lower silo is used for discharging the inside aluminium silk powder that cuts of wire drawing frame, spacing round swing joint is passed through with the one end of wire drawing frame to the one end of first electronic jar, just the wire drawing frame rotates with the limiting plate through spacing round to be connected, the other end of first electronic jar passes through the set screw and is connected with the device base.
Preferably, welded connection has a linking bridge between support frame plate and the device base, the adsorption disc is installed to the lower extreme of pneumatic cylinder, the inside of connecting the bayonet socket is provided with integrated into one piece's constant head tank, the outside of constant head tank has six magnetism to inhale the piece around, the adsorption disc is through magnetism inhale piece embedding constant head tank inside and connecting the bayonet socket block.
Preferably, the upper end surface of the wire drawing frame is provided with an integrally formed aluminum wire fixing groove, the middle of the aluminum wire fixing groove is provided with an integrally formed notch, the aluminum wire fixing groove is used for limiting the high-purity aluminum wire, the lower end surface of the punching plate is provided with cutting knife plates, and the positions and the number of the cutting knife plates correspond to those of the notch.
Preferably, elastic pressing plate is installed to lower extreme one side of die-cut board, elastic pressing plate's upper end extends to die-cut inboard inside and die-cut board sliding connection, just install compression spring between elastic pressing plate and the die-cut board, just elastic pressing plate's lower terminal surface is provided with spacing skid proof block, spacing skid proof block's position and quantity correspond with the position and the quantity of aluminium silk fixed slot.
Preferably, the movable frame extends to the inside of the discharging groove and is connected with the device base in a sliding mode, two ends of the second electric cylinder are respectively connected with the movable frame and the device base through fixing screws, a power supply electric box is installed at the lower end of the device base, a plc module and a transformer are installed inside the power supply electric box, a lifting plate is welded to one side of the lower end face of the wire drawing machine frame, the upper end of the third electric cylinder is movably connected with the lifting plate through a connecting lug, and the lower end of the third electric cylinder is movably connected with the wire drawing machine frame through a connecting lug.
Preferably, a limiting support plate is installed on one side of the device base, a wire winding roller is installed at the upper end of the interior of the device base and used for winding and positioning high-purity aluminum wires, limiting rings are installed on two sides of the wire winding roller, a rotating shaft penetrates through the interior of each limiting ring, an additional magnetic brake motor is installed at one end of the rotating shaft, a bearing seat is installed at the other end of the rotating shaft, and a positioning sliding plate is connected to the lower end faces of the additional magnetic brake motor and the bearing seat in a welding mode.
Preferably, the both sides of spacing extension board all are provided with integrated into one piece's movable groove, other magnetic brake motor and bearing frame imbed two movable inslot respectively and pass through location slide sliding connection with spacing extension board, just spring damper is all installed to the both sides of other magnetic brake motor and bearing frame, spring damper's one end and spacing extension board fixed connection, other magnetic brake motor passes through gear reducer and is connected with rotation axis transmission, the lower extreme of location slide runs through there is the direction slide bar, direction slide bar and location slide sliding connection.
The implementation method of the wire drawing and cutting integrated device for cutting the high-purity aluminum wire into the pellets comprises the following steps:
the method comprises the following steps: one end of the high-purity aluminum wire is pulled out of the aluminum wire winding roller, the middle of the high-purity aluminum wire is wound outside the wire winding roller, and then the high-purity aluminum wire is placed in an aluminum wire fixing groove in the upper end face of the wire drawing rack;
step two: extending the first electric cylinder to drive the wire drawing rack and the punching plate to move to one side of the device base, and extending the second electric cylinder and the first electric cylinder synchronously to enable the moving frame to move along with the wire drawing rack, enabling the hydraulic cylinder to extend for a certain distance quantitatively, pressing down the punching plate, enabling the elastic pressing plate and the limiting anti-skid lugs to be pressed down to the inside of the aluminum wire fixing grooves to be fixed with the high-purity aluminum wires, and enabling the limiting anti-skid lugs to have certain elasticity under the action of the compression spring;
step three: turning on a side magnetic brake motor, driving a gear reducer rotating shaft to rotate by the side magnetic brake motor, driving a wire winding roller to rotate by the rotating shaft, driving a high-purity aluminum wire to wind by the wire winding roller, so that the high-purity aluminum wire is stretched, and the high-purity aluminum wire in an aluminum wire fixing groove keeps enough tension;
step four: after the wire drawing is finished, the hydraulic cylinder rapidly extends, the punching plate is pressed downwards to the upper end of the wire drawing rack, the cutting knife plate rapidly cuts high-purity aluminum wires, and powder obtained after the high-purity aluminum wires are cut is discharged out of the discharging groove through the cut part;
step five: accomplish the work of cutting after, the shrink pneumatic cylinder, die-cut board receive the spring post to pop out the wire drawing frame outside, extend the electronic jar of third, the electronic jar of third promotes the one end lifting of lifting the board, makes the whole one end perk of wire drawing frame, makes the inside aluminium silk cut pill that cuts the completion of aluminium silk fixed slot slide the unloading.
Compared with the prior art, the invention has the following beneficial effects:
1. this wire drawing of ball is cut to high purity aluminium silk cuts integrated device and implementation method thereof, when carrying out wire drawing and cutting work to the aluminium silk, the accessible pulls out the one end of high purity aluminium silk from aluminium silk wind-up roll, with the middle winding of high purity aluminium silk behind the wire winding roll outside, place high purity aluminium silk in the aluminium silk fixed slot of wire drawing frame up end again, it is spacing to carry out the aluminium silk that processes, accessible device base makes the die cutting board, wire drawing frame and wire winding roll make up, conveniently carry out the wire drawing simultaneously, cut processing, compact structure, and convenient to use does not need constantly to remove raw and other materials, and the work efficiency is improved, the occupation space of equipment is reduced, be favorable to adapting to different operational environment.
2. The wire drawing and cutting integrated device for the high-purity aluminum wire cut pellets and the implementation method thereof have the advantages that in work, the first electric cylinder can be extended to drive the wire drawing rack and the die cutting plate to move to one side of the device base, the second electric cylinder and the first electric cylinder are extended synchronously, the moving frame is made to move along with the wire drawing rack, the hydraulic cylinder is extended for a certain distance in a quantitative mode, the die cutting plate is pressed downwards, the elastic pressing plate and the limiting anti-skidding lug are pressed downwards to the inside of the aluminum wire fixing groove to be fixed with the high-purity aluminum wire, the limiting anti-skidding lug is made to have certain elasticity under the action of the compression spring, one end of the high-purity aluminum wire is fixed quickly, wire drawing work is conducted conveniently and quickly, the side magnetic brake motor is opened to drive the rotating shaft of the gear reducer to rotate, the rotating shaft drives the wire winding roller to rotate, the wire winding roller drives the high-purity aluminum wire to be wound, high-purity aluminum wire is made to be stretched, the high-purity aluminum wire can keep enough tension degree in the inside of the aluminum wire, the fixing groove, the wire drawing structure is good in stability, long-term use and convenient to operate.
3. This wire drawing of high purity aluminium silk cutting ball cuts integrated device and implementation method thereof, after cutting the ball processing, accessible shrink pneumatic cylinder, die-cut board receives the spring post and pops out the wire drawing frame outside, extends third electronic jar, and the electronic jar of third promotes the one end lifting of lifting board, makes the whole one end perk of wire drawing frame, makes the aluminium silk cutting ball that the aluminium silk fixed slot inside was cut and is accomplished slide the unloading, does not need the manual work to carry out the unloading, and structure integration, convenient operation, the unloading mode is simple and convenient, is favorable to improving work efficiency.
Drawings
FIG. 1 is a front isometric view of the present invention;
FIG. 2 is an enlarged view of a portion of the area A of FIG. 1 according to the present invention;
FIG. 3 is a top isometric view of the present invention;
FIG. 4 is a bottom isometric view of the present invention;
FIG. 5 is an isometric view of the drawbench frame of the present invention after movement;
FIG. 6 is an isometric view of the drawbench frame of the present invention after it has been raised;
FIG. 7 is an enlarged view of a portion of the area B of FIG. 6 in accordance with the present invention;
FIG. 8 is a top isometric view of the base of the device of the present invention;
FIG. 9 is an enlarged view of a portion of the invention taken in the area C of FIG. 8;
FIG. 10 is a top isometric view of a blanking plate of the present invention;
fig. 11 is a bottom isometric view of the die-cut plate of the present invention.
In the figure: 1. a device base; 101. a limiting plate; 102. a first electric cylinder; 103. positioning the chute; 104. a discharging groove; 2. a support frame plate; 201. connecting a bracket; 202. a hydraulic cylinder; 2021. an adsorption tray; 3. punching and cutting a plate; 301. a connecting bayonet; 3011. positioning a groove; 3012. a magnetic attraction sheet; 302. a spring post; 303. an elastic pressure plate; 3031. limiting the anti-skid bump; 304. cutting a knife board; 4. a wire drawing frame; 401. a rolling wheel; 402. a limiting wheel; 403. lifting the plate; 404. a cut-out portion; 405. an aluminum wire fixing groove; 5. a movable frame; 501. a power supply electric box; 502. a second electric cylinder; 503. a third electric cylinder; 6. a limiting support plate; 601. a wire winding roller; 602. a limiting ring; 603. a rotating shaft; 604. a movable groove; 605. a side magnetic brake motor; 6051. a gear reducer; 6052. positioning the sliding plate; 606. a spring damper; 607. a bearing seat; 608. a guide slide bar; 7. high-purity aluminum wire; 8. and (4) an aluminum wire winding roller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order to solve the technical problems that the structure of a pill cutting production line is complex, the transportation of materials is complicated, the working quality is affected, the occupied area is large, and the working environment cannot be adapted to in the prior art, please refer to fig. 1 to 4, and the following technical scheme is provided:
wire drawing of pill is cut to high-purity aluminium silk cuts integrated device includes:
the device comprises a device base 1, wherein the device base 1 is used for assembling a shredding structure and a cutting structure, an aluminum wire winding roller 8 is arranged on one side of the device base 1, and a high-purity aluminum wire 7 for preparing aluminum wire cut pills is wound outside the aluminum wire winding roller 8;
also includes:
the supporting frame plate 2 is used for driving the supporting frame plate 2 of the cutting structure to be positioned above the device base 1, and two hydraulic cylinders 202 are installed at the upper end of the supporting frame plate 2;
the punching plate 3 is used for cutting the high-purity aluminum wires 7, the punching plate 3 is positioned above one side of the device base 1, and the upper end face of the punching plate 3 is provided with a connecting bayonet 301 used for connecting the lower end of the hydraulic cylinder 202;
the wire drawing machine frame 4 is used for drawing the high-purity aluminum wires 7, the wire drawing machine frame 4 is located at the lower end of the punching plate 3, spring columns 302 are mounted on two sides between the wire drawing machine frame 4 and the punching plate 3, a first electric cylinder 102 is mounted between the wire drawing machine frame 4 and the device base 1, and the lower end of the wire drawing machine frame 4 is connected with the device base 1 in a sliding mode;
remove frame 5 for the removal frame 5 of supplementary lifting mechanism is located wire drawing frame 4 below one side, removes to install the electronic jar of second 502 between frame 5 and the device base 1, and removes one side between frame 5 and the wire drawing frame 4 and install the electronic jar of third 503, and the flexible one side lifting that drives wire drawing frame 4 of the electronic jar of third 503.
Concretely, carry out the wire drawing and cut the during operation to the aluminium silk, the accessible is pulled out aluminium silk wind-up roll 8 with the one end of high-purity aluminium silk 7, twine the outside back of silk roller 601 with the centre of high-purity aluminium silk 7, place high-purity aluminium silk 7 at wire drawing frame 4 up end again, it is spacing to carry out the aluminium silk that processes to needs, accessible device base 1 makes die-cut board 3, wire drawing frame 4 and silk roller 601 make up, conveniently carry out the wire drawing simultaneously, cut processing, compact structure, convenient to use, do not need constantly to remove raw and other materials, the work efficiency is improved, the occupation space of equipment is reduced, be favorable to adapting to different operational environment.
In order to solve the technical problems of the prior art that the prior integrated structure is complex, the connection stability is poor, and the long-term operation is not facilitated, please refer to fig. 2 and 4, the following technical solutions are provided:
one side welded connection of device base 1 has limiting plate 101, and rolling wheel 401 is all installed to the outside both sides of wire drawing frame 4, and the both sides of the up end of device base 1 all are provided with location spout 103, and rolling wheel 401 imbeds inside and device base 1 sliding connection of location spout 103.
The middle of the device base 1 is provided with an integrated into one piece's lower chute 104, and lower chute 104 is used for discharging the inside aluminium silk powder that cuts of wire drawing frame 4, and spacing round 402 swing joint is passed through with wire drawing frame 4's one end to the one end of first electronic jar 102, and wire drawing frame 4 rotates with limiting plate 101 through spacing round 402 to be connected, and the other end of first electronic jar 102 passes through the fixed screw and is connected with device base 1.
Specifically, make things convenient for wire drawing frame 4 to remove through rolling wheel 401 to keep wire drawing frame 4 the stability of removing in device base 1 top through rolling wheel 401, accessible integrated into one piece's lower silo 104 reduces device base 1 weight, conveniently adjusts wire drawing frame 4 on the device base 1.
In order to solve the technical problem that the connection stability of the hydraulic device is poor and the long-term operation is not facilitated in the prior art, please refer to fig. 4-5, which provide the following technical solutions:
the connecting support 201 is welded between the support frame plate 2 and the device base 1, the lower end of the hydraulic cylinder 202 is provided with the adsorption disc 2021, the inside of the connecting bayonet 301 is provided with an integrally formed positioning slot 3011, the outside of the positioning slot 3011 is surrounded by six magnetic suction pieces 3012, and the adsorption disc 2021 is embedded into the positioning slot 3011 through the magnetic suction pieces 3012 and is clamped with the connecting bayonet 301.
Specifically, accessible wire drawing frame 4 drives die-cutting plate 3 and removes to device base 1 one side, adsorbs dish 2021 lower extreme through magnetism piece 3012 quick location of inhaling, makes pneumatic cylinder 202's position more accurate to improve hydraulic means's linkage effect, conveniently carry out the punching press and cut work.
In order to solve the technical problem that the cutting device in the prior art has a complicated structure and is not beneficial to improving the working efficiency, please refer to fig. 8-11, which provide the following technical solutions:
an integrally formed aluminum wire fixing groove 405 is formed in the upper end face of the wire drawing frame 4, an integrally formed notch 404 is formed in the middle of the aluminum wire fixing groove 405, the aluminum wire fixing groove 405 is used for limiting the high-purity aluminum wire 7, a cutting knife plate 304 is mounted on the lower end face of the punching plate 3, and the positions and the number of the cutting knife plates 304 correspond to those of the notch 404.
An elastic pressing plate 303 is installed on one side of the lower end of the punching plate 3, the upper end of the elastic pressing plate 303 extends to the inside of the punching plate 3 and is connected with the punching plate 3 in a sliding mode, a compression spring is installed between the elastic pressing plate 303 and the punching plate 3, a limiting anti-skid block 3031 is arranged on the lower end face of the elastic pressing plate 303, and the position and the number of the limiting anti-skid block 3031 correspond to those of the aluminum wire fixing groove 405.
Specifically, place high-purity aluminum wire 7 in the aluminum wire fixed slot 405 of 4 up end of wire drawing frame, carry out the aluminum wire that processes to needs spacingly, elastic pressure plate 303 and spacing non-slip convex block 3031 push down to aluminum wire fixed slot 405 inside fixed with high-purity aluminum wire 7, receive compression spring's effect, make spacing non-slip convex block 3031 have certain elasticity to fix a position the aluminum wire fast, improve work efficiency.
In order to solve the technical problems that the blanking mode of the integrated processing device is complicated and is not beneficial to long-term work in the prior art, please refer to fig. 5-7, and the following technical scheme is provided:
remove frame 5 and extend to silo 104 inside and device base 1 sliding connection down, the both ends of the electronic jar 502 of second all are connected with removing frame 5 and device base 1 respectively through the fixed screw, device base 1's lower extreme is installed power electronic box 501, power electronic box 501's internally mounted has plc module and transformer, one side welded connection of terminal surface has lifting plate 403 under the wire drawing frame 4, engaging lug and lifting plate 403 swing joint are passed through to the upper end of the electronic jar 503 of third, the lower extreme of the electronic jar 503 of third passes through engaging lug and wire drawing frame 4 swing joint.
Specifically, after cutting the shot processing, accessible shrink pneumatic cylinder 202, die-cut board 3 receives spring post 302 and pops out wire drawing frame 4 outside, extension third electronic jar 503, third electronic jar 503 promotes the one end lifting of lifting board 403, make the whole one end perk of wire drawing frame 4, make the aluminium silk fixed slot 405 inside cut the aluminium silk pill of accomplishing and slide the unloading, do not need the manual work to carry out the unloading, structure integration, and convenient operation, the unloading mode is simple and convenient, and be favorable to improving work efficiency.
In order to solve the technical problems that the wire drawing structure is complex and multi-station processing cannot be performed in the prior art, please refer to fig. 1, 8-9, and the following technical solutions are provided:
spacing extension board 6 is installed to one side of device base 1, install a roll of filament roller 601 in device base 1's inside upper end, roll of filament roller 601 and be used for winding location high-purity aluminium silk 7, spacing ring 602 is all installed to roll of filament roller 601's both sides, the inside of spacing ring 602 runs through there is axis of rotation 603, other magnetic brake motor 605 is installed to the one end of axis of rotation 603, and the bearing frame 607 is installed to the other end of axis of rotation 603, and the equal welded connection of the lower terminal surface of other magnetic brake motor 605 and bearing frame 607 has location slide 6052.
Both sides of the limiting support plate 6 are provided with integrally formed movable grooves 604, the side magnetic brake motor 605 and the bearing seat 607 are respectively embedded into the two movable grooves 604 and are in sliding connection with the limiting support plate 6 through a positioning slide plate 6052, spring dampers 606 are respectively installed on both sides of the side magnetic brake motor 605 and the bearing seat 607, one end of each spring damper 606 is fixedly connected with the limiting support plate 6, the side magnetic brake motor 605 is in transmission connection with the rotating shaft 603 through a gear reducer 6051, a guide slide bar 608 penetrates through the lower end of the positioning slide plate 6052, and the guide slide bar 608 is in sliding connection with the positioning slide plate 6052.
Concretely, after the one end to high-purity aluminium silk 7 is fixed, the wire drawing work can be carried out, through opening other magnetic brake motor 605, other magnetic brake motor 605 drives gear reducer 6051 axis of rotation 603 and rotates, axis of rotation 603 drives a roll silk roller 601 and rotates, roll silk roller 601 drives the rolling of high-purity aluminium silk 7, make high-purity aluminium silk 7 carry out tensile work, keep sufficient rate of tension at the inside high-purity aluminium silk 7 of aluminium silk fixed slot 405, wire drawing structural stability is good, be favorable to long-term use, convenient operation, can carry out multistation processing simultaneously, be favorable to improving work efficiency.
Referring to fig. 1-11, the method for implementing the wire drawing and cutting integrated device for cutting high-purity aluminum wire into pellets includes the following steps:
the method comprises the following steps: one end of the high-purity aluminum wire 7 is pulled out of the aluminum wire winding roller 8, the middle of the high-purity aluminum wire 7 is wound outside the wire winding roller 601, and then the high-purity aluminum wire 7 is placed in an aluminum wire fixing groove 405 on the upper end face of the wire drawing rack 4;
step two: extending the first electric cylinder 102 to drive the wire drawing frame 4 and the punching plate 3 to move to one side of the device base 1, extending the second electric cylinder 502 and the first electric cylinder 102 synchronously, enabling the moving frame 5 to move along with the wire drawing frame 4, extending the hydraulic cylinder 202 for a certain distance quantitatively, pressing the punching plate 3 downwards, enabling the elastic pressing plate 303 and the limiting anti-skid bump 3031 to be pressed downwards into the aluminum wire fixing groove 405 to be fixed with the high-purity aluminum wire 7, and enabling the limiting anti-skid bump 3031 to have certain elasticity under the action of a compression spring;
step three: opening a side magnetic brake motor 605, driving a gear reducer 6051 to rotate a rotating shaft 603 by the side magnetic brake motor 605, driving a wire winding roller 601 to rotate by the rotating shaft 603, driving a high-purity aluminum wire 7 to wind by the wire winding roller 601, so that the high-purity aluminum wire 7 is stretched, and keeping sufficient tension of the high-purity aluminum wire 7 in an aluminum wire fixing groove 405;
step four: after drawing, the hydraulic cylinder 202 rapidly extends, the punching plate 3 is pressed down to the upper end of the drawing frame 4, the cutting knife plate 304 rapidly cuts the high-purity aluminum wire 7, and the powder cut by the high-purity aluminum wire 7 is discharged out of the discharging groove 104 through the notch 404;
step five: after the cutting operation is completed, the hydraulic cylinder 202 is retracted, the die cutting plate 3 is ejected out of the wire drawing machine frame 4 by the spring column 302, the third electric cylinder 503 is extended, the third electric cylinder 503 pushes one end of the lifting plate 403 to lift, so that one end of the whole wire drawing machine frame 4 is tilted, and the aluminum wire cut shot cut by the cutting inside the aluminum wire fixing groove 405 is subjected to sliding blanking.
The working principle is as follows: one end of a high-purity aluminum wire 7 is pulled out of an aluminum wire winding roller 8, the middle of the high-purity aluminum wire 7 is wound outside a wire winding roller 601, then the high-purity aluminum wire 7 is placed in an aluminum wire fixing groove 405 on the upper end surface of a wire drawing rack 4, the aluminum wire to be processed is limited, an elastic pressing plate 303 and a limiting anti-slip bump 3031 are pressed downwards into the aluminum wire fixing groove 405 to be fixed with the high-purity aluminum wire 7, the limiting anti-slip bump 3031 has certain elasticity under the action of a compression spring so as to quickly position the aluminum wire, the working efficiency is improved, a first electric cylinder 102 is extended to drive a wire drawing rack 4 and a punching plate 3 to move to one side of a device base 1, a second electric cylinder 502 and the first electric cylinder 102 are extended synchronously, a moving rack 5 is made to move along with the wire drawing rack 4, the wire drawing rack 4 is made to move conveniently through a rolling wheel 401, and the stability of the wire drawing rack 4 moving above the device base 1 is kept through the rolling wheel 401, the weight of the device base 1 can be reduced through the feeding groove 104 which is integrally formed, the wire drawing frame 4 at the upper end of the device base 1 can be conveniently adjusted, the punching plate 3 can be driven by the wire drawing frame 4 to move to one side of the device base 1, the lower end of the adsorption disc 2021 can be quickly positioned through the magnetic attraction piece 3012, the position of the hydraulic cylinder 202 is more accurate, the connection effect of a hydraulic device is improved, the punching and cutting work is convenient to carry out, the hydraulic cylinder 202 quantitatively extends for a certain distance, the punching plate 3 is pressed downwards, the elastic pressing plate 303 and the limiting anti-slip bump 3031 are pressed downwards into the aluminum wire fixing groove 405 to be fixed with the high-purity aluminum wire 7 under the action of the compression spring, the limiting anti-slip bump 3031 has certain elasticity, the wire drawing work can be carried out after one end of the high-purity aluminum wire 7 is fixed, the side magnetic brake motor 605 is opened, the side magnetic brake motor 605 drives the gear reducer 6051 to rotate the rotating shaft 603, the rotating shaft 603 drives the wire winding roller 601 to rotate, the wire winding roller 601 drives the high-purity aluminum wire 7 to wind, so that the high-purity aluminum wire 7 is stretched, the high-purity aluminum wire 7 in the aluminum wire fixing groove 405 keeps enough tension, the wire drawing structural stability is good, the structural stability is good, long-term use is facilitated, the multi-station processing can be simultaneously performed, the work efficiency is facilitated to be improved, after the wire drawing is completed, the hydraulic cylinder 202 is rapidly extended, the punching plate 3 is pressed down to the upper end of the wire drawing rack 4, the cutting knife plate 304 is enabled to rapidly cut the high-purity aluminum wire 7, powder after the high-purity aluminum wire 7 is cut is discharged out of the blanking groove 104 through the notch 404, after the shot cutting is completed, the hydraulic cylinder 202 can be contracted, the punching plate 3 is popped out of the wire drawing rack 4 by the spring column 302, the third electric cylinder 503 is extended, the third electric cylinder 503 pushes one end of the lifting plate 403 to lift, the whole one end of the wire drawing rack 4 is enabled to tilt, the aluminum wire cutting shot cut in the aluminum wire fixing groove 405 is enabled to slide and blanking, manual blanking is not needed, the structure integration is convenient, the operation, the blanking mode is facilitated to be improved, and the working efficiency is facilitated to be improved.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. Wire drawing of pill is cut to high-purity aluminium silk cuts integrated device includes:
the device comprises a device base (1), wherein the device base (1) is used for assembling a shredding structure and a cutting structure, an aluminum wire winding roller (8) is arranged on one side of the device base (1), and a high-purity aluminum wire (7) for preparing aluminum wire cut pills is wound outside the aluminum wire winding roller (8);
it is characterized by also comprising:
the supporting frame plate (2) is used for driving the cutting structure, the supporting frame plate (2) is located above the device base (1), and two hydraulic cylinders (202) are mounted at the upper end of the supporting frame plate (2);
the punching plate (3) is used for cutting the high-purity aluminum wires (7), the punching plate (3) is positioned above one side of the device base (1), and the upper end face of the punching plate (3) is provided with a connecting bayonet (301) used for connecting the lower end of the hydraulic cylinder (202);
the wire drawing machine frame (4) is used for drawing the high-purity aluminum wire (7), the wire drawing machine frame (4) is located at the lower end of the punching plate (3), spring columns (302) are installed on two sides between the wire drawing machine frame (4) and the punching plate (3), a first electric cylinder (102) is installed between the wire drawing machine frame (4) and the device base (1), and the lower end of the wire drawing machine frame (4) is connected with the device base (1) in a sliding mode;
remove frame (5) for the removal frame (5) of supplementary lifting mechanism are located below one side of wire drawing frame (4), remove and install electronic jar of second (502) between frame (5) and device base (1), just remove one side between frame (5) and wire drawing frame (4) and install electronic jar of third (503), the flexible one side lifting that drives wire drawing frame (4) in electronic jar of third (503).
2. The wire drawing and cutting integrated device for high-purity aluminum wire shot cutting according to claim 1, characterized in that: one side welded connection of device base (1) has limiting plate (101), roll wheel (401) are all installed to the outside both sides of wire drawing frame (4), just the both sides of the up end of device base (1) all are provided with location spout (103), roll wheel (401) imbed inside and device base (1) sliding connection of location spout (103).
3. The wire drawing and cutting integrated device for high-purity aluminum wire shot cutting according to claim 2, characterized in that: the middle of device base (1) is provided with integrated into one piece's lower silo (104), silo (104) are used for discharging the inside aluminium silk powder that cuts of wire drawing frame (4) down, spacing round (402) swing joint is passed through with the one end of wire drawing frame (4) to the one end of first electronic jar (102), just wire drawing frame (4) rotate with limiting plate (101) through spacing round (402) and are connected, the other end of first electronic jar (102) passes through fixed screw and is connected with device base (1).
4. The wire drawing and cutting integrated device for high-purity aluminum wire shot cutting according to claim 3, characterized in that: the device is characterized in that a connecting support (201) is connected between the supporting frame plate (2) and the device base (1) in a welding mode, an adsorption disc (2021) is installed at the lower end of the hydraulic cylinder (202), an integrally formed positioning groove (3011) is arranged inside the connecting bayonet (301), six magnetic adsorption sheets (3012) are arranged outside the positioning groove (3011) in a surrounding mode, and the adsorption disc (2021) is embedded into the positioning groove (3011) through the magnetic adsorption sheets (3012) and is clamped with the connecting bayonet (301).
5. The wire drawing and cutting integrated device for high-purity aluminum wire shot cutting according to claim 4, characterized in that: the wire drawing machine is characterized in that an integrally formed aluminum wire fixing groove (405) is formed in the upper end face of the wire drawing machine frame (4), an integrally formed notch (404) is formed in the middle of the aluminum wire fixing groove (405), the aluminum wire fixing groove (405) is used for limiting a high-purity aluminum wire (7), a cutting knife plate (304) is installed on the lower end face of the punching plate (3), and the positions and the number of the cutting knife plates (304) correspond to those of the notch (404).
6. The wire drawing and cutting integrated device for high-purity aluminum wire shot cutting according to claim 5, characterized in that: elastic pressing plate (303) is installed to the lower extreme one side of die-cut board (3), the upper end of elastic pressing plate (303) extends to die-cut board (3) inside and die-cut board (3) sliding connection, just install compression spring between elastic pressing plate (303) and die-cut board (3), just the lower terminal surface of elastic pressing plate (303) is provided with spacing skid proof block (3031), the position and the quantity of spacing skid proof block (3031) are corresponding with the position and the quantity of aluminium silk fixed slot (405).
7. The wire drawing and cutting integrated device for high-purity aluminum wire shot cutting according to claim 6, characterized in that: remove frame (5) and extend to silo (104) inside and device base (1) sliding connection down, the both ends of second electronic jar (502) all are connected with removal frame (5) and device base (1) respectively through the fixed screw, power electronic box (501) are installed to the lower extreme of device base (1), the internally mounted of power electronic box (501) has plc module and transformer, wire drawing frame (4) one side welded connection of terminal surface has lifting plate (403) down, the upper end of third electronic jar (503) is through engaging lug and lifting plate (403) swing joint, the lower extreme of third electronic jar (503) passes through engaging lug and wire drawing frame (4) swing joint.
8. The integrated drawing and cutting device for high-purity aluminum wire shot cutting according to claim 7, characterized in that: spacing extension board (6) are installed to one side of device base (1), the inside upper end of device base (1) is installed and is rolled up a silk roller (601), it is used for winding location high-purity aluminium silk (7) to roll up a silk roller (601), spacing ring (602) are all installed to the both sides of rolling up a silk roller (601), axis of rotation (603) has been run through to the inside of spacing ring (602), other magnetic brake motor (605) are installed to the one end of axis of rotation (603), just bearing frame (607) are installed to the other end of axis of rotation (603), just the equal welded connection of lower terminal surface of other magnetic brake motor (605) and bearing frame (607) has location slide (6052).
9. The integrated wire drawing and cutting device for cutting high-purity aluminum wire into pellets according to claim 8, characterized in that: both sides of spacing extension board (6) all are provided with integrated into one piece's activity groove (604), inside and spacing extension board (6) sliding connection through location slide (6052) of other magnetic brake motor (605) and bearing frame (607) embedding two activity grooves (604) respectively, just spring damper (606) are all installed to the both sides of other magnetic brake motor (605) and bearing frame (607), the one end and the spacing extension board (6) fixed connection of spring damper (606), other magnetic brake motor (605) are connected with axis of rotation (603) transmission through gear reducer (6051), the lower extreme of location slide (6052) is run through has direction slide (608), direction slide (608) and location slide (6052) sliding connection.
10. The implementation method of the wire drawing and cutting integrated device for the high-purity aluminum wire shot cutting of the claim 9 is characterized by comprising the following steps:
the method comprises the following steps: one end of a high-purity aluminum wire (7) is pulled out from an aluminum wire winding roller (8), the middle of the high-purity aluminum wire (7) is wound outside a wire winding roller (601), and then the high-purity aluminum wire (7) is placed in an aluminum wire fixing groove (405) on the upper end face of a wire drawing rack (4);
step two: extending the first electric cylinder (102) to drive the wire drawing rack (4) and the punching plate (3) to move to one side of the device base (1), extending the second electric cylinder (502) and the first electric cylinder (102) synchronously to enable the moving frame (5) to move along with the wire drawing rack (4), enabling the hydraulic cylinder (202) to extend for a certain distance in a quantitative mode, pressing down the punching plate (3), enabling the elastic pressing plate (303) and the limiting anti-skidding lug (3031) to be pressed down to the inside of the aluminum wire fixing groove (405) to be fixed with the high-purity aluminum wire (7), and enabling the limiting anti-skidding lug (3031) to have certain elasticity under the action of a compression spring;
step three: opening a side magnetic brake motor (605), driving a gear reducer (6051) to rotate a rotating shaft (603) by the side magnetic brake motor (605), driving a wire winding roller (601) to rotate by the rotating shaft (603), driving a high-purity aluminum wire (7) to wind by the wire winding roller (601), stretching the high-purity aluminum wire (7), and keeping sufficient tension on the high-purity aluminum wire (7) in an aluminum wire fixing groove (405);
step four: after drawing, the hydraulic cylinder (202) rapidly extends, the punching plate (3) is pressed downwards to the upper end of the drawing frame (4), the cutting knife plate (304) rapidly cuts the high-purity aluminum wire (7), and powder cut by the high-purity aluminum wire (7) is discharged out of the discharging groove (104) through the notch part (404);
step five: after the cutting work is finished, the hydraulic cylinder (202) is retracted, the punching plate (3) is popped out of the wire drawing frame (4) by the spring column (302), the third electric cylinder (503) is extended, the third electric cylinder (503) pushes one end of the lifting plate (403) to be lifted, one end of the whole wire drawing frame (4) is tilted, and the aluminum wire cutting pills which are cut in the aluminum wire fixing groove (405) are subjected to sliding blanking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211624880.0A CN115815353A (en) | 2022-12-16 | 2022-12-16 | Wire drawing and cutting integrated device for high-purity aluminum wire shot cutting and implementation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211624880.0A CN115815353A (en) | 2022-12-16 | 2022-12-16 | Wire drawing and cutting integrated device for high-purity aluminum wire shot cutting and implementation method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN115815353A true CN115815353A (en) | 2023-03-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211624880.0A Withdrawn CN115815353A (en) | 2022-12-16 | 2022-12-16 | Wire drawing and cutting integrated device for high-purity aluminum wire shot cutting and implementation method thereof |
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| CN (1) | CN115815353A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117943424A (en) * | 2024-03-26 | 2024-04-30 | 苏州市保利线缆有限公司 | Copper wire automatic processing device |
-
2022
- 2022-12-16 CN CN202211624880.0A patent/CN115815353A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117943424A (en) * | 2024-03-26 | 2024-04-30 | 苏州市保利线缆有限公司 | Copper wire automatic processing device |
| CN117943424B (en) * | 2024-03-26 | 2024-05-28 | 苏州市保利线缆有限公司 | Copper wire automatic processing device |
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Application publication date: 20230321 |